The document provides installation guidelines for various machine components. It notes that special tools may be required to remove heavy components like ballast weights. Installation of hydraulic components like pumps and motors is described in other sections with references to sectional drawings. Safety aids may be needed to install certain parts due to risks of damage or components getting stuck.
Deutz fahr 914 engine service repair manualfjsjejfksekmme
The document provides instructions for maintaining and repairing DEUTZ engines, including:
1. Safety regulations that must be followed when performing maintenance and repair work.
2. An explanation of the operating instructions and workshop manual, which contain information on maintenance schedules, work descriptions, and technical advice.
3. A description of the work card system used to identify specific maintenance and repair tasks, including work card numbering and layout.
The document discusses health, safety and environment issues at a company. It reports 10 injuries so far for the year and an injury rate of 2.51, with the last recordable injury occurring 105 days ago. It then discusses regulations around provision and use of work equipment, providing examples of equipment. It notes the regulations require equipment be suitable, safe, maintained safely, and only used by trained individuals. It discusses two safety incidents - an employee dying after being trapped in machinery without proper guarding, and a worker breaking his arm on a machine with its safety cover removed. It stresses the importance of reviewing risk assessments for equipment before use to understand hazards, safety devices, inspections and protection measures required.
This document contains a checklist for assessing equipment safety. It lists various regulations for general equipment requirements, maintenance, inspection, specific risks, training, dangerous parts, hazards, controls, isolation, stability, lighting, and warnings. For each regulation, the checklist indicates whether the equipment complies or not and provides space for comments, recommended actions, and notes on actions taken. The assessors are asked to confirm they used the checklist to evaluate the equipment and recommend any needed actions to ensure compliance.
SITRANS P, DS III series with HART is a pressure transmitter that provides precise measurement of pressure, level, differential pressure and flow. It has a digital display and HART communication capability. The document covers safety instructions, descriptions of components and operation, installation, commissioning, maintenance and technical specifications. It is intended to ensure proper use of the transmitter in various process applications.
Doosan dl300 3 wheel loader service repair manualjfjkskekemm
This document is a shop manual that provides instructions for servicing and maintaining the engine of DOOSAN wheel loaders. It includes safety instructions, specifications for applicable models, and sections covering various engine components and systems. Detailed instructions are provided for maintenance tasks like removing and installing the cylinder head, valves, valve guides, and injector sleeves. Safety precautions are emphasized throughout and illustrations supplement the written instructions.
New holland t8.410 smart trax powershift transmission (pst) tractor service r...fujsjefjksekfsmem
This document is a service manual that provides instructions and specifications for servicing tractor components, including the engine, transmission, axles, hydraulics, electrical systems, and more. It covers tractor models T8.320, T8.350, T8.380, T8.410, and their variations, from PIN ZFRE03123 and above. The manual is divided into sections for each major component and includes diagrams, part numbers, specifications, and repair procedures.
1968 johnson evinrude outboard 3.0 hp service repair manualfujsjefjksekfsmem
This document provides specifications for starter rope diameter and length for various engine sizes and model years of outboard motors. It lists the engine size in horsepower, model year, rope diameter in inches, and rope length range in inches. For example, it lists that for a 1.5 hp engine from 1968-1970 the starter rope diameter is 3/82712 inches. It provides this data in a table format for various engine sizes from 1.5 hp to 40 hp made between 1956-1970.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fujsjefjksekfsmem
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
Deutz fahr 914 engine service repair manualfjsjejfksekmme
The document provides instructions for maintaining and repairing DEUTZ engines, including:
1. Safety regulations that must be followed when performing maintenance and repair work.
2. An explanation of the operating instructions and workshop manual, which contain information on maintenance schedules, work descriptions, and technical advice.
3. A description of the work card system used to identify specific maintenance and repair tasks, including work card numbering and layout.
The document discusses health, safety and environment issues at a company. It reports 10 injuries so far for the year and an injury rate of 2.51, with the last recordable injury occurring 105 days ago. It then discusses regulations around provision and use of work equipment, providing examples of equipment. It notes the regulations require equipment be suitable, safe, maintained safely, and only used by trained individuals. It discusses two safety incidents - an employee dying after being trapped in machinery without proper guarding, and a worker breaking his arm on a machine with its safety cover removed. It stresses the importance of reviewing risk assessments for equipment before use to understand hazards, safety devices, inspections and protection measures required.
This document contains a checklist for assessing equipment safety. It lists various regulations for general equipment requirements, maintenance, inspection, specific risks, training, dangerous parts, hazards, controls, isolation, stability, lighting, and warnings. For each regulation, the checklist indicates whether the equipment complies or not and provides space for comments, recommended actions, and notes on actions taken. The assessors are asked to confirm they used the checklist to evaluate the equipment and recommend any needed actions to ensure compliance.
SITRANS P, DS III series with HART is a pressure transmitter that provides precise measurement of pressure, level, differential pressure and flow. It has a digital display and HART communication capability. The document covers safety instructions, descriptions of components and operation, installation, commissioning, maintenance and technical specifications. It is intended to ensure proper use of the transmitter in various process applications.
Doosan dl300 3 wheel loader service repair manualjfjkskekemm
This document is a shop manual that provides instructions for servicing and maintaining the engine of DOOSAN wheel loaders. It includes safety instructions, specifications for applicable models, and sections covering various engine components and systems. Detailed instructions are provided for maintenance tasks like removing and installing the cylinder head, valves, valve guides, and injector sleeves. Safety precautions are emphasized throughout and illustrations supplement the written instructions.
