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www.pptaglobal.org
Albert Farrugia, VP Global Access, PPTA
Risk Mitigation Strategies to Address Procoagulant Activity in Immune Globulin Products
Universities at Shady Grove Conference Center
Rockville, Maryland
May 17-18, 2011
Manufacture of Immunoglobulin
Therapies
Relationship to Thrombogenicity
www.pptaglobal.org
Features of presentation
• Manufacture of IgGs to basic Cohn FII
• IgGs as distinct products
• Thrombogenicity and plasma products –
assessment of causality
• Conclusions
FDA/PPTA Public Workshop
www.pptaglobal.org
Where it all began…..
Edwin Joseph Cohn 1892 – 1953
•Developed protein chemistry, with Edsall, Scatchard….
•Invented plasma fractionation
•Saved thousands of lives
•Never took a patent
•Insisted on right of free publication
•Twice nominated for Nobel Prize
FDA/PPTA Public Workshop
www.pptaglobal.org
Cohn’s Method 6
FDA/PPTA Public Workshop
Fibrinogen, AHG, “other factors”
“Prothrombin”
NB
This preceded the discovery and
characterization of all the clotting
factors and the cascade eg FXI
discovered in 1953
www.pptaglobal.org
Oncley’s Method 9 to
access IgG
FDA/PPTA Public Workshop
No
longer
used
“Prothrombin”
www.pptaglobal.org
Kistler and
Nitschmann’s
fractionation
scheme
FDA/PPTA Public Workshop
PRECIPITATE A
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Kistler and Nitschmann’s
fractionation scheme (continued)
FDA/PPTA Public Workshop
“[T]he method was aimed at obtaining
yields as high as possible while
achieving purity such as seemed
necessary and reasonable.”
“Slight deviations in ionic strength will
influence yield and purity of the
gamma-globulin remarkably. A
rigorous standardisation of the
processing is therefore indispensable.”
Factors
II, VII,
IX, X
PRECIPITATE A
www.pptaglobal.org
Clues from the past – Role of F I
FDA/PPTA Public Workshop
Ω405nM
Thrombin generation in PCCs from different starting materials
Farrugia et al Vox Sang 1989;57:4-9
• FI removal
decreases in vitro
thrombogenicity
• Does this have
implications for
Cohn fractionation
ie co-precipitation
of FI+II+III ?
www.pptaglobal.org
Clues from the past –
Purification of FXI
• FXI shares isoelectric properties and molecular
weight characteristics with IgG
• Therefore, it is not surprising that it co-purifies
with IgG in preliminary steps (JBC 252, 6432-
6437, 1977)
• FXI is also absorbed from cryo s/n with heparin
agarose, co-purifying with ATIII (Bolton-Maggs
T&H 1992, 67 (3) 314-319)
FDA/PPTA Public Workshop
www.pptaglobal.org
Cohn Fractionation and
coagulation factors
• Coagulation factors with the exception of fibrinogen and FVIII (?
FV) partition to FII + III
• Fractionation of FII + III results in factors being precipitated into
FIII away from FII
• Nevertheless, some factor content in FII must be expected
• Further removal of factors must rely on the finishing operations
used to purify Ig from FII
– IEC
– Diafiltration
– VI
– Etc – Company presentations
FDA/PPTA Public Workshop
www.pptaglobal.org
An anonymous product
FDA/PPTA Public Workshop
• BUT – Are we justified in considering all Ig products as being the same?
• Igs are biologics where the product characteristics are dependent on the process of
manufacture
• Individual processes vary, in ways which can affect the product
www.pptaglobal.org
Manufacturing: “Minor” changes
with “major” impact
Fraction II + IIIw precipitation
FDA/PPTA Public Workshop
Fraction III
discard
supernatant III
Fraction II
pH 5.4 - stable
pH 5.1 - fragmentation
CBER studies – Courtesy Dr D Scott
www.pptaglobal.org
Manufacturing: “Minor” changes
with “major” impact
Stability
Plasminogen supernatant -
pH 5.1-5.2 (Fraction II)
Plasminogen precipitate +
pH 5.4 (Fraction III)
FDA/PPTA Public Workshop
CBER studies – Courtesy Dr D Scott
www.pptaglobal.org
Manufacturing: “Minor” changes
with “major” impact
• PKA Incident
– During Fraction II + III precipitation more filter aid was
added and the stirring time was lengthened.
