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B1830,B2230,B2530,B3030
WORKSHOP MANUAL
TRACTOR
KiSC issued 03, 2007 A
9
B1830, B2230, B2530, B3030, WSM SPECIFICATIONS
SPECIFICATIONS
[HST Model]
NOTE: * Manufacture's estimate
The company reserves the right to change the specifications without notice.
W1031445
Model B2230 B2530 B3030
PTO power 12.5 kW (17.0 PS)* 14.0 kW (19.0 PS)* 16.9 kW (23.0 PS)*
Engine
Maker KUBOTA
Model D1105-E2-D21-EU D1105-E2-D21-EU V1505-E2-D21-EU
Type E-TVCS, water-cooled, 4-cycle diesel
Number of cylinders 3 4
Bore and stroke 76 × 73.6 mm (3.0 × 2.9 in.) 78 × 78.4 mm (3.1 × 3.1 in.) 78 × 78.4 mm (3.1 × 3.1 in.)
Total displacement 1001 cm3 (61.1 cu.in.) 1123 cm3 (68.5 cu.in.) 1498 cm3 (91.4 cu.in.)
Engine gross power 16.2 kW (22.0 PS)* 18.4 kW (25.0 PS)* 22.1 kW (30.0 PS)*
Rated revolution 2700 min-1 (rpm) 2600 min-1 (rpm)
Maximum torque
62 N·m
(6.3 kgf·m, 13.9 lbf·ft )
72 N·m
(7.3 kgf·m, 16.2 lbf·ft)
92 N·m
(9.4 kgf·m, 20.7 lbf·ft)
Battery 12 V, RC : 79 min, CCA : 433 A
Starting system Electric starting with cell starter 12 V, 1.4 kW
Lubricating system Forced lubrication by trochoidal pump
Cooling system Pressurized radiator, forced circulation with water pump
Fuel
Diesel fuel No. 2-D [above −10 °C (14 °F)],
Diesel fuel No. 1 [below −10 °C (14 °F)]
Capacities
Fuel tank 28 L (7.4 U.S.gals, 6.2 Imp.gals)
31 L
(8.1 U.S.gals, 6.8 Imp.gals)
Engine crankcase (with filter)
3.0 L
(3.2 U.S.qts, 2.6 Imp.qts)
4.1 L
(4.3 U.S.qts, 3.6 Imp.qts)
Engine coolant
5.2 L
(5.5 U.S.qts, 4.6 Imp.qts)
Transmission case 17 L (4.5 U.S.gals, 3.7 Imp.qts)
Front axle case 3.7 L (3.9 U.S.qts, 3.3 Imp.qts)
4.7 L
(5.0 U.S.qts, 4.1 Imp.qts)
Tire
Farm Turf Farm Turf
Front 6 - 12B 6 - 12 6.00- 2 7.00-12
22 x
8.50-12
24 x 8.5-
12
7-12 24 x 8.5-12
Rear 8 - 16 9.5 - 16 9.5 - 18 10.5-18
31 x
13.5-15
315/
75D-15
12.4-16 13.6-16
Dimensions
Overall length
(with 3P)
ROPS 2735 mm (107.7 in.) 2900 mm (114.2 in.)
CABIN 2835 mm (111.6 in.) 3010 mm (118.6 in.)
Overall width (min. tread) 1105 mm (43.5 in.) 1095 mm (43.1 in.) 1365 mm (53.7 in.)
Overall height
ROPS 2260 mm (89.0 in.) 2290 mm (90.2 in.) 2320 mm (91.3 in.)
CABIN 2060 mm (81.1 in.) 2090 mm (82.3 in.) 2125 mm (83.7 in.)
Wheel base 1500 mm (59.1 in.) 1666 mm (65.6 in.)
Minimum ground clearance 240 mm (9.5 in.) 270 mm (10.6 in.) 315 mm (12.4 in.)
Tread
Front 835 mm (32.9 in.) 935 mm (36.8 in.)
Rear
855 to 1075 mm
(33.7 to 42.3 in.)
850 to 1095 mm
(33.5 to 43.1 in.)
1050 mm
(41.3 in.)
Weight
ROPS 745 kg (1643 Ibs) 750 kg (1654 Ibs) 840 kg (1852 Ibs)
CABIN 955 kg (2106 Ibs) 960 kg (2117 Ibs) 1035 kg (2282 Ibs)
Travelling
system
Clutch N/A
Steering Hydrostatic power steering
Transmission Main-hydrostatic transmission, 3 range gear shift (3 forward and 3 reverse)
Brake Wet disk type
Min. turning radius (with brake) 2.1 m (6.9 feet)
Differential Bevel gear
KiSC issued 03, 2007 A
10
B1830, B2230, B2530, B3030, WSM SPECIFICATIONS
[HST Model] (Continued)
W1032807
Model B2230 B2530 B3030
Hydraulic
system
Hydraulic control system Position control
Pump capacity
3P : 20.5 L/min (5.4 gals/min)
Power steering : 15.4 L/min (1.4 gals/min)
3P: 19.7 L/min
(5.2 gals/min)
Power steering:
14.8 L/min (3.9 gals/min)
Three point hitch SAE Category 1
Max. lift force
At lift points 970 kg (2139 Ibs)
24 in. behind
lift points
760 kg (1676 Ibs)
PTO system
Rear
PTO shaft SAE 1-3/8, 6 splines
Revolution 1 speed (540 min-1 (rpm) at 2592 engine min-1 (rpm))
Mid
PTO shaft U.S.A. No.5 (KUBOTA 10-tooth) involute spline
Revolution 1 speed (2500 min-1
(rpm) at 2600 engine min-1
(rpm))
KiSC issued 03, 2007 A
11
B1830, B2230, B2530, B3030, WSM SPECIFICATIONS
[Manual Transmission Model]
NOTE: * Manufacture's estimate
The company reserves the right to change the specifications without notice.
W1037169
Model B1830 B2230 B2530
PTO power 11.0 kW (15.0 PS)* 13.2 kW (18.0 PS)* 14.7 kW (20.0 PS)*
Engine
Maker KUBOTA
Model D905-E2-D21-EU D1005-E2-D21-EU D1105-E2-D21-EU
Type E-TVCS, water-cooled, 4-cycle diesel
Number of cylinders 3
Bore and stroke 72 × 78.4 mm (2.8 × 3.1 in.) 76 × 73.6 mm (3.0 × 2.9 in.) 78 × 78.4 mm (3.1 × 3.1 in.)
Total displacement 898 cm3
(54.8 cu.in.) 1001 cm3
(61.1 cu.in.) 1123 cm3
(68.5 cu.in.)
