The document provides instructions for removing and installing an engine hood assembly and removing an engine from a wheel loader. Key steps include:
1. Disconnecting electrical and hydraulic connections and draining fluids before removal.
2. Removing mounting bolts, nuts and hoses to lift off the engine hood assembly.
3. Draining the coolant and removing hoses, fan guard, transmission connections, steering pump hoses and electrical wiring when removing the engine.
4. Carrying out reinstallation in reverse order and reconnecting all electrical, hydraulic and coolant connections. Precautions like using lifting equipment and releasing pressures are emphasized.
Komatsu d575 a 2 dozer bulldozer service repair manual (sn 10001 and up)udfjjjskekmdm
This shop manual provides maintenance and repair instructions for the D575A-2 machine model. The manual contains information on machine structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. It summarizes that the D575A-2 mounts the SA12V170-1 engine and refers technicians to the 12V170-1 Series Engine Shop Manual for engine details. The document provides safety precautions and instructions for removing and installing components like the power train oil cooler assembly, hydraulic cooler assembly, and fuel injection pump assemblies.
Komatsu wa250 6 wheel loader service repair manual (sn 76001 and up)ujfjjdkkkkmm
1. The document is a shop manual that provides instructions for maintenance and repair of Komatsu WA250-6 wheel loaders.
2. It details procedures for disassembly and assembly of components like the engine, fuel system, and cooling system. Precautions are provided to ensure safety during repair work.
3. The manual includes sections covering general information, component structure and maintenance standards, testing and troubleshooting, and diagrams. It is intended to guide repair technicians in properly servicing the wheel loaders.
Caterpillar Cat M120D 36/48 VOLT 8AG00600 Service Repair Manual SN :A1EC5-60001yjksmemd
This service manual provides instructions for disassembling and assembling the mast on Mitsubishi lift trucks models M70, M80, M100, and M120. It outlines the specifications for each model's hydraulic system components like flow regulators, lift cylinders, and mast types. The manual describes safety procedures for working on the trucks and defines symbols used. Diagrams demonstrate how to read the manual and illustrate the lift cylinder components.
Husqvarna 371 xp chainsaw service repair manualfjskedsxmmem
The document provides technical specifications and service information for a Husqvarna 371XP/XPG chainsaw, including its displacement, power output, fuel tank volume, and diagrams of the required service tools. It also gives safety instructions that should be followed when servicing the chainsaw and provides troubleshooting guidance organized by potential starting, running, or fuel issues. The workshop manual is intended to guide mechanics in repairing specific sub-assemblies or fully dismantling and reassembling the chainsaw.
Komatsu wa80 5 wheel loader service repair manual snh50051 and upjjfksekdmejik
- This shop manual provides instructions for servicing Komatsu Wheel Loaders models WA65-5, WA70-5, and WA80-5.
- It includes sections on safety procedures, machine overview, testing and repairs, disassembly and assembly, and maintenance standards.
- Technicians should carefully follow the safety notices and procedures in the manual to safely service the equipment.
Komatsu wa430 6 wheel loader service repair manual sn a42001 and upfjjskdmnenemm
This document is a shop manual for Komatsu wheel loaders. It provides instructions for repairing and maintaining WA430-6 wheel loaders with SAA6D114E-3 engines. The manual is divided into several sections covering general information, structure and maintenance procedures, standard values, testing and adjusting, troubleshooting, disassembly and assembly, and diagrams. Komatsu policies of improving products over time and recommending customers contact their distributor for the latest revision information are also noted. Copyright and printing information is provided.
Clark cmp50 75s dl forklift service repair manualfjskksmem
The document is a service manual that provides information for servicing a forklift truck. It contains 3 sections:
1. The foreword section outlines the purpose and organization of the manual, how to read it, safety symbols used, and general safety precautions.
2. The general specifications section identifies the main components of the forklift truck.
3. The power train section provides an overview of the powertrain system and instructions for disassembling the transmission.
Case cx350 c tier 4 crawler excavator service repair manualfdjjjsekkskemm
This document provides instructions for removing the engine assembly from a Case CX350C crawler excavator. It lists the necessary tools and safety precautions. The key steps include draining fluids, removing hoses, brackets, covers and guards. Radiator hoses, compressor lines, oil hoses and other connections must be capped or plugged during removal to prevent contamination. Proper lifting and handling methods are required due to the heavy weight of engine assembly components.
Komatsu d575 a 2 dozer bulldozer service repair manual (sn 10001 and up)udfjjjskekmdm
This shop manual provides maintenance and repair instructions for the D575A-2 machine model. The manual contains information on machine structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. It summarizes that the D575A-2 mounts the SA12V170-1 engine and refers technicians to the 12V170-1 Series Engine Shop Manual for engine details. The document provides safety precautions and instructions for removing and installing components like the power train oil cooler assembly, hydraulic cooler assembly, and fuel injection pump assemblies.
Komatsu wa250 6 wheel loader service repair manual (sn 76001 and up)ujfjjdkkkkmm
1. The document is a shop manual that provides instructions for maintenance and repair of Komatsu WA250-6 wheel loaders.
2. It details procedures for disassembly and assembly of components like the engine, fuel system, and cooling system. Precautions are provided to ensure safety during repair work.
3. The manual includes sections covering general information, component structure and maintenance standards, testing and troubleshooting, and diagrams. It is intended to guide repair technicians in properly servicing the wheel loaders.
