The document provides information on the structure, testing, removal/installation, and maintenance of components. It outlines general precautions for safety when working on equipment. Precautions include wearing protective equipment, blocking equipment, and releasing pressures safely. The document instructs technicians on how to properly work on and service equipment according to the manufacturer's standards.
Komatsu pc27 r 8, pc27r-8 (deluxe) hydraulic excavator service repair manualifkskjdksmem
The document provides instructions for the removal and installation of various components on an excavator. It begins with general safety precautions for working on machinery. It then provides step-by-step instructions for removing and installing components like the starter motor, alternator, injection pump, nozzle holder, and water coolant pump. Precautions and torque specifications are included for each job.
Komatsu pc27 r 8, pc27r-8 (deluxe) hydraulic excavator service repair manualjfdjskmdmme
This document provides information on the structure, testing, removal/installation, and maintenance of components. It contains sections on structure and function, testing and adjusting, removal and installation, and maintenance standards. The document emphasizes safety precautions, such as wearing protective equipment, blocking parts from movement, and releasing pressures slowly. It provides instructions on how to read the manual, including page numbering, added pages, revisions, and symbols used to mark important information.
Komatsu PW110R-1 Hydraulic Excavator Service Repair Manual SN:2260000001 and upfjskemdmnfjemmd
This is the Highly Detailed factory service repair manual for theKOMATSU PW110R-1 HYDRAULIC EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU PW110R-1 HYDRAULIC EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Structure and Function
Testing and Adjusting
Disassembly and Assembly
Maintenance Standard
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU PW110R-1 HYDRAULIC EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Komatsu pc20 r 8 hydraulic excavator service repair manual sn 10001 and upfjsjekkdmnem
This document is a shop manual for Komatsu PC20R, PC25R, and PC27R-8 excavators. It contains safety precautions and outlines the manual's organization. The manual is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. It provides technical information and instructions to aid technicians in performing repairs and maintenance on these excavator models.
Komatsu pc20 r 8 hydraulic excavator service repair manual snf30001 and upifkskjdksmem
The document provides instructions for removing a starter motor from an excavator. It begins by disconnecting the negative terminal of the battery. Then it lists the following steps: 1) Remove the cabin, 2) Move the operator's cab forward completely, 3) Loosen bolts and remove a cover, 4) Disconnect electrical connections to the starter motor, 5) Loosen mounting bolts and remove the starter motor. Safety precautions are emphasized throughout.
Komatsu pc15 r 8 hydraulic excavator service repair manual sn f21803 and upfjsjekkdmnem
- The document provides instructions for removing and installing various engine components, including the starter motor, alternator, injection pump, injection nozzles, and cylinder head.
- The procedures note important steps like disconnecting the battery and draining coolant before removal. Precautions are provided for items under pressure.
- Reinstallation is the reverse of removal, noting proper torque specifications and checks like fuel injection timing adjustment.
Komatsu pc12 r 8 hydraulic excavator service repair manual snf30001 and upfjsjekkdmnem
The document provides instructions for removing and installing various engine components on an excavator, including the starter motor, alternator, fuel pump group, injection nozzles, and cylinder head. Safety precautions are outlined, and the steps for each removal and installation procedure are provided, along with the appropriate torque specifications.
Komatsu ck35 1 skid steer loader service repair manual (sn f00003 and up)fjkskmmdmme
This document provides information about a CK35-1 crawler skid-steer loader. It contains sections on structure and function, testing and adjusting, removal and installation, maintenance standards, and other topics. The safety section outlines important safety precautions that must be followed when working on the machine, such as wearing protective equipment and blocking the machine securely before beginning any repairs. It also provides standards for tightening bolts and nuts during assembly.
Komatsu pc27 r 8, pc27r-8 (deluxe) hydraulic excavator service repair manualifkskjdksmem
The document provides instructions for the removal and installation of various components on an excavator. It begins with general safety precautions for working on machinery. It then provides step-by-step instructions for removing and installing components like the starter motor, alternator, injection pump, nozzle holder, and water coolant pump. Precautions and torque specifications are included for each job.
