This service manual provides instructions for servicing the engines on T8.320, T8.350, T8.380, and T8.410 tractors. It outlines 18 steps to remove the engine, including disconnecting electrical connections, coolant and fuel lines, removing mounting hardware, and disengaging hydraulic lines. Safety precautions are provided to prevent injury when working on hot or pressurized components.
Case ih magnum 250 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper preparation is required before removing the engine, including draining fluids and removing shields, hoods and other body parts.
Case ih magnum 250 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This document provides a service manual for Case IH Magnum 250, 280, 310, and 340 tractors with Powershift Transmissions (PST). It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes specifications, diagrams, and procedures for servicing and repairing components of the tractors.
Case ih magnum 340 powershift transmission (pst) tier 4 b tractor service rep...ufjjskekfmmse
This document provides a service manual for Case IH Magnum 250, 280, 310, and 340 tractors with Powershift Transmissions (PST). It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes specifications, component locations, maintenance procedures, and fault codes.
Case ih magnum 340 powershift transmission (pst) tier 4 b tractor service rep...fujsefkskemm
This document provides a service manual for Case IH Magnum 250, 280, 310, and 340 tractors with Powershift Transmissions (PST). It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes specifications, component locations, maintenance procedures, and fault codes.
Case ih magnum 340 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper disconnection of all fluid lines and electrical connections is emphasized before removing engine mounting hardware and lifting the engine out of the tractor.
Case ih magnum 280 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper precautions are outlined to drain fluids, cap lines, and support components before removing mounting bolts and lifting the engine from the tractor.
Case ih magnum 310 powershift transmission (pst) tier 4 b tractor service rep...fujsekfksmemer
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper precautions are outlined to drain fluids, cap lines, and support components before removing mounting bolts and lifting the engine from the tractor.
Case ih magnum 250 powershift transmission (pst) tier 4 b tractor service rep...fujsekksmem
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper precautions are outlined to drain fluids, cap lines, and support heavy components before removing mounting bolts and lifting the engine from the tractor.
Case ih magnum 250 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper preparation is required before removing the engine, including draining fluids and removing shields, hoods and other body parts.
Case ih magnum 250 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This document provides a service manual for Case IH Magnum 250, 280, 310, and 340 tractors with Powershift Transmissions (PST). It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes specifications, diagrams, and procedures for servicing and repairing components of the tractors.
Case ih magnum 340 powershift transmission (pst) tier 4 b tractor service rep...ufjjskekfmmse
This document provides a service manual for Case IH Magnum 250, 280, 310, and 340 tractors with Powershift Transmissions (PST). It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes specifications, component locations, maintenance procedures, and fault codes.
Case ih magnum 340 powershift transmission (pst) tier 4 b tractor service rep...fujsefkskemm
This document provides a service manual for Case IH Magnum 250, 280, 310, and 340 tractors with Powershift Transmissions (PST). It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes specifications, component locations, maintenance procedures, and fault codes.
Case ih magnum 340 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper disconnection of all fluid lines and electrical connections is emphasized before removing engine mounting hardware and lifting the engine out of the tractor.
Case ih magnum 280 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper precautions are outlined to drain fluids, cap lines, and support components before removing mounting bolts and lifting the engine from the tractor.
Case ih magnum 310 powershift transmission (pst) tier 4 b tractor service rep...fujsekfksmemer
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper precautions are outlined to drain fluids, cap lines, and support components before removing mounting bolts and lifting the engine from the tractor.
Case ih magnum 250 powershift transmission (pst) tier 4 b tractor service rep...fujsekksmem
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper precautions are outlined to drain fluids, cap lines, and support heavy components before removing mounting bolts and lifting the engine from the tractor.
Case ih magnum 250 powershift transmission (pst) tier 4 b tractor service rep...fujsekksmem
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper precautions are outlined to drain fluids, cap lines, and support components before removing mounting bolts and lifting the engine from the tractor.
Case ih magnum 310 powershift transmission (pst) tier 4 b tractor service rep...ufjjskekfmmse
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper preparation is required before removing the engine, including draining fluids and removing shields, hoods and other body parts.
Case ih magnum 310 powershift transmission (pst) tier 4 b tractor service rep...fujsekfksmemer
This document provides a service manual for Case IH Magnum 250, 280, 310, and 340 tractors with Powershift Transmissions (PST). It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes specifications, diagrams, and procedures for servicing and repairing components of the tractors.
