This document contains service manual sections for various backhoe loader models. It includes information on safety rules, maintenance, technical specifications, transmission systems, front axles, and other components. Technical specifications include details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets, tires, and machine dimensions and performance specs. The transmission and front axle sections provide specifications, lubrication instructions, removal/installation procedures, and troubleshooting guides.
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This document contains service manual sections for Backhoe Loaders models B90B, B90BLR, B100B, B100BLR, B100BTC, B110B, B110BTC and B115B. It includes sections on safety, maintenance, technical specifications, transmission, front axles and more. The technical specifications section lists specifications for the diesel engine, transmission, axles, brakes, steering, hydraulic system and other components. It also provides dimensions and performance data for the loader and backhoe attachments.
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This document contains service manuals for various backhoe loader models. It includes sections on safety, maintenance, technical specifications, troubleshooting, and repair procedures for components like the transmission, axles, brakes, hydraulic system, and more. The document provides detailed information on disassembly and assembly of parts, lubrication requirements, specifications, diagrams, and repair times.
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This document is a service manual that contains information about backhoe loaders, including B90B, B100B, B110B, and B115B models. It includes sections on safety, maintenance, technical specifications, transmission, front axles, and more. The technical specifications section lists details on the diesel engine, transmission, axles, brakes, steering, hydraulics, buckets, tires, and dimensions and performance specs for the loader and backhoe attachments. The transmission and front axle sections provide information on lubrication, controls, removal, disassembly/assembly, troubleshooting, repair times, and special tools.
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This document is a service manual that contains information about backhoe loaders, including B90B, B100B, B110B, and B115B models. It includes sections on safety, maintenance, technical specifications, transmission, front axles, and more. The technical specifications section lists details on the diesel engine, transmission, axles, brakes, steering, hydraulics, buckets, tires, and dimensions and performance specs for the loader and backhoe attachments. The transmission and front axle sections provide information on lubrication, controls, removal, disassembly/assembly, troubleshooting, repair times, and special tools.
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This document is a service manual that contains information about backhoe loaders, including their technical specifications, maintenance procedures, and troubleshooting guides. It lists the models covered, identifies the main components, and provides details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, buckets, tires, and dimensions. The sections include information on transmissions, front axles, lubrication requirements, removal and disassembly/assembly instructions, troubleshooting, repair times, and special tools.
New holland b110 btc backhoe loader service repair manualfjjsjeskkekem
This document contains service manuals for various backhoe loader models. It includes sections on safety, maintenance, technical specifications, troubleshooting, and repair procedures for components like the transmission, axles, brakes, hydraulic system, and more. The document provides detailed information on maintaining and repairing the different systems of backhoe loaders.
New holland b100 btc backhoe loader service repair manual instant downloaduufjjsjekkmem
This document is a service manual that contains information about backhoe loaders, including B90B, B100B, B110B, and B115B models. It includes sections on safety, maintenance, technical specifications, transmission, front axles, and more. The technical specifications section lists details on the diesel engine, transmission, axles, brakes, steering, hydraulics, buckets, tires, and dimensions and performance specs for the loader and backhoe attachments. The transmission and front axle sections provide information on lubrication, controls, removal, disassembly/assembly, troubleshooting, repair times, and special tools.
New holland b100 blr backhoe loader service repair manualfujsekksmem
This document is a service manual that contains information about backhoe loaders, including technical specifications, maintenance instructions, and troubleshooting guides. It lists various models and identifies their main components. The technical specifications section provides details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, front counterweight, noise/vibration levels, buckets, and tires. Dimensions and performance specifications are given for different models. The manual also includes sections covering maintenance, transmissions, front axles, and other components with removal/installation instructions, lubrication schedules, and troubleshooting help.
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This document contains service manual sections for Backhoe Loaders models B90B, B90BLR, B100B, B100BLR, B100BTC, B110B, B110BTC and B115B. It includes sections on safety, maintenance, technical specifications, transmission, front axles and more. The technical specifications section lists specifications for the diesel engine, transmission, axles, brakes, steering, hydraulic system and other components. It also provides dimensions and performance data for the loader and backhoe attachments.
