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航空模型汽油发动机

  MLD 系列 用户手册




            et
        .n
       BY
  OB
  SH
SD




 上海美乐迪模型有限公司
注意事项及安全警告:


  用户对此发动机的安全使用负有全部责
任,请务必遵照以下的安全说明使用,决不
要让伤害和悲剧发生!




                         et
1. 请牢记,此发动机是一台大功率的机器,不是玩具!
2. 发动机运转时,观看人员请远离发动机 10 米以上,预防危险发生!
                        .n
3. 使用的螺旋桨必须完好无损,螺旋桨安装螺栓要经常检查,防止松脱。
4. 螺旋桨旋转时,调试人员不要将自己的手和身体处在螺旋桨的旋转平面内。
               BY
 手拨启动必须是在教练或有经验的爱好者指导下进行。
           OB

5. 不要让松动的穿戴物靠近旋转的螺旋桨,不要在上衣袋里面存放容易滑出的
 物品,防止它们掉出,碰到螺旋桨。
     SH



6. 不要在有沙砾和类似能被螺旋桨吹起的物品的地方启动发动机。
7. 发动机会排出致命的废气,要在通风良好的地方运转。
   SD




8. 发动机的燃料是有毒的,切勿进入口内,眼内和伤口内等处。




 由此发动机带动的模型飞机具有很大的动能,可能会引起
严重的伤害和破坏,请您千万牢记!




                 -2 -
MLD-28 装 箱 清 单
MLD-28 装 箱 清 单
1.发动机主体                      1套    标准配置
2.安装脚柱 30mm                  4只    标准配置
3.电子点火器(自动进角)                1套    标准配置
4.排气管                        1只    标准配置(已安装)
5.火花塞(冠军 RDJ7Y)              1只    标准配置(已安装)
6.M10*45 螺丝                  1支    标准配置
7.M5*20 内六角螺丝                4支    标准配置
8.M5*25 内六角螺丝                4支    标准配置




                               et
9.M4*40 内六角螺丝                2支    标准配置
10.前桨垫                       1只    标准配置
11.火花塞扳手                     1只
                             .n    标准配置
12.说明书和安装模板                  各1份
                   BY
                OB


                MLD-35 装 箱 清 单
      SH



MLD-35 装 箱 清 单
1.发动机主体                      1套    标准配置
2.安装脚柱 65mm                  4只    标准配置
    SD




3.电子点火器(自动进角)                1套    标准配置
4.排气管及垫片                     1套    标准配置
5.火花塞(冠军 Y82)                1只    标准配置(已安装)
6.M5*20 螺丝内六角螺丝              6支    标准配置
7.M5*25 螺丝内六角螺丝              4支    标准配置
8.M4*40 内六角螺丝                4支    标准配置
9.前桨垫                        1只    标准配置
10.说明书和安装模板                  各1份




                      -3 -
发动机参数
MLD-28
  1. 发动机排量: 28CC
  2. 发动机冲程: 2 冲程
  3. 发动机全重: 1080g (含电子点火器和排气管,不含点火电池)
  4. 最大功率:    2.8hp
  5. 外型尺寸: 113.5mm*113.5mm*113.5mm(长*宽*高)
  6. 转速范围:: 1500rpm—9000rpm
  7. 选择适用螺旋桨:17*8-18*10 (建议使用 18*6)




                                       et
  8. 燃油配比:    a) 磨合期:          1:30
              b)正常使用期:         1:40 (汽油标号不低于 90#)
                                      .n
  9. 发动机点火提前角度: 15-30 度
  10.电子点火器电源:         DC:4.8V-8.4V, 点火电流 250-450mA
                          BY
                     OB


MLD-35
 1.发动机排量: 35CC (直径: 38mm 行程: 31mm)
           SH



 2.发动机冲程: 2 冲程
 3.发动机重量: 1220g (含电子点火器和排气管,不含点火电池)
         SD




 4.最大功率:     4.2hp
 5.外型尺寸:     200mm*116mm*176mm(长*宽*高)
 6.转速范围:     1500rpm—9500rpm
 7.选择适用螺旋桨: 18*8-21*8
 8.燃油配比:     a) 磨合期:        1:30
             b) 正常使用期: 1:40(汽油标号不低于 90#)
 9.发动机点火提前角度: 15-30 度
 10.电子点火器电源:         DC:4.8V-8.4V, 点火电流 250-450mA




