The document provides instructions for removing an engine and crankcase from various New Holland tractor models for service or replacement. Key steps include disconnecting batteries, removing the hood and side shields, recovering refrigerant, draining coolant, and removing cooling and emissions systems components before disconnecting sensor harnesses, air intake tubes, and other connections to fully separate the engine and crankcase assembly.
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New holland t8.380 smart trax powershift transmission (pst) tractor service r...yhfhjjsenned
The document is a service manual that provides information on servicing and repairing various components of CNH Industrial T8 series tractors, including the T8.320, T8.350, T8.380, T8.410, T8.380 SmartTrax, and T8.410 SmartTrax models. It contains sections on the engine, transmission, axles, hydraulics, electrical systems, and other areas. The introductory sections provide safety guidelines and specifications for the tractors.
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This document is a service manual for CNH Industrial America LLC tractors models T8.320, T8.350, T8.380, T8.410, T8.380 SmartTraxTM, and T8.410 SmartTraxTM with Powershift Transmissions. The manual contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, tracks and track suspension, cab climate control, and electrical systems of the tractors.
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The document is a service manual that provides specifications and repair instructions for engines and other components of tractor models T8.320, T8.350, T8.380, T8.410, and T8.435. It contains sections on the engine and crankcase, cylinder heads, air/fuel systems, lubrication systems, cooling systems, and electrical systems. Repair procedures are listed by component and illustrated with diagrams.
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New holland t8.320 powershift transmission (pst) tractor service repair manua...yhfhjjsenned
The document is a service manual that provides information on servicing and repairing various components of CNH Industrial T8 series tractors, including the T8.320, T8.350, T8.380, T8.410, T8.380 SmartTrax, and T8.410 SmartTrax models. It contains sections on the engine, transmission, axles, hydraulics, electrical systems, and other areas. The introductory section provides safety guidelines and identifies the engine as a 6-cylinder, turbocharged and aftercooled Fiat Powertrain Technologies Cursor 9 engine that meets Tier 4B emissions standards using selective catalytic reduction without exhaust gas recirculation.
New holland t8.380 powershift transmission (pst) tractor service repair manua...yhfhjjsenned
This document is a service manual for CNH Industrial America LLC tractors models T8.320, T8.350, T8.380, T8.410, T8.380 SmartTraxTM, and T8.410 SmartTraxTM with Powershift Transmissions. The manual contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, tracks and track suspension, cab climate control, and electrical systems.
New holland t8.380 smart trax powershift transmission (pst) tractor service r...yhfhjjsenned
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Hyster k005 (h4.00 xm 5 europe) forklift service repair manualfujsjefkskekem
This document provides repair instructions for various components of a forklift, including:
1. The counterweight can be removed using lifting eyebolts and a lifting device, taking precautions about stability and weight.
2. The hood can be removed by disconnecting gas cylinders and wiring, and must be properly adjusted upon installation for restraint system function.
3. The overhead guard is removed using lifting devices after disconnecting fasteners, and its mounts should be inspected. LED lights are non-repairable units.
Hyster d010 (s40 xms) forklift service repair manualfujsjefkskekem
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1) The transmission contains forward and reverse clutch assemblies, a torque converter, transmission pump, control valve, and differential assembly to transfer power from the engine to the wheels.
2) The torque converter uses fluid coupling between an impeller and turbine to transfer power from the engine to the transmission, and can multiply engine torque through a stator clutch mechanism.
3) The forward and reverse clutch assemblies use hydraulic pressure to engage friction discs and transfer power between the input shaft and either the forward or reverse gears to select transmission direction.
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- Repair procedures for two types of steering columns, including removing and installing the steering wheel, control unit, hoses and wiring.
- Disassembly and cleaning instructions for steering control units, warning of safety hazards if reassembled incorrectly.