– As a result there was increased activation of pre-
kallikrein activator (PKA)
– Elevated PKA in IGIV was associated with increased
adverse events: hypotension, chest tightness and
wheezing.
FDA/PPTA Public Workshop
CBER studies – Courtesy Dr D Scott
www.pptaglobal.org
Features of Intravenous
Immunoglobulin Products
FDA/PPTA Public Workshop
Concerns for Patients with Certain Risk Factors
Siegel Pharmacotherapy 2005;25(11 Pt 2):78S–84S
www.pptaglobal.org
Not All Intravenous Immunoglobulin
Preparations are Equally Well Tolerated
Feldmeyer et al Acta Derm Venereol 2010; 90: 494–497
FDA/PPTA Public Workshop
14 patients who received
Product A initially experienced
reaction (35% of 40)
Cohort of 40
IVIG patients
Mild to severe
adverse reaction
Product A
only
12 patients
24 out of 40 patients
received Product A initially
12 patients
Products
A and B
4 patients
10 patients
Product B
only
No reaction
All 14 patients who
received Product A initially
and experienced reaction
were switched to Product B
only with no reaction
16 patients
No reaction
Product B
only
None of 16 patients
who received
Product B only
initially experienced
reaction
While on
Product A
No reaction
While on
Product B
All 12 patients
www.pptaglobal.org
All IG products are different
IVIG in Kawasaki Disease
Factors Product A Product B Product C Product D P
Fever after IVIG
(days)
1 (0-11) 1 (0.5-6) 1 (0.5 -20) 1 (0.5-8) 0.69
No responsiveness 10 (11%) 2 (1%) 12 (13%) 5 (7%) 0.001
Coronary artery
abnormality - acute
5 (5%) 11 (6%) 7 (8%) 6 (8%) 0.86
Coronary artery
abnormality -
convalescence
4 (4%) 3 (2%) 9 (10%) 1 (1%) 0.01
Giant coronary
aneurysm
0 (0%) 0 (0%) 3 (3%) 0 (0%) 0.03
FDA/PPTA Public Workshop
www.pptaglobal.org
Thrombogenicity and causality
An old story
• Class effects are difficult to ascribe to products which are so
different
• Some attention must be given to Virchow’s triad
a. Changes in the vessel wall
b. Changes in the blood flow
c. Changes in the blood constituents
• So far, attention has focused on c
• This is not justified if the “Pre-Octagam” literature is scrutinized
a. Patient characteristics – age, mobility, other risk factors
b. Viscosity changes, infusion rates
FDA/PPTA Public Workshop
www.pptaglobal.org
The example of the thrombogenicity of
PCCs in hemophilia B
• PCCs (FII, (VII), IX & X) were the first treatment modality for
hemophilia B
• Thrombogenicity was a well known AE following their administration
• Several tests – NAPTT, TGT50 – were introduced to attempt release
of non-thrombogenic product
• The tests detected activated factors, but the problem persisted
• Ultimately, understanding a different mechanism – zymogen
overload – ameliorated the problem
Put not your trust in tests – first understand the problem
FDA/PPTA Public Workshop
www.pptaglobal.orgFDA/PPTA Public Workshop
www.pptaglobal.org
Conclusions (1)
• The pro-coagulant globulins of plasma co-fractionate
into FII + III in Cohn fractionation, and then partition into
FIII upon further Ig purification
• FXI in particular has physico-chemical properties which
make it co-fractionate with Ig in preliminary steps
• The minute FXI levels measured in most products show
that subsequent steps effectively clear FXI from Ig
• FI may contribute to in vitro thrombogenicity
FDA/PPTA Public Workshop
www.pptaglobal.org
Conclusions (2)
• Ig products have different safety and efficacy profiles which
make causal linkage to particular effects difficult
• In particular, strict alignment to product composition ignores
other factors arising from Virchow’s Triad of thrombotic risk
• Previous experience with the thrombotic risk of PCC should
prove cautionary in ascribing TEEs from Ig solely to
activated factors
FDA/PPTA Public Workshop
www.pptaglobal.org
Thank you
FDA/PPTA Public Workshop