                               -4 -
发动机的安装
1. 发动机安装到飞机上前,首先应找出飞机机头罩桨锥孔中心点在飞机防火墙
 上的投影点,用包装箱里的安装模板,确定好四个脚柱螺丝孔位,然后打孔。
 (此发动机可以做任何角度安装)
2. 发动机脚柱与发动机机身连接螺丝必须用高强度螺丝胶固定以防脱落。
3. 发动机的电子点火器和点火电源尽量远离遥控器接受机和舵机,以防产生干
 扰。
4. 电子点火器及所有线路应在机身适当位置妥善固定,以防发动机旋转的部件
 刮到,产生意外。




                             et
                使用与调整       .n
1. 安装完备后再仔细检查一遍发动机与飞机机身的连接情况以及各个部位电源
                  BY
 联接,油门舵机位置状态,油管连接是否正确等,检查完备后进入启动准备
 阶段。
             OB


2. 将点火器金属火花塞帽套到火花塞上,用力压紧,直到金属帽开口处部分完
 全将火花塞的金属六角部分扣住(为了有可靠的接地性,金属火花塞帽压进
     SH



 去会较紧,因此必须用力下压金属帽使之到正确的位置),打开点火电源,慢
 慢手拨螺旋桨转动,在听到汽缸内有“嗒..嗒”声,说明点火系统已经开始
   SD




 工作。
3. 关闭化油器阻风门,用手指或别的东西堵住进气口,微开节气门,拨螺旋桨
 转动泵油,在看到进油管内无气泡,而且阻风门口有油迹,发动机汽缸内有
 爆感时,停止泵油,打开阻风门,启动发动机着车。
4. 调整化油器怠速螺钉,使发动机保持在 2500-4000 转之间磨车 8-10 小时。
 注意:新机器或维修过的机器在安装到飞机上前,在试车台上磨合调试时,
 机器的安装座与试车台之间可作软性连接,或硬性连接,但四只脚柱紧固必
 须受力均匀,以防因高频振动,损坏机器。
5. 磨合结束后,为了体现发动机高转速,高功率。可重新微调电子点火感应器


                     -5 -
提前角的位置,移动 1mm 等于 3 度。
6. 重新启动发动机,调整高低速油针 H,L,使发动机关小油门不熄火,开大油门
 能以最高速运转,而且快速收放油门发动机反映灵敏(此两油针出厂时已经作
 调校,使用时只需微调)。
7. 用断电的方式停止发动机运转。



               常见故障与排除
1. 发动机无法启动?
 a. 检查发动机点火系统:点火电源电压合适,电源连线是否可靠,做高压跳




                            et
   火试验,检查电子点火器是否工作。
 b. 检查发动机供油系统:化油器的进油管的连接是否正确,
                           .n化油器膜片腔内
   是否进油,拧下火化塞看电极部位是否有油迹。
 经检查油、电系统都无问题,手拨桨转动几圈然后用启动器启动发动机。
                BY
2. 发动机怠速正常,高速熄火?
               OB


 调整高速油针 H 至适当位置,既不要富油,也不要贫油。工作过的火花塞电
 极为棕红色为佳。
     SH



3. 发动机高速正常,怠速熄火?
 调整怠速螺钉到中间位置,再调整低速油针 L 至适当位置,使发动机保持怠
   SD




 速 2000 转左右。
4. 高速正常,怠速正常,快速收放油门熄火?
 这种情况是因为发动机工作时相对贫油,中速过渡不好,逆时针微调 L 油针
 可解决。
5. 发动机长时间怠速磨车后,工作状态不稳定,启动困难?
 发动机长时间的低速运转,火花塞和气缸内会积碳,当积碳比较严重时会影
 响发动机的正常工作,在这样的情况下必须卸下火花塞进行清理,然后装复
 再启动机器,也可以在每次正常停机前高速运转发动机 10 秒钟以上然后慢慢
 停机,就可以避免因为火花塞积碳引起的一些非正常情况出现。


                    -6 -
6. 发动机原来能正常使用,放置有段时间后不能正常工作,或正常使用中加油
 后不能正常工作?
 发动机在长时间放置不使用后,重新使用需要对化油器进行保养,因为原来
 储存在化油器内的汽油在慢慢挥发时会生成一些胶质,负压膜也会因此变硬,
 影响使用。此时可以把化油器浸泡在汽油中一段时间,必要时需拆开化油器
 进行清洗(非专业人员不要随便拆卸,以免造成不必要的损失)。也可以在最
 后一次使用结束前拔掉油管,让发动机燃尽化油器中的燃料,自动熄车,避
 免化油器胶堵。
8.发动机在工作中有时有咳嗽现象?
 发动机在工作中,点火电源能量不足,进气部分漏气,使用燃料不清洁,螺




                        et
 旋桨大小不合适,都有可能造成这种现象发生。
                       .n
 注:在您使用的油料中必须无任何颗粒状杂物,以免堵塞化油器量孔,小型
 汽油机化油器量孔非常细小,一旦堵塞较难清理,建议加装燃料过滤器。请
              BY
 不要擅自修理化油器、电子点火器,否则他们将不被保修。
9.发动机在地面调试一切正常,但装好机头罩飞行中发动机有咳嗽声?
            OB


 装上机头罩会使发动机处于富油工作状态,收小 L 油针就可以解决。
     SH
   SD




* 特别提醒:
  您的飞机起飞前,要看遥控设备系统工作是否正常,因为
发动机高压点火系统可能对它产生干扰。
  为了您的人身安全,请尽量使用启动器启动发动机。


  感谢您使用我们的产品,我们将为您提供优质的技术服务!