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Case 921 f tier 4 wheel loader service repair manualfujsjefkskekem
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Case 721 g wheel loader xt eh, new cab tier4b na wheel loader service repair ...fujsjefkskekem
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Case 721 e tier3 z bar fertilizer. wheel loader service repair manual [ n8ae1...fujsjefkskekem
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Case 621 f tier 4b (final) wheel loader service repair manualfujsjefkskekem
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This document is a repair manual that provides information for servicing 410/420 series skid steer loaders and 420CT compact track loaders, including Tier 3 and cab upgrade machines. It contains sections covering general information, engines, fuel systems, electrical systems, tracks, power trains, brakes, hydraulics, mounted equipment, and schematics. The manual provides repair instructions, specifications, fluid capacities and lubricant types for servicing various components and systems.
1967 johnson evinrude outboard 35 hp service repair manualfujsjefkskekem
This document provides specifications for starter rope diameter and length for various engine sizes and model years of outboard motors. It lists the engine size in horsepower, model year, rope diameter in inches, and rope length range in inches. For example, it lists that for a 1.5 hp engine from 1968-1970 the starter rope diameter is 3/82712 inches. It provides this data in a table format for various engine sizes from 1.5 hp to 40 hp made between 1956-1970.
1967 johnson evinrude outboard 33 hp service repair manualfujsjefkskekem
This document provides specifications for starter rope diameter and length for various engine sizes and model years of outboard motors. It lists the engine size in horsepower, model year, rope diameter in inches, and rope length range in inches. For example, it lists that for a 1.5 hp engine from 1968-1970 the starter rope diameter is 3/82712 inches. It provides this data in a table format for various small and large horsepower engines from 1956 to 1970.
1967 johnson evinrude outboard 30 hp service repair manualfujsjefkskekem
This document provides specifications for starter rope diameter and length for various engine sizes and model years of outboard motors. It lists the engine size in horsepower, model year, rope diameter in inches, and rope length range in inches. For example, it lists that for a 1.5 hp engine from 1968-1970 the starter rope diameter is 3/82712 inches. It provides this data in a table format for various engine sizes from 1.5 hp to 40 hp made between 1956-1970.
Jcb 325 t skid steer loader service repair manual sn from 2503001 to 2503500fujsjefkskekem
This service manual provides instructions for servicing skid steer loaders and their components. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system, and other systems. The section on the engine covers maintenance and repair of the rocker and fittings, including procedures for removing and installing the rocker assembly, rocker cover, and tappets. Detailed diagrams and step-by-step instructions are provided for servicing these engine components. Safety warnings are included to remind technicians to take appropriate precautions when working on the engine.
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Hyster k005 (h4.00 xm 5 europe) forklift service repair manualfujsjefkskekem
This document provides repair instructions for various components of a forklift, including:
1. The counterweight can be removed using lifting eyebolts and a lifting device, taking precautions about stability and weight.
2. The hood can be removed by disconnecting gas cylinders and wiring, and must be properly adjusted upon installation for restraint system function.
3. The overhead guard is removed using lifting devices after disconnecting fasteners, and its mounts should be inspected. LED lights are non-repairable units.
Hyster d010 (s40 xms) forklift service repair manualfujsjefkskekem
The document provides an overview of the components and operation of a single-speed powershift transmission, including:
1) The transmission contains forward and reverse clutch assemblies, a torque converter, transmission pump, control valve, and differential assembly to transfer power from the engine to the wheels.
2) The torque converter uses fluid coupling between an impeller and turbine to transfer power from the engine to the transmission, and can multiply engine torque through a stator clutch mechanism.
3) The forward and reverse clutch assemblies use hydraulic pressure to engage friction discs and transfer power between the input shaft and either the forward or reverse gears to select transmission direction.
Hyster f007 h10.00 xm forklift service repair manualfujsjefkskekem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster d005 (h100 e europe) forklift service repair manualfujsjefkskekem
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs and retainers, cleaning carbon from the combustion chambers, inspecting the valves and guides for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
Hyster c004 (s4.00 e europe) forklift service repair manualfujsjefkskekem
The document provides instructions for servicing steering control units and steering columns on industrial vehicles. It describes:
- The operation of hydraulic steering control units which use rotary valves to control oil flow to the steering cylinder.