New holland t8.410 smart trax powershift transmission (pst) tractor service r...fujsjefjksekfsmem
This document is a service manual that provides instructions and specifications for servicing tractor components, including the engine, transmission, axles, hydraulics, electrical systems, and more. It covers tractor models T8.320, T8.350, T8.380, T8.410, and their variations, from PIN ZFRE03123 and above. The manual is divided into sections for each major component and includes diagrams, part numbers, specifications, and repair procedures.
1968 johnson evinrude outboard 3.0 hp service repair manualfujsjefjksekfsmem
This document provides specifications for starter rope diameter and length for various engine sizes and model years of outboard motors. It lists the engine size in horsepower, model year, rope diameter in inches, and rope length range in inches. For example, it lists that for a 1.5 hp engine from 1968-1970 the starter rope diameter is 3/82712 inches. It provides this data in a table format for various engine sizes from 1.5 hp to 40 hp made between 1956-1970.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fujsjefjksekfsmem
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
1968 johnson evinrude outboard 1.5 hp service repair manualfujsjefjksekfsmem
This document provides specifications for starter rope diameter and length for various engine sizes and model years of outboard motors. It lists the engine size in horsepower, model year, rope diameter in inches, and rope length range in inches. For example, it lists that for a 1.5 hp engine from 1968-1970 the starter rope diameter is 3/82712 inches. It provides this data in a table format for various engine sizes from 1.5 hp to 40 hp made between 1956-1970.
1967 johnson evinrude outboard 40 hp service repair manualfujsjefjksekfsmem
This document provides specifications for starter rope diameter and length for various engine sizes and model years of outboard motors. It lists the engine size in horsepower, model year, rope diameter in inches, and rope length range in inches. For example, it lists that for a 1.5 hp engine from 1968-1970 the starter rope diameter is 3/82712 inches. It provides this data in a table format for various engine sizes from 1.5 hp to 40 hp made between 1956-1970.
New holland e17 c mini excavator service repair manualfujsjefjksekfsmem
The document provides a service manual for removing the engine from a mini excavator. It lists 29 detailed steps for disconnecting all electrical connections, hoses, brackets, and bolts to fully separate the engine from the excavator. Safety warnings are provided throughout regarding hazards such as escaping fluids, heavy lifting, burns, and electrical shocks.
New holland we190 b wheeled excavator service repair manualfujsjefjksekfsmem
The document provides the service manual for wheeled excavators models WE170B and WE190B, covering various systems of the machines including the engine, transmission, hydraulics, electrical systems, and attachments. It includes exploded views and step-by-step instructions for maintenance, repair, and replacement of components. Safety precautions are provided throughout for protecting personnel and equipment.
New holland e10 sr mini crawler excavator service repair manualfujsjefjksekfsmem
This service manual provides safety information and precautions for servicing a mini crawler excavator. It outlines general safety information, including that improper operation or maintenance may cause serious injury or death. It details specific safety precautions technicians should take when servicing the excavator, such as wearing protective equipment, blocking the machine, and relieving pressure from systems before disconnecting lines. The manual explains that technicians should refer to specification sections for component weights and use proper lifting procedures.
New holland w170 c tier 4b wheel loader service repair manualfujsjefjksekfsmem
The document provides a service manual for removing the engine from a W170C wheel loader. It outlines 8 steps for draining fluids and disconnecting panels to access the engine, including draining coolant from the radiator and oil from the sump, then removing side panels and an upper panel to expose the engine. Proper safety procedures are emphasized, such as releasing pressure from hydraulic systems before disconnection.
Hyster k005 (h3.50 xm europe) forklift service repair manualfujsjefjksekfsmem
This document provides repair instructions for various components of a forklift, including:
1. The counterweight can be removed using lifting eyebolts and a lifting device, taking precautions about stability and weight.
2. The hood can be removed by disconnecting gas cylinders and wiring, and must be properly adjusted upon installation for operator restraint.
3. The overhead guard is removed using lifting devices and fasteners, and its isolators should be inspected. LED backup lights are non-repairable units.
This document provides repair instructions for various components of a forklift, including:
1. The counterweight can be removed using lifting eyebolts and a lifting device, taking precautions regarding stability and center of gravity.
2. The hood can be removed by disconnecting gas cylinders and wiring, and must be properly adjusted upon installation to ensure correct operation of the safety restraint system.
3. The overhead guard is removed using lifting equipment and fasteners, and its mounts should be inspected. LED backup lights are non-repairable units that must be replaced entirely.
4. The operator restraint system involving seat belts and latches must be inspected and components replaced if damaged or malfunctioning
New holland w70 btc wheel loader service repair manualfujsjefjksekfsmem
This document provides safety instructions and technical specifications for a repair manual. It outlines general safety precautions for working on equipment, including stopping the engine and relieving hydraulic pressure before removing parts. Emergency procedures and required safety equipment are also described. Technical details covered include the machine models and print numbers for the repair manual volumes.
New holland w60 c tc tier 4a (interim) compact wheel loader service repair ma...fujsjefjksekfsmem
This document is a service manual for New Holland compact wheel loaders. It provides information on maintenance and repair of components such as the engine, fuel tanks, drive shaft, front and rear axles, hydrostatic drive, brakes, hydraulic systems, frames, steering, cab climate control, electrical systems, front loader and bucket, cab, and decals. The manual instructs technicians on proper procedures and use of special tools for repair work.
Hyster f019 (h360 hd ec) forklift service repair manualfujsjefjksekfsmem
This document provides repair procedures for a differential assembly. It describes the components of a typical differential, including the housing, ring and pinion gear set, and differential assembly. It provides steps to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. It also describes how to disassemble the differential and ring gear assembly and disassemble the drive pinion and pinion carrier. The document includes warnings and cautions for the repair procedures.