Case ih magnum 310 powershift transmission (pst) tier 4 b tractor service rep...ufjjskekfmmse
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper precautions are outlined to drain fluids, cap lines, and support heavy components before removing mounting bolts and lifting the engine from the tractor.
Case ih magnum 310 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This document provides a service manual for Case IH Magnum 250, 280, 310, and 340 tractors with Powershift Transmissions (PST). It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes specifications, component locations, maintenance procedures, and fault codes.
Case ih magnum 280 powershift transmission (pst) tier 4 b tractor service rep...fujsekksmem
This document provides a service manual for Case IH Magnum 250, 280, 310, and 340 tractors with Powershift Transmissions (PST). It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes specifications, component locations, maintenance procedures, and fault codes.
Case ih magnum 310 powershift transmission (pst) tier 4 b tractor service rep...fujsefkskemm
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper precautions are outlined to drain fluids, cap lines, and support components before removing mounting bolts and taking the engine out of the tractor.
Case ih magnum 340 powershift transmission (pst) tier 4 b tractor service rep...fujsefkskemm
This document provides a service manual for Case IH Magnum 250, 280, 310, and 340 tractors with Powershift Transmissions (PST). It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes specifications, component locations, maintenance procedures, and fault codes.
Case ih magnum 280 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper precautions are outlined to drain fluids, cap lines, and support components before removing mounting bolts and taking the engine out of the tractor.
This document provides service information for a lift truck, including specifications, maintenance schedules, part replacements, and adjustments. It contains electrical specifications, speeds, hydraulic details, tire and wheel info, fluid types, torque values, troubleshooting guides, and instructions for motor repair. Maintenance tasks are outlined on a schedule with hours or time intervals. Procedures are provided for replacing load wheels, drive tires, and motor service. Adjustments are described for brakes, switches, steering, lift chains, speed limiting, and potentiometers.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 9dl) serv...fjsekdhjenmdn
This document provides instructions for removing and installing steering clutches on a D5C III track-type tractor. Key steps include draining oil from the steering clutch compartment, removing components like the control valve and brake housing, and disassembling the clutches by removing parts like the cylinder, piston, springs, and drums. Reassembly involves installing these same components in reverse order, applying sealants and lubricants, and adjusting settings like bolt torques and linkage lengths.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 9dl) serv...fjsekdhjenmdn
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar 3046 engine. The removal procedure involves removing the front housing, idler gear bolt, thrust plate, and idler gear. The idler shaft is then pulled from the cylinder block. Installation is the reverse of removal, ensuring proper alignment of timing marks on the gears.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 6zl) serv...fjsekdhjenmdn
The document provides instructions for removing and installing the transmission oil pump and pump drive gear on a D5C III track-type tractor. Key steps include draining the transmission oil, removing the tube assembly, plate, and transmission oil pump. The pump drive gear is then removed from the transmission case. Reinstallation involves reversing these steps, ensuring proper placement of seals and connection of hoses.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 5hs) serv...fjsekdhjenmdn
This service repair manual provides instructions to remove and install final drives on D5C III track-type tractors. It outlines 33 steps to disassemble the final drive, including removing the final drive assembly, various gears, bearings, seals and other components. It then describes 35 steps to reassemble the front drive, including installing new seals, bearings, gears and other parts back into the final drive assembly. Safety procedures are provided to contain fluids and ensure proper cleaning, heating and installation of components.
Caterpillar cat 966 h wheel loader (prefix tal) service repair manual (tal000...fjsekdhjenmdn
This document provides instructions for disassembling and assembling the freewheel stator component of a torque converter. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. Cleanliness is emphasized. The assembly process reverses the disassembly steps and provides additional details like proper orientation and torque specifications for fasteners.
Caterpillar cat 966 h wheel loader (prefix ryf) service repair manual (ryf000...fjsekdhjenmdn
This document provides instructions for disassembling and assembling the torque converter of a 966H wheel loader. It begins with required tools and safety notices. The disassembly instructions describe removing over 30 individual parts in multiple steps, including the torque converter housing, impeller, stator, carrier shaft, and turbine. The assembly section then lists the components and provides the reverse order for reassembling the torque converter. Cleanliness is emphasized as important during disassembly and assembly.