- Repair procedures for two types of steering columns, including removing and installing the steering wheel, control unit, hoses and wiring.
- Disassembly and cleaning instructions for steering control units, warning of safety hazards if reassembled incorrectly.
Hyster a917 (h900 hds) forklift service repair manualfujsjefkskekem
This document provides repair procedures for differentials. It describes the components of a typical differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures explain how to remove the differential carrier from the axle housing, disassemble the differential and ring gear assembly, and remove the drive pinion and pinion carrier from the differential carrier. Detailed steps are provided for removing parts like the bearing caps, thrust screw, and differential case halves. Safety warnings and cautions are also given throughout.
Case w9 wheel loader service repair manualfujsjefkskekem
This document provides specifications for W8, W9, and W10 series E loader engines, including general information on engine type, size, speed, lubrication system, and fuel systems. It lists details on components like pistons, main bearings, oil pumps, filters, injection pumps, injectors, and distributors for both diesel and spark ignition engine variants. The specifications are broken into series covering general engine info, engine blocks, fuel systems, hydraulics, steering, powertrain, brakes, electrical systems, and mounted equipment.
Case 1121 g tier 4b (final) wheel loader service repair manualfujsjefkskekem
This service manual provides information for servicing and maintaining Case model 1021G and 1121G wheel loaders that meet Tier 4B emissions standards. The manual includes sections covering the engine, transmission, axles, brakes, hydraulic systems, frames, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided throughout to prevent personal injury or machine damage while performing maintenance.
Case 1021 g tier 2 wheel loader service repair manualfujsjefkskekem
This 3-page service manual provides maintenance instructions for CNH Industrial Italia S.p.A. wheel loaders models 1021G and 1121G. It contains sections on the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform/cab/bodywork, and safety procedures. Technicians are instructed to follow all safety precautions and only perform authorized repairs after stopping the engine and relieving hydraulic pressure.
Case 1021 f tier 4 wheel loader service repair manualfujsjefkskekem
This document is a service manual that provides information for servicing various components of a construction machine, including the engine, transmission, axles, brakes, hydraulics, steering, wheels, cab climate control, and electrical systems. It includes removal and installation procedures, specifications, component locations, and torque values. Sections cover topics such as the engine and crankcase, air cleaners and lines, fuel injection system, lubrication system, and more.
Case 1021 f tier 2 wheel loader service repair manualfujsjefkskekem
This document provides torque specifications for various components on a Case 1021F and 1121F wheel loader, including engines, axles, brakes, drivetrains, hydraulics, and other systems. Torque values are given for items like alternator and battery terminals, axle housing and wheel bolts, transmission mounting bolts, engine and chassis mounting hardware, fuel tank and sender fasteners, and hydraulic pump fittings. The document is intended to ensure components are properly tightened during maintenance and repair.
Case 921 f tier 4 wheel loader service repair manualfujsjefkskekem
This document provides instructions for removing the engine from 821F and 921F wheel loaders. The key steps include draining fluids, disconnecting wiring harnesses and hoses, and removing mounting bolts. Safety precautions are mentioned such as releasing pressure from hydraulic circuits. Tools required include lifting straps and bars to maneuver the heavy engine components. Removal of the hood, air intake and exhaust systems, and cooling components is described in detail.
Case 721 g wheel loader xt eh, new cab tier4b na wheel loader service repair ...fujsjefkskekem
This document is a service manual for Case wheel loaders models 621G and 721G with Tier 4B engines. It contains sections covering the engine, transmission, axles, brakes, hydraulic systems, frames, steering, wheels, cab climate control, and electrical systems. Repair and maintenance procedures are provided for each system along with specifications and component diagrams.