Hyster f007 h9.00 xm forklift service repair manualfujsjefjksekfsmem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
This document is a service manual for tractor models TL70A through TL100A. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, views of components, troubleshooting information, and procedures for removal, installation, overhaul, and adjustment of parts.
Hyster f007 h8.00 xm forklift service repair manualfujsjefjksekfsmem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster d010 (s35 xm) forklift service repair manualfujsjefjksekfsmem
The document provides an overview of the components and operation of a single-speed powershift transmission, including:
1) The transmission contains forward and reverse clutch assemblies, a torque converter, transmission pump, control valve, and differential assembly to transfer power from the engine to the wheels.
2) The torque converter uses fluid coupling between an impeller and turbine to transfer power from the engine to the transmission, and can multiply engine torque through a stator clutch mechanism.
3) The forward and reverse clutch assemblies use hydraulic pressure to engage friction discs and transfer power between the input shaft and either the forward or reverse gears to select transmission direction.
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems on the tractors. Safety warnings are provided at the beginning noting that only qualified technicians should perform repairs using the proper tools and following the instructions carefully.
Hyster d005 (h80 e europe) forklift service repair manualfujsjefjksekfsmem
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include:
- Disconnecting battery cables and draining coolant before disassembly
- Using a compressor tool to remove the valve springs and related components
- Cleaning carbon from the combustion chambers and valve ports
- Inspecting the cylinder head, valves, valve guides and related components
- Checking clearances and replacing worn parts as needed
- Lapping the valves and valve seats if minor wear is present
This document provides a service manual for tractor models T8010 through T8050. It describes the primary hydraulic power system, including the three hydraulic pumps that are driven by the transmission. A pressure and flow compensating piston pump supplies hydraulic flow to priority valves and then to steering, remote valves, and the three point hitch. A dual gear pump has front and rear sections, with the front supplying regulated pressure and the rear providing charge flow to the piston pump. An optional high flow piston pump is also described that provides higher hydraulic flow.
Hyster b187 (s3.00 xl europe) forklift service repair manualfujsjefjksekfsmem
The document provides descriptions and service procedures for the brake system on certain Hyster lift truck models. It describes the components of the service brake assembly, including the master cylinder, wheel cylinders, brake shoes, and parking brake system. Two sizes of service brakes, 260mm and 310mm, are used on the H3.00XL lift trucks. The document provides detailed instructions for removal and disassembly of the 260mm service brakes, cleaning procedures, inspection steps, and assembly and installation of the 260mm service brakes.
Hyster a917 (h900 hd) forklift service repair manualfujsjefjksekfsmem
This document provides repair procedures for differentials. It describes the components of a typical differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures describe how to remove the differential carrier from the axle housing, disassemble the differential and ring gear assembly, and disassemble the drive pinion and pinion carrier from the differential carrier. Detailed steps are provided for removing parts like the bearing caps, thrust screw, and drive pinion. Safety warnings and cautions are included throughout.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
1968 johnson evinrude outboard 1.5 hp service repair manualfujsjefjksekfsmem
This document provides specifications for starter rope diameter and length for various engine sizes and model years of outboard motors. It lists the engine size in horsepower, model year, rope diameter in inches, and rope length range in inches. For example, it lists that for a 1.5 hp engine from 1968-1970 the starter rope diameter is 3/82712 inches. It provides this data in a table format for various engine sizes from 1.5 hp to 40 hp made between 1956-1970.
1967 johnson evinrude outboard 40 hp service repair manualfujsjefjksekfsmem
This document provides specifications for starter rope diameter and length for various engine sizes and model years of outboard motors. It lists the engine size in horsepower, model year, rope diameter in inches, and rope length range in inches. For example, it lists that for a 1.5 hp engine from 1968-1970 the starter rope diameter is 3/82712 inches. It provides this data in a table format for various engine sizes from 1.5 hp to 40 hp made between 1956-1970.
New holland e17 c mini excavator service repair manualfujsjefjksekfsmem
The document provides a service manual for removing the engine from a mini excavator. It lists 29 detailed steps for disconnecting all electrical connections, hoses, brackets, and bolts to fully separate the engine from the excavator. Safety warnings are provided throughout regarding hazards such as escaping fluids, heavy lifting, burns, and electrical shocks.
New holland we190 b wheeled excavator service repair manualfujsjefjksekfsmem
The document provides the service manual for wheeled excavators models WE170B and WE190B, covering various systems of the machines including the engine, transmission, hydraulics, electrical systems, and attachments. It includes exploded views and step-by-step instructions for maintenance, repair, and replacement of components. Safety precautions are provided throughout for protecting personnel and equipment.
New holland e10 sr mini crawler excavator service repair manualfujsjefjksekfsmem
This service manual provides safety information and precautions for servicing a mini crawler excavator. It outlines general safety information, including that improper operation or maintenance may cause serious injury or death. It details specific safety precautions technicians should take when servicing the excavator, such as wearing protective equipment, blocking the machine, and relieving pressure from systems before disconnecting lines. The manual explains that technicians should refer to specification sections for component weights and use proper lifting procedures.
New holland w170 c tier 4b wheel loader service repair manualfujsjefjksekfsmem
The document provides a service manual for removing the engine from a W170C wheel loader. It outlines 8 steps for draining fluids and disconnecting panels to access the engine, including draining coolant from the radiator and oil from the sump, then removing side panels and an upper panel to expose the engine. Proper safety procedures are emphasized, such as releasing pressure from hydraulic systems before disconnection.
Hyster k005 (h3.50 xm europe) forklift service repair manualfujsjefjksekfsmem
This document provides repair instructions for various components of a forklift, including:
1. The counterweight can be removed using lifting eyebolts and a lifting device, taking precautions about stability and weight.