Caterpillar cat 966 h wheel loader (prefix bj6) service repair manual (bj6000...fjsekdhjenmdn
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar C11 engine. The removal procedure involves using various tools to remove 12 different components in 11 steps. The installation procedure involves 14 steps of reinstalling components and includes notes about properly aligning bearings and applying threadlock. Tolerances and torque specifications are provided for correctly installing some components.
Caterpillar cat 962 k wheel loader (prefix x4t) service repair manual (x4t000...fjsekdhjenmdn
This document provides instructions for disassembling and assembling the piston pump of the steering system on a Caterpillar 962K wheel loader. The disassembly procedure outlines 28 steps to remove components like bolts, valves, spools, springs, and bearings. The assembly procedure describes 34 steps and cautions to install these components in reverse order and ensure proper spring tension, seals, and shaft clearance. Precautions are included to prevent injury from parts under spring force.
Caterpillar cat 962 k wheel loader (prefix t6a) service repair manual (t6a000...fjsekdhjenmdn
This document provides instructions for assembling and disassembling components of a 962K wheel loader, including:
- Assembling the piston pump by installing various parts like covers, bearings, seals, pistons, and tightening bolts in the correct order.
- Removing and installing the electrohydraulic control by disconnecting harnesses and removing screws, switches and covers.
- Removing the main control valve by draining fluids, disconnecting hoses and harnesses, and removing mounting bolts.
Caterpillar cat 962 k wheel loader (prefix fll) service repair manual (fll000...fjsekdhjenmdn
The document provides instructions for disassembling and assembling the piston pump of the steering system on a 962K wheel loader. It describes 28 steps to disassemble the pump by removing components like bolts, valves, spools, springs, and bearings. It then describes 31 steps for reassembling the pump by reversing the disassembly process and ensuring proper installation of O-rings, seals, plates, and tightened bolts. The overall document provides a detailed technical procedure for maintenance or repair of the steering system piston pump.
Caterpillar cat 320 l track type excavator (prefix 9kk) service repair manual...fjsekdhjenmdn
The document provides instructions for removing and installing the idler gear of an excavator engine. It begins by noting the required tools and importance of alignment marks. The removal procedure instructs to remove the idler gear bolt and washer, then remove the thrust plate from the idler gear shaft. Tooling is then used to pull the idler gear off the shaft. The installation procedure is not shown, but presumably involves reversing the removal steps.
Caterpillar cat 320 l track type excavator (prefix 7wk) service repair manual...fjsekdhjenmdn
This document provides instructions for servicing components of a 320/320L track-type excavator powered by a 3116 engine, including installing a crankshaft rear seal carrier, installing a crankshaft wear sleeve, and removing and installing a flywheel housing. The document lists required tools and provides step-by-step instructions with illustrations for each procedure.
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Case ih magnum 310 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
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Case ih magnum 340 powershift transmission (pst) tier 4 b tractor service rep...fujsefkskemm
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This service manual provides instructions for removing engines from Case IH Magnum 250, 280, 310, and 340 tractors with Powershift transmissions. The manual lists the necessary steps to disconnect components like the starter, cooling system, fuel system, and electrical harnesses. Proper precautions are outlined to drain fluids, cap lines, and support components before removing mounting bolts and taking the engine out of the tractor.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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8. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, or changes to the laws and regulations of different countries.
In case of questions, refer to your NEW HOLLAND Sales and Service Networks.
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9. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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10. INTRODUCTION
Safety rules - General maintenance safety
General maintenance safety
Keep the area used for servicing the machine clean and dry. Clean up spilled fluids.
Service the machine on a firm, level surface.
Install guards and shields after you service the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while
the engine is running.
Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the
machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless the equipment is securely supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this
manual. Use only rigid tow bars.
Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines.
Stop the engine and remove the key before you connect or disconnect electrical connections.
Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can
spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When
you remove the cap, turn it slowly to allow pressure to escape before you completely remove the cap.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care
when you service such components. Allow surfaces to cool before you handle or disconnect hot components. Wear
protective equipment when appropriate.
When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine.
Always wash your hands after you handle battery components.