Caterpillar Cat M120D 36/48 VOLT 8AG00600 Service Repair Manual SN :A1EC5-60001yjksmemd
This service manual provides instructions for disassembling and assembling the mast on Mitsubishi lift trucks models M70, M80, M100, and M120. It outlines the specifications for each model's hydraulic system components like flow regulators, lift cylinders, and mast types. The manual describes safety procedures for working on the trucks and defines symbols used. Diagrams demonstrate how to read the manual and illustrate the lift cylinder components.
Husqvarna 371 xp chainsaw service repair manualfjskedsxmmem
The document provides technical specifications and service information for a Husqvarna 371XP/XPG chainsaw, including its displacement, power output, fuel tank volume, and diagrams of the required service tools. It also gives safety instructions that should be followed when servicing the chainsaw and provides troubleshooting guidance organized by potential starting, running, or fuel issues. The workshop manual is intended to guide mechanics in repairing specific sub-assemblies or fully dismantling and reassembling the chainsaw.
Komatsu wa80 5 wheel loader service repair manual snh50051 and upjjfksekdmejik
- This shop manual provides instructions for servicing Komatsu Wheel Loaders models WA65-5, WA70-5, and WA80-5.
- It includes sections on safety procedures, machine overview, testing and repairs, disassembly and assembly, and maintenance standards.
- Technicians should carefully follow the safety notices and procedures in the manual to safely service the equipment.
Komatsu wa430 6 wheel loader service repair manual sn a42001 and upfjjskdmnenemm
This document is a shop manual for Komatsu wheel loaders. It provides instructions for repairing and maintaining WA430-6 wheel loaders with SAA6D114E-3 engines. The manual is divided into several sections covering general information, structure and maintenance procedures, standard values, testing and adjusting, troubleshooting, disassembly and assembly, and diagrams. Komatsu policies of improving products over time and recommending customers contact their distributor for the latest revision information are also noted. Copyright and printing information is provided.
Clark cmp50 75s dl forklift service repair manualfjskksmem
The document is a service manual that provides information for servicing a forklift truck. It contains 3 sections:
1. The foreword section outlines the purpose and organization of the manual, how to read it, safety symbols used, and general safety precautions.
2. The general specifications section identifies the main components of the forklift truck.
3. The power train section provides an overview of the powertrain system and instructions for disassembling the transmission.
Case cx350 c tier 4 crawler excavator service repair manualfdjjjsekkskemm
This document provides instructions for removing the engine assembly from a Case CX350C crawler excavator. It lists the necessary tools and safety precautions. The key steps include draining fluids, removing hoses, brackets, covers and guards. Radiator hoses, compressor lines, oil hoses and other connections must be capped or plugged during removal to prevent contamination. Proper lifting and handling methods are required due to the heavy weight of engine assembly components.
Takeuchi tb1140 hydraulic excavator parts catalogue manual (serial no. 514400...ujjjjfkksekmmdm
The document is an exploded diagram parts list for a TB1140 excavator. It contains multiple pages detailing the individual parts that make up assemblies for the lower frame, steps, shoe guides, steel crawler belts, rubber crawler belts, segment rubber crawler belts, carrier rollers, track rollers, optional track guards, and front idlers of the excavator. Each part lists the part number, description, quantity, and other identifying information.
Takeuchi tb240 mini excavator parts catalogue manual (serial no. 124000003 an...ujjjjfkksekmmdm
The document provides parts information for a TB240 excavator. It includes lists of parts for various assemblies of the excavator with part numbers, descriptions, quantities and other details. The assemblies covered include the lower frame, crawler belt, carrier roller, track roller, front idler, track adjuster, travel device, slew bearing and swivel joint & accessories.
Takeuchi tb219 mini excavator parts catalogue manual (serial no. 121900003 an...ujjjjfkksekmmdm
The document is an exploded diagram and parts list for a TB219 excavator. It includes diagrams and lists of parts for the lower frame, shoe slide, crawler belt, track roller, front idler, track adjuster, travel device, slew bearing, and swivel joint & accessories of the excavator. Each component drawing shows the part numbers, descriptions, quantities, and other information for the individual parts that make up that component.
Takeuchi tb180 fr parts catalogue manual (serial no. 17840001 and up)ujjjjfkksekmmdm
The document provides parts information for a Takeuchi TB180FR excavator. It includes diagrams and lists of parts for the lower frame, crawler belt, carrier roller, track roller, front idler, track adjuster, travel device, and slew bearing. The parts are identified by number, description, quantity, and other specifications.
This document provides safety precautions and guidelines for maintenance of an excavator. It outlines general safety rules including wearing proper protective equipment, preparing the work area, stopping the engine before maintenance, and securing components. It also provides cautions for specific tasks like fueling, tilting the platform, and working with pressurized hydraulic components. Maintaining safety is essential when performing excavator maintenance.
This document provides an introduction and safety precautions for maintaining a machine. It begins by stating that the manual explains procedures for disassembling and reassembling the machine, as well as maintenance and troubleshooting information. Several safety precautions are then listed, including wearing protective equipment, blocking parts that could fall, fueling safely, and avoiding hot or moving components. Maintainers are instructed to clean the machine, stop the engine before working, and secure any opened panels.