2. The hood can be removed by disconnecting gas cylinders and wiring, and must be properly adjusted upon installation for operator restraint.
3. The overhead guard is removed using lifting devices and fasteners, and its isolators should be inspected. LED backup lights are non-repairable units.
This document provides repair instructions for various components of a forklift, including:
1. The counterweight can be removed using lifting eyebolts and a lifting device, taking precautions regarding stability and center of gravity.
2. The hood can be removed by disconnecting gas cylinders and wiring, and must be properly adjusted upon installation to ensure correct operation of the safety restraint system.
3. The overhead guard is removed using lifting equipment and fasteners, and its mounts should be inspected. LED backup lights are non-repairable units that must be replaced entirely.
4. The operator restraint system involving seat belts and latches must be inspected and components replaced if damaged or malfunctioning
New holland w70 btc wheel loader service repair manualfujsjefjksekfsmem
This document provides safety instructions and technical specifications for a repair manual. It outlines general safety precautions for working on equipment, including stopping the engine and relieving hydraulic pressure before removing parts. Emergency procedures and required safety equipment are also described. Technical details covered include the machine models and print numbers for the repair manual volumes.
New holland w60 c tc tier 4a (interim) compact wheel loader service repair ma...fujsjefjksekfsmem
This document is a service manual for New Holland compact wheel loaders. It provides information on maintenance and repair of components such as the engine, fuel tanks, drive shaft, front and rear axles, hydrostatic drive, brakes, hydraulic systems, frames, steering, cab climate control, electrical systems, front loader and bucket, cab, and decals. The manual instructs technicians on proper procedures and use of special tools for repair work.
Hyster f019 (h360 hd ec) forklift service repair manualfujsjefjksekfsmem
This document provides repair procedures for a differential assembly. It describes the components of a typical differential, including the housing, ring and pinion gear set, and differential assembly. It provides steps to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. It also describes how to disassemble the differential and ring gear assembly and disassemble the drive pinion and pinion carrier. The document includes warnings and cautions for the repair procedures.
Hyster f007 h9.00 xm forklift service repair manualfujsjefjksekfsmem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
This document is a service manual for tractor models TL70A through TL100A. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, views of components, troubleshooting information, and procedures for removal, installation, overhaul, and adjustment of parts.
Hyster f007 h8.00 xm forklift service repair manualfujsjefjksekfsmem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster d010 (s35 xm) forklift service repair manualfujsjefjksekfsmem
The document provides an overview of the components and operation of a single-speed powershift transmission, including:
1) The transmission contains forward and reverse clutch assemblies, a torque converter, transmission pump, control valve, and differential assembly to transfer power from the engine to the wheels.
2) The torque converter uses fluid coupling between an impeller and turbine to transfer power from the engine to the transmission, and can multiply engine torque through a stator clutch mechanism.
3) The forward and reverse clutch assemblies use hydraulic pressure to engage friction discs and transfer power between the input shaft and either the forward or reverse gears to select transmission direction.
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems on the tractors. Safety warnings are provided at the beginning noting that only qualified technicians should perform repairs using the proper tools and following the instructions carefully.
Hyster d005 (h80 e europe) forklift service repair manualfujsjefjksekfsmem
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include:
- Disconnecting battery cables and draining coolant before disassembly
- Using a compressor tool to remove the valve springs and related components
- Cleaning carbon from the combustion chambers and valve ports
- Inspecting the cylinder head, valves, valve guides and related components
- Checking clearances and replacing worn parts as needed
- Lapping the valves and valve seats if minor wear is present
This document provides a service manual for tractor models T8010 through T8050. It describes the primary hydraulic power system, including the three hydraulic pumps that are driven by the transmission. A pressure and flow compensating piston pump supplies hydraulic flow to priority valves and then to steering, remote valves, and the three point hitch. A dual gear pump has front and rear sections, with the front supplying regulated pressure and the rear providing charge flow to the piston pump. An optional high flow piston pump is also described that provides higher hydraulic flow.
Hyster b187 (s3.00 xl europe) forklift service repair manualfujsjefjksekfsmem
The document provides descriptions and service procedures for the brake system on certain Hyster lift truck models. It describes the components of the service brake assembly, including the master cylinder, wheel cylinders, brake shoes, and parking brake system. Two sizes of service brakes, 260mm and 310mm, are used on the H3.00XL lift trucks. The document provides detailed instructions for removal and disassembly of the 260mm service brakes, cleaning procedures, inspection steps, and assembly and installation of the 260mm service brakes.
Hyster a917 (h900 hd) forklift service repair manualfujsjefjksekfsmem
This document provides repair procedures for differentials. It describes the components of a typical differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures describe how to remove the differential carrier from the axle housing, disassemble the differential and ring gear assembly, and disassemble the drive pinion and pinion carrier from the differential carrier. Detailed steps are provided for removing parts like the bearing caps, thrust screw, and drive pinion. Safety warnings and cautions are included throughout.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Service Manual General
Sub group index - General
TL 441-10 F/N xxx-12000
Mjfcifss! 1.0.000 - 1 / 2
TL 451-10 F/N xxx-12000
TL 441-13 F/N xxx-12000
TL 451-13 F/N xxx-12000
1 General
1.0.000 Sub group index - General
Foreword and explanations .............................................................................. 1.1
Safety guidelines ............................................................................................... 1.2
Charts ................................................................................................................. 1.3
Tightening torques..........................................................................................................1.3.001
Conversion charts...........................................................................................................1.3.002
Tapping holes .................................................................................................................1.3.003
Conservation guidelines................................................................................... 1.4
Material weights................................................................................................. 1.5
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3. Service Manual General
Foreword and explanations
TL 441-10 F/N xxx-12000
MJFCIFSS! 1.1.000 - 1 / 2
TL 451-10 F/N xxx-12000
TL 441-13 F/N xxx-12000
TL 451-13 F/N xxx-12000
1.1.000 Foreword and explanations
1 For information
This manual contains technical data, design and functional descriptions, work and adjustment
instructions as well as numerous drawings, functional views and illustrations for the
LIEBHERR – Telescopic loader.