Case 721 e tier3 z bar fertilizer. wheel loader service repair manual [ n8ae1...fujsjefkskekem
This document is a service manual for the 721E wheel loader. It contains information on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform/cab components. The manual is organized by system with section numbers that correspond to components and procedures. It provides specifications, descriptions of how systems work, diagnostic and troubleshooting information, and service procedures.
Case 621 f tier 4b (final) wheel loader service repair manualfujsjefkskekem
This service manual provides instructions for maintenance and repair of Case 621F and 721F wheel loaders with Tier 4B engines. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, and decals. Safety precautions are provided, and only authorized personnel should perform repairs.
This document is a repair manual that provides information for servicing 410/420 series skid steer loaders and 420CT compact track loaders, including Tier 3 and cab upgrade machines. It contains sections covering general information, engines, fuel systems, electrical systems, tracks, power trains, brakes, hydraulics, mounted equipment, and schematics. The manual provides repair instructions, specifications, fluid capacities and lubricant types for servicing various components and systems.
1967 johnson evinrude outboard 35 hp service repair manualfujsjefkskekem
This document provides specifications for starter rope diameter and length for various engine sizes and model years of outboard motors. It lists the engine size in horsepower, model year, rope diameter in inches, and rope length range in inches. For example, it lists that for a 1.5 hp engine from 1968-1970 the starter rope diameter is 3/82712 inches. It provides this data in a table format for various engine sizes from 1.5 hp to 40 hp made between 1956-1970.
1967 johnson evinrude outboard 33 hp service repair manualfujsjefkskekem
This document provides specifications for starter rope diameter and length for various engine sizes and model years of outboard motors. It lists the engine size in horsepower, model year, rope diameter in inches, and rope length range in inches. For example, it lists that for a 1.5 hp engine from 1968-1970 the starter rope diameter is 3/82712 inches. It provides this data in a table format for various small and large horsepower engines from 1956 to 1970.
1967 johnson evinrude outboard 30 hp service repair manualfujsjefkskekem
This document provides specifications for starter rope diameter and length for various engine sizes and model years of outboard motors. It lists the engine size in horsepower, model year, rope diameter in inches, and rope length range in inches. For example, it lists that for a 1.5 hp engine from 1968-1970 the starter rope diameter is 3/82712 inches. It provides this data in a table format for various engine sizes from 1.5 hp to 40 hp made between 1956-1970.
Jcb 325 t skid steer loader service repair manual sn from 2503001 to 2503500fujsjefkskekem
This service manual provides instructions for servicing skid steer loaders and their components. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system, and other systems. The section on the engine covers maintenance and repair of the rocker and fittings, including procedures for removing and installing the rocker assembly, rocker cover, and tappets. Detailed diagrams and step-by-step instructions are provided for servicing these engine components. Safety warnings are included to remind technicians to take appropriate precautions when working on the engine.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
EV Charging at MFH Properties by Whitaker JamiesonForth
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
10. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your NEW HOLLAND Sales and Service Networks.
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11. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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12. INTRODUCTION
Safety rules - General maintenance safety
General maintenance safety
Keep the area used for servicing the machine clean and dry. Clean up spilled fluids.
Service the machine on a firm, level surface.
Install guards and shields after you service the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while
the engine is running.
Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the
machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless the equipment is securely supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this
manual. Use only rigid tow bars.
Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines.
Stop the engine and remove the key before you connect or disconnect electrical connections.
Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can
spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When
you remove the cap, turn it slowly to allow pressure to escape before you completely remove the cap.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care
when you service such components. Allow surfaces to cool before you handle or disconnect hot components. Wear
protective equipment when appropriate.
When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine.
Always wash your hands after you handle battery components.
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13. INTRODUCTION
Product identification - Machine orientation
RAIL14TR02056GA 1
The right hand and left hand side of the tractor used in this manual are the same as your right hand and left hand
when sitting in the tractor seat looking forward.