Takeuchi tb175 w hydraulic excavator service repair workshop manual (serial n...ujjjjfkksekmmdm
This document provides a workshop manual for a TB175W hydraulic excavator. It contains safety precautions and cautions for disassembly, assembly, removal and installation of parts. Sections include general information, specifications, machine configuration, hydraulic units, and troubleshooting. Maintenance personnel should follow the safety guidelines and use this manual as a reference for service activities.
Takeuchi tb175 w hydraulic excavator service repair workshop manual (serial n...ujjjjfkksekmmdm
This document provides safety precautions and guidelines for maintenance of the machine. It outlines proper personal protective equipment to wear, such as hard hats and safety glasses. It instructs technicians to stop the engine and attach a "Do Not Operate" tag before performing any maintenance. Technicians should also clean the machine, secure any raised or moving components, and be aware of rotating or moving parts to avoid injury. The document emphasizes following all safety rules and regulations when working on the machine.
Takeuchi tb175 w hydraulic excavator parts catalogue manual (serial no. 17540...ujjjjfkksekmmdm
This document contains parts lists and diagrams for the front and rear axles of a TB175W tractor. It includes 6 pages detailing over 70 individual parts for the front axle assembly, their part numbers, quantities, and references to additional documents. A further 7 pages provide the same level of detail for components of the rear axle assembly.
Takeuchi tb175 w hydraulic excavator parts catalogue manual (serial no. 17520...ujjjjfkksekmmdm
This document contains parts lists and diagrams for the piping and components of the lower hydraulic system for a TB175W excavator. It includes items such as hoses, unions, valves, fittings and seals. The parts are organized into sections for the dozer blade, rotating shaft, and multiple pages of piping diagrams referencing the lower hydraulic system. Serial numbers are provided for the excavator and some components.
Takeuchi tb175 w hydraulic excavator operator manual serial no. 175400095 and upujjjjfkksekmmdm
This document provides an operator's manual for a hydraulic excavator. It begins with several warnings about reading the instructions to avoid injury or death. It then provides information about operating safely, including using proper protective equipment, following signals, and keeping safety equipment in place. The document instructs operating within temperature ranges and stopping if any problems are found. It also includes sections about controls, operation, transport, maintenance, troubleshooting and specifications.
Takeuchi tb175 w hydraulic excavator operator manual serial no. 17520209 and upujjjjfkksekmmdm
This document provides an operator's manual for a hydraulic excavator. It begins with several warnings about reading the instructions to avoid injury or death. It then provides guidance on safe operation, including using proper protective equipment, following signals from signal persons, keeping safety equipment in place, and avoiding fire hazards. It also describes daily inspection and maintenance requirements and emergency exit procedures.
Takeuchi tb175 hydraulic excavator operator manual serial no. 175301106 and upujjjjfkksekmmdm
1. The document provides safety instructions for operating a hydraulic excavator, including preparing for operation, starting the machine, operating safely, stopping safely, transporting, and maintenance.
2. Wear appropriate protective equipment, know the work area, perform inspections, and clear the area of people before starting.
3. Maintain three points of contact when mounting and dismounting, start the machine only when it is safe to do so, and follow all procedures carefully.
Takeuchi tb175 hydraulic excavator operator manual serial no. 17530314 and upujjjjfkksekmmdm
1. The document provides safety instructions for the proper operation of a hydraulic excavator.
2. It emphasizes the importance of reading and understanding all safety messages to prevent accidents and injuries.
3. Operators must be trained and qualified, wear appropriate protective equipment, and not operate under the influence of substances.
Takeuchi tb175 hydraulic excavator operator manual serial no. 17512105 and upujjjjfkksekmmdm
1. The document provides safety instructions for operating a hydraulic excavator, including preparing for operation, starting the machine, operating safely, stopping safely, transporting, and maintenance.
2. Wear appropriate protective equipment, know the work area, perform inspections, and clear the area of people before starting.
3. Maintain three points of contact when mounting and dismounting, start the machine only when it is safe to do so, and follow all procedures carefully.
This document is a parts manual that provides part numbers, descriptions, quantities, and other information for components of a Takeuchi TB138FR excavator. It includes sections on the lower frame, crawler belt, track roller, front idler, track adjuster, travel device, and slew bearing. The manual contains diagrams and part lists for each component. Serial numbers 138200001 through 138200366 apply to some parts, while others apply to the range 138200367 and above.
Takeuchi tb128 fr mini excavator parts catalogue manual (serial no. 12830003 ...ujjjjfkksekmmdm
This document appears to be an excerpt from a technical manual or parts catalog for a TB128FR machine. It contains several sections with lists of parts, part numbers, quantities and other specifications for various components and assemblies of the machine, including the lower frame, crawler belts, carrier rollers, track rollers, front idler, track adjuster, travel device, slew bearing, and swivel joint & accessories. Each section includes an item list table with relevant information about the individual parts that make up each assembly.
Takeuchi tb23 r mini excavator parts catalogue manual (serial no.12300007 and...ujjjjfkksekmmdm
This document is a parts manual for a TB20R/23R machine. It contains 12 sections with diagrams and lists of parts including shoe slide assembly, crawler belt, track roller, front idler, track adjuster, travel device, slew bearing, swivel joint and accessories, and dozer blade. Each section contains the part numbers, descriptions, quantities, and other information for the component parts. Serial numbers are provided for some parts that vary between different machine serial number ranges.