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This document contains service manuals for various backhoe loader models. It includes sections on safety, maintenance, technical specifications, troubleshooting, and repair procedures for components like the transmission, axles, brakes, hydraulic system, and more. The document provides detailed information on disassembly and assembly of parts, lubrication requirements, specifications, diagrams, and repair times.
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This document is a service manual that contains information about backhoe loaders, including B90B, B100B, B110B, and B115B models. It includes sections on safety, maintenance, technical specifications, transmission, front axles, and more. The technical specifications section lists details on the diesel engine, transmission, axles, brakes, steering, hydraulics, buckets, tires, and dimensions and performance specs for the loader and backhoe attachments. The transmission and front axle sections provide information on lubrication, controls, removal, disassembly/assembly, troubleshooting, repair times, and special tools.
New holland b90 blr backhoe loader service repair manual instant downloaduufjjsjekkmem
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This document contains service manuals for various backhoe loader models. It includes sections on safety, maintenance, technical specifications, troubleshooting, and repair procedures for components like the transmission, axles, brakes, hydraulic system, and more. The document provides detailed information on maintaining and repairing the different systems of backhoe loaders.
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New holland b100 blr backhoe loader service repair manualfujsekksmem
This document is a service manual that contains information about backhoe loaders, including technical specifications, maintenance instructions, and troubleshooting guides. It lists various models and identifies their main components. The technical specifications section provides details on the diesel engine, transmission, axles, brakes, steering, hydraulic system, front counterweight, noise/vibration levels, buckets, and tires. Dimensions and performance specifications are given for different models. The manual also includes sections covering maintenance, transmissions, front axles, and other components with removal/installation instructions, lubrication schedules, and troubleshooting help.
New holland b100 btc backhoe loader service repair manualfujsekksmem
This document is a service manual that contains information about backhoe loaders, including B90B, B100B, B110B, and B115B models. It includes sections on safety, maintenance, technical specifications, transmission, front axles, and more. The technical specifications section lists details on the diesel engine, transmission, axles, brakes, steering, hydraulics, buckets, tires, and dimensions and performance specs for the loader and backhoe attachments. The transmission and front axle sections provide information on lubrication, controls, removal, disassembly/assembly, troubleshooting, repair times, and special tools.
New holland b100 btc backhoe loader service repair manualfjksekmdme
This document is a service manual that contains technical specifications, maintenance instructions, and troubleshooting information for Backhoe Loaders. It includes sections on safety rules, maintenance, transmission systems, front axles, and more. Specific models covered are B90B, B90BLR, B100B, B100BLR, B100BTC, B110B, B110BTC and B115B. The document provides detailed information on components, specifications, lubrication, removal and disassembly/assembly of parts, as well as troubleshooting guides.
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This document is a service manual that contains technical specifications, maintenance instructions, and troubleshooting information for Backhoe Loaders. It includes sections on safety rules, maintenance, transmission systems, front axles, and more. Specific models covered are B90B, B90BLR, B100B, B100BLR, B100BTC, B110B, B110BTC and B115B. The document provides detailed information on components, specifications, lubrication, removal and disassembly/assembly of transmission and axle systems. It also includes supply summary tables, lifting capacity charts, and repair time estimates.
New holland b100 blr backhoe loader service repair manualfhjskemme
This document provides service information for Bobcat backhoe loader models B90B, B100B, B100BTC, B110B, B110BTC, and B115B, including:
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- Technical specifications for components and performance capacities
- Instructions for removal, disassembly, and repair of transmission, axles, brakes, hydraulics, and other systems
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- Operating instructions for loader and backhoe attachments
New holland b115 b backhoe loader service repair manualufjkskemfseol
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This document provides service information for various backhoe loader models including technical specifications, diagrams, maintenance procedures, and troubleshooting guides. It covers topics such as the diesel engine, transmission, axles, brakes, hydraulic and electrical systems. Sections include information on removing and installing components, disassembling and assembling various parts, and repair times. The document also includes performance data and specifications for the loader and backhoe attachments.