This manual should simplify competent customer service of our products. However, it does not
replace expert and qualified user training and attendance of our factory training classes.
Generally valid basic information is not listed. Refer to separate documentation for operational
and spare parts information.
The manual will be updated and expanded as necessary when changes occur in series.
Note!
This symbol is used in the manual for very important notes.
For all tasks on the machine, accident prevention guidelines and safety guidelines must be
strictly observed.
Note!
This manual is solely for the own use of the registered owner and may not be duplicated or
copied, complete or in part, nor passed on to a third person and remains the property of
LIEBHERR-Werk Telfs GmbH.
All rights reserved - Printed in Austria.
We reserve the right to make changes of technical details on the machine in comparison to the
information and illustrations in this manual.
Written and published by
LIEBHERR-Werk Telfs GmbH., Technical Documentation Dept.
2 Explanation of layout
To make it easier to find certain information and to simplify filing of updates, the following
structure was developed:
6.3.130 - 1/2
Main group Sub group Type group Page No.
Components (item)
groups acc. to index
Structure of main group
according to sub group
index
Continuous running
number and complete
pages within the model
group
Structure based on
telescopic boom type (13)
and updates (0)
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4. General Service Manual
Foreword and explanations
1.1.000 - 2 / 2 Mjfcifss!
TL 441-10 F/N xxx-12000
TL 451-10 F/N xxx-12000
TL 441-13 F/N xxx-12000
TL 451-13 F/N xxx-12000
For the 3-digit type group number, the last number provides information regarding updates,
whereby the two other numbers provide information about the type of machine,
for example 000 and no additional machine serial number limitation means that the document is
valid for all TL machine.
for example 100/130 and no additional machine serial number limitation means that this
document is valid for a TL 10 meter boom / TL 13 meter boom.
for example 001/101/131 is a supplement which is valid from a certain machine serial number.
Changes are issued with the same number, but with a later date. Updates have new numbers.
If a page is valid only for a certain machine group, then this is noted in the header.
3 Itemization variations
This symbol denotes a standard listing.
This symbol means:“ The prerequisite must be met“.
The maintenance personnel must first fulfill the described prerequisites, for example, to bring
the machine in working position, to be able to carry out the steps described thereafter.
This symbol denotes an activity step.
The maintenance personnel is to become active on this point and carry out the described
activity.
This symbol denotes a result.
The maintenance personal is alerted that there is a result after an activity step, for example
after pressing the test button, the LED lights up.
4 General
This note shows that a detail view of an illustration is shown rotated by a given angle, as
compared to the actual installation position (in this case 180°).
We hope that with the enclosed information we have taken yet another step to improve the
service on the LIEBHERR telescopic handlers, crawler dozers, crawler loaders and pipe layers.
LIEBHERR-Werk Telfs GmbH.
Technical Documentation
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5. Service Manual General
Safety guidelines
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MJFCIFSS! 1.2.000 - 1 / 4
TL 451-10 F/N xxx-12000
TL 441-13 F/N xxx-12000
TL 451-13 F/N xxx-12000
1.2.000 Safety guidelines
1 Introduction
Prior to and during the performance of tests, inspections and repairs, the following
safety guidelines must be observed:
Any type of work may only be carried out by qualified expert personnel or under their guidance
and supervision.
Qualified expert personnel are persons, who, based on their specialized training and experience,
have sufficient knowledge in the area of telescopic handlers and the specific technology of our
machines in particular and who are familiar with all applicable laws and general work protection
regulations, accident prevention guidelines, regulations, guidelines and generally approved rules
concerning technology so that they are able to evaluate if the earthmoving equipment is safe to
operate and if the necessary work can be performed without endangering themselves or third
persons.
Always adhere to the adjustment values noted in the LIEBHERR documentation when
performing adjustment work.
At the delivery of a machine, the operating personnel must be trained using the current operating
instructions. The safety guidelines noted in the instructions must be particularly observed.
These safety guidelines must also be observed during inspection, adjustment or repair work.
However, there are special repair and / or inspection work which require qualified personnel to
follow another procedure than that noted in the safety guidelines. In such cases, qualified
personnel or individuals performing the work under the supervision of such personnel should
assure that additional safety precautions necessary to insure the safety of those involved in the
repair and/ or third persons are taken. Such items of repair and/ or inspection work include, but
are not limited to the following:
- Opening the engine compartment doors while the engine running to carry out tests and / or
adjustments.
In these cases, it should be ensured that the cab door is properly secured during the entire
duration of the work to prevent it from closing unexpectedly and / or inadvertently. Care
should be exercised to assure that there will be no inadvertent or unintended contact of
any part of the body with any moving and / or heated components. Wear only tightly fitted
clothing (no scarves, no tie, no wide sleeves, etc.).
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6. General Service Manual
Safety guidelines
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Danger notes in this manual
In the description of work, which can cause dangers for man or machine, the required safety
measures are described in this manual.
They are denoted with the following notes:
Danger!
Warns that certain working procedures without appropriate precautionary measures can result
in fatal injuries.
Warning!
Warns that certain working procedures without appropriate precautionary measures can result
in severe bodily injuries.
Caution!
Warns that certain working procedures without appropriate precautionary measures can result
in bodily injuries or damage to the machine.