Takeuchi tb20 r mini excavator parts catalogue manual (serial no.12300007 and...ujjjjfkksekmmdm
This document is a parts manual for a TB20R/23R machine. It contains 12 sections with part numbers, descriptions and quantities for components such as the shoe slide assembly, crawler belt, track roller, dozer blade and more. Each section includes reference information and serial number notes for the parts listed.
Doosan dl350 5 wheel loader service repair manualujjjjfkksekmmdm
The document is a shop manual that provides instructions for servicing and maintaining the DL300-5/DL350-5 wheel loader. It contains sections on safety, specifications, maintenance, the engine, drivetrain, brakes, hydraulics and other systems. The engine section provides an overview of the engine, specifications, identification details, maintenance instructions and tightening torques. It describes the engine type as a 4-cycle, water cooled, turbocharged diesel engine.
Takeuchi tb1140 hydraulic excavator parts catalogue manual (serial no. 514400...ujjjjfkksekmmdm
The document is an exploded diagram parts list for a TB1140 excavator. It contains multiple pages detailing the individual parts that make up assemblies for the lower frame, steps, shoe guides, steel crawler belts, rubber crawler belts, segment rubber crawler belts, carrier rollers, track rollers, optional track guards, and front idlers of the excavator. Each part lists the part number, description, quantity, and other identifying information.
Takeuchi tb240 mini excavator parts catalogue manual (serial no. 124000003 an...ujjjjfkksekmmdm
The document provides parts information for a TB240 excavator. It includes lists of parts for various assemblies of the excavator with part numbers, descriptions, quantities and other details. The assemblies covered include the lower frame, crawler belt, carrier roller, track roller, front idler, track adjuster, travel device, slew bearing and swivel joint & accessories.
Takeuchi tb219 mini excavator parts catalogue manual (serial no. 121900003 an...ujjjjfkksekmmdm
The document is an exploded diagram and parts list for a TB219 excavator. It includes diagrams and lists of parts for the lower frame, shoe slide, crawler belt, track roller, front idler, track adjuster, travel device, slew bearing, and swivel joint & accessories of the excavator. Each component drawing shows the part numbers, descriptions, quantities, and other information for the individual parts that make up that component.
Takeuchi tb180 fr parts catalogue manual (serial no. 17840001 and up)ujjjjfkksekmmdm
The document provides parts information for a Takeuchi TB180FR excavator. It includes diagrams and lists of parts for the lower frame, crawler belt, carrier roller, track roller, front idler, track adjuster, travel device, and slew bearing. The parts are identified by number, description, quantity, and other specifications.
This document provides safety precautions and guidelines for maintenance of an excavator. It outlines general safety rules including wearing proper protective equipment, preparing the work area, stopping the engine before maintenance, and securing components. It also provides cautions for specific tasks like fueling, tilting the platform, and working with pressurized hydraulic components. Maintaining safety is essential when performing excavator maintenance.
This document provides an introduction and safety precautions for maintaining a machine. It begins by stating that the manual explains procedures for disassembling and reassembling the machine, as well as maintenance and troubleshooting information. Several safety precautions are then listed, including wearing protective equipment, blocking parts that could fall, fueling safely, and avoiding hot or moving components. Maintainers are instructed to clean the machine, stop the engine before working, and secure any opened panels.
Takeuchi tb175 w hydraulic excavator service repair workshop manual (serial n...ujjjjfkksekmmdm
This document provides a workshop manual for a TB175W hydraulic excavator. It contains safety precautions and cautions for disassembly, assembly, removal and installation of parts. Sections include general information, specifications, machine configuration, hydraulic units, and troubleshooting. Maintenance personnel should follow the safety guidelines and use this manual as a reference for service activities.
Takeuchi tb175 w hydraulic excavator service repair workshop manual (serial n...ujjjjfkksekmmdm
This document provides safety precautions and guidelines for maintenance of the machine. It outlines proper personal protective equipment to wear, such as hard hats and safety glasses. It instructs technicians to stop the engine and attach a "Do Not Operate" tag before performing any maintenance. Technicians should also clean the machine, secure any raised or moving components, and be aware of rotating or moving parts to avoid injury. The document emphasizes following all safety rules and regulations when working on the machine.
Takeuchi tb175 w hydraulic excavator parts catalogue manual (serial no. 17540...ujjjjfkksekmmdm
This document contains parts lists and diagrams for the front and rear axles of a TB175W tractor. It includes 6 pages detailing over 70 individual parts for the front axle assembly, their part numbers, quantities, and references to additional documents. A further 7 pages provide the same level of detail for components of the rear axle assembly.
Takeuchi tb175 w hydraulic excavator parts catalogue manual (serial no. 17520...ujjjjfkksekmmdm
This document contains parts lists and diagrams for the piping and components of the lower hydraulic system for a TB175W excavator. It includes items such as hoses, unions, valves, fittings and seals. The parts are organized into sections for the dozer blade, rotating shaft, and multiple pages of piping diagrams referencing the lower hydraulic system. Serial numbers are provided for the excavator and some components.
Takeuchi tb175 w hydraulic excavator operator manual serial no. 175400095 and upujjjjfkksekmmdm
This document provides an operator's manual for a hydraulic excavator. It begins with several warnings about reading the instructions to avoid injury or death. It then provides information about operating safely, including using proper protective equipment, following signals, and keeping safety equipment in place. The document instructs operating within temperature ranges and stopping if any problems are found. It also includes sections about controls, operation, transport, maintenance, troubleshooting and specifications.