New holland b115 b backhoe loader service repair manualfhjsjekdmme
This document provides service information for various backhoe loader models. It includes sections on safety, maintenance, technical specifications, systems like transmission, axles, hydraulics, and removal/installation of components. The document contains diagrams, specifications, and instructions for maintenance, troubleshooting, and repair of the backhoe loaders. It is a comprehensive service manual for maintenance technicians.
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This document is a service manual that provides information on general service, specifications, and troubleshooting for a Yamaha 20C outboard motor. It includes sections on safety procedures, identification numbers, maintenance schedules, inspections to perform at delivery and during periodic service, specifications for parts and systems, and troubleshooting guides. Special tools needed for service tasks are also listed.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which consists of a main frame and other weldments that support components like the counterweight, overhead guard, hood, and seat.
2) The overhead guard, which fastens to the main frame and cowl to protect the operator from falling objects.
3) Covers for components like the instrument panel and control valve.
It describes the purpose and construction of these parts and provides diagrams to illustrate their assembly. Procedures for removing parts like the traction motor are also included.
Yale b875 glp060 vx lift truck service repair manualfjskekmsemmwe
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale (d875) glpo060 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Disconnecting remaining electrical and removing panels/covers to access mounting hardware.
5. Using lifting equipment connected through the cab door openings, carefully lifting the cab off the forklift frame.
Yale (d849) mr25 lift truck service repair manualfjskekmsemmwe
This document provides technical information and guidelines for Yale service centers. It contains sections on product presentation, installation, diagnostics, electrical and hydraulic systems, mechanics, maintenance, and safety. Symbols are defined to identify hazards, important notes, and disposal instructions. General safety rules are outlined regarding personal protective equipment, workplace safety, batteries, welding, lifting, and more. Tables provide torque settings, belt and rope load capacities, and suspension element load capacities. Technicians are instructed to follow procedures carefully to properly service equipment and avoid damage or injury.
Yale (c875) gp60 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
1. Tilting the steering column, sliding the seat forward, and opening doors/windows to access components.
2. Disconnecting the air filter hose, radiator cap, and heater hoses from the engine.
3. For models with air conditioning, extracting refrigerant from the system and disconnecting AC lines.
4. Removing fasteners to separate the cab from the lift truck frame. The cab can then be removed as a complete unit for replacement or repair.
Yale (b910) glc050 vx lift truck service repair manualfjskekmsemmwe
This service manual provides information on servicing and repairing various models of GC/GLC lift trucks. The document outlines procedures for removing and installing components like the counterweight, hood, overhead guard, engine, transmission, and covers. It contains sections on the frame description, removing the hood and seat, and replacing side covers. Safety warnings are provided, and diagrams show the locations of parts. Repair sections cover topics such as the cooling system, fuel systems, mast, cylinders, and electrical systems.
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Yale (a955) erp20 vf europe forklift service repair manualfjskekmsemmwe
This document provides descriptions and repair procedures for the steering axle assembly on various lift truck models. It describes the components of the steering axle including the axle frame, steering cylinder, spindle assemblies, and hub assemblies. The repair process involves removing the steering axle from under the lift truck, disassembling components like the wheel hub and bearings, cleaning and inspecting parts, and reassembling with new components as needed. Safety warnings are provided about putting the lift truck on blocks and using cleaning solvents.
Volvo bl70 b backhoe loader service repair manualfjskekmsemmwe
This document provides information on a Volvo BL70B backhoe loader, including:
- It has a 4-cylinder turbocharged diesel engine meeting EPA Tier 3 standards.
- It has either a mechanical transmission or optional automatic Powershift transmission.
- The electrical system is 12V and monitored by a vehicle electronic control unit.
- Safety instructions warn to always follow the operator's manual and use genuine parts.
Perkins 2300 series 2306 a e14 6 cylinder turbocharged diesel engine service ...fjskekmsemmwe
This document provides a workshop manual for Perkins 2300 Series diesel engines, including models 2306A-E14 and 2306C-E14. It contains specifications, repair and maintenance instructions across 16 chapters covering the engine systems. The manual is intended to assist technicians in servicing and repairing these engine models. It includes detailed instructions, specifications, and torque values for repairing and replacing engine components.