                技术服务电话:021-54313663



                -7 -
OWNERS MANUAL
                        MLD-Series Engines
Safety Precautions:
This engine is for experienced flyers only and could cause serious harm if used
incorrectly. Always take care when running large gas engines.
    • Read this manual in its entirety before commencing use of this engine.
    • This engine is specifically designed for use on a radio-controlled model plane. If it
       is used for any other purpose, we cannot be held responsible for its reliability or
       safety.
    • Check the propeller prior to each use and replace if damaged.
    • Always mix fuel in a well-ventilated space.
    • Never operate this motor alone
    • Keep clear of the prop while motor is running.
    • Any adjustments to carburetor must be done with engine and ignition turned off
    • Engine can draw any loose items into propeller. Do not run engine near loose




                                                        et
       debris, dust, loose clothing or long hair
    • Any one in the immediate area should wear safety glasses while motor is running
    • Never stand in front of or to the side of propeller while motor is running. Always
       stand behind
                                                  .n
    • Always install ignition kill switch which is easily accessible from outside the
       aircraft for emergency use
    • Check propeller is secure before each start
                                      BY
    • Ensure idle stop screw is adjusted to allow engine to stop when carburetor is fully
       closed
    • Ensure spinner cone does not touch the propeller
    • Never operate engine indoors or in a confined space
                             OB


    • Keep immediate area clear of spectators
    • Gasoline is extremely flammable. Always allow engine to cool before refueling
       and keep fuel away from other ignition sources
            SH



    • Always perform Radio range check before flying with engine running. If glitches
       are noticed, do not fly. Check spark plug lead for holes or nicks and check there
       is no vibrating metal to metal connections
          SD




Mounting and set up of the engine:
    • Make certain the engine is mounted on aircraft grade plywood firewall with a
       thickness of at least ¼” and is firmly bolted using all four mounts. Flat body
       washers are recommended on the backside to prevent crushing of plywood.
    • We recommend blue loctite on all bolt connections to prevent any bolts coming
       loose during flight. Regularly check all connections to insure their integrity.
    • Be careful using shims or spacers behind mounting brackets and always make
       sure the firewall connections are flat so as to not put a twisting load on the
       crankcase.
    • Ensure the carburetor has plenty of clearance, allowing plenty of airflow to
       achieve good aspiration
    • This carburetor is spring loaded to idle/cut of in case of throttle linkage or servo
       failure. As a personal preference this can be disengaged if desired but it is not
       recommended for safety reasons
    • Soft mounts may be used but beware that excessive movement can cause
       problems with throttle linkages and cowl penetrations
    • The throttle arm should be fitted with a ball link to pushrod to prevent any


                                           -8 -
vibration. Do not use any metal-to-metal connections that may vibrate and
       cause radio interference.
    • The choke can be operated manually or by mini servo.
    • As this engine has a pumped carburetor the position and height of the fuel tank
       can be freely selected. The tank will need to be vented but no backpressure is
       required from the exhaust system.

    • Make sure engine and firewall are secure as this engine runs on gasoline, it is
       important that all plumbing and associated items are compatible (no silicon) and
       it is recommended to clamp tubing connections with small cable ties
    • Fuel tank should have two outlets, one for pick up with clunk and one to top for
       vent. Vent should be run to out side of aircraft.

Propeller sizes:
Recommended prop sizes are as follows:
MLD-28
   • 16 X 8-16 X 10 Sport Flying, War birds, Pattern (more speed)
   • 18X6-18X8     3D/Freestyle Flying




                                                       et
MLD-35
   • 19x10-20x10 Sport Flying, War birds, Pattern (more speed)
   • 20X8-21X8 3D/Freestyle Flying                .n
This engine produces its best performance around 7,500 RPM. Prop size is dependent
on the style of flying and the type and weight of the plane. Choose a propeller within the
range that achieves 6,700 RPM – 9,000 RPM while in flight.
                                     BY
Fuel:
Fuel mix should be unleaded gasoline mixed at a ratio of 45:1 with a high quality
synthetic 2-cycle oil. We recommend most any high quality synthetic racing oil or
                            OB


equivalent available at most small engine or motorcycle shops. Never use alcohol or
alcohol-based fuels.