Takeuchi tb175 w hydraulic excavator operator manual serial no. 17520209 and upujjjjfkksekmmdm
This document provides an operator's manual for a hydraulic excavator. It begins with several warnings about reading the instructions to avoid injury or death. It then provides guidance on safe operation, including using proper protective equipment, following signals from signal persons, keeping safety equipment in place, and avoiding fire hazards. It also describes daily inspection and maintenance requirements and emergency exit procedures.
Takeuchi tb175 hydraulic excavator operator manual serial no. 175301106 and upujjjjfkksekmmdm
1. The document provides safety instructions for operating a hydraulic excavator, including preparing for operation, starting the machine, operating safely, stopping safely, transporting, and maintenance.
2. Wear appropriate protective equipment, know the work area, perform inspections, and clear the area of people before starting.
3. Maintain three points of contact when mounting and dismounting, start the machine only when it is safe to do so, and follow all procedures carefully.
Takeuchi tb175 hydraulic excavator operator manual serial no. 17530314 and upujjjjfkksekmmdm
1. The document provides safety instructions for the proper operation of a hydraulic excavator.
2. It emphasizes the importance of reading and understanding all safety messages to prevent accidents and injuries.
3. Operators must be trained and qualified, wear appropriate protective equipment, and not operate under the influence of substances.
Takeuchi tb175 hydraulic excavator operator manual serial no. 17512105 and upujjjjfkksekmmdm
1. The document provides safety instructions for operating a hydraulic excavator, including preparing for operation, starting the machine, operating safely, stopping safely, transporting, and maintenance.
2. Wear appropriate protective equipment, know the work area, perform inspections, and clear the area of people before starting.
3. Maintain three points of contact when mounting and dismounting, start the machine only when it is safe to do so, and follow all procedures carefully.
This document is a parts manual that provides part numbers, descriptions, quantities, and other information for components of a Takeuchi TB138FR excavator. It includes sections on the lower frame, crawler belt, track roller, front idler, track adjuster, travel device, and slew bearing. The manual contains diagrams and part lists for each component. Serial numbers 138200001 through 138200366 apply to some parts, while others apply to the range 138200367 and above.
Takeuchi tb128 fr mini excavator parts catalogue manual (serial no. 12830003 ...ujjjjfkksekmmdm
This document appears to be an excerpt from a technical manual or parts catalog for a TB128FR machine. It contains several sections with lists of parts, part numbers, quantities and other specifications for various components and assemblies of the machine, including the lower frame, crawler belts, carrier rollers, track rollers, front idler, track adjuster, travel device, slew bearing, and swivel joint & accessories. Each section includes an item list table with relevant information about the individual parts that make up each assembly.
Takeuchi tb23 r mini excavator parts catalogue manual (serial no.12300007 and...ujjjjfkksekmmdm
This document is a parts manual for a TB20R/23R machine. It contains 12 sections with diagrams and lists of parts including shoe slide assembly, crawler belt, track roller, front idler, track adjuster, travel device, slew bearing, swivel joint and accessories, and dozer blade. Each section contains the part numbers, descriptions, quantities, and other information for the component parts. Serial numbers are provided for some parts that vary between different machine serial number ranges.
Takeuchi tb20 r mini excavator parts catalogue manual (serial no.12300007 and...ujjjjfkksekmmdm
This document is a parts manual for a TB20R/23R machine. It contains 12 sections with part numbers, descriptions and quantities for components such as the shoe slide assembly, crawler belt, track roller, dozer blade and more. Each section includes reference information and serial number notes for the parts listed.
Doosan dl350 5 wheel loader service repair manualujjjjfkksekmmdm
The document is a shop manual that provides instructions for servicing and maintaining the DL300-5/DL350-5 wheel loader. It contains sections on safety, specifications, maintenance, the engine, drivetrain, brakes, hydraulics and other systems. The engine section provides an overview of the engine, specifications, identification details, maintenance instructions and tightening torques. It describes the engine type as a 4-cycle, water cooled, turbocharged diesel engine.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. 00-2
CONTENTS
00 SAFETY ............................................................................. 00-3
01 GENERAL ......................................................................... 01-1
10 STRUCTURE AND FUNCTION....................................... 10-1
20 TESTING AND ADJUSTING............................................ 20-1
30 DISASSEMBLY AND ASSEMBLY................................... 30-1
90 OTHERS ........................................................................... 90-1
No. of page
3. SAFETY Safety Notice
00-3
00 SAFETY
Safety Notice
= Important Safety Notice
Proper service and repair is extremely important for safe machine operation. Some of the described service
and repair techniques require the use of tools specially designed by Komatsu for the specific purpose.
To prevent injury to workers, the symbol = is used to mark safety precautions in this manual. The cautions
accompanying these symbols must always be followed carefully. If any dangerous situation arises or may
possibly arise, first consider safety, and take the necessary actions to deal with the situation.
= General Precautions
Mistakes in operation are extremely dangerous. Read the OPERATION AND MAINTENANCE MANUAL ca-
refully before operating the machine! Always follow the safety rules valid in your country carefully!
1. Before carrying out any greasing or repairs, read all the precautions given on the decals which are fixed to
the machine.
2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes,
or clothes with buttons missing.
l Always wear safety glasses when hitting parts with a hammer.
l Always wear safety glasses when grinding parts with a grinder, etc.
3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying
out welding work, always wear welding gloves, apron, glasses, cap and other clothes suited for welding
work.