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12. Engine - Engine and crankcase
Engine - Remove
Prior operation:
Disconnect the batteries — Battery - Disconnect (55.302)
Prior operation:
Remove the hood — Hood - Remove (90.100)
Prior operation:
Side shield - Remove (90.102)
Prior operation:
Recover the refrigerant — Air conditioning - Recover (50.200)
Prior operation:
Drain the coolant — Engine cooling system - Emptying (10.400)
Prior operation:
Engine cooling system - Remove (10.400)
Prior operation:
Diesel Oxidation Catalyst (DOC) - Remove (10.500)
NOTE: Clean all fittings before disconnecting.
NOTE: Cap or plug all lines and ports when disconnecting hydraulic components.
1. Disconnect the harness connector to the humidity sen-
sor (1) and the air restriction sensor (2). Disengage the
hose clamp (3) and disconnect the hose from the air in-
take tube.
RAIL13TR04202AA 1
2. Disconnect the clamps (1) from each end of the air
intake tube and remove the tube.
RAIL13TR04211AA 2
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13. Engine - Engine and crankcase
3. Cut the wire tie (1) securing the harness to the hood
support (2).
RAIL13TR04204AA 3
4. Disconnect the starter cables (1) and the auxiliary wire
(2).
RAIL13TR04209AA 4
5. Remove the three bolts (1) securing the hood support
to the frame.
RAIL13TR04209AA 5
6. Remove the hood support.
RAIL13TR04212AA 6
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14. Engine - Engine and crankcase
7. Disconnect the high pressure A/C hose (1) and the
coolant lines (2). Plug or cap all ports and lines.
RAIL13TR04230AA 7
8. Remove the two bolts (1) from the rear engine mount
plate.
RAIL13TR04243AA 8
9. Remove the engine mount cover plate.
RAIL13TR04244AA 9
10. Disconnect the suspended axle electrical connectors
(1) if equipped.
RAIL13TR04237AA 10
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15. Engine - Engine and crankcase
11. Remove the two tube clamps (1) securing the hy-
draulic cooler tubes.
RAIL13TR04232AA 11
12. On the front of the engine, remove the tube clamp (1)
for the oil cooler tubes.
RAIL13TR04234AA 12
13. Disconnect the oil cooler tubes (1) and set them aside.
RAIL13TR04235AA 13
14. On the rear of the engine, remove the oil cooler tube
clamp (1).
RAIL13TR04236AA 14
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16. Engine - Engine and crankcase
15. Disconnect the low pressure A/C line (1). Plug or cap
the fittings.
RAIL13TR04228AA 15
16. Disengage the hose clamp and disconnect the engine
controller oil line (1).
RAIL13TR04227AA 16
17. Remove the three mounting bolts (1) securing the fuse
panel bracket.
NOTE: Cut any wire ties securing the harness.
RAIL13TR04216AA 17
18. Remove the fuse panel.
RAIL13TR04214AA 18
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17. Engine - Engine and crankcase
19. Disconnect the harness connector (1) for the engine
grid heater and the power supply cable (2).
RAIL13TR04219AA 19
20. Disconnect the vent hose (1) from the intake manifold.
RAIL13TR04218AA 20
21. Disconnect the harness connector (1) for the fan drive.
RAIL13TR04220AA 21
22. Remove the A/C compressor mounting bolt (1) and
disconnect the ground wire (2).
RAIL13TR04224AA 22
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18. Engine - Engine and crankcase
23. Disconnect the harness connector to the high pres-
sure switch (1).
RAIL13TR04223AA 23
24. Disconnect the alternator excite wire connector (1)
and the CAN bus connector (2).
RAIL13TR04221AA 24
25. Remove the nut and disengage the alternator output
cable (1).
RAIL13TR04231AA 25
26. Disconnect the harness connector (1) to the engine
controller.
RAIL13TR04226AA 26
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19. Engine - Engine and crankcase
27. Remove the bolts (1) and the cover for the drop box
drive shaft. Set the cover aside.
RCPH10CCH813AAB 27
28. Mark the alignment of the drive shaft (1). Remove
the four bolts and disengage the drive shaft from the
flywheel.
RCPH10CCH817AAB 28
29. Remove the bolts (1) from the plate (2) for the right
hand rear engine mount.
RCPH10CCH925AAB 29
30. Under the front frame, remove the front engine mount
nut.