Setting up ignition:
            SH



    • When setting up the ignition system, do not use small gauge wire for supply to
       ignition module.
    • The ignition runs on a standard 6V flight pack. We recommend using a 900ma
          SD




       pack as a minimum.
    • We recommend using high quality heavy-duty radio switch for ignition using
       Hitec/JR compatible connectors
    • The ignition unit should be mounted away from excessive heat and firmly held
       with cable ties or Velcro straps. Be sure to use foam between support and
       ignition box to prevent vibration damage.
    • Protect the shielded plug wires from rubbing against fiberglass or sharp edges as
       this could damage the wire and allow radio noise out causing interference.
    • Keep ignition components and wiring separated as much as possible from
       receiver, receiver battery servos and switches.
    • Always perform radio range check before flying, with engine running and one
       section only of antenna extended.

Starting and operating:
    1) Fill the fuel tank.
    2) Close the choke valve and open the throttle valve approximately 1/3 ~ 1/2 of the
       full open position. Switch on the ignition battery.


                                           -9 -
3) Quickly flip the propeller in the counterclockwise direction. When flipped several
   times, the engine will momentarily fire and a popping sound of initial explosion is
   heard.
    4) Open the choke valve and set the throttle valve at the idle position (or at a
       position slightly open from the idle position) and flip the propeller. This should
       start the engine.
    5) Let the motor warm up for a few seconds before advancing the throttle.

   Be sure to lower throttle to idle position once choke is removed to avoid
   hard kickback when starting. Always have aircraft restrained adequately
   during this process.

Carburetor adjustment:
    • The needle farthest from the cylinder is the “high end” needle while the closest is
       the “low end” (see the L and H letters engraved on the carburetor). Winding the
       needle clockwise will lean the engine and anti clockwise will richen the engine.
    • The setting will vary with altitude, temperature, humidity etc. A general starting
       point is 1 3/4 open on the low end and 1 ¾ open on the high end.




                                                      et
    • Adjusting either needle may have some effect on the other, so some
       readjustment may be necessary when tuning.
    • Adjust high-end needle at full throttle to peak RPM, then richen slightly to ensure
                                               .n
       engine is not running too lean in flight.
    • Adjust low-end needle to achieve a smooth idle and readjust high end if needed.
    • Set the high-end needle slightly rich during running in period.
    • Further adjusting may be necessary once cowl is placed as this often changes air
                                     BY
       pressure around carburetor intake

Trouble shooting:
                            OB


Engine won’t start:
   • Engine could be flooded (the MLD-series engines only needs choking for the first
      start of the day).
   • Low battery voltage.
            SH



   • Check tank venting, clunk position, fuel flow.
   • Check fuel lines for kinks, holes or damage.
   • Check fuel flow while flipping.
          SD




   • Check throttle is open.
   • Ensure prop is flipped over with authority.

Motor runs poorly:
   • Engine could be too rich. Ensure both needles are adjusted correctly.
   • Ensure carburetor has not become loose, causing air leakage.
   • Check all ignition connections and switches.
   • Ensure fuel is freshly mixed and is free of humidity and water

Warranty:
   • Your MLD-series engines and ignitions system are covered with a two year
      warranty from the initial date of purchase for defects in workmanship or
      materials
   • Any modifications to, or disassembly of engines or ignitions will void warranty of
      that item
   • Replacement items will not be shipped until defective items are received by the
      local agent.



                                          - 10 -
This warranty does not cover:
   • Shipping or damage incurred from shipping to and from by the local agent
   • Damage caused by improper handling, operation, maintenance, modifications,
      fuel or crash


Specifications:
MLD-28
  • Displacement: 1.7ci (28cc)
  • Configuration: 2C single cylinder air cooled
  • Carburetor: Walbro pump
  • Ignition: CDI Electronic ignition w/Auto timing advance
  • Power supply: 4.8V – 8.4V
  • Weight 2.3 lbs (36oz) including ignition and muffler
  • Maximum output: 2.8BHP
  • Maximum RPM 9000
  • Idle rpm 1500 RPM
  • Fuel: Unleaded Gasoline




                                                          et
  • OIL: 2-cycle high performance (synthetic is recommended)
  • MIX: 1:30 to 1:45
  • Prop selection: 17X8-18X10
MLD-35
                                               .n
  • Displacement: 2.14ci (35cc)
                                       BY
  • Configuration: 2C single cylinder air cooled
  • Carburetor: Walbro pump
  • Ignition: CDI Electronic ignition w/Auto timing advance
                               OB