Komatsu pc27 r 8, pc27r-8 (deluxe) hydraulic excavator service repair manualjfdjskmdmme
This document provides information on the structure, testing, removal/installation, and maintenance of components. It contains sections on structure and function, testing and adjusting, removal and installation, and maintenance standards. The document emphasizes safety precautions, such as wearing protective equipment, blocking parts from movement, and releasing pressures slowly. It provides instructions on how to read the manual, including page numbering, added pages, revisions, and symbols used to mark important information.
Komatsu PW110R-1 Hydraulic Excavator Service Repair Manual SN:2260000001 and upfjskemdmnfjemmd
This is the Highly Detailed factory service repair manual for theKOMATSU PW110R-1 HYDRAULIC EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU PW110R-1 HYDRAULIC EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Structure and Function
Testing and Adjusting
Disassembly and Assembly
Maintenance Standard
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU PW110R-1 HYDRAULIC EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Komatsu pc20 r 8 hydraulic excavator service repair manual sn 10001 and upfjsjekkdmnem
This document is a shop manual for Komatsu PC20R, PC25R, and PC27R-8 excavators. It contains safety precautions and outlines the manual's organization. The manual is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. It provides technical information and instructions to aid technicians in performing repairs and maintenance on these excavator models.
Komatsu pc20 r 8 hydraulic excavator service repair manual snf30001 and upifkskjdksmem
The document provides instructions for removing a starter motor from an excavator. It begins by disconnecting the negative terminal of the battery. Then it lists the following steps: 1) Remove the cabin, 2) Move the operator's cab forward completely, 3) Loosen bolts and remove a cover, 4) Disconnect electrical connections to the starter motor, 5) Loosen mounting bolts and remove the starter motor. Safety precautions are emphasized throughout.
Komatsu pc15 r 8 hydraulic excavator service repair manual sn f21803 and upfjsjekkdmnem
- The document provides instructions for removing and installing various engine components, including the starter motor, alternator, injection pump, injection nozzles, and cylinder head.
- The procedures note important steps like disconnecting the battery and draining coolant before removal. Precautions are provided for items under pressure.
- Reinstallation is the reverse of removal, noting proper torque specifications and checks like fuel injection timing adjustment.
Komatsu pc12 r 8 hydraulic excavator service repair manual snf30001 and upfjsjekkdmnem
The document provides instructions for removing and installing various engine components on an excavator, including the starter motor, alternator, fuel pump group, injection nozzles, and cylinder head. Safety precautions are outlined, and the steps for each removal and installation procedure are provided, along with the appropriate torque specifications.
Komatsu ck35 1 skid steer loader service repair manual (sn f00003 and up)fjkskmmdmme
This document provides information about a CK35-1 crawler skid-steer loader. It contains sections on structure and function, testing and adjusting, removal and installation, maintenance standards, and other topics. The safety section outlines important safety precautions that must be followed when working on the machine, such as wearing protective equipment and blocking the machine securely before beginning any repairs. It also provides standards for tightening bolts and nuts during assembly.
Komatsu pc15 r 8 hydraulic excavator service repair manual sn f21803 and upfjskekazxdmmme
The document provides instructions and safety precautions for working on and repairing machinery. It discusses the structure and contents of the repair manual, including sections on structure and function, testing and adjusting, disassembly and assembly, and maintenance standards. It explains how to read page numbers, find revised pages, and understand symbols used for important points about safety and procedures. An example is also given for removing a starter motor from machinery.
Komatsu pc15 r 8 hydraulic excavator service repair manual sn f22262 and upfjskekazxdmmme
The document provides instructions and safety precautions for working on and repairing equipment. It discusses the structure and contents of the repair manual, including sections on structure and function, testing and adjusting, disassembly and assembly, and maintenance standards. It explains how to read page numbers, find revised pages, and understand symbols used for important points about safety and procedures. An example is given for removing a starter motor from an engine.