RAIL13TR04246AA 30
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20. Engine - Engine and crankcase
31. Attach appropriately rated lifting equipment to the lift-
ing brackets on the engine. Carefully remove the
engine while making certain all harnesses, lines and
hoses have been disconnected.
RAIL13TR04247AA 31
32. Remove the right hand ear engine mount. Inspect for
wear and/or damage. Replace as required. Repeat
for the left side.
RCPH07CCH166AAB 32
33. Remove the four bolts (1) securing the brackets (2) for
the front engine mount.
34. Remove the bolt (3) securing the front engine mount
(4).
35. Inspect the mount for wear and/or damage. Replace
as required.
RCPH10CCH833AAB 33
Next operation:
Engine - Install (10.001)
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21. Engine - Engine and crankcase
Engine - Install
Prior operation:
Engine - Remove (10.001)
1. If removed, install the front engine mounting brackets
(1).
2. Torque the four mounting bolts (2) to 101 - 113 N·m (75
- 83 lb ft).
3. Torque the ISO mount support bolt nut (3) to 160 -
220 N·m (118 - 162 lb ft).
RCPH10CCH833AAB 1
4. Install the right (shown) and left rear engine ISO
mounts.
RCPH07CCH166AAB 2
5. Properly support the engine. Raise and move the en-
gine into the front support frame.
RAIL13TR04248AA 3
6. Install the front engine mounting nut.
RAIL13TR04246AA 4
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22. Engine - Engine and crankcase
7. Install the plate (1) for the right hand rear engine mount
with the bolts (2) removed earlier.
8. Torque the bolts to 125 - 150 N·m (92.2 - 110.6 lb ft).
9. Install the bolts (3) removed earlier, and torque to 125
- 150 N·m (92 - 111 lb ft).
10. Install the hood support bolt and washer (4) and torque
to 125 - 150 N·m (92 - 111 lb ft).
RCPH10CCH925AAB 5
11. Using the alignment marks (1) made earlier, attach the
engine output drive shaft to the engine flywheel.
12. Using the four bolts (2) removed earlier to secure the
drive shaft to the flywheel.
13. Torque the bolts to 101 - 113 N·m (75 - 83 lb ft).
RCPH10CCH817AAB 6
14. Install the engine output drive shaft cover (1). Use the
bolts (2) removed earlier to secure the cover to the
flywheel housing.
RCPH10CCH813AAB 7
15. Connect the harness connector to the engine con-
troller (1).
RAIL13TR04226AA 8
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23. Engine - Engine and crankcase
16. Connect the alternator output cable (1) and secure
with the nut previously removed..
RAIL13TR04231AA 9
17. Connect the alternator excite wire connector (1) and
the CAN bus connector (2).
RAIL13TR04221AA 10
18. Connect the harness connector to the high pressure
switch (1).
RAIL13TR04223AA 11
19. Connect the ground wire (1) and secure the wire with
the A/C compressor mounting bolt (2).
RAIL13TR04224AA 12
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25. Engine - Engine and crankcase
20. Connect the harness connector (1) for the fan drive.
RAIL13TR04220AA 13
21. Connect the vent hose (1) to the intake manifold.
RAIL13TR04218AA 14
22. Connect the harness connector (1) for the engine grid
heater and the power supply cable (2).
RAIL13TR04219AA 15
23. Install the fuse panel.
RAIL13TR04214AA 16
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26. Engine - Engine and crankcase
24. Secure the fuse panel bracket with the three mounting
bolts (1) previously removed
NOTE: Secure the harness with wire ties.
RAIL13TR04216AA 17
25. Connect the oil line (1) and secure with the hose clamp
previously removed.
RAIL13TR04213AA 18
26. Lubricate a new O-ring with PAG or mineral and install
the O-ring. Connect the low pressure A/C line (1).
RAIL13TR04228AA 19
27. On the rear of the engine, install the oil cooler tube
clamp (1).
RAIL13TR04236AA 20
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27. Engine - Engine and crankcase
28. Install and connect the oil cooler tubes (1)
RAIL13TR04233AA 21
29. On the front of the motor, install the tube clamp (1) for
the oil cooler tubes.
RAIL13TR04234AA 22
30. Install the two tube clamps (1) securing the hydraulic
cooler tubes.
RAIL13TR04232AA 23
31. Connect the suspended axle electrical connectors (1)
if equipped.
RAIL13TR04237AA 24
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