  • Power supply: 4.8V – 8.4V
  • Weight 2.69 lbs (43oz) including ignition and muffler
  • Maximum output: 4.2BHP
              SH



  • Maximum RPM 9500
  • Idle rpm 1500 RPM
            SD




  • Fuel: Unleaded Gasoline
  • OIL: 2-cycle high performance (synthetic is recommended)
  • MIX: 1:30 to 1:45
  • Prop selection: 18X8-21X8




                              Melody R/C Models Co. ltd

                      2F 8#Building 85#Sanda Road Minhang Area

                               201112 Shanghai, China

                             Phone: 86-21-54313663
                         E-Mail: liujiang007@hotmail.com

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Mld35 engine manual from sdshobby.net

  • 1. 航空模型汽油发动机 MLD 系列 用户手册 et .n BY OB SH SD 上海美乐迪模型有限公司
  • 2. 注意事项及安全警告: 用户对此发动机的安全使用负有全部责 任,请务必遵照以下的安全说明使用,决不 要让伤害和悲剧发生! et 1. 请牢记,此发动机是一台大功率的机器,不是玩具! 2. 发动机运转时,观看人员请远离发动机 10 米以上,预防危险发生! .n 3. 使用的螺旋桨必须完好无损,螺旋桨安装螺栓要经常检查,防止松脱。 4. 螺旋桨旋转时,调试人员不要将自己的手和身体处在螺旋桨的旋转平面内。 BY 手拨启动必须是在教练或有经验的爱好者指导下进行。 OB 5. 不要让松动的穿戴物靠近旋转的螺旋桨,不要在上衣袋里面存放容易滑出的 物品,防止它们掉出,碰到螺旋桨。 SH 6. 不要在有沙砾和类似能被螺旋桨吹起的物品的地方启动发动机。 7. 发动机会排出致命的废气,要在通风良好的地方运转。 SD 8. 发动机的燃料是有毒的,切勿进入口内,眼内和伤口内等处。 由此发动机带动的模型飞机具有很大的动能,可能会引起 严重的伤害和破坏,请您千万牢记! -2 -
  • 3. MLD-28 装 箱 清 单 MLD-28 装 箱 清 单 1.发动机主体 1套 标准配置 2.安装脚柱 30mm 4只 标准配置 3.电子点火器(自动进角) 1套 标准配置 4.排气管 1只 标准配置(已安装) 5.火花塞(冠军 RDJ7Y) 1只 标准配置(已安装) 6.M10*45 螺丝 1支 标准配置 7.M5*20 内六角螺丝 4支 标准配置 8.M5*25 内六角螺丝 4支 标准配置 et 9.M4*40 内六角螺丝 2支 标准配置 10.前桨垫 1只 标准配置 11.火花塞扳手 1只 .n 标准配置 12.说明书和安装模板 各1份 BY OB MLD-35 装 箱 清 单 SH MLD-35 装 箱 清 单 1.发动机主体 1套 标准配置 2.安装脚柱 65mm 4只 标准配置 SD 3.电子点火器(自动进角) 1套 标准配置 4.排气管及垫片 1套 标准配置 5.火花塞(冠军 Y82) 1只 标准配置(已安装) 6.M5*20 螺丝内六角螺丝 6支 标准配置 7.M5*25 螺丝内六角螺丝 4支 标准配置 8.M4*40 内六角螺丝 4支 标准配置 9.前桨垫 1只 标准配置 10.说明书和安装模板 各1份 -3 -
  • 4. 发动机参数 MLD-28 1. 发动机排量: 28CC 2. 发动机冲程: 2 冲程 3. 发动机全重: 1080g (含电子点火器和排气管,不含点火电池) 4. 最大功率: 2.8hp 5. 外型尺寸: 113.5mm*113.5mm*113.5mm(长*宽*高) 6. 转速范围:: 1500rpm—9000rpm 7. 选择适用螺旋桨:17*8-18*10 (建议使用 18*6) et 8. 燃油配比: a) 磨合期: 1:30 b)正常使用期: 1:40 (汽油标号不低于 90#) .n 9. 发动机点火提前角度: 15-30 度 10.电子点火器电源: DC:4.8V-8.4V, 点火电流 250-450mA BY OB MLD-35 1.发动机排量: 35CC (直径: 38mm 行程: 31mm) SH 2.发动机冲程: 2 冲程 3.发动机重量: 1220g (含电子点火器和排气管,不含点火电池) SD 4.最大功率: 4.2hp 5.外型尺寸: 200mm*116mm*176mm(长*宽*高) 6.转速范围: 1500rpm—9500rpm 7.选择适用螺旋桨: 18*8-21*8 8.燃油配比: a) 磨合期: 1:30 b) 正常使用期: 1:40(汽油标号不低于 90#) 9.发动机点火提前角度: 15-30 度 10.电子点火器电源: DC:4.8V-8.4V, 点火电流 250-450mA -4 -
  • 5. 发动机的安装 1. 发动机安装到飞机上前,首先应找出飞机机头罩桨锥孔中心点在飞机防火墙 上的投影点,用包装箱里的安装模板,确定好四个脚柱螺丝孔位,然后打孔。 (此发动机可以做任何角度安装) 2. 发动机脚柱与发动机机身连接螺丝必须用高强度螺丝胶固定以防脱落。 3. 发动机的电子点火器和点火电源尽量远离遥控器接受机和舵机,以防产生干 扰。 4. 电子点火器及所有线路应在机身适当位置妥善固定,以防发动机旋转的部件 刮到,产生意外。 et 使用与调整 .n 1. 安装完备后再仔细检查一遍发动机与飞机机身的连接情况以及各个部位电源 BY 联接,油门舵机位置状态,油管连接是否正确等,检查完备后进入启动准备 阶段。 OB 2. 将点火器金属火花塞帽套到火花塞上,用力压紧,直到金属帽开口处部分完 全将火花塞的金属六角部分扣住(为了有可靠的接地性,金属火花塞帽压进 SH 去会较紧,因此必须用力下压金属帽使之到正确的位置),打开点火电源,慢 慢手拨螺旋桨转动,在听到汽缸内有“嗒..嗒”声,说明点火系统已经开始 SD 工作。 3. 关闭化油器阻风门,用手指或别的东西堵住进气口,微开节气门,拨螺旋桨 转动泵油,在看到进油管内无气泡,而且阻风门口有油迹,发动机汽缸内有 爆感时,停止泵油,打开阻风门,启动发动机着车。 4. 调整化油器怠速螺钉,使发动机保持在 2500-4000 转之间磨车 8-10 小时。 注意:新机器或维修过的机器在安装到飞机上前,在试车台上磨合调试时, 机器的安装座与试车台之间可作软性连接,或硬性连接,但四只脚柱紧固必 须受力均匀,以防因高频振动,损坏机器。 5. 磨合结束后,为了体现发动机高转速,高功率。可重新微调电子点火感应器 -5 -