Following these notes does not relieve you from observation of additional regulations
and guidelines!
The following must also be observed:
- the safety regulations valid for the jobsite.
- those issued by the legislature "Traffic regulations“.
- the guidelines issued by trade associations.
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7. Service Manual General
Safety guidelines
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MJFCIFSS! 1.2.000 - 3 / 4
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TL 441-13 F/N xxx-12000
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Safety guidelines in these Operating instructions
The detailed descriptions of the following safety guidelines are in the Operating instructions of
the machine and must be strictly observed.
1 Introduction
2 Destined use
3 Signs on the machine
4 Safety guidelines
4.1 General safety guidelines
4.2 Crushing and burn prevention
4.3 Fire and explosion prevention
4.4 Machine start up safety
4.5 Engine start up safety
4.6 Machine operating safety
4.7 Machine parking safety
4.8 Machine transporting safety
4.9 Machine towing safety
4.10 Machine maintenance safety
4.11 Safety guidelines for welding work on the machine
4.12 Safety guidelines for working on the attachment
4.13 Safety guidelines when loading the machine with a crane
4.14 Safe maintenance of hydraulic hoses and hose lines
4.15 Safety guidelines for maintenance work on machines with hydro accumulators
4.16 Roll over protection (ROPS) and falling object protection (FOPS)
4.17 Attachment and components
4.18 Safe operation for material handling
4.19 Protection from vibration
4.20 Safety guidelines for operation with quick coupler adapter (optional)
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8. Service Manual General
Tightening torques
TL 441-10 F/N xxx-12000
MJFCIFSS! 1.3.001 - 1 / 4
TL 451-10 F/N xxx-12000
TL 441-13 F/N xxx-12000
TL 451-13 F/N xxx-12000
1.3.001 Tightening torques
The preload values and tightening torques noted in the chart have been taken from the VDI
guidelines 2230 of July 1986.
Installation preload values FM and tightening torques MA for shoulder studs with standard
metric or fine thread per DIN ISO 262 and DIN ISO 965 T2 (replacement for DIN 13 part 13) and
wrench sizes for hex head screws with shaft DIN EN 24014 (replacement for DIN 931 part 1) or
socket head screws DIN EN ISO 4762 (replacement for DIN 912)
- The chart values are valid for screws with black or phosphated, zinc plated and
DACROMET 500. Screws and nuts with black, phosphated or zinc plated, lightly
lubricated. Medium friction value G = 0,12.
Note!
Any tightening torque values and/ or tightening procedures noted in drawings / parts lists,
instructions or component descriptions must be adhered to and given preference over factory
standards.
Beginning with grade 10.9, the use of lock washers does no longer provide any safety action.
he torque value according to the chart should be
within the upper third of the existing range.
When using impact wrenches, care must be taken so that the torque values are not exceeded.
Check before and intermediately with a torque wrench.
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9. Service Manual Tools and work instructions
Installation guidelines
TL 441-10 F/N xxx-12000
MJFCIFSS! 2.3.000 - 1 / 4
TL 451-10 F/N xxx-12000
TL 441-13 F/N xxx-12000
TL 451-13 F/N xxx-12000
2.3.000 Installation guidelines
1 General
Described in this section are installation notes for various components, which must be observed
at reinstallation in case of a repair.
2 Installation notes
2.1 Equipment
The threaded bores required to take on the 625 kg ballast weight are located outside the
center of gravity of the weight. For that reason, the weight can get stuck at removal. To avoid
this, the installation aids X (see section 2.1 Special tools) must be used.
Because there is a risk of damage to the machine, the chains must be spread with the
assistance of a suitable aid.
Fig. 2-1 Removal – Ballast weight 625kg
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10. Tools and work instructions Service Manual
Installation guidelines
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2.2 Travel hydraulic
1.1.1 Variable displacement pump
Since the installation notes refer to the positions in the sectional drawing, they are described in
section 10.1 „Variable displacement pump – Travel hydraulic“.
1.1.2 Variable displacement motor
Since the installation notes refer to the positions in the sectional drawing, they are described in
section 10.2 „Variable displacement motor – Travel hydraulic“.
1.1.3 Gear pump
The double gear pump is accessible via the cover on the inside of the main frame.
Raise the telescope and secure it with the aid of the hoist support.
Remove the cover plate
At installation of the fixed displacement pump – double gear pump, the following must be
observed:
Clean and grease the sealing surfaces on motor and pump.
Seal the sealing surfaces with liquid seal.
Fig. 2-2 Double gear pump
In addition, it must be observed that the distance between flange and gear is at least 0.5 mm.
2.2.1 Collector block
When removing or replacing the pressure filter, pay attention to the flow direction (marked on
the filters) at installation.
When removing or replacing the check valve (cold start valve) 57, pay attention to the opening
direction at installation. The correct flow direction is marked on the valve.
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11. Service Manual Tools and work instructions
Installation guidelines
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MJFCIFSS! 2.3.000 - 3 / 4
TL 451-10 F/N xxx-12000
TL 441-13 F/N xxx-12000
TL 451-13 F/N xxx-12000
Fig. 2-3 Installation of the pressure filter on the collector block
2.3 Working hydraulic
2.3.1 Telescope
Since the installation notes refer to the positions in the sectional drawing, they are described in
section 17.1 „Design and function“ or 17.2 „Repair instructions“.
2.3.2 Industrial control - Boom suspension
Warning!
Before starting any maintenance and repair work on the stabilizing module of the emergency
down screw 252 (covered by a plug) back it out by 2-3 turns to relieve the pretension of the
pressure accumulator 256 to the tank (connection T).
Before putting it back into service, adhere the screw with Loctite.