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Manufacture of Immunoglobulin Therapies-Relationship to Thrombogenicity

  • 1. www.pptaglobal.org Albert Farrugia, VP Global Access, PPTA Risk Mitigation Strategies to Address Procoagulant Activity in Immune Globulin Products Universities at Shady Grove Conference Center Rockville, Maryland May 17-18, 2011 Manufacture of Immunoglobulin Therapies Relationship to Thrombogenicity
  • 2. www.pptaglobal.org Features of presentation • Manufacture of IgGs to basic Cohn FII • IgGs as distinct products • Thrombogenicity and plasma products – assessment of causality • Conclusions FDA/PPTA Public Workshop
  • 3. www.pptaglobal.org Where it all began….. Edwin Joseph Cohn 1892 – 1953 •Developed protein chemistry, with Edsall, Scatchard…. •Invented plasma fractionation •Saved thousands of lives •Never took a patent •Insisted on right of free publication •Twice nominated for Nobel Prize FDA/PPTA Public Workshop
  • 4. www.pptaglobal.org Cohn’s Method 6 FDA/PPTA Public Workshop Fibrinogen, AHG, “other factors” “Prothrombin” NB This preceded the discovery and characterization of all the clotting factors and the cascade eg FXI discovered in 1953
  • 5. www.pptaglobal.org Oncley’s Method 9 to access IgG FDA/PPTA Public Workshop No longer used “Prothrombin”
  • 7. www.pptaglobal.org Kistler and Nitschmann’s fractionation scheme (continued) FDA/PPTA Public Workshop “[T]he method was aimed at obtaining yields as high as possible while achieving purity such as seemed necessary and reasonable.” “Slight deviations in ionic strength will influence yield and purity of the gamma-globulin remarkably. A rigorous standardisation of the processing is therefore indispensable.” Factors II, VII, IX, X PRECIPITATE A
  • 8. www.pptaglobal.org Clues from the past – Role of F I FDA/PPTA Public Workshop Ω405nM Thrombin generation in PCCs from different starting materials Farrugia et al Vox Sang 1989;57:4-9 • FI removal decreases in vitro thrombogenicity • Does this have implications for Cohn fractionation ie co-precipitation of FI+II+III ?
  • 9. www.pptaglobal.org Clues from the past – Purification of FXI • FXI shares isoelectric properties and molecular weight characteristics with IgG • Therefore, it is not surprising that it co-purifies with IgG in preliminary steps (JBC 252, 6432- 6437, 1977) • FXI is also absorbed from cryo s/n with heparin agarose, co-purifying with ATIII (Bolton-Maggs T&H 1992, 67 (3) 314-319) FDA/PPTA Public Workshop
  • 10. www.pptaglobal.org Cohn Fractionation and coagulation factors • Coagulation factors with the exception of fibrinogen and FVIII (? FV) partition to FII + III • Fractionation of FII + III results in factors being precipitated into FIII away from FII • Nevertheless, some factor content in FII must be expected • Further removal of factors must rely on the finishing operations used to purify Ig from FII – IEC – Diafiltration – VI – Etc – Company presentations FDA/PPTA Public Workshop
  • 11. www.pptaglobal.org An anonymous product FDA/PPTA Public Workshop • BUT – Are we justified in considering all Ig products as being the same? • Igs are biologics where the product characteristics are dependent on the process of manufacture • Individual processes vary, in ways which can affect the product
  • 12. www.pptaglobal.org Manufacturing: “Minor” changes with “major” impact Fraction II + IIIw precipitation FDA/PPTA Public Workshop Fraction III discard supernatant III Fraction II pH 5.4 - stable pH 5.1 - fragmentation CBER studies – Courtesy Dr D Scott
  • 13. www.pptaglobal.org Manufacturing: “Minor” changes with “major” impact Stability Plasminogen supernatant - pH 5.1-5.2 (Fraction II) Plasminogen precipitate + pH 5.4 (Fraction III) FDA/PPTA Public Workshop CBER studies – Courtesy Dr D Scott