Perkins 400 series 402 d 403d 404d industrial engine (model gg) service repai...fjskekmsemmwe
This document provides instructions for disassembling and assembling various components of Perkins 402D-403D-404D industrial diesel engines, including removal and installation procedures for items like the fuel filter base, fuel transfer pump, fuel lines, fuel injection pump, turbocharger, valves, pistons, bearings, and other parts. Safety warnings are provided to prevent injury when performing maintenance on these engines.
Komatsu d375 a 6 dozer bulldozer service repair manual sn 60001 and upfjskekmsemmwe
This document is a shop manual for a D375A-6 Bulldozer with serial numbers 60001 and up. The manual contains specifications, component diagrams, and maintenance procedures. It includes sections on the engine and cooling system, power train, undercarriage, frame, hydraulic system, and work equipment control. The table of contents lists these sections and their corresponding page numbers for locating information in the manual.
Kioti daedong dx7510 tractor service repair manualfjskekmsemmwe
This document is a workshop manual that provides safety information for servicing DX7510/DX9010/DX100 tractors. It contains 13 chapters covering topics like safety, general information, engines, transmissions, and more. The manual stresses the importance of reading it fully before working on the tractors and outlines many safety precautions to prevent injuries. These include wearing proper protective gear, avoiding fires, being cautious around batteries and high pressure systems, and more. It also identifies safety symbols used in the manual.
Kioti daedong dk651 tractor service repair manualfjskekmsemmwe
This workshop manual provides service information for KIOTI tractors models DK651/751/801/901. The manual is divided into sections on mechanism, servicing, and safety. It contains specifications, maintenance checklists, lubrication charts, and troubleshooting guides to aid servicing personnel in repairing and maintaining the tractors. Safety warnings and precautions are provided throughout to prevent injury and equipment damage.
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10. SECTION 00 - SAFETY RULES 3
SAFETY INSTRUCTIONS
The non-compliance with the warnings preceded by
the above-mentioned keywords (WARNING and
DANGER) can cause serious accidents or even the
death of the persons involved.
Moreover, in the present Manual, some instructions
are given with text in italics, preceded by the words
NOTE and CAUTION.
NOTA: it emphasizes and underlines to the operator
the correct technique or correct procedure to follow.
S WARNING S
This warning symbol points out important mes-
sages involving your safety.
Carefully read the safety rules contained herein
and follow advised precautions to avoid potential
hazards and to safeguard your safety and personal
integrity.
In this manual you will find this symbol together
with the following keywords:
S WARNING S
This symbol warns about the possibility of potential
damages to the machine that can involve the oper-
ator’s safety.
S WARNING S
With specific warnings about potential dangers for
the operator’s or other persons integrity directly or
indirectly involved.
S WARNING S
This symbol warns about the possibility of potential
damages to the machine that can involve the oper-
ator’s safety.
11. 4 SECTION 00 - SAFETY RULES
FOREWORD
Loader backhoes B90B - B90BLR - B100B -
B100BLR - B100BTC - B110B - B110BTC - B115B
have been designed to perform most earth-moving
operations.
If you use this machine for duties involving the use
of attachments, accessories, or special tools, con-
sult your Dealer to make sure that the adaptations or
modifications carried out are in conformity with the
machine’s technical specifications and with current
regulations on safety.
Any modifications or adaptations which are not
approved by the manufacturer may invalidate the
machine’s original conformity with safety require-
ments.
The machine must be used according to its intended
use, respecting the safety and precautionary rules
and strictly following the operating instructions.
Any functional disorders, especially those affecting
the safety of the machine, should therefore be recti-
fied immediately.
The manufacturer/supplier cannot be held responsi-
ble for any damage resulting from unintended use.
The risk involved in such misuse lies entirely with
the user.
The current Operator’s Manual is the user’s guide
for correct run-in, use and maintenance of the
machine.
S DANGER S
A different use of the excavator or of its working
equipment:
- for lifting or transporting persons;
- as working platform;
- for lifting loads without the attachment being
approved for this purpose;
- for pulling loads;
- is considered unintended use.
Unintended use may cause injury or life-threatening
risks for the operator and for other persons.
S DANGER S
It is absolutely forbidden to tamper with and/or
change the setting of any of the hydraulic system
valves to avoid damaging machine components,
with a consequent risk for personal safety.