Komatsu pc15 r 8 hydraulic excavator service repair manual sn f20001 and upfjskekazxdmmme
The document provides guidance on servicing equipment safely and properly. It outlines general precautions, preparations for work, and precautions during work. Key safety points include wearing protective equipment, lowering equipment before servicing, blocking equipment, and releasing pressures slowly. The document instructs technicians on how to properly summarize manuals, including filing pages in order and understanding revision markings.
Komatsu pc12 r 8 hydraulic excavator service repair manual snf30001 and upfjskekazxdmmme
The document provides guidance on servicing equipment safely and properly. It outlines general precautions, preparations for work, and precautions during work. Key safety points include wearing protective equipment, lowering equipment before servicing, blocking equipment, and releasing pressures slowly. The document instructs technicians on how to properly summarize manuals, including filing pages in order and understanding revision markings.
Komatsu PW75R-2 Hydraulic Excavator Service Repair Manual SN:22E0210001 and u...emfaqc
This document provides safety information and instructions for servicing a PW75R-2 machine. It contains the following sections:
- Safety precautions that should always be followed when performing service work to prevent injuries.
- General preparations that should be made before starting any repairs such as parking the machine, lowering attachments, and blocking wheels.
- Precautions that should be taken during service work such as slowly removing filler caps, disconnecting hydraulic components, and using hoists for heavy parts.
- Instructions for hoisting parts safely including using adequate rope strength, slinging from the middle of hooks, and avoiding wide hanging angles.
- Standard tightening torques for bolts, nuts, and
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)fjsekkdmme
This document provides instructions and safety precautions for servicing a SK510-5 skid-steer loader. It contains sections on structure and function, testing and adjusting, disassembly and assembly, and maintenance standards. Safety must be the top priority when performing any repair work. Proper procedures and personal protective equipment should always be followed. The manual is intended to help technicians safely and effectively service the loader by providing technical information.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)cdfzxs
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when working on the loader. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)idkkdkmdm
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when working on the loader. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)jfjskekdhnejd
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when servicing equipment. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Komatsu SK510-5 Skid Steer Loader Service Repair Manual (SN 37DF00001 and up)...djfksekmdmdm
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when working on the loader. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Massey ferguson mf 374 s tractor, 300993 parts catalogue manualfjskekazxdmmme
This document contains parts listings and descriptions for a Massey Ferguson MF 374 S tractor engine. It includes 6 pages detailing over 200 individual parts for the engine, broken into sections for the cylinder block, crankshaft, cylinder head, rocker shaft, and air induction/exhaust systems. Each part is listed with its number, quantity, description, and any relevant comments.
Massey ferguson mf 374 f h tractor, - 300993 parts catalogue manualfjskekazxdmmme
The document contains parts lists and technical specifications for components of a Massey Ferguson MF 374 F-H tractor engine. It includes lists of parts with part numbers, quantities, descriptions and comments for the engine, cylinder block, crankshaft, pistons, connecting rods, cylinder head, and rocker shaft. The lists contain over 60 individual parts and components for repairing and replacing items on the tractor engine.
Massey ferguson mf 373 s tractor parts catalogue manualfjskekazxdmmme
This document provides parts information for the engine of a Massey Ferguson 373S tractor. It includes detailed part numbers, quantities and descriptions for components of the engine's cylinder block, crankshaft, cylinder head, rocker shaft, timing gear and camshaft. Repair and replacement part numbers are noted. The document also includes references to diagrams of the engine components.
Massey ferguson mf 364 v tractor, 300694 parts catalogue manualfjskekazxdmmme
This document contains parts listings and technical specifications for various components of a Massey Ferguson MF 364 V tractor engine. It includes lists of parts for the engine assembly, short engine, cylinder block, crankshaft and connecting rods, and cylinder head. Each component list includes the part numbers, quantities, descriptions, and any relevant comments for the parts.
Massey ferguson mf 364 s tractor parts catalogue manualfjskekazxdmmme
This document contains parts information for a Massey Ferguson MF 364 S tractor engine. It includes lists of parts for the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and rocker shaft. Each part is identified by item number, part number, quantity, description, and additional comments. The document provides detailed reference information for engine overhaul and repair.