  • 6. 提前角的位置,移动 1mm 等于 3 度。 6. 重新启动发动机,调整高低速油针 H,L,使发动机关小油门不熄火,开大油门 能以最高速运转,而且快速收放油门发动机反映灵敏(此两油针出厂时已经作 调校,使用时只需微调)。 7. 用断电的方式停止发动机运转。 常见故障与排除 1. 发动机无法启动? a. 检查发动机点火系统:点火电源电压合适,电源连线是否可靠,做高压跳 et 火试验,检查电子点火器是否工作。 b. 检查发动机供油系统:化油器的进油管的连接是否正确, .n化油器膜片腔内 是否进油,拧下火化塞看电极部位是否有油迹。 经检查油、电系统都无问题,手拨桨转动几圈然后用启动器启动发动机。 BY 2. 发动机怠速正常,高速熄火? OB 调整高速油针 H 至适当位置,既不要富油,也不要贫油。工作过的火花塞电 极为棕红色为佳。 SH 3. 发动机高速正常,怠速熄火? 调整怠速螺钉到中间位置,再调整低速油针 L 至适当位置,使发动机保持怠 SD 速 2000 转左右。 4. 高速正常,怠速正常,快速收放油门熄火? 这种情况是因为发动机工作时相对贫油,中速过渡不好,逆时针微调 L 油针 可解决。 5. 发动机长时间怠速磨车后,工作状态不稳定,启动困难? 发动机长时间的低速运转,火花塞和气缸内会积碳,当积碳比较严重时会影 响发动机的正常工作,在这样的情况下必须卸下火花塞进行清理,然后装复 再启动机器,也可以在每次正常停机前高速运转发动机 10 秒钟以上然后慢慢 停机,就可以避免因为火花塞积碳引起的一些非正常情况出现。 -6 -
  • 7. 6. 发动机原来能正常使用,放置有段时间后不能正常工作,或正常使用中加油 后不能正常工作? 发动机在长时间放置不使用后,重新使用需要对化油器进行保养,因为原来 储存在化油器内的汽油在慢慢挥发时会生成一些胶质,负压膜也会因此变硬, 影响使用。此时可以把化油器浸泡在汽油中一段时间,必要时需拆开化油器 进行清洗(非专业人员不要随便拆卸,以免造成不必要的损失)。也可以在最 后一次使用结束前拔掉油管,让发动机燃尽化油器中的燃料,自动熄车,避 免化油器胶堵。 8.发动机在工作中有时有咳嗽现象? 发动机在工作中,点火电源能量不足,进气部分漏气,使用燃料不清洁,螺 et 旋桨大小不合适,都有可能造成这种现象发生。 .n 注:在您使用的油料中必须无任何颗粒状杂物,以免堵塞化油器量孔,小型 汽油机化油器量孔非常细小,一旦堵塞较难清理,建议加装燃料过滤器。请 BY 不要擅自修理化油器、电子点火器,否则他们将不被保修。 9.发动机在地面调试一切正常,但装好机头罩飞行中发动机有咳嗽声? OB 装上机头罩会使发动机处于富油工作状态,收小 L 油针就可以解决。 SH SD * 特别提醒: 您的飞机起飞前,要看遥控设备系统工作是否正常,因为 发动机高压点火系统可能对它产生干扰。 为了您的人身安全,请尽量使用启动器启动发动机。 感谢您使用我们的产品,我们将为您提供优质的技术服务! 技术服务电话:021-54313663 -7 -
  • 8. OWNERS MANUAL MLD-Series Engines Safety Precautions: This engine is for experienced flyers only and could cause serious harm if used incorrectly. Always take care when running large gas engines. • Read this manual in its entirety before commencing use of this engine. • This engine is specifically designed for use on a radio-controlled model plane. If it is used for any other purpose, we cannot be held responsible for its reliability or safety. • Check the propeller prior to each use and replace if damaged. • Always mix fuel in a well-ventilated space. • Never operate this motor alone • Keep clear of the prop while motor is running. • Any adjustments to carburetor must be done with engine and ignition turned off • Engine can draw any loose items into propeller. Do not run engine near loose et debris, dust, loose clothing or long hair • Any one in the immediate area should wear safety glasses while motor is running • Never stand in front of or to the side of propeller while motor is running. Always stand behind .n • Always install ignition kill switch which is easily accessible from outside the aircraft for emergency use • Check propeller is secure before each start BY • Ensure idle stop screw is adjusted to allow engine to stop when carburetor is fully closed • Ensure spinner cone does not touch the propeller • Never operate engine indoors or in a confined space OB • Keep immediate area clear of spectators • Gasoline is extremely flammable. Always allow engine to cool before refueling and keep fuel away from other ignition sources SH • Always perform Radio range check before flying with engine running. If glitches are noticed, do not fly. Check spark plug lead for holes or nicks and check there is no vibrating metal to metal connections SD Mounting and set up of the engine: • Make certain the engine is mounted on aircraft grade plywood firewall with a thickness of at least ¼” and is firmly bolted using all four mounts. Flat body washers are recommended on the backside to prevent crushing of plywood. • We recommend blue loctite on all bolt connections to prevent any bolts coming loose during flight. Regularly check all connections to insure their integrity. • Be careful using shims or spacers behind mounting brackets and always make sure the firewall connections are flat so as to not put a twisting load on the crankcase. • Ensure the carburetor has plenty of clearance, allowing plenty of airflow to achieve good aspiration • This carburetor is spring loaded to idle/cut of in case of throttle linkage or servo failure. As a personal preference this can be disengaged if desired but it is not recommended for safety reasons • Soft mounts may be used but beware that excessive movement can cause problems with throttle linkages and cowl penetrations • The throttle arm should be fitted with a ball link to pushrod to prevent any -8 -