Engine gross power 13.2 kW (18.0 PS)* 16.2 kW (22.0 PS)* 18.4 kW (25.0 PS)*
Rated revolution 2700 min-1
(rpm)
Maximum torque
54 N·m
(5.5 kgf·m, 12.1 lbf·ft )
62 N·m
(6.3 kgf·m, 13.9 lbf·ft)
72 N·m
(7.3 kgf·m, 16.2 lbf·ft)
Battery 12 V, RC : 79 min, CCA : 433 A
Starting system Electric starting with cell starter 12 V, 1.4 kW
Lubricating system Forced lubrication by trochoidal pump
Cooling system Pressurized radiator, forced circulation with water pump
Fuel
Diesel fuel No. 2-D [above −10 °C (14 °F)],
Diesel fuel No. 1 [below −10 °C (14 °F)]
Capacities
Fuel tank 28 L (7.4 U.S.gals, 6.2 Imp.gals)
Engine crankcase (with filter) 3.0 L (3.2 U.S.qts, 2.6 Imp.qts)
Engine coolant
ROPS 4.5 L (4.7 U.S.qts, 4.0 Imp.qts)
CABIN – 5.2 L (5.5 U.S.qts, 4.6 Imp.qts)
Transmission case Bi-Speed : 16.5 L (4.4 U.S.gals, 3.6 Imp.qts), No Bi-Speed : 15 L (4.0 U.S.gals, 3.3 Imp.qts)
Front axle case 3.7 L (3.9 U.S.qts, 3.3 Imp.qts)
Tire
Farm Turf
Front 6 - 12B 6 - 12 6.00 - 12 7.00 - 12 22 x 8.50-12 24 x 8.5-12
Rear 8 - 16 9.5 - 16 9.5 - 18 10.5 - 18 31 x 13.5-15 315/75D-15
Dimensions
Overall length
(with 3P)
ROPS 2735 mm (107.7 in.)
CABIN – 2835 mm (111.6 in.)
Overall width (min-tread) 1025 mm (40.4 in.) 1105 mm (43.5 in.) 1095 mm (43.1 in.)
Overall height
ROPS 2240 mm (88.2 in.) 2260 mm (89.0 in.) 2290 mm (90.2 in.)
CABIN – 2060 mm (81.1 in.) 2090 mm (82.3 in.)
Wheel base 1500 mm (59.1 in.)
Minimum ground clearance 220 mm (8.7 in.) 240 mm (9.5 in.) 270 mm (10.6 in.)
Tread
Front 835 mm (32.9 in.)
Rear
800 to 970 mm
(31.5 to 38.2 in.)
855 to 1075 mm
(33.7 to 42.3 in.)
850 to 1095 mm
(33.5 to 43.1 in.)
Weight
ROPS 705 kg (1555 Ibs) 720 kg (1588 Ibs) 725 kg (1599 Ibs)
CABIN – 930 kg (2051 Ibs) 935 kg (2062 Ibs)
Travelling
system
Clutch SAE 1-3/8, 6 splines
Steering Hydrostatic power steering
Transmission Gear shift (9 forward and 9 reverse)
Brake Wet disk type
Min. turning radius (with brake) 2.1 m (6.9 feet)
Differential Bevel gear
Hydraulic
system
Hydraulic control system Position control
Pump capacity
3P : 20.5 L/min (5.4 gals/min)
Power steering :15.4 L/min (4.1 gals/min)
Three point hitch SAE Category 1
Max. lift force
At lift points 970 kg (2139 Ibs)
24 in. behind
lift points
760 kg (1676 Ibs)
KiSC issued 03, 2007 A
12
B1830, B2230, B2530, B3030, WSM SPECIFICATIONS
[Manual Transmission Model] (Continued)
W1036972
Model B1830 B2230 B2530
PTO system
Rear
PTO shaft SAE 1-3/8, 6 splines
Revolution 1 speed (540 min-1
(rpm) at 2592 engine min-1
(rpm))
Mid
PTO shaft U.S.A. No.5 (KUBOTA 10-tooth) involute spline
Revolution 1 speed (2500 min-1
(rpm) at 2600 engine min-1
(rpm))
KiSC issued 03, 2007 A
13
B1830, B2230, B2530, B3030, WSM TRAVELLING SPEEDS
TRAVELLING SPEEDS
[HST Model]
W1035065
The company reserves the right to change the specifications without notice.
W1033865
Model B2230 / B2530
Tire size (Rear)
8 - 16
Farm
9.5 - 16
Farm
9.5 - 18
Farm
10.5 - 18
Farm
31 × 13.5 -15
Turf
315 /75D -15
Turf
Range gear shift
lever
km/h
(mile/h)
Forward
Low
0 to 3.95
(0 to 2.5)
0 to 4.18
(0 to 2.6)
0 to 4.49
(0 to 2.8)
0 to 4.69
(0 to 2.9)
0 to 3.87
(0 to 2.4)
0 to 4.22
(0 to 2.6)
Middle
0 to 7.35
(0 to 4.6)
0 to 7.77
(0 to 4.8)
0 to 8.34
(0 to 5.2)
0 to 8.73
(0 to 5.4)
0 to 7.19
(0 to 4.5)
0 to 7.85
(0 to 4.9)
High
0 to 19.05
(0 to 11.8)
0 to 20.14
(0 to 12.5)
0 to 21.63
(0 to 13.4)
0 to 22.63
(0 to 14.1)
0 to 18.65
(0 to 11.6)
0 to 20.34
(0 to 12.6)
Max. Speed
(at 2850 engine
rpm)
20.10
(12.5)
21.26
(13.2)
22.83
(14.2)
23.88
(14.8)
19.69
(12.2)
21.47
(13.3)
Reverse
Low
0 to 3.16
(0 to 2.0)
0 to 3.34
(0 to 2.1)
0 to 3.59
(0 to 2.2)
0 to 3.75
(0 to 2.3)
0 to 3.09
(0 to 1.9)
0 to 3.37
(0 to 2.1)
Middle
0 to 5.88
(0 to 3.7)
0 to 6.21
(0 to 3.9)
0 to 6.68
(0 to 4.2)
0 to 6.98
(0 to 4.3)
0 to 5.75
(0 to 3.6)
0 to 6.28
(0 to 3.9)
High
0 to 15.24
(0 to 9.5)
0 to 16.11
(0 to 10.0)
0 to 17.31
(0 to 10.8)
0 to 18.10
(0 to 11.2)
0 to 14.92
(0 to 9.3)
0 to 16.27
(0 to 10.1)
Max. Speed
(at 2850 engine
rpm)
16.08
(10.0)
17.01
(10.6)
18.27
(11.4)
19.11
(11.9)
15.75
(9.8)
17.18
(10.7)
Model B3030
Tire size (Rear) 12.4 - 16
Farm
13.6 - 16
Turf
Range gear shift lever km/h (mile/h)
Forward
Low 0 to 4.59 (0 to 2.9) 0 to 4.73 (0 to 2.9)
Middle 0 to 8.54 (0 to 5.3) 0 to 8.79 (0 to 5.5)
High 0 to 22.15 (0 to 13.8) 0 to 22.80 (0 to 14.2)
Max. Speed
(at 2750 engine rpm)
23.43 (14.6) 24.11 (15.0)
Reverse
Low 0 to 3.67 (0 to 2.3) 0 to 3.78 (0 to 2.3)
Middle 0 to 6.83 (0 to 4.2) 0 to 7.03 (0 to 4.4)
High 0 to 17.72 (0 to 11.0) 0 to 18.24 (0 to 11.3)
Max. Speed
(at 2750 engine rpm)
18.74 (11.6) 19.29 (12.0)
KiSC issued 03, 2007 A
14
B1830, B2230, B2530, B3030, WSM TRAVELLING SPEEDS
[Manual Transmission Model]
W1034824
Model B1830 / B2230 / B2530
Tire size (Rear)
8 - 16
Farm
9.5 - 16
Farm
9.5 - 18
Turf
10.5 - 18
Farm
31 × 13.5-15
Turf
315 /75D-15
Turf
Range gear
shift lever
km/h
(mile/h)
Forward
1
Low
1.00 (0.6) 1.05 (0.7) 1.13 (0.7) 1.18 (0.7) 0.98 (0.6) 1.06 (0.7)
2 1.65 (1.0) 1.75 (1.1) 1.88 (1.2) 1.96 (1.2) 1.62 (1.0) 1.77 (1.1)
3 2.57 (1.6) 2.71 (1.7) 2.91 (1.8) 3.05 (1.9) 2.51 (1.6) 2.74 (1.7)
4
Middle
1.85 (1.1) 1.96 (1.2) 2.11 (1.3) 2.20 (1.4) 1.82 (1.1) 1.98 (1.2)
5 3.07 (1.9) 3.25 (2.0) 3.49 (2.2) 3.65 (2.3) 3.01 (1.9) 3.28 (2.0)