1
12. SECTION 00 - SAFETY RULES 5
Carefully read this Operator’s Manual and store it in
the cab for quick location and reference.
Instructions concerning safety, operation and main-
tenance have been developed to permit safe serv-
ice and repair of this machine without any risk.
In the event of queries or suggestions relevant to
your machine do not hesitate to address to your
Dealer.
Dealers have qualified and trained personnel at dis-
posal as well as Original Spares, means and equip-
ment suitable to carry out all necessary
maintenance.
Any modifications or adaptations which are not ap-
proved by the manufacturer may invalidate the ma-
chine’s original conformity with safety requirements.
IMPORTANTE: the engine and fuel system on your
machine are designed and built to government
emissions standards. Tampering by dealers, cus-
tomers, operators and users is strictly prohibited by
law. Failure to comply with this prohibition could
result in government fines, rework charges, invalid
warranty, legal action and possible confiscation of
the machine until rework to original condition is
completed. Engine service and/or repairs must be
carried out by a certified technician only.
NOTA: each machine is supplied complete with a
copy of this Manual. Descriptions and illustrations
provided herein are not binding. The Manufacturer,
provided that the basic characteristics of machine
types described and shown in this Manual remain
the same, reserves the right to change compo-
nents, parts and accessories supplied without any
commitment to timely update this publication; and
this any time it deems it convenient for improve-
ment purposes or due to commercial or manufac-
turing requirements. For exact information, please
consult your Dealer or contact the Manufacturer’s
Branch Offices, who remain at your disposal for fur-
ther help.
SPARE PARTS
The “non-genuine” spare parts have not been
checked and authorized by the Manufacturer.
The assembly and/or use of such products may
have negative effects on the machine design fea-
tures and could impair its operation safety.
The Manufacturer is not liable for any damage
caused by “non-genuine” spare parts or accesso-
ries.
WARRANTY
This machine is under warranty according to the
regulations in force in Your Country and in compli-
ance with the sales agreement drawn up with the
Dealer.
The warranty, however, expires if the operation and
maintenance instruction for this machine and con-
tained in this manual, have not been followed.
13. 6 SECTION 00 - SAFETY RULES
SAFETY INSTRUCTIONS
Carefully read the safety rules contained herein and
follow advised precautions to avoid potential haz-
ards and to safeguard your safety and personal
integrity.
Your safety and that of the people around you
depends on you.
It is essential that you understand this manual for a
correct inspection, lubrication and repair of this
machine.
Read this manual carefully and check that:
- you understand fully the symbols on the controls
and the safety signs used in this manual and on
the machine;
- you understand fully the speed, stability, braking
and steering characteristics of the machine. If you
are in any doubt, consult your Dealer.
The safety messages in this section concern situa-
tions which may arise during normal machine opera-
tion, servicing and repair. These safety messages
also indicate the different ways of coping with these
situations. Other safety messages are used
throughout the manual to indicate specific dangers.
The information given in this chapter is a summary
of the basic rules to respect at all times and does
not exempt you from observing traffic regulations or
the requirements of insurance companies.
The presence of grease, oil, mud or (in winter) ice
on the steps and access handles can cause acci-
dents. Make sure they are always clean.
When mounting or dismounting from the machine
always face the machine and use the steps and
access handles on the left-hand side of the
machine.
15. SECTION 21 - TRANSMISSION 3
POWERSHUTTLE TRANSMISSION
This transmission is used on powershuttle loader
backhoe models B90B-B90BLR-B100B-B100BLR-
B100BTC-B110B-B110BTC.