  • 9. vibration. Do not use any metal-to-metal connections that may vibrate and cause radio interference. • The choke can be operated manually or by mini servo. • As this engine has a pumped carburetor the position and height of the fuel tank can be freely selected. The tank will need to be vented but no backpressure is required from the exhaust system. • Make sure engine and firewall are secure as this engine runs on gasoline, it is important that all plumbing and associated items are compatible (no silicon) and it is recommended to clamp tubing connections with small cable ties • Fuel tank should have two outlets, one for pick up with clunk and one to top for vent. Vent should be run to out side of aircraft. Propeller sizes: Recommended prop sizes are as follows: MLD-28 • 16 X 8-16 X 10 Sport Flying, War birds, Pattern (more speed) • 18X6-18X8 3D/Freestyle Flying et MLD-35 • 19x10-20x10 Sport Flying, War birds, Pattern (more speed) • 20X8-21X8 3D/Freestyle Flying .n This engine produces its best performance around 7,500 RPM. Prop size is dependent on the style of flying and the type and weight of the plane. Choose a propeller within the range that achieves 6,700 RPM – 9,000 RPM while in flight. BY Fuel: Fuel mix should be unleaded gasoline mixed at a ratio of 45:1 with a high quality synthetic 2-cycle oil. We recommend most any high quality synthetic racing oil or OB equivalent available at most small engine or motorcycle shops. Never use alcohol or alcohol-based fuels. Setting up ignition: SH • When setting up the ignition system, do not use small gauge wire for supply to ignition module. • The ignition runs on a standard 6V flight pack. We recommend using a 900ma SD pack as a minimum. • We recommend using high quality heavy-duty radio switch for ignition using Hitec/JR compatible connectors • The ignition unit should be mounted away from excessive heat and firmly held with cable ties or Velcro straps. Be sure to use foam between support and ignition box to prevent vibration damage. • Protect the shielded plug wires from rubbing against fiberglass or sharp edges as this could damage the wire and allow radio noise out causing interference. • Keep ignition components and wiring separated as much as possible from receiver, receiver battery servos and switches. • Always perform radio range check before flying, with engine running and one section only of antenna extended. Starting and operating: 1) Fill the fuel tank. 2) Close the choke valve and open the throttle valve approximately 1/3 ~ 1/2 of the full open position. Switch on the ignition battery. -9 -