6 4.77 (3.0) 5.05 (3.1) 5.42 (3.4) 5.67 (3.5) 4.67 (2.9) 5.10 (3.2)
7
High
6.65 (4.1) 7.03 (4.4) 7.55 (4.7) 7.90 (4.9) 6.51 (4.0) 7.10 (4.4)
8 11.03
(6.9)
11.67 (7.3) 12.53 (7.8) 13.11 (8.1) 10.80 (6.7) 11.78 (7.3)
9 17.12
(10.6)
18.10
(11.2)
19.44
(12.1)
20.34
(12.6)
16.76 (10.4) 18.28 (11.4)
Max. Speed
(at 2850 engine
rpm)
18.07
(11.2)
19.11
(11.9)
20.52
(12.8)
21.47
(13.3)
17.69 (11.0) 19.30 (12.0)
Reverse
1
Low
1.01 (0.6) 1.07 (0.7) 1.14 (0.7) 1.20 (0.7) 0.99 (0.6) 1.08 (0.7)
2 1.67 (1.0) 1.77 (1.1) 1.90 (1.2) 1.99 (1.2) 1.64 (1.0) 1.78 (1.1)
3 2.59 (1.6) 2.74 (1.7) 2.95 (1.8) 3.08 (1.9) 2.54 (1.6) 2.77 (1.7)
4
Middle
1.87 (1.2) 1.98 (1.2) 2.13 (1.3) 2.23 (1.4) 1.84 (1.1) 2.00 (1.2)
5 3.11 (1.9) 3.29 (2.0) 3.53 (2.2) 3.69 (2.3) 3.04 (1.9) 3.32 (2.1)
6 4.82 (3.0) 5.10 (3.2) 5.48 (3.4) 5.73 (3.6) 4.72 (2.9) 5.15 (3.2)
7
High
6.73 (4.2) 7.11 (4.4) 7.64 (4.7) 7.99 (5.0) 6.58 (4.1) 7.18 (4.5)
8 11.15 (6.9) 11.80 (7.3) 12.67 (7.9) 13.25 (8.2) 10.92 (6.8) 11.91 (7.4)
9 17.31
(10.8)
18.30
(11.4)
19.66
(12.2)
20.56
(12.8)
16.95 (10.5) 18.49 (11.5)
Max. Speed
(at 2850 engine
rpm)
18.27
(11.4)
19.32
(12.0)
20.75
(12.9)
21.71
(13.5)
17.89 (11.1) 19.51 (12.1)
KiSC issued 03, 2007 A
15
B1830, B2230, B2530, B3030, WSM DIMENSIONS
DIMENSIONS
[ROPS]
KiSC issued 03, 2007 A
16
B1830, B2230, B2530, B3030, WSM DIMENSIONS
[CABIN]
KiSC issued 03, 2007 A
CONTENTS
GENERAL
1. TRACTOR IDENTIFICATION ......................................................................... G-1
2. GENERAL PRECAUTIONS ............................................................................ G-2
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING.. G-3
[1] WIRING...................................................................................................... G-3
[2] BATTERY................................................................................................... G-5
[3] FUSE.......................................................................................................... G-5
[4] CONNECTOR............................................................................................ G-5
[5] HANDLING OF CIRCUIT TESTER......................................................... G-6
4. LUBRICANTS FUEL AND COOLANT .......................................................... G-7
5. TIGHTENING TORQUES ............................................................................... G-8
[1] GENERAL USE SCREWS, BOLTS AND NUTS................................... G-8
[2] STUD BOLTS............................................................................................ G-8
6. MAINTENANCE CHECK LIST....................................................................... G-9
7. CHECK AND MAINTENANCE..................................................................... G-11
[1] DAILY CHECK ........................................................................................ G-11
[2] CHECK POINTS OF INITIAL 50 HOURS........................................... G-13
[3] CHECK POINTS OF EVERY 50 HOURS........................................... G-17
[4] CHECK POINTS OF EVERY 100 HOURS......................................... G-19
[5] CHECK POINTS OF EVERY 200 HOURS......................................... G-26
[6] CHECK POINTS OF EVERY 300 HOURS......................................... G-29
[7] CHECK POINTS OF EVERY 400 HOURS......................................... G-31
[8] CHECK POINT OF EVERY 800 HOURS ........................................... G-32
[9] CHECK POINT OF EVERY 1500 HOURS ......................................... G-34
[10]CHECK POINT OF EVERY 1 YEAR................................................... G-35
[11]CHECK POINTS OF EVERY 2 YEARS.............................................. G-37
[12]OTHERS .................................................................................................. G-41
8. SPECIAL TOOLS.......................................................................................... G-47
[1] SPECIAL TOOLS FOR ENGINE .......................................................... G-47
[2] SPECIAL TOOLS FOR TRACTOR....................................................... G-53
[3] SPECIAL TOOLS FOR CABIN ............................................................. G-56
9. TIRES............................................................................................................. G-58
[1] TIRE PRESSURE ................................................................................... G-58
[2] TREAD..................................................................................................... G-59
(1) Front Wheels...................................................................................... G-60
(2) Rear Wheels ...................................................................................... G-61
[3] TIRE LIQUID INJECTION AND BALLAST........................................... G-63
10. IMPLEMENT LIMITATIONS.......................................................................... G-66
KiSC issued 03, 2007 A
G-1
B1830, B2230, B2530, B3030, WSM G GENERAL
1. TRACTOR IDENTIFICATION
When contacting your local KUBOTA distributor, always specify
engine serial number, tractor serial number and hour meter reading.