21. SECTION 21 - TRANSMISSION 11
PORTS
2WD
Ref. Dimension Use Notes - Miscellaneous
1 7/8” - 14 UNF Oil inlet from cooler
2 7/8” - 14 UNF Oil outlet to cooler
3 1/2” - 14 NPTF Transmission temperature switch
4 1/2” Oil drain plug
5
1/8” - 28 BSP ISO
228
Oil cooler return pressure check
port
0.5 + 3.5 bar (7.3 + 50 psi) ON = forward /
reverse travel
0.5 + 5 bar (7.3 + 72.5 psi) ON = neutral
position
6
1/8” - 28 BSP ISO
228
Forward gear pressure check
port
11 + 13 bar (159 + 188 psi)
0.3 bar (4.3 psi) = maximum pressure in
neutral position
7
1/8” - 28 BSP ISO
228
Reverse gear pressure check
port
11 + 13 bar (159 + 188 psi)
0.3 bar (4.3 psi) = maximum pressure in
neutral position
8
1/8” - 28 BSP ISO
228
Forward / reverse gear pressure
check port
11 + 13 bar (159 + 188 psi)
0.3 bar (4.3 psi) = maximum pressure in
neutral position
9
1/8” - 28 BSP ISO
228
Converter pressure check port 0.5 + 9 bar (7.3 + 130.5 psi)
10 9/16” - 18 UNF
Oil inlet / outlet for hydraulic
differential lock
11 9/16” - 18 UNF Oil outlet to brake
13 bar (188 psi) at 900 rpm
14.5 bar (210 psi) at 2200 rpm
12 9/16” - 18 UNF Oil inlet from the brake
13 9/16” - 18 UNF Oil inlet from “transport lock”
22. 12 SECTION 21 - TRANSMISSION
4WD
Ref. Dimension Use Notes - Miscellaneous
1 7/8” - 14 UNF Oil inlet from cooler
2 7/8” - 14 UNF Oil outlet to cooler
3 1/2” - 14 NPTF Transmission temperature switch
4 1/2” Oil drain plug
5 1/8” - 28 BSP ISO 228 Oil cooler return pressure check port
0.5 + 3.5 bar (7.3 + 50 psi) ON =
forward / reverse travel
0.5 + 5 bar (7.3 + 72.5 psi) ON =
neutral position
6 1/8” - 28 BSP ISO 228 Forward gear pressure check port
11 + 13 bar (159 + 188 psi)
0.3 bar (4.3 psi) = maximum pressure
in neutral position
7 1/8” - 28 BSP ISO 228 Reverse gear pressure check port
11 + 13 bar (159 + 188 psi)
0.3 bar (4.3 psi) = maximum pressure
in neutral position
8 1/8” - 28 BSP ISO 228
Forward / reverse gear pressure
check port
11 + 13 bar (159 + 188 psi)
0.3 bar (4.3 psi) = maximum pressure
in neutral position
9 1/8” - 28 BSP ISO 228 Converter pressure check port 0.5 + 9 bar (7.3 + 130.5 psi)
10 9/16” - 18 UNF
Oil inlet / outlet for hydraulic
differential lock
11 9/16” - 18 UNF Oil outlet to brake
13 bar (188 psi) at 900 rpm
14.5 bar (210 psi) at 2200 rpm
12 9/16” - 18 UNF Oil inlet from the brake
13 9/16” - 18 UNF Oil inlet from “transport lock”
14 4WD pressure check port
13 bar (188 psi) at 900 rpm
16 bar (232 psi) at 2200 rpm
15 1/8” - 28 BSP ISO 228 Main line pressure check port
13 bar (188 psi) at 900 rpm
16 bar (232 psi) at 2200 rpm
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24. SECTION 21 - TRANSMISSION 13
CONTROLS
1. GEARSHIFT LEVER: it is possible to select
four forward and four rearward travel gears.
2. TRANSMISSION DISCONNECT BUTTON (on
gearshift level): prior to gearshifting, press and
hold the disconnect switch; select the desired
gear with the gearshift lever and release the
switch to re-engage transmission.
3. POWERSHUTTLE TRANSMISSION DIREC-
TION LEVER: the movement of this lever from
the neutral position will engage the forward or
reverse travel.
NOTE: the warning horn activates in reverse travel.
4. HORN BUTTON
5. TRANSMISSION DISCONNECT BUTTON (on
loader attachment control lever)
25. 14 SECTION 21 - TRANSMISSION
The transmission is fully synchronised providing 4
forward and 4 reverse speeds allowing gear ratio
changes on the move.
A torque converter is used to connect the engine to
the transmission and the column mounted power-
shuttle lever (3) enables shifts between forward and
reverse travel without disengaging gear ratios.