4. When carrying out any operation with two or more workers, always agree on the operating procedure before
starting. Always inform your fellow workers before starting any step of the operation. Before starting work,
hang UNDER REPAIR signs on the controls in the operator's compartment.
5. Keep all tools in good condition and learn the correct way to use them.
6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in
their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor.
Never smoke while working. Smoke only in the areas provided for smoking.
Preparations for Work
7. Before adding oil or making any repairs, park the machine on hard, level ground, and block the wheels or
tracks to prevent the machine from moving.
8. Before starting work, lower blade, ripper, bucket or any other work equipment to the ground and install the
safety bar on the frame. If this is not possible, insert the safety pin or use blocks to prevent the work equip-
ment from falling. In addition, be sure to lock all the control levers and hang warning signs on them.
9. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work..
10. Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the
handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is
impossible to use the handrails, ladders or steps, use a stand to provide safe footing.
4. Safety Notice SAFETY
00-4
Precautions during Work
11. When measuring hydraulic pressure, check that the measuring tool is correctly assembled before taking any
measurements.
12. When removing the oil filler cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to
prevent the oil from spurting out.
Before disconnecting or removing components of the oil, water or air circuits, first remove the pressure com-
pletely from the circuit.
13. The water and oil in the circuits are hot when the engine is stopped, so be careful not to get burned.
Wait for the oil and water to cool before carrying out any work on the oil or water circuits.
14. Before starting work, remove the leads from the battery. Always remove the lead from the negative (-) ter-
minal first.
15. When raising heavy components, use a hoist or crane.
Check that the wire rope, chains and hooks are free from damage.
Always use lifting equipment which has ample capacity.
Install the lifting equipment at the correct places. Use a hoist or crane and operate slowly to prevent the
component from hitting any other part.
Do not work with any part still raised by the hoist or crane.
16. When removing covers which are under internal pressure or under pressure from a spring, always leave
two bolts in position on opposite sides. Slowly release the pressure, then slowly loosen the bolts to remove.
17. When removing components, be careful not to break or damage the wiring. Damaged wiring may cause
electrical fires.
18. When removing piping, stop the fuel or oil from spilling out. If any fuel or oil drips onto the floor, wipe it up
immediately. Fuel or oil on the floor can cause you to slip, or can even start fires.
19. As a general rule, do not use gasoline to wash parts. In particular, use only the minimum of gasoline when
washing electrical parts. Do not smoke!
20. Be sure to assemble all parts again in their original places.
Replace any damaged parts with new parts.
l When installing hoses and wires, be sure that they will not be damaged by contact with other parts when
the machine is being operated.
21. When installing high pressure hoses, make sure that they are not twisted.
Damaged tubes are dangerous, so be extremely careful when installing tubes for high pressure circuits. Al-
so, check that connecting parts are correctly installed.
22. When aligning two holes, never insert your fingers or hand. Be careful not to get your fingers caught in a
hole.
23. When assembling or installing parts, always use the specified tightening torques. When installing protective
parts such as guards, or parts which vibrate violently or rotate at high speed, be particularly careful to check
that they are installed correctly.
5. 30-9
DISASSEMBLY AND ASSEMBLY ENGINE HOOD ASSEMBLY
REMOVAL OF ENGINE HOOD
ASSEMBLY
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
Disconnect the cable from the negative (–) terminal
of the battery.
1. Upper side of cover
1) Loosen clips (2) and (4), then disconnect air
filter (1) and exhaust piping (3) from engine.
2) Remove hose (5) from cooler to tank at the
cooler side.
6. 30-10
DISASSEMBLY AND ASSEMBLY ENGINE HOOD ASSEMBLY
« If there is an air condition installed:
DANGER!
Refer to the air conditiner manual for details of
releasing refrigerent and oil return operations.
2. Air conditioner:
« Fit tags to distinguish the hoses.
1) Disconnect hose (7) from condenser.
2) Disconnect hose (6) from dry receiver.
« After disconnecting the hoses, fit a cover to
prevent dirt or water from entering.
3. Front side of cover
« Fit tags to distinguish the connectors.
1) Disconnect four wiring connectors.
2) Disconnect two hoses (8) for windscreen
washer.
4. Loosen the bolt with the grip (9).
7. 30-11
DISASSEMBLY AND ASSEMBLY ENGINE HOOD ASSEMBLY
5. Lift off engine hood
« Make sure that all necessary connectors, hoses
and clamps are removed from hood.
1) Open radiator guard, and remove two nuts at
the back side of cover
2) Remove eight mounting bolts.
3) Fit four eye-bolts and lift off engine hood.
« The space inside the hood is confined, so
lift off slowly and be careful not to hit any
internal parts.
Engine hood: 89 kg
8. 30-12
DISASSEMBLY AND ASSEMBLY ENGINE HOOD ASSEMBLY
INSTALLATION OF ENGINE
HOOD ASSEMBLY
• Carry out installation in the reverse order to re-
moval.
Refill the air conditioner with coolant.
« Refer to the air conditiner manual, how to refill
coolant to the air conditioner.
« To prevent the hose from twisting, hold the hose
securely with two wrenches when tightening.
« The space inside the hood is confined, so lower
slowly and be careful not to hit any internal
parts.
« Connect the wiring connectors securely.