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15. Engine - Engine and crankcase
Engine - Remove
Prior operation:
Disconnect the batteries — Battery - Disconnect (55.302)
Prior operation:
Remove the hood — Hood - Remove (90.100)
Prior operation:
Side shield - Remove (90.102)
Prior operation:
Recover the refrigerant — Air conditioning - Recover (50.200)
Prior operation:
Drain the coolant — Engine cooling system - Emptying (10.400)
Prior operation:
Engine cooling system - Remove (10.400)
Prior operation:
Diesel Oxidation Catalyst (DOC) - Remove (10.500)
NOTE: Clean all fittings before disconnecting.
NOTE: Cap or plug all lines and ports when disconnecting hydraulic components.
1. Disconnect the harness connector to the humidity sen-
sor (1) and the air restriction sensor (2). Disengage the
hose clamp (3) and disconnect the hose from the air in-
take tube.
RAIL13TR04202AA 1
2. Disconnect the clamps (1) from each end of the air
intake tube and remove the tube.
RAIL13TR04211AA 2
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16. Engine - Engine and crankcase
3. Cut the wire tie (1) securing the harness to the hood
support (2).
RAIL13TR04204AA 3
4. Disconnect the starter cables (1) and the auxiliary wire
(2).
RAIL13TR04209AA 4
5. Remove the three bolts (1) securing the hood support
to the frame.
RAIL13TR04209AA 5
6. Remove the hood support.
RAIL13TR04212AA 6
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17. Engine - Engine and crankcase
7. Disconnect the high pressure A/C hose (1) and the
coolant lines (2). Plug or cap all ports and lines.
RAIL13TR04230AA 7
8. Remove the two bolts (1) from the rear engine mount
plate.
RAIL13TR04243AA 8
9. Remove the engine mount cover plate.
RAIL13TR04244AA 9
10. Disconnect the suspended axle electrical connectors
(1) if equipped.
RAIL13TR04237AA 10
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18. Engine - Engine and crankcase
11. Remove the two tube clamps (1) securing the hy-
draulic cooler tubes.
RAIL13TR04232AA 11
12. On the front of the engine, remove the tube clamp (1)
for the oil cooler tubes.
RAIL13TR04234AA 12
13. Disconnect the oil cooler tubes (1) and set them aside.
RAIL13TR04235AA 13
14. On the rear of the engine, remove the oil cooler tube
clamp (1).
RAIL13TR04236AA 14
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19. Engine - Engine and crankcase
15. Disconnect the low pressure A/C line (1). Plug or cap
the fittings.
RAIL13TR04228AA 15
16. Disengage the hose clamp and disconnect the engine
controller oil line (1).
RAIL13TR04227AA 16
17. Remove the three mounting bolts (1) securing the fuse
panel bracket.
NOTE: Cut any wire ties securing the harness.
RAIL13TR04216AA 17
18. Remove the fuse panel.
RAIL13TR04214AA 18
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20. Engine - Engine and crankcase
19. Disconnect the harness connector (1) for the engine
grid heater and the power supply cable (2).
RAIL13TR04219AA 19
20. Disconnect the vent hose (1) from the intake manifold.
RAIL13TR04218AA 20
21. Disconnect the harness connector (1) for the fan drive.
RAIL13TR04220AA 21
22. Remove the A/C compressor mounting bolt (1) and
disconnect the ground wire (2).
RAIL13TR04224AA 22
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21. Engine - Engine and crankcase
23. Disconnect the harness connector to the high pres-
sure switch (1).
RAIL13TR04223AA 23
24. Disconnect the alternator excite wire connector (1)
and the CAN bus connector (2).
RAIL13TR04221AA 24
25. Remove the nut and disengage the alternator output
cable (1).
RAIL13TR04231AA 25
26. Disconnect the harness connector (1) to the engine
controller.