A device for “transmission disconnection” is acti-
vated by pushing button (2), placed on the gearshift
lever (1) or by pushing button (5), placed on the
loader attachment control lever.
GEARSHIFT LEVER
The single gearshift lever (1) is used to select any of
the four gear ratios.
The transmission disconnect button (2) is
depressed and held as the lever is shifted from one
gear to another and then released to re-connect
transmission drive.
FORWARD/REVERSE POWERSHUTTLE LEVER
(TRAVEL DIRECTION CHANGE)
To select the forward travel, engage the required
gear ratio with the gearshift lever; then, with the
engine idling, lift the powershuttle lever from the
neutral lock position (1) and move it to the forward
position (2).
Use the accelerator pedal to control the engine rpm
and the ground speed.
To reverse the direction of travel, reduce engine
speed and move the power reversing from neutral
lock position (1) and rearwards (3) for reverse travel
an audible alarm device sounds.
S WARNING S
Always apply the parking brake whenever the
machine is parked as the machine is free to roll
even though the transmission gearshift lever and
power reversing lever may be “In Gear” and the
engine is turned OFF.
26. SECTION 21 - TRANSMISSION 15
IMPORTANT: the powershuttle lever is equipped
with a neutral lock to prevent an accidental engage-
ment of the transmission. With this design, the pow-
ershuttle lever moves through a “T” slot to the
forward or reverse positions.
IMPORTANT: when operating at low environmental
temperatures with cold transmission oil, allow the oil
to warm up before attempting to shift the powershut-
tle lever. The transmission can be shifted normally
after the oil warms up.
IMPORTANT: the horn will sound if the powershuttle
lever is operated with the parking brake engaged.
IMPORTANT: the powershuttle lever can be shifted
at any engine speed; however, as a safety and pre-
cautionary measure, the engine must run at approx-
imately 1200 rpm.
This action is easily controlled by means of the foot
accelerator to control engine and ground speed.
TRANSMISSION DISCONNECTION
The 4x4 transmission provides for easy upward and
downward gear ratio changes on the move.
However, as a clutch is not used between the
engine and transmission, the power flow from the
engine to the transmission must be interrupted to
shift from one gear ratio to another. This is accom-
plished by means of a transmission disconnect
(dump) button.
The finger operated button (2) on the main gearshift
lever knob (1) is easy to operate.
To make upward gear ratio changes simply depress
and hold the button (2) on the gearshift lever (1),
while moving the lever from one gear ratio to
another.
When the desired gear ratio has been selected
release the button and allow the unit to gain engine
speed and ground speed.
If another higher ratio is required repeat the proce-
dure.
S WARNING S
To avoid personal injury do not use the disconnect
switch control to coast down hill. Excessive speed
may cause loss of control, personal injury to a
bystander or failure of the transmission.
27. 16 SECTION 21 - TRANSMISSION
IMPORTANT: to prevent possible damage to the
transmission hydraulic clutches, never use the dis-
connect switch for inching the machine forward.
Inching the machine forward with the button will
cause the clutches to slip excessively and overheat.
To make downward gear ratio changes or reduce
ground speed, simply lower the engine speed,
depress and hold the gearshift lever button and
downshift the transmission.
When the desired gear ratio has been selected
release the button and adjust the engine speed to
suit ground speed required.
Operating the machine in a too high gear or under a
too heavy load will cause the torque converter to slip
excessively and overheat. If the machine is over-
loaded, the engine speed will not exceed a range of
1800-2200 rpm at maximum accelerator and the
torque converter will “stall” bringing the machine to a
complete stop.
If “stall” does occur, there is still sufficient engine
power to operate the loader attachment; however, to
prevent the transmission from overheating, either
reduce the load on the machine or select a lower
gear ratio.
IMPORTANT: operating at a “stall” for more than 20
seconds can cause the transmission to overheat
and can possibly damage the transmission. If the
transmission overheats, the needle (3) reaches the
red field. Shift both the powershuttle lever and the
gearshift lever to neutral. Let the engine run idle
(1000 rpm) until transmission oil cools down enough
to have the needle (3) return to correct position.
Once the needle is returned to its position, all opera-
tions can be resumed.