Mounting bolts: 115 Nm
9. 30-13
DISASSEMBLY AND ASSEMBLY ENGINE
REMOVAL OF ENGINE
ASSEMBLY
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
Disconnect the cable from the negative (–) terminal
of the battery.
Loosen the pressure relief screw slowly to release
the pressure inside the hydraulic tank. Then oper-
ate the steering wheel and control levers several
times to release the remaining pressure in the hy-
draulic piping.
• Remove the engine hood. For details, see RE-
MOVAL OF ENGINE HOOD.
1. Draining coolant
Loosen drain valve (1) and drain coolant.
Coolant: 56 l
« If the coolant contains antifreeze, dispose of it
correctly.
2. Hoses
Remove hoses (2), (3) from radiator.
3. Fan guard
At first remove plates (5), then mounting bolts (4)
and pull the fan guard back over the fan.
10. 30-14
DISASSEMBLY AND ASSEMBLY ENGINE
6. Hydraulic pump
Remove all hoses, tubes from hydraulic pump.
4. Transmission
Remove all hoses, tubes and checkpoint-piping from
transmission end.
5. Emergency steering pump
Remove two hoses from steering pump.
7. Electric wiring
Disconnect the following electric wiring:
- Sensor fuel level (7).
- Engine ground connection (6).
11. 30-15
DISASSEMBLY AND ASSEMBLY ENGINE
10. Rear drive shaft
Remove rear drive shaft.
« Make match marks on the coupling and use as
a guideline when assembling.
Rear drive shaft: 8,5 kg
8. Fuel hoses
Disconnect fuel hoses (9) from fuel tank.
« Fit tags to distinguish the hoses.
9. Fuel filler
Remove fuel filler (8) from fuel tank.
« Close openings on tank to prevent dirt
from getting into the fuel tank.
11. Fuel control cable
« Make match marks before removing the locknut,
and use as a guideline when assembling.
1) Remove locknut (11) and knuckle (10) of fuel
control cable.
2) Remove clamp (12) from bracket.
12. Engine assembly
1) Sling engine at three points, and remove mount-
ing bolts (13) from engine and (14) from trans-
mission.
« Before raising the engine, make sure that
all connections are disconnected.
« When raising the engine, move horizontally
and be careful of the pilot bore mating sur-
face. Be careful to maintain the balance
when the pilot comes out completely.
2) Lift up the engine slowly.
Engine: 453 kg
Transmission: 285 kg
12. 30-16
DISASSEMBLY AND ASSEMBLY ENGINE
INSTALLATION OF ENGINE
ASSEMBLY
• Carry out installation in the reverse order to re-
moval.
« Connect the wiring connectors securely.
« Adjust the length of the cable.
« Align the match mark and assemble.
Mounting bolts: 70-75 Nm
« To prevent dirt or water from entering, do not
remove the cover from the hose until immedi-
ately before installing.
« Position the engine correctly.
Mounting bolts: 280 Nm
« Transmission mounting bolts.
Mounting bolts: 280 Nm
• Refilling with coolant: Add coolant through water
filler to the specified level.
« Run the engine to circulate the coolant through
the system. Then check the water level again.
Coolant: 56 l
• Refilling with oil (hydraulic tank)
Add oil through the oil filler to the specified level.
« Run the engine to circulate the oil through the
system. Then check the oil level again.
13. 30-17
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
Disconnect the cable from the negative (–) terminal
of the battery.
• Remove the engine hood. For details, see RE-
MOVAL OF ENGINE HOOD .
1. Draining coolant
Loosen drain valve (1) and drain coolant.
Coolant: 56 l
« If the coolant contains antifreeze, dispose of it
correctly.
DISASSEMBLY AND ASSEMBLY RADIATOR
REMOVAL OF RADIATOR
ASSEMBLY
2. Electric wiring
Remove engine coolant level sensor (2).
3. Hoses
1) Remove hoses (3), (4) and (5) from radiator.
14. 30-18
DISASSEMBLY AND ASSEMBLY RADIATOR
2) Remove hoses (6) and (7) from oil cooler.
5. Fan guard
At first remove plates (8), then mounting bolts (9)
and pull the fan guard back over the fan.
6. Radiator
Sling radiator, then remove mounting bolts (10) and
(11) on both sides and lift off radiator.
« When removing, move towards the counter-
weight to prevent the radiator core from touch-
ing the fan.
Radiator: 127,5 kg
15. 30-19
DISASSEMBLY AND ASSEMBLY RADIATOR
INSTALLATION OF RADIATOR
ASSEMBLY
• Carry out installation in the reverse order to re-
moval.
« Connect the wiring connectors securely.
« Adjust the alternator fan belt.
For details, see TESTING AND ADJUSTING
FAN BELT.
« The space inside the hood is confined, so lower
slowly and be careful not to hit any internal
parts.
« Install the fan guard so that the clearance from
the fan is uniform.
« Install the hoses without twisting or interference.
« Make sure that the clearance from the fan is
uniform when installing.
« Be careful not to damage the radiator core.
« Insert the radiator carefully from the counter-
weight end.
Mounting bolts: 70 Nm
• Refilling with coolant: Add coolant through water
filler to the specified level.
« Run the engine to circulate the coolant through
the system. Then check the water level again.
Coolant: 56 l
16. 30-20
DISASSEMBLY AND ASSEMBLY FUEL TANK
REMOVAL OF FUEL TANK
ASSEMBLY
4. Fuel tank
Disconnect fuel hoses (6) from fuel tank.