Fig. 2-4 Pressure accumulator
The pretension of the pressure accumulator is reestablished when the telescope is raised.
2.4 Electrical system
2.4.1 DMS Sensor – rear axle
See section 11.8 „DMS Sensor installation“.
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12. Tools and work instructions Service Manual
Installation guidelines
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2.5 Main frame
2.5.1 Variable motor mount
Observe the correct arrangement of the components at installation.
Tighten the hex head screws 5 with a tightening torque of 350 Nm.
Fig. 2-5 Variable motor mount and installation of RPM sensor B2
Installation of RPM sensor
Tighten the impulse sensor with 30Nm.
Secure the sensor with Loctite to prevent it from twisting.
With the aid of shims, adjust the distance between the RPM sensor B2 and the perforated
plate 10.
2.5.2 Cab mount
See section 16.1 „Operator’s cab“.
2.5.3 Stabilizers
Secure the screws 24 at installation with Loctite.
Fig 2-6 Installation of stabilizers for 13m telescopic loader
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13. Service Manual Technical data and Maintenance guidelines
Maintenance and inspection guidelines
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TL 451-10 F/N xxx-12000
TL 441-13 F/N xxx-12000
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3.3.000 Maintenance and inspection guidelines
1 General guidelines
1.1 Documentation of work to be carried out
Note!
For work to be performed, refer to the Maintenance and Inspection schedule for your particular
Check off completed inspections or work by making a check mark on the copy of the form and
have the completed form countersigned.
The determined test values for the adjustment checks should be documented on the adjustment
check list, corresponding to the machine model, see section 3.5.
inspection
booklet and send the appropriate Service ticket to the appropriate LIEBHERR company. After
removing the old sticker, attach the new inspection sticker, which can also be found in the
inspection booklet, clearly visible in the cab.
Explain the set up and the contents of the machine documentation to the machine operator.
Special emphasis should be given to safety regulations and maintenance task to be performed
between inspections.
1.2 Safety guidelines
During all maintenance, inspection or repair work, the applicable safety guidelines according to
the section 1.2 and the Operating instructions for the machine must be observed. In addition, all
applicable Federal, state and local work safety requirements, accident prevention regulations
and local laws must be observed.
1.3 Intervals
The given maintenance and inspection intervals may not be exceeded, if necessary they should
be shortened.
For example for:
Changing the filter and sediments in case of very contaminated fuel;
Cleaning the cooler if dirty;
Changing the filter and oil at or after repairs, etc.
Dispose of old oils, filters and other waste products properly!
1.4 General
For all maintenance, inspection and repair work use only LIEBHERR Original spare parts and
maintenance items. If the customer insists on the installati
customer about a possible loss of warranty, and make a note to this effect on the inspection
report.
For general screw tightening torques, see section 1.3.
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2 Performance guidelines
2.1 General inspection work
2.1.1 Check the entire machine for correct maintenance and proper condition
If maintenance problems are found, discuss correct procedure with the maintenance personnel.
If possible, also watch for possible operational errors and inform the machine operator
accordingly, if necessary.
If additional measures, maintenance or inspections for special equipment is required, then they
should be completed and noted in writing.
Determine any spare parts requirements or expected repairs, discuss and arrange them.
2.2 Inspection work on the Diesel engine
2.2.1 Check engine RPM
The engine RPM can be checked with the evaluation software Lin-Diag. See also section 12.1
Application software LinDiag. The engine RPM can only be checked, not adjusted!
2.2.2 Replace the coolant with antifreeze
The required ratio of antifreeze or corrosion inhibitor fluid is to be checked with an optical
1.1. The test procedure is independent of the
coolant temperature.
Fig. 2-1 Antifreeze protection display
The display is made by a line between light and dark on the right scale of the sight gauge
antifreeze protection is given (minus values above the 0°C mark, nominal value should be at
least -37°C). For details, refer to the user instructions of the manufacturer.
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Maintenance and inspection guidelines
TL 441-10 F/N xxx-12000
MJFCIFSS! 3.3.000 - 3 / 8
TL 451-10 F/N xxx-12000
TL 441-13 F/N xxx-12000
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If only corrosion inhibitor oil (special fill) is used in exceptional cases, then this ratio can be read
on the same scale. In this case, the display of each -1°C corresponds to the ratio of each 1
Vol.% of anticorrosion oil (Nominal value = 1%).
Replace the coolant with antifreeze every 2 years. Drain the special fill coolant every year. To
drain the coolant from the cooler and engine block, refer to the Operating instructions for the
machine.
Note!
For service fluid specifications, refer to the Operating instructions.
2.2.3 Check / adjust the valve clearance
Preparation for check
Make sure that:
the machine is in maintenance position.
the battery master switch (optional) is turned off or that the negative cable is disconnected
from the battery.
the Diesel engine is cold.
special tools are available (turning device
new gaskets for the cylinder head cover are available, if needed.
Procedure
Remove the rocker lever cover and the crankcase vent pipe.
Note!
Inspect the contact surfaces of the valve tips, valve bridges and rocker lever wear parts
visually. Check all parts for excessive wear, breaks and cracks. Replace any parts which show
visible damage.
Rocker levers, which show excessive valve clearance should generally be checked to
determine damaged parts.
Replace valves, seats, springs and retainers in pairs per cylinder, if they are damaged. In
addition, replace the bridge if one of these parts is being replaced.
Remove the plastic plugs or cover plate on the flywheel side from the adjustment turn
opening (A) and the adjustment pin opening (B).
Fig. 2-2 Flywheel housing adjustment openings
rotation (in clockwise direction when viewed from the front) until cylinder No. 1 is on the top
dead center (TDC) of the compression stroke.
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Note!