W1010590
(1) Tractor Identification Plate
(2) Tractor Serial Number
(3) Engine Serial Number
(4) CABIN Identification Plate
(CABIN Serial Number)
[A] ROPS
[B] CABIN
KiSC issued 03, 2007 A
G-2
B1830, B2230, B2530, B3030, WSM G GENERAL
2. GENERAL PRECAUTIONS
• During disassembly, carefully arrange removed parts in a clean
area to prevent confusion later. Screws, bolts and nuts should be
installed in their original position to prevent reassembly errors.
• When special tools are required, use KUBOTA genuine special
tools. Special tools which are not frequently used should be
made according to the drawings provided.
• Before disassembling or servicing electrical wires, always
disconnect the ground cable from the battery first.
• Remove oil and dirt from parts before measuring.
• Use only KUBOTA genuine parts for parts replacement to
maintain machine performance and to assure safety.
• Gaskets and O-rings must be replaced during reassembly.
Apply grease to new O-rings or oil seals before assembling.
See the figure left side.
• When reassembling external snap rings or internal snap rings,
they must be positioned so that sharp edge faces against the
direction from which a force is applied. See the figure left side.
• When inserting spring pins, their splits must face the direction
from which a force is applied. See the figure left side.
• To prevent damage to the hydraulic system, use only specified
fluid or equivalent.
W10109040
(1) Grease
(2) Force
(3) Sharp Edge
(4) Axial Force
(5) Rotating Movement
(A) External Snap Ring
(B) Internal Snap Ring
KiSC issued 03, 2007 A
G-3
B1830, B2230, B2530, B3030, WSM G GENERAL
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS
AND WIRING
To ensure safety and prevent damage to the machine and
surrounding equipment, heed the following precautions in handling
electrical parts and wiring.
IMPORTANT
■
• Check electrical wiring for damage and loosened
connection every year. To this end, educate the customer to
do his or her own check and at the same time recommend
the dealer to perform periodic check for a fee.
• Do not attempt to modify or remodel any electrical parts and
wiring.
• When removing the battery cables, disconnect the negative
cable first. When installing the battery cables, connect the
positive cable first.
W10111140
[1] WIRING
• Securely tighten wiring terminals.
W10112160
• Do not let wiring contact dangerous part.
W10113130
• Securely insert grommet.
W10113880
(1) Negative Terminal (2) Positive Terminal
(1) Correct
(Securely Tighten)
(2) Incorrect
(Loosening Leads to Faulty Contact)
(1) Dangerous Part
(2) Wiring (Incorrect)
(3) Wiring (Correct)
(4) Dangerous Part
(1) Grommet (A) Correct
(B) Incorrect
KiSC issued 03, 2007 A
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G-4
B1830, B2230, B2530, B3030, WSM G GENERAL
• Securely clamp, being careful not to damage wiring.
W10114580
• Clamp wiring so that there is no twist, unnecessary sag, or
excessive tension, except for movable part, where sag be
required.
W10115870
• In installing a part, take care not to get wiring caught by it.
W10116700
• After installing wiring, check protection of terminals and clamped
condition of wiring, only connect battery.
W10117350
(1) Clamp
• Wind Clamp Spirally
(2) Wire Harness
(3) Clamp
(4) Welding Dent
(1) Wiring
(2) Clamp
(A) Correct
(B) Incorrect
(1) Wiring (A) Incorrect
(1) Cover
• Securely Install Cover
KiSC issued 03, 2007 A
G-5
B1830, B2230, B2530, B3030, WSM G GENERAL
[2] BATTERY
• Take care not to confuse positive and negative terminal posts.
• When removing battery cables, disconnect negative cable first.
When installing battery cables, check for polarity and connect
positive cable first.
• Do not install any battery with capacity other than is specified
(Ah).
• After connecting cables to battery terminal posts, apply high
temperature grease to them and securely install terminal covers
on them.
• Do not allow dirt and dust to collect on battery.
CAUTION
• Take care not to let battery liquid spill on your skin and
clothes. If contaminated, wash it off with water immediately.
• Before recharging the battery, remove it from the machine.
• Before recharging, remove cell caps.
• Do recharging in a well-ventilated place where there is no
open flame nearby, as hydrogen gas and oxygen are formed.
W10118160
[3] FUSE
• Use fuses with specified capacity.
Neither too large or small capacity fuse is acceptable.
• Never use steel or copper wire in place of fuse.
• Do not install working light, radio set, etc. on machine which is not
provided with reserve power supply.
• Do not install accessories if fuse capacity of reserve power
supply is exceeded.
W10120920
[4] CONNECTOR
• For connector with lock, push lock to separate.
W10122110
• In separating connectors, do not pull wire harnesses.
• Hold connector bodies to separate.
W10122720
(1) Fuse (2) Slow Blow Fuse
(A) Push
(A) Correct (B) Incorrect
KiSC issued 03, 2007 A
G-6
B1830, B2230, B2530, B3030, WSM G GENERAL
• Use sandpaper to remove rust from terminals.
• Repair deformed terminal. Make certain there is no terminal
being exposed or displaced.
W10123460
• Make certain that there is no female connector being too open.
W10124300
• Make certain plastic cover is large enough to cover whole
connector.