Massey ferguson mf 364 f tractor parts catalogue manualfjskekazxdmmme
The document provides parts information for the engine of a Massey Ferguson 364 F tractor. It includes lists of parts for the engine block, crankshaft, cylinder head, rocker shaft, and other engine components. Part numbers, quantities, descriptions and other technical details are provided for each part.
Massey ferguson mf 363 s tractor parts catalogue manualfjskekazxdmmme
The document provides parts information for the engine of a Massey Ferguson MF 363 S tractor. It includes lists of parts for the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and rocker shaft. Each part is identified by item number, part number, quantity, description, and additional comments. The parts lists contain technical specifications and fitment information for repairing and replacing engine components.
Massey ferguson mf 354 s tractor parts catalogue manualfjskekazxdmmme
The document provides parts information for the engine of a Massey Ferguson 354S tractor. It includes multiple pages listing parts for different engine systems, including the cylinder block, crankshaft, cylinder head, and rocker shaft. Each part is identified by item number, part number, quantity, description, and additional comments. The document contains detailed technical specifications for replacing or repairing parts for the 354S tractor engine.
Massey ferguson mf 354 f tractor parts catalogue manualfjskekazxdmmme
The document provides parts information for the engine of a Massey Ferguson 354 F tractor. It includes 3 pages of details on the cylinder block, listing over 90 individual part numbers, descriptions and comments. Subsequent pages provide information on other engine components like the crankshaft, pistons, cylinder head, and rocker shaft. The document contains detailed technical specifications on replacing and repairing parts for this tractor engine.
Massey ferguson mf 353 s tractor parts catalogue manualfjskekazxdmmme
The document provides parts information for the engine of a Massey Ferguson 353 S tractor. It includes multiple pages listing parts by item number, part number, quantity, description and comments. The parts are grouped into sections for the engine, cylinder block, crankshaft, pistons, cylinder head, and rocker shaft.
Massey ferguson mf 334 v tractor parts catalogue manualfjskekazxdmmme
This document provides parts information for the engine of a Massey Ferguson 334V tractor. It includes three pages of detailed parts lists and diagrams for the engine cylinder block, cylinder head, crankshaft, pistons, connecting rods, rocker shaft, and timing gear and camshaft. The document contains technical specifications and part numbers for over 50 individual engine parts to allow for repairs and replacements.
Massey ferguson mf 294 s tractor parts catalogue manualfjskekazxdmmme
This document contains parts listings and technical specifications for components of a Massey Ferguson MF 294 S tractor. It includes 10 pages listing over 50 individual parts for the cylinder block, crankshaft and flywheel, cylinder head and cover, rocker arm, and timing gear assemblies. Each part is identified by number, description, and other technical details. The list provides replacement and repair part numbers for maintenance and overhaul of these core engine systems.
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Jcb vmt860 tier 3 vibromax service repair manualfjskekazxdmmme
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet, and yellow plated fasteners. Tables are provided with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. The document emphasizes using the proper torque settings matched to the specific fastener type.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
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3. GENERAL PRECAUTIONS
Mistakes in operation extremely dangerous.
Read all the Operation and Maintenance Manual care-
fully BEFORE operating the machine.
1. Before carrying out any greasing or repairs, read
all the precautions written on the decals which
are suck on the machine.
2. When carrying out any operation, always wear sa-
fety shoes and helmet. Do not wear loose work
clothes, or clothes with buttons missing.
. Always wear safety glasses when hitting parts
with a hammer.
. Always wear safety glasses when grinding
parts with a grinder, etc.
3. If welding repairs are needed, always have a trai-
ned, experienced welder carry out the work.
When carrying out welding work, always wear
welding gloves, apron, glasses, cap and other clo-
thes suited for welding work.
4. When carrying out any operation with two or more
workers, always agree on the operating procedure
before starting. Always inform your fellow workers
before starting any step of the operation. Before
starting work, hang UNDER REPAIR signs on
the controls in the operator's compartment.