If the rocker levers of cylinder No. 1 can be moved, then the Diesel engine is at the TDC of
No.1 in the compression stroke.
If the rocker levers of cylinder No. 1 cannot be moved, then turn the Diesel engine by one full
turn (360°) to the TDC No. 1 of the compression stroke.
When the Diesel engine is set with the adjustment pin of the TDC of the compression stroke
of cylinder No. 1, check the valve clearance according to the specifications.
Specifications
Test dimension Adjustment
dimension
Inlet valve clearance (rocker lever to valve
bridge) [engine cold] - clearance
Outlet valve clearance (rocker lever to valve
bridge) [engine cold] - clearance
torque
27 Nm
Adjust the valve clearance
Note!
If the valves must be adjusted, release the counter nut (A) on the rocker lever adjustment
screw. Hold the adjustment screw with a screw driver to prevent it from turning and tighten the
counter nut according to the specification. After tightening the counter nut, check the
clearance again. Readjust the clearance, if necessary.
Fig. 2-3 Release the counter nut - rocker lever
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Fig. 2-4 Cylinder / valve arrangement
A = Outlet valve
E = Inlet valve
Piston No. 1 on the top dead center (TDC) of the compression stroke:
Fig. 2-5 Piston No. 1 on the top dead center
Hold the piston No. 1 with the adjustment pin on the TDC of the compression stroke.
Adjust the valve clearance on the outlet valves No. 1 and 3.
Adjust the valve clearance on the inlet valves No. 1 and 2.
Piston No. 4 on the top dead center (TDC) of the compression stroke:
Fig. 2-6 Piston No. 4 on the top dead center
Turn the crankshaft by 360°.
Hold the piston No. 4 on the TDC of the compression stroke.
Adjust the valve clearance on the outlet valves No. 2 and 4.
Adjust the valve clearance on the inlet valves No. 3 and 4.
Attach the rocker lever cover and the crankcase vent pipe.
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2.2.4 Check the heater flange
Fig. 2-7 Heater flange with electric connector cable
Turn the battery master switch (Option) off or disconnect the negative cable from the
battery.
Disconnect the electric connector cable X on the heater flange.
Connect an ohm meter or multi test unit to the terminals and check the resistance.
If no resistance of 250 Ohm +/- 10% is obtained at 20°C, replace the heater flange.
Connect the electrical connector cable on the heater flange.
Turn on the battery master switch.
2.3 Inspection work on the hydraulic system
2.3.1 Check mountings and fittings for tight seating
Check the mounting screws of hydraulic components (pumps, motors, tanks etc. ) as well as the
flange connections for tight seating. Retighten, if necessary.
Note!
The required tightening torques are described in section 1.3.- Tightening torques.
2.3.2 Check / adjust all hydraulic pressures
Carry out the pressure checks / adjustment accord
3.4 for the corresponding machine type and document the results.
For details, data and instructions, refer to the adjustment check list or the corresponding sub
group in the Service Manual.
2.4 Inspection work on the electrical system
2.4.1 Check / adjust the electronic load display
The testing of the electronic load display is described in detail in the Operating instructions. If
the specified values are not retained during the test, then the electronic load display must be
adjusted. See section 11.7.
2.4.1 Check / adjust the control system of the travel drive and the working
hydraulic
On the telescopic handler, the check / adjustment is to be made with a Note Book and the
software programs Lin-Diag Diagnostics software set for the travel drive or Bodem for the
working hydraulic, according to the application description in section 12.1 and 12.2.
Carry out the checks / adjustments according to the adjustment check list for the corresponding
machine type, see section 3.4 - and document the results.
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Note!
For special tools, see section 2.1.3.
2.4.2 Check the battery acid density (charge condition)
Carry out the acid density test with an optical
2.1.1.
Fig. 2-8 Battery charge condition
The display made by a line between light and dark on the left scale of the indicator window. The
indicator ranges are:
GOOD =Battery charged
FAIR =Battery half charged
RECHARGE =Battery discharged
Check the battery acid before adding water. Check each battery cell separately.
If test values of all cells are below a density of 1,200, then the battery must be recharged with
an external charger. If the values differ (difference 0,02) or if they are generally below 1,100,
then the battery must be replaced.
Note!
Disconnect
Connect
For details about the use of a battery charge tester or to charge the battery, refer to the
Danger!
Mortal danger
Battery acid has strongly acidic properties. Danger of explosion in case of spark formation!
Handle carefully, wear safety glasses and gloves. Observe safety guidelines!
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2.5 Inspection work on the air conditioning system
2.5.1 Inspection of air conditioning system
For maintenance / problems on the air conditioning system, consult with an HVAC technician.
For details, see section 16., or
2.6 Inspection work on the brake system
2.6.1 Check brake pad wear
Fig.2-9 Preparation Fig.2-10 Check brake disks
Preparation
Back out the oil level plugs 1 from the axle casing 2 of the front axle.
Check brake disks
disks with the brake pedal pressed down with
feeler gauge 3 (minimum 4.5 mm). If the gap is less, then the brake pads must be replaced.
Note!
For detailed description, see section 9. Brake hydraulic.
2.7 Inspection work on axles, tires
2.7.1 Check / adjust the play on the king pin bearings
For the inspection procedure, refer to the Operating instructions.
If a play is present on at least one king pin bearing, then it must be remedied. To do so, reduce
the dimension of the installed shim by the measured deviation on the test gauge.
For the exact adjustment procedure, refer to the repair instructions for the axles.
A play of less than 0.1mm can be disregarded, because the smallest shim is 0.1 mm thick.
For the shims, check the spare parts lists of the axles.
Note!
For the sectional drawing of the steering axle, see section 13.5.
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