W10125190
[5] HANDLING OF CIRCUIT TESTER
• Use tester correctly following manual provided with tester.
• Check for polarity and range.
W10126840
(1) Exposed Terminal
(2) Deformed Terminal
(3) Sandpaper
(4) Rust
(A) Correct (B) Incorrect
(1) Cover (A) Correct
(B) Incorrect
KiSC issued 03, 2007 A

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Kubota b2230 tractor service repair manual

  • 2. 9 B1830, B2230, B2530, B3030, WSM SPECIFICATIONS SPECIFICATIONS [HST Model] NOTE: * Manufacture's estimate The company reserves the right to change the specifications without notice. W1031445 Model B2230 B2530 B3030 PTO power 12.5 kW (17.0 PS)* 14.0 kW (19.0 PS)* 16.9 kW (23.0 PS)* Engine Maker KUBOTA Model D1105-E2-D21-EU D1105-E2-D21-EU V1505-E2-D21-EU Type E-TVCS, water-cooled, 4-cycle diesel Number of cylinders 3 4 Bore and stroke 76 × 73.6 mm (3.0 × 2.9 in.) 78 × 78.4 mm (3.1 × 3.1 in.) 78 × 78.4 mm (3.1 × 3.1 in.) Total displacement 1001 cm3 (61.1 cu.in.) 1123 cm3 (68.5 cu.in.) 1498 cm3 (91.4 cu.in.) Engine gross power 16.2 kW (22.0 PS)* 18.4 kW (25.0 PS)* 22.1 kW (30.0 PS)* Rated revolution 2700 min-1 (rpm) 2600 min-1 (rpm) Maximum torque 62 N·m (6.3 kgf·m, 13.9 lbf·ft ) 72 N·m (7.3 kgf·m, 16.2 lbf·ft) 92 N·m (9.4 kgf·m, 20.7 lbf·ft) Battery 12 V, RC : 79 min, CCA : 433 A Starting system Electric starting with cell starter 12 V, 1.4 kW Lubricating system Forced lubrication by trochoidal pump Cooling system Pressurized radiator, forced circulation with water pump Fuel Diesel fuel No. 2-D [above −10 °C (14 °F)], Diesel fuel No. 1 [below −10 °C (14 °F)] Capacities Fuel tank 28 L (7.4 U.S.gals, 6.2 Imp.gals) 31 L (8.1 U.S.gals, 6.8 Imp.gals) Engine crankcase (with filter) 3.0 L (3.2 U.S.qts, 2.6 Imp.qts) 4.1 L (4.3 U.S.qts, 3.6 Imp.qts) Engine coolant 5.2 L (5.5 U.S.qts, 4.6 Imp.qts) Transmission case 17 L (4.5 U.S.gals, 3.7 Imp.qts) Front axle case 3.7 L (3.9 U.S.qts, 3.3 Imp.qts) 4.7 L (5.0 U.S.qts, 4.1 Imp.qts) Tire Farm Turf Farm Turf Front 6 - 12B 6 - 12 6.00- 2 7.00-12 22 x 8.50-12 24 x 8.5- 12 7-12 24 x 8.5-12 Rear 8 - 16 9.5 - 16 9.5 - 18 10.5-18 31 x 13.5-15 315/ 75D-15 12.4-16 13.6-16 Dimensions Overall length (with 3P) ROPS 2735 mm (107.7 in.) 2900 mm (114.2 in.) CABIN 2835 mm (111.6 in.) 3010 mm (118.6 in.) Overall width (min. tread) 1105 mm (43.5 in.) 1095 mm (43.1 in.) 1365 mm (53.7 in.) Overall height ROPS 2260 mm (89.0 in.) 2290 mm (90.2 in.) 2320 mm (91.3 in.) CABIN 2060 mm (81.1 in.) 2090 mm (82.3 in.) 2125 mm (83.7 in.) Wheel base 1500 mm (59.1 in.) 1666 mm (65.6 in.) Minimum ground clearance 240 mm (9.5 in.) 270 mm (10.6 in.) 315 mm (12.4 in.) Tread Front 835 mm (32.9 in.) 935 mm (36.8 in.) Rear 855 to 1075 mm (33.7 to 42.3 in.) 850 to 1095 mm (33.5 to 43.1 in.) 1050 mm (41.3 in.) Weight ROPS 745 kg (1643 Ibs) 750 kg (1654 Ibs) 840 kg (1852 Ibs) CABIN 955 kg (2106 Ibs) 960 kg (2117 Ibs) 1035 kg (2282 Ibs) Travelling system Clutch N/A Steering Hydrostatic power steering Transmission Main-hydrostatic transmission, 3 range gear shift (3 forward and 3 reverse) Brake Wet disk type Min. turning radius (with brake) 2.1 m (6.9 feet) Differential Bevel gear KiSC issued 03, 2007 A
  • 3. 10 B1830, B2230, B2530, B3030, WSM SPECIFICATIONS [HST Model] (Continued) W1032807 Model B2230 B2530 B3030 Hydraulic system Hydraulic control system Position control Pump capacity 3P : 20.5 L/min (5.4 gals/min) Power steering : 15.4 L/min (1.4 gals/min) 3P: 19.7 L/min (5.2 gals/min) Power steering: 14.8 L/min (3.9 gals/min) Three point hitch SAE Category 1 Max. lift force At lift points 970 kg (2139 Ibs) 24 in. behind lift points 760 kg (1676 Ibs) PTO system Rear PTO shaft SAE 1-3/8, 6 splines Revolution 1 speed (540 min-1 (rpm) at 2592 engine min-1 (rpm)) Mid PTO shaft U.S.A. No.5 (KUBOTA 10-tooth) involute spline Revolution 1 speed (2500 min-1 (rpm) at 2600 engine min-1 (rpm)) KiSC issued 03, 2007 A
  • 4. 11 B1830, B2230, B2530, B3030, WSM SPECIFICATIONS [Manual Transmission Model] NOTE: * Manufacture's estimate The company reserves the right to change the specifications without notice. W1037169 Model B1830 B2230 B2530 PTO power 11.0 kW (15.0 PS)* 13.2 kW (18.0 PS)* 14.7 kW (20.0 PS)* Engine Maker KUBOTA Model D905-E2-D21-EU D1005-E2-D21-EU D1105-E2-D21-EU Type E-TVCS, water-cooled, 4-cycle diesel Number of cylinders 3 Bore and stroke 72 × 78.4 mm (2.8 × 3.1 in.) 76 × 73.6 mm (3.0 × 2.9 in.) 78 × 78.4 mm (3.1 × 3.1 in.) Total displacement 898 cm3 (54.8 cu.in.) 1001 cm3 (61.1 cu.in.) 1123 cm3 (68.5 cu.in.) Engine gross power 13.2 kW (18.0 PS)* 16.2 kW (22.0 PS)* 18.4 kW (25.0 PS)* Rated revolution 2700 min-1 (rpm) Maximum torque 54 N·m (5.5 kgf·m, 12.1 lbf·ft ) 62 N·m (6.3 kgf·m, 13.9 lbf·ft) 72 N·m (7.3 kgf·m, 16.2 lbf·ft) Battery 12 V, RC : 79 min, CCA : 433 A Starting system Electric starting with cell starter 12 V, 1.4 kW Lubricating system Forced lubrication by trochoidal pump Cooling system Pressurized radiator, forced circulation with water pump Fuel Diesel fuel No. 2-D [above −10 °C (14 °F)], Diesel fuel No. 1 [below −10 °C (14 °F)] Capacities Fuel tank 28 L (7.4 U.S.gals, 6.2 Imp.gals) Engine crankcase (with filter) 3.0 L (3.2 U.S.qts, 