  • 10. 3) Quickly flip the propeller in the counterclockwise direction. When flipped several times, the engine will momentarily fire and a popping sound of initial explosion is heard. 4) Open the choke valve and set the throttle valve at the idle position (or at a position slightly open from the idle position) and flip the propeller. This should start the engine. 5) Let the motor warm up for a few seconds before advancing the throttle. Be sure to lower throttle to idle position once choke is removed to avoid hard kickback when starting. Always have aircraft restrained adequately during this process. Carburetor adjustment: • The needle farthest from the cylinder is the “high end” needle while the closest is the “low end” (see the L and H letters engraved on the carburetor). Winding the needle clockwise will lean the engine and anti clockwise will richen the engine. • The setting will vary with altitude, temperature, humidity etc. A general starting point is 1 3/4 open on the low end and 1 ¾ open on the high end. et • Adjusting either needle may have some effect on the other, so some readjustment may be necessary when tuning. • Adjust high-end needle at full throttle to peak RPM, then richen slightly to ensure .n engine is not running too lean in flight. • Adjust low-end needle to achieve a smooth idle and readjust high end if needed. • Set the high-end needle slightly rich during running in period. • Further adjusting may be necessary once cowl is placed as this often changes air BY pressure around carburetor intake Trouble shooting: OB Engine won’t start: • Engine could be flooded (the MLD-series engines only needs choking for the first start of the day). • Low battery voltage. SH • Check tank venting, clunk position, fuel flow. • Check fuel lines for kinks, holes or damage. • Check fuel flow while flipping. SD • Check throttle is open. • Ensure prop is flipped over with authority. Motor runs poorly: • Engine could be too rich. Ensure both needles are adjusted correctly. • Ensure carburetor has not become loose, causing air leakage. • Check all ignition connections and switches. • Ensure fuel is freshly mixed and is free of humidity and water Warranty: • Your MLD-series engines and ignitions system are covered with a two year warranty from the initial date of purchase for defects in workmanship or materials • Any modifications to, or disassembly of engines or ignitions will void warranty of that item • Replacement items will not be shipped until defective items are received by the local agent. - 10 -
  • 11. This warranty does not cover: • Shipping or damage incurred from shipping to and from by the local agent • Damage caused by improper handling, operation, maintenance, modifications, fuel or crash Specifications: MLD-28 • Displacement: 1.7ci (28cc) • Configuration: 2C single cylinder air cooled • Carburetor: Walbro pump • Ignition: CDI Electronic ignition w/Auto timing advance • Power supply: 4.8V – 8.4V • Weight 2.3 lbs (36oz) including ignition and muffler • Maximum output: 2.8BHP • Maximum RPM 9000 • Idle rpm 1500 RPM • Fuel: Unleaded Gasoline et • OIL: 2-cycle high performance (synthetic is recommended) • MIX: 1:30 to 1:45 • Prop selection: 17X8-18X10 MLD-35 .n • Displacement: 2.14ci (35cc) BY • Configuration: 2C single cylinder air cooled • Carburetor: Walbro pump • Ignition: CDI Electronic ignition w/Auto timing advance OB • Power supply: 4.8V – 8.4V • Weight 2.69 lbs (43oz) including ignition and muffler • Maximum output: 4.2BHP SH • Maximum RPM 9500 • Idle rpm 1500 RPM SD • Fuel: Unleaded Gasoline • OIL: 2-cycle high performance (synthetic is recommended) • MIX: 1:30 to 1:45 • Prop selection: 18X8-21X8 Melody R/C Models Co. ltd 2F 8#Building 85#Sanda Road Minhang Area 201112 Shanghai, China Phone: 86-21-54313663 E-Mail: liujiang007@hotmail.com