5. Keep all tools in good condition and learn the cor-
rect way to use them.
6. Decide a place in the repair workshop to keep
tools and removed parts. Always keep the tools
and parts in their correct places. Always keep
the work area clean and make sure that there is
no dirt or oil on the floor.
Smoke only in the areas provided for smoking.
Never smoke while working.
PREPARATIONS FOR WORK
7. Before adding or making any repairs, park the ma-
chine on hard, level ground, and block the tracks
to prevent the machine from moving.
8. Before starting work, lower blade, bucket or any
other work equipment to the ground. If this is
not possible, use blocks to prevent the work
equipment from falling down. In addition, be sure
to lock all the control levers and hang warning
sign on them.
9. When disassembling or assembling, support the
machine with blocks, jacks or stands before star-
ting work.
10. Remove all mud and oil from the steps or other
places used to get on and off the machine. Always
use the handrails, ladders or steps when getting
on or off the machine.
Never jump on or off the machine.
If it is impossible to use the handrails, ladders or
steps, use a stand to provide safe footing.
PRECAUTIONS DURING WORK
11. When removing the oil filler cap, drain plug or hy-
draulic pressure measuring plugs, loosen them
slowly to prevent the oil from spurting out.
Before disconnecting or removing components of
the hydraulic circuit and engine cooling circuit,
first remove the pressure completely from the cir-
cuit.
12. The water and oil in the circuits are not hot when
the engine in stopped, so be careful not to get
burned.
Wait for the oil water to cool before carrying out
any work on the cooling water circuits.
00-3
PC27R-8
IMPORTANT SAFETY NOTICE
Proper service and repair is extremely important for the safe operation of your machine.
The service and repair techniques recommended by Komatsu and describe in this manual are both ef-
fective and safe methods of operation. Some of these operations require the use of tools specially de-
signed by Komatsu for the purpose.
To prevent injury to workers, the symbols and are used to mark safety precautions in this man-
ual. The cautions accompanying these symbols should always be carefully followed. If any danger arises
or may possibly arise, first consider safety, and take necessary steps to face.
SAFETY
4. 13. Before starting work, remove the leads from the
battery. Always remove the lead from the negative
( ± ) terminal first.
14. When raising heavy components, use a hoist or
crane. Check that the wire rope, chains and hooks
are free from damage.
Always use lifting equipment which has ample ca-
pacity. Install the lifting equipment at the correct
places.
Use a hoist or crane and operate slowly to prevent
the component from hitting any other part.
Do not work with any part still raised by the hoist
or crane.
15. When removing covers which are under internal
pressure or under pressure from a spring, always
leave two bolts in position on opposite sides.
Slowly release the pressure, then slowly loosen
the bolts to remove.
16. When removing components, be careful not to
break or damage the wiring.
Damage wiring may cause electrical fires.
17. When removing piping, stop the fuel or oil from
spilling out. If any fuel or oil drips on to the floor,
wipe it up immediately.
Fuel or oil on the floor can cause you to slip, or
can even start fires.
18. As a general rule, do not use gasoline to wash
parts. In particular, use only the minimum of gaso-
line when washing electrical parts.
19. Be sure to assemble all parts again in their origi-
nal places. Replace any damage parts with new
parts.
When installing hoses and wires, be sure that
they will not be damaged by contact with other
parts when the machine is being operated.
20. When installing high pressure hoses, make sure
that they are not twisted. Damaged tubes are dan-
gerous, so be extremely careful when installing
tubes for high pressure circuits. Also, check that
connecting parts are correctly tightened.
21. When assembling or installing parts, always use
specified tightening torques.
When installing the parts which vibrate violently or
rotate at high speed, be particulary careful to
check that they are correctly installed.
22. When aligning two holes, never insert your fingers
or hand.
23. When measuring hydraulic pressure, check that
the measuring tool is correctly assembled before
taking any measurement.