2.6 Imp.qts) Engine coolant ROPS 4.5 L (4.7 U.S.qts, 4.0 Imp.qts) CABIN – 5.2 L (5.5 U.S.qts, 4.6 Imp.qts) Transmission case Bi-Speed : 16.5 L (4.4 U.S.gals, 3.6 Imp.qts), No Bi-Speed : 15 L (4.0 U.S.gals, 3.3 Imp.qts) Front axle case 3.7 L (3.9 U.S.qts, 3.3 Imp.qts) Tire Farm Turf Front 6 - 12B 6 - 12 6.00 - 12 7.00 - 12 22 x 8.50-12 24 x 8.5-12 Rear 8 - 16 9.5 - 16 9.5 - 18 10.5 - 18 31 x 13.5-15 315/75D-15 Dimensions Overall length (with 3P) ROPS 2735 mm (107.7 in.) CABIN – 2835 mm (111.6 in.) Overall width (min-tread) 1025 mm (40.4 in.) 1105 mm (43.5 in.) 1095 mm (43.1 in.) Overall height ROPS 2240 mm (88.2 in.) 2260 mm (89.0 in.) 2290 mm (90.2 in.) CABIN – 2060 mm (81.1 in.) 2090 mm (82.3 in.) Wheel base 1500 mm (59.1 in.) Minimum ground clearance 220 mm (8.7 in.) 240 mm (9.5 in.) 270 mm (10.6 in.) Tread Front 835 mm (32.9 in.) Rear 800 to 970 mm (31.5 to 38.2 in.) 855 to 1075 mm (33.7 to 42.3 in.) 850 to 1095 mm (33.5 to 43.1 in.) Weight ROPS 705 kg (1555 Ibs) 720 kg (1588 Ibs) 725 kg (1599 Ibs) CABIN – 930 kg (2051 Ibs) 935 kg (2062 Ibs) Travelling system Clutch SAE 1-3/8, 6 splines Steering Hydrostatic power steering Transmission Gear shift (9 forward and 9 reverse) Brake Wet disk type Min. turning radius (with brake) 2.1 m (6.9 feet) Differential Bevel gear Hydraulic system Hydraulic control system Position control Pump capacity 3P : 20.5 L/min (5.4 gals/min) Power steering :15.4 L/min (4.1 gals/min) Three point hitch SAE Category 1 Max. lift force At lift points 970 kg (2139 Ibs) 24 in. behind lift points 760 kg (1676 Ibs) KiSC issued 03, 2007 A
  • 5. 12 B1830, B2230, B2530, B3030, WSM SPECIFICATIONS [Manual Transmission Model] (Continued) W1036972 Model B1830 B2230 B2530 PTO system Rear PTO shaft SAE 1-3/8, 6 splines Revolution 1 speed (540 min-1 (rpm) at 2592 engine min-1 (rpm)) Mid PTO shaft U.S.A. No.5 (KUBOTA 10-tooth) involute spline Revolution 1 speed (2500 min-1 (rpm) at 2600 engine min-1 (rpm)) KiSC issued 03, 2007 A
  • 6. 13 B1830, B2230, B2530, B3030, WSM TRAVELLING SPEEDS TRAVELLING SPEEDS [HST Model] W1035065 The company reserves the right to change the specifications without notice. W1033865 Model B2230 / B2530 Tire size (Rear) 8 - 16 Farm 9.5 - 16 Farm 9.5 - 18 Farm 10.5 - 18 Farm 31 × 13.5 -15 Turf 315 /75D -15 Turf Range gear shift lever km/h (mile/h) Forward Low 0 to 3.95 (0 to 2.5) 0 to 4.18 (0 to 2.6) 0 to 4.49 (0 to 2.8) 0 to 4.69 (0 to 2.9) 0 to 3.87 (0 to 2.4) 0 to 4.22 (0 to 2.6) Middle 0 to 7.35 (0 to 4.6) 0 to 7.77 (0 to 4.8) 0 to 8.34 (0 to 5.2) 0 to 8.73 (0 to 5.4) 0 to 7.19 (0 to 4.5) 0 to 7.85 (0 to 4.9) High 0 to 19.05 (0 to 11.8) 0 to 20.14 (0 to 12.5) 0 to 21.63 (0 to 13.4) 0 to 22.63 (0 to 14.1) 0 to 18.65 (0 to 11.6) 0 to 20.34 (0 to 12.6) Max. Speed (at 2850 engine rpm) 20.10 (12.5) 21.26 (13.2) 22.83 (14.2) 23.88 (14.8) 19.69 (12.2) 21.47 (13.3) Reverse Low 0 to 3.16 (0 to 2.0) 0 to 3.34 (0 to 2.1) 0 to 3.59 (0 to 2.2) 0 to 3.75 (0 to 2.3) 0 to 3.09 (0 to 1.9) 0 to 3.37 (0 to 2.1) Middle 0 to 5.88 (0 to 3.7) 0 to 6.21 (0 to 3.9) 0 to 6.68 (0 to 4.2) 0 to 6.98 (0 to 4.3) 0 to 5.75 (0 to 3.6) 0 to 6.28 (0 to 3.9) High 0 to 15.24 (0 to 9.5) 0 to 16.11 (0 to 10.0) 0 to 17.31 (0 to 10.8) 0 to 18.10 (0 to 11.2) 0 to 14.92 (0 to 9.3) 0 to 16.27 (0 to 10.1) Max. Speed (at 2850 engine rpm) 16.08 (10.0) 17.01 (10.6) 18.27 (11.4) 19.11 (11.9) 15.75 (9.8) 17.18 (10.7) Model B3030 Tire size (Rear) 12.4 - 16 Farm 13.6 - 16 Turf Range gear shift lever km/h (mile/h) Forward Low 0 to 4.59 (0 to 2.9) 0 to 4.73 (0 to 2.9) Middle 0 to 8.54 (0 to 5.3) 0 to 8.79 (0 to 5.5) High 0 to 22.15 (0 to 13.8) 0 to 22.80 (0 to 14.2) Max. Speed (at 2750 engine rpm) 23.43 (14.6) 24.11 (15.0) Reverse Low 0 to 3.67 (0 to 2.3) 0 to 3.78 (0 to 2.3) Middle 0 to 6.83 (0 to 4.2) 0 to 7.03 (0 to 4.4) High 0 to 17.72 (0 to 11.0) 0 to 18.24 (0 to 11.3) Max. Speed (at 2750 engine rpm) 18.74 (11.6) 19.29 (12.0) KiSC issued 03, 2007 A
  • 7. 14 B1830, B2230, B2530, B3030, WSM TRAVELLING SPEEDS [Manual Transmission Model] W1034824 Model B1830 / B2230 / B2530 Tire size (Rear) 8 - 16 Farm 9.5 - 16 Farm 9.5 - 18 Turf 10.5 - 18 Farm 31 × 13.5-15 Turf 315 /75D-15 Turf Range gear shift lever km/h (mile/h) Forward 1 Low 1.00 (0.6) 1.05 (0.7) 1.13 (0.7) 1.18 (0.7) 0.98 (0.6) 1.06 (0.7) 2 1.65 (1.0) 1.75 (1.1) 1.88 (1.2) 1.96 (1.2) 1.62 (1.0) 1.77 (1.1) 3 2.57 (1.6) 2.71 (1.7) 2.91 (1.8) 3.05 (1.9) 2.51 (1.6) 2.74 (1.7) 4 Middle 1.85 (1.1) 1.96 (1.2) 2.11 (1.3) 2.20 (1.4) 1.82 (1.1) 1.98 (1.2) 5 3.07 (1.9) 3.25 (2.0) 3.49 (2.2) 3.65 (2.3) 3.01 (1.9) 3.28 (2.0) 6 4.77 (3.0) 5.05 (3.1) 5.42 (3.4) 5.67 (3.5) 4.67 (2.9) 5.10 (3.2) 7 High 6.65 (4.1) 7.03 (4.4) 7.55 (4.7) 7.90 (4.9) 6.51 (4.0) 7.10 (4.4) 8 11.03 (6.9) 11.67 (7.3) 12.53 (7.8) 13.11 (8.1) 10.80 (6.7) 11.78 (7.3) 9 17.12 (10.6) 18.10 (11.2) 19.44 (12.1) 20.34 (12.6) 16.76 (10.4) 18.28 (11.4) Max. Speed (at 2850 engine rpm) 18.07 (11.2) 19.11 (11.9) 20.52 (12.8) 21.47 (13.3) 17.69 (11.0) 19.30 (12.0) Reverse 1 Low 1.01 (0.6) 1.07 (0.7) 1.14 (0.7) 1.20 (0.7) 0.99 (0.6) 1.08 (0.7) 2 1.67 (1.0) 1.77 (1.1) 1.90 (1.2) 1.99 (1.2) 1.64 (1.0) 1.78 (1.1) 3 2.59 (1.6) 2.74 (1.7) 2.95 (1.8) 3.08 (1.9) 2.54 (1.6) 2.77 (1.7) 4 Middle 1.87 (1.2) 1.98 (1.2) 2.13 (1.3) 2.23 (1.4) 1.84 (1.1) 2.00 (1.2) 5 3.11 (1.9) 3.29 (2.0) 3.53 (2.2) 3.69 (2.3) 3.04 (1.9) 3.32 (2.1) 6 4.82 (3.0) 5.10 (3.2) 5.48 (3.4) 5.73 (3.6) 4.72 (2.9) 5.15 (3.2) 7 High 6.73 (4.2) 7.11 (4.4) 7.64 (4.7) 7.99 (5.0) 6.58 (4.1) 7.18 (4.5) 8 11.15 (6.9) 11.80 (7.3) 12.67 (7.9) 13.25 (8.2) 10.92 (6.8) 11.91 (7.4) 9 17.31 (10.8) 18.30 (11.4) 19.66 (12.2) 20.56 (12.8) 16.95 (10.5) 18.49 (11.5) Max. Speed (at 2850 engine rpm) 18.27 (11.4) 19.32 (12.0) 20.75 (12.9) 21.71 (13.5) 17.89 (11.1) 19.51 (12.1) KiSC issued 03, 2007 A