  • 14. www.pptaglobal.org Manufacturing: “Minor” changes with “major” impact • PKA Incident – During Fraction II + III precipitation more filter aid was added and the stirring time was lengthened. – As a result there was increased activation of pre- kallikrein activator (PKA) – Elevated PKA in IGIV was associated with increased adverse events: hypotension, chest tightness and wheezing. FDA/PPTA Public Workshop CBER studies – Courtesy Dr D Scott
  • 15. www.pptaglobal.org Features of Intravenous Immunoglobulin Products FDA/PPTA Public Workshop Concerns for Patients with Certain Risk Factors Siegel Pharmacotherapy 2005;25(11 Pt 2):78S–84S
  • 16. www.pptaglobal.org Not All Intravenous Immunoglobulin Preparations are Equally Well Tolerated Feldmeyer et al Acta Derm Venereol 2010; 90: 494–497 FDA/PPTA Public Workshop 14 patients who received Product A initially experienced reaction (35% of 40) Cohort of 40 IVIG patients Mild to severe adverse reaction Product A only 12 patients 24 out of 40 patients received Product A initially 12 patients Products A and B 4 patients 10 patients Product B only No reaction All 14 patients who received Product A initially and experienced reaction were switched to Product B only with no reaction 16 patients No reaction Product B only None of 16 patients who received Product B only initially experienced reaction While on Product A No reaction While on Product B All 12 patients
  • 17. www.pptaglobal.org All IG products are different IVIG in Kawasaki Disease Factors Product A Product B Product C Product D P Fever after IVIG (days) 1 (0-11) 1 (0.5-6) 1 (0.5 -20) 1 (0.5-8) 0.69 No responsiveness 10 (11%) 2 (1%) 12 (13%) 5 (7%) 0.001 Coronary artery abnormality - acute 5 (5%) 11 (6%) 7 (8%) 6 (8%) 0.86 Coronary artery abnormality - convalescence 4 (4%) 3 (2%) 9 (10%) 1 (1%) 0.01 Giant coronary aneurysm 0 (0%) 0 (0%) 3 (3%) 0 (0%) 0.03 FDA/PPTA Public Workshop
  • 18. www.pptaglobal.org Thrombogenicity and causality An old story • Class effects are difficult to ascribe to products which are so different • Some attention must be given to Virchow’s triad a. Changes in the vessel wall b. Changes in the blood flow c. Changes in the blood constituents • So far, attention has focused on c • This is not justified if the “Pre-Octagam” literature is scrutinized a. Patient characteristics – age, mobility, other risk factors b. Viscosity changes, infusion rates FDA/PPTA Public Workshop
  • 19. www.pptaglobal.org The example of the thrombogenicity of PCCs in hemophilia B • PCCs (FII, (VII), IX & X) were the first treatment modality for hemophilia B • Thrombogenicity was a well known AE following their administration • Several tests – NAPTT, TGT50 – were introduced to attempt release of non-thrombogenic product • The tests detected activated factors, but the problem persisted • Ultimately, understanding a different mechanism – zymogen overload – ameliorated the problem Put not your trust in tests – first understand the problem FDA/PPTA Public Workshop
  • 21. www.pptaglobal.org Conclusions (1) • The pro-coagulant globulins of plasma co-fractionate into FII + III in Cohn fractionation, and then partition into FIII upon further Ig purification • FXI in particular has physico-chemical properties which make it co-fractionate with Ig in preliminary steps • The minute FXI levels measured in most products show that subsequent steps effectively clear FXI from Ig • FI may contribute to in vitro thrombogenicity FDA/PPTA Public Workshop
  • 22. www.pptaglobal.org Conclusions (2) • Ig products have different safety and efficacy profiles which make causal linkage to particular effects difficult • In particular, strict alignment to product composition ignores other factors arising from Virchow’s Triad of thrombotic risk • Previous experience with the thrombotic risk of PCC should prove cautionary in ascribing TEEs from Ig solely to activated factors FDA/PPTA Public Workshop