RAIL13TR04226AA 26
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22. Engine - Engine and crankcase
27. Remove the bolts (1) and the cover for the drop box
drive shaft. Set the cover aside.
RCPH10CCH813AAB 27
28. Mark the alignment of the drive shaft (1). Remove
the four bolts and disengage the drive shaft from the
flywheel.
RCPH10CCH817AAB 28
29. Remove the bolts (1) from the plate (2) for the right
hand rear engine mount.
RCPH10CCH925AAB 29
30. Under the front frame, remove the front engine mount
nut.
RAIL13TR04246AA 30
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23. Engine - Engine and crankcase
31. Attach appropriately rated lifting equipment to the lift-
ing brackets on the engine. Carefully remove the
engine while making certain all harnesses, lines and
hoses have been disconnected.
RAIL13TR04247AA 31
32. Remove the right hand ear engine mount. Inspect for
wear and/or damage. Replace as required. Repeat
for the left side.
RCPH07CCH166AAB 32
33. Remove the four bolts (1) securing the brackets (2) for
the front engine mount.
34. Remove the bolt (3) securing the front engine mount
(4).
35. Inspect the mount for wear and/or damage. Replace
as required.
RCPH10CCH833AAB 33
Next operation:
Engine - Install (10.001)
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24. Engine - Engine and crankcase
Engine - Install
Prior operation:
Engine - Remove (10.001)
1. If removed, install the front engine mounting brackets
(1).
2. Torque the four mounting bolts (2) to 101 – 113 N·m (75
– 83 lb ft).
3. Torque the ISO mount support bolt nut (3) to 160 –
220 N·m (118 – 162 lb ft).
4. After proper torque is achieved, back the nut (3) off one
half to one full turn.
RCPH10CCH833AAB 1
5. Install the right (shown) and left rear engine ISO
mounts.
RCPH07CCH166AAB 2
6. Properly support the engine. Raise and move the en-
gine into the front support frame.
RAIL13TR04248AA 3
7. Install the front engine mounting nut.
RAIL13TR04246AA 4
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26. Engine - Engine and crankcase
8. Install the plate (1) for the right hand rear engine mount
with the bolts (2) removed earlier.
9. Torque the bolts to 125 – 150 N·m (92.2 – 110.6 lb ft).
10. Install the bolts (3) removed earlier, and torque to 125
– 150 N·m (92 – 111 lb ft).
11. Install the hood support bolt and washer (4) and torque
to 125 – 150 N·m (92 – 111 lb ft).
RCPH10CCH925AAB 5
12. Using the alignment marks (1) made earlier, attach the
engine output drive shaft to the engine flywheel.
13. Using the four bolts (2) removed earlier to secure the
drive shaft to the flywheel.
14. Torque the bolts to 101 – 113 N·m (75 – 83 lb ft).
RCPH10CCH817AAB 6
15. Install the engine output drive shaft cover (1). Use the
bolts (2) removed earlier to secure the cover to the
flywheel housing.
RCPH10CCH813AAB 7
16. Connect the harness connector to the engine con-
troller (1).
RAIL13TR04226AA 8
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27. Engine - Engine and crankcase
17. Connect the alternator output cable (1) and secure
with the nut previously removed..
RAIL13TR04231AA 9
18. Connect the alternator excite wire connector (1) and
the CAN bus connector (2).
RAIL13TR04221AA 10
19. Connect the harness connector to the high pressure
switch (1).
RAIL13TR04223AA 11
20. Connect the ground wire (1) and secure the wire with
the A/C compressor mounting bolt (2).
RAIL13TR04224AA 12
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28. Engine - Engine and crankcase
21. Connect the harness connector (1) for the fan drive.
RAIL13TR04220AA 13
22. Connect the vent hose (1) to the intake manifold.
RAIL13TR04218AA 14
23. Connect the harness connector (1) for the engine grid
heater and the power supply cable (2).
RAIL13TR04219AA 15
24. Install the fuse panel.
RAIL13TR04214AA 16
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