« Fit tags to distinguish the hoses.
5. Fuel filler
Remove fuel filler (4) from fuel tank.
« Close all openings on tank to prevent dirt from
getting into the fuel tank.
6. Clamps
Remove clamps (5) of oil cooler hose from fuel
tank.
7. Fuel tank
1) Set a pallet under the tank and support the tank
securely.
2) Remove mounting bolts (7) and lift up.
Fuel tank: 180 kg
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
1. Draining fuel
Loosen drain screw (2) and drain fuel.
Fuel: 185 l
2. Electric wiring
Disconnect fuel sensor (3) from the tank.
3. Breather hose
Remove breather hose (1) from tank.
17. 30-21
DISASSEMBLY AND ASSEMBLY FUEL TANK
INSTALLATION OF FUEL TANK
ASSEMBLY
• Carry out installation in the reverse order to re-
moval.
« Connect the wiring connector securely.
« When raising, keep horizontal and set in the
mounting position.
« Tighten the fuel tank mounting bolts.
Mounting bolts: 280 Nm
• Refilling with fuel
Tighten the drain valve and add fuel through the
fuel filler.
Fuel: 185 l
18. 30-22
DISASSEMBLY AND ASSEMBLY COUNTERWEIGHT
REMOVAL OF
COUNTERWEIGHT
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
1. Connectors
1) Disconnect wiring connector (1) for the number
plate light.
2. Counterweight
1) Install two eye bolts M30 at left and right side
of the counterweight.
2) Sling counterweight (2), then remove the four
mounting bolts (3) and lift off.
« When removing the counterweight, be care-
ful to maintain the balance.
Counterweight: 1238 kg
19. 30-23
DISASSEMBLY AND ASSEMBLY COUNTERWEIGHT
INSTALLATION OF
COUNTERWEIGHT
• Carry out installation in the reverse order to re-
moval.
« Connect the wiring connector securely.
Mounting bolts: 560 Nm
20. 30-24
DISASSEMBLY AND ASSEMBLY HYDRAULIC TANK
REMOVAL OF HYDRAULIC
TANK ASSEMBLY
2. Hydraulic piping
1) Disconnect two hoses from joint (3).
2) Disconnect hoses (4), (5) from hydraulic tank.
3) Disconnect two hoses (6) from the back of the
hydraulic tank.
3. Hydraulic tank
1) Insert eye-bolts on top of hydraulic tank and
sling tank.
2) Remove three mounting bolts (7) of the hydrau-
lic tank and lift off hydraulic tank slowly.
Hydraulic tank: 120 kg
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
Loosen the pressure relief screw slowly to release
the pressure inside the hydraulic tank. Then oper-
ate the steering wheel and control levers several
times to release the remaining pressure in the hy-
draulic piping.
• Loosen plug under the hydraulic tank and drain hy-
draulic oil.
Hydraulic oil: 120 l
1. Maintenance cover
Open cover (1) from hydraulic tank and remove the
mounting bolts (2) from bracket.
21. 30-25
INSTALLATION OF HYDRAULIC
TANK ASSEMBLY
DISASSEMBLY AND ASSEMBLY HYDRAULIC TANK
• Carry out installation in the reverse order to re-
moval.
« Temporarily tighten the mounting bolts, and
tighten them fully after positioning.
Mounting bolts: 115 Nm
• Refilling with oil (hydraulic tank)
Add oil through the oil filler to specified level.
« Run the engine to circulate the oil through the
system. Then check the oil level again.
22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. 30-26
REMOVAL OF HYDRAULIC
FILTER ASSEMBLY
3. Filter
Remove filter element (4).
DISASSEMBLY AND ASSEMBLY HYDRAULIC FILTER
2. Cover
Remove mounting bolts (2), then remove cover (3)
from hydraulic tank.
Loosen the pressure relief screw slowly to release
the pressure inside the hydraulic tank.
1. Maintenance cover
Open cover (1) from hydraulic tank.
24. 30-27
INSTALLATION OF HYDRAULIC
FILTER ASSEMBLY
DISASSEMBLY AND ASSEMBLY HYDRAULIC FILTER
• Carry out installation in the reverse order to re-
moval.
« Replace the O-ring with a new part.
« Check that the new O-ring is fitted securely in
the groove, and be careful not to get it caught.
Mounting bolts: 70 Nm
• Refilling with oil (hydraulic tank)
Add oil through the oil filler to the specified level.
« Run the engine to circulate the oil through the
system. Then check the oil level again.
« Bleeding air out off the filter room. For details,
see the operating manual.
25. 30-28
DISASSEMBLY AND ASSEMBLY STEERING CYLINDER
REMOVAL OF STEERING
CYLINDER ASSEMBLY
2. Hydraulic piping
Disconnect hoses (2) and (3) from cylinder.
Stop the machine on level ground and install the
safety bar on the frame. Lower the bucket to the
ground and stop the engine. Then apply the parking
brake and put blocks under the wheels to prevent
the machine from moving.
Loosen the pressure relief screw slowly to release
the pressure inside the hydraulic tank. Then oper-
ate the steering wheel and control levers several
times to release the remaining pressure in the hy-
draulic piping.
1. Front cover
Remove front cover (1).
3. Cylinder
1) Remove lock bolt (4), and pull out pin (5).
« Note the number and thickness of the shims,
and use as a guideline when assembling.