  • 8. 15 B1830, B2230, B2530, B3030, WSM DIMENSIONS DIMENSIONS [ROPS] KiSC issued 03, 2007 A
  • 9. 16 B1830, B2230, B2530, B3030, WSM DIMENSIONS [CABIN] KiSC issued 03, 2007 A
  • 10. CONTENTS GENERAL 1. TRACTOR IDENTIFICATION ......................................................................... G-1 2. GENERAL PRECAUTIONS ............................................................................ G-2 3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING.. G-3 [1] WIRING...................................................................................................... G-3 [2] BATTERY................................................................................................... G-5 [3] FUSE.......................................................................................................... G-5 [4] CONNECTOR............................................................................................ G-5 [5] HANDLING OF CIRCUIT TESTER......................................................... G-6 4. LUBRICANTS FUEL AND COOLANT .......................................................... G-7 5. TIGHTENING TORQUES ............................................................................... G-8 [1] GENERAL USE SCREWS, BOLTS AND NUTS................................... G-8 [2] STUD BOLTS............................................................................................ G-8 6. MAINTENANCE CHECK LIST....................................................................... G-9 7. CHECK AND MAINTENANCE..................................................................... G-11 [1] DAILY CHECK ........................................................................................ G-11 [2] CHECK POINTS OF INITIAL 50 HOURS........................................... G-13 [3] CHECK POINTS OF EVERY 50 HOURS........................................... G-17 [4] CHECK POINTS OF EVERY 100 HOURS......................................... G-19 [5] CHECK POINTS OF EVERY 200 HOURS......................................... G-26 [6] CHECK POINTS OF EVERY 300 HOURS......................................... G-29 [7] CHECK POINTS OF EVERY 400 HOURS......................................... G-31 [8] CHECK POINT OF EVERY 800 HOURS ........................................... G-32 [9] CHECK POINT OF EVERY 1500 HOURS ......................................... G-34 [10]CHECK POINT OF EVERY 1 YEAR................................................... G-35 [11]CHECK POINTS OF EVERY 2 YEARS.............................................. G-37 [12]OTHERS .................................................................................................. G-41 8. SPECIAL TOOLS.......................................................................................... G-47 [1] SPECIAL TOOLS FOR ENGINE .......................................................... G-47 [2] SPECIAL TOOLS FOR TRACTOR....................................................... G-53 [3] SPECIAL TOOLS FOR CABIN ............................................................. G-56 9. TIRES............................................................................................................. G-58 [1] TIRE PRESSURE ................................................................................... G-58 [2] TREAD..................................................................................................... G-59 (1) Front Wheels...................................................................................... G-60 (2) Rear Wheels ...................................................................................... G-61 [3] TIRE LIQUID INJECTION AND BALLAST........................................... G-63 10. IMPLEMENT LIMITATIONS.......................................................................... G-66 KiSC issued 03, 2007 A
  • 11. G-1 B1830, B2230, B2530, B3030, WSM G GENERAL 1. TRACTOR IDENTIFICATION When contacting your local KUBOTA distributor, always specify engine serial number, tractor serial number and hour meter reading. W1010590 (1) Tractor Identification Plate (2) Tractor Serial Number (3) Engine Serial Number (4) CABIN Identification Plate (CABIN Serial Number) [A] ROPS [B] CABIN KiSC issued 03, 2007 A
  • 12. G-2 B1830, B2230, B2530, B3030, WSM G GENERAL 2. GENERAL PRECAUTIONS • During disassembly, carefully arrange removed parts in a clean area to prevent confusion later. Screws, bolts and nuts should be installed in their original position to prevent reassembly errors. • When special tools are required, use KUBOTA genuine special tools. Special tools which are not frequently used should be made according to the drawings provided. • Before disassembling or servicing electrical wires, always disconnect the ground cable from the battery first. • Remove oil and dirt from parts before measuring. • Use only KUBOTA genuine parts for parts replacement to maintain machine performance and to assure safety. • Gaskets and O-rings must be replaced during reassembly. Apply grease to new O-rings or oil seals before assembling. See the figure left side. • When reassembling external snap rings or internal snap rings, they must be positioned so that sharp edge faces against the direction from which a force is applied. See the figure left side. • When inserting spring pins, their splits must face the direction from which a force is applied. See the figure left side. • To prevent damage to the hydraulic system, use only specified fluid or equivalent. W10109040 (1) Grease (2) Force (3) Sharp Edge (4) Axial Force (5) Rotating Movement (A) External Snap Ring (B) Internal Snap Ring KiSC issued 03, 2007 A
  • 13. G-3 B1830, B2230, B2530, B3030, WSM G GENERAL 3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING To ensure safety and prevent damage to the machine and surrounding equipment, heed the following precautions in handling electrical parts and wiring. IMPORTANT ■ • Check electrical wiring for damage and loosened connection every year. To this end, educate the customer to do his or her own check and at the same time recommend the dealer to perform periodic check for a fee. • Do not attempt to modify or remodel any electrical parts and wiring. • When removing the battery cables, disconnect the negative cable first. When installing the battery cables, connect the positive cable first. W10111140 [1] WIRING • Securely tighten wiring terminals. W10112160 • Do not let wiring contact dangerous part. W10113130 • Securely insert grommet. W10113880 (1) Negative Terminal (2) Positive Terminal (1) Correct (Securely Tighten) (2) Incorrect (Loosening Leads to Faulty Contact) (1) Dangerous Part (2) Wiring (Incorrect) (3) Wiring (Correct) (4) Dangerous Part (1) Grommet (A) Correct (B) Incorrect KiSC issued 03, 2007 A
  • 14. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 15. G-4 B1830, B2230, B2530, B3030, WSM G GENERAL • Securely clamp, being careful not to damage wiring. W10114580 • Clamp wiring so that there is no twist, unnecessary sag, or excessive tension, except for movable part, where sag be required. W10115870 • In installing a part, take care not to get wiring caught by it. W10116700 • After installing wiring, check protection of terminals and clamped condition of wiring, only connect battery. W10117350 (1) Clamp • Wind Clamp Spirally (2) Wire Harness (3) Clamp (4) Welding Dent (1) Wiring (2) Clamp (A) Correct (B) Incorrect (1) Wiring (A) Incorrect (1) Cover • Securely Install Cover KiSC issued 03, 2007 A
  • 16. G-5 B1830, B2230, B2530, B3030, WSM G GENERAL [2] BATTERY • Take care not to confuse positive and negative terminal posts. • When removing battery cables, disconnect negative cable first. When installing battery cables, check for polarity and connect positive cable first. • Do not install any battery with capacity other than is specified (Ah). • After connecting cables to battery terminal posts, apply high temperature grease to them and securely install terminal covers on them. • Do not allow dirt and dust to collect on battery. CAUTION • Take care not to let battery liquid spill on your skin and clothes. If contaminated, wash it off with water immediately. • Before recharging the battery, remove it from the machine. • Before recharging, remove cell caps. • Do recharging in a well-ventilated place where there is no open flame nearby, as hydrogen gas and oxygen are formed. W10118160 [3] FUSE • Use fuses with specified capacity. Neither too large or small capacity fuse is acceptable. • Never use steel or copper wire in place of fuse. • Do not install working light, radio set, etc. on machine which is not provided with reserve power supply. • Do not install accessories if fuse capacity of reserve power supply is exceeded. W10120920 [4] CONNECTOR • For connector with lock, push lock to separate. W10122110 • In separating connectors, do not pull wire harnesses. • Hold connector bodies to separate. W10122720 (1) Fuse (2) Slow Blow Fuse (A) Push (A) Correct (B) Incorrect KiSC issued 03, 2007 A
  • 17. G-6 B1830, B2230, B2530, B3030, WSM G GENERAL • Use sandpaper to remove rust from terminals. • Repair deformed terminal. Make certain there is no terminal being exposed or displaced. W10123460 • Make certain that there is no female connector being too open. W10124300 • Make certain plastic cover is large enough to cover whole connector. W10125190 [5] HANDLING OF CIRCUIT TESTER • Use tester correctly following manual provided with tester. • Check for polarity and range. W10126840 (1) Exposed Terminal (2) Deformed Terminal (3) Sandpaper (4) Rust (A) Correct (B) Incorrect (1) Cover (A) Correct (B) Incorrect KiSC issued 03, 2007 A