24. Take sure when removing or installing tracks.
When removing the track, the track separates
suddenly, so never let anyone stand at either
end of the track.
00-4 PC27R-8
5. 00-5
PC27R-8
FOREWORD
This shop manual has been prepared as an aid to improve the quality of repairs by giving the operator an ac-
curate understanding of the product and by showing him the correct way to perform repairs and make judgements.
Make sure you understand the contents of this manual and use it to full effect at every opportunity.
This shop manual mainly contains the necessary technical information for operations performed in a service
workshop.
The manual is divided into chapters on each main group of components; these chapters are further divided into
the following sections.
STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understan-
ding of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING
This sections explains checks to be made before and after performing repairs, as well as adjustments to be
made at completion of the checks and repairs.
Troubleshooting charts correlating «Problems» to «Causes» are also included in this section.
DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling
each component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
NOTICE
The specifications contained in this shop manual are subject to change at any time and without any
notice.
Contact your Komatsu distributor for the latest information.
6. VOLUMES
Shop manual are issued as a guide to carry out re-
pairs. These various volumes are designed to avoid
duplicating the same information.
DISTRIBUTION AND UPDATING
Any additions, amendments or other changes will
be sent to Komatsu distributors.
Get the most up-to-date information before you start
any work.
FILING METHOD
1. See the page number on the bottom of the page.
File the pages in correct order.
2. Following examples show you how to read the pa-
ge number.
Example
3. Additional pages: additional pages are indicated
by a hyphen (-) and number after the page num-
ber.
Fle as in the example.
Example:
10-4
10-4-1
10-4-2
10-5
] Added pages
REVISED EDITION MARK
(1 2 3 ....)
When a manual is revised, an edition mark is re-
corded on the bottom outside corner of the pages.
REVISIONS
Revised pages are shown on the LIST OF RE-
VISED PAGES between the title page and SAFETY
page.
SYMBOLS
In order to make the shop manual greatly chelpful,
important points about safety and quality are marked
with the following symbols.
Symbol Item Remarks
Safety
Special safety precautions are ne-
cessary when performing the
work.
Extra special safety precautions
are necessary when performing
the work because it is under inter-
nal pressure.
Caution
Special technical precautions or
other precautions for preserving
standards are necessary when
performing the work.
Weight
Weight of parts or systems.
Caution necessary when selecting
hoisting wire, or when working
posture is important, etc.
Tightening
torque
Parts that require special attention
for the tightening torque during as-
sembly.
Coat
Parts to be coated with adhesives
and lubricants etc.
Oil, water
Places where oil, water or fuel
must be added, and their quantity.
Drain
Places where oil or water must be
drained, and quantity to be
drained.
HOW TO READ THE SHOP MANUAL
HOW TO READ THE SHOP MANUAL
00-6 PC27R-8
Item number (10. Structure
and function)
Consecutive page number for
each item
10 - 3
7. REMOVAL OF THE STARTER MOTOR
Disconnect the negative terminal cable (±) from the
battery.
1 - Remove cabin.
(For details, see «REMOVAL OF CABIN»).
2 - Move the operator's cab forwards complete.
3 - Loosen bolts (1) and remove the cover (2).
3 - Disconnect cable (3) and connector (4).
4 - Loosen bolts (5) and remove starter motor (6).
INSTALLATION OF THE STARTER
MOTOR
. To install, reverse the removal procedure.
Screw:. . . . . . . . . . . . . . Nm (. . . . . . . . . . . . . . lb.ft.)
30-7
REMOVAL AND INSTALLATION STARTER MOTOR
PC27R-8
RKPA2560
1
2
RKPA2570
3
6
4
5
8. REMOVAL OF THE ALTERNATOR
Disconnect the negative terminal cable (±) from the
battery.
1 - Remove cabin.
(For details, see «REMOVAL OF CABIN»).
2 - Move the operator's cab forwards complete.
3 - Loosen bolts (1) and remove the cover (2).
4 - Disconnect cable (3) and connectors (4) and (5).
5 - Loosen bolts (6) and (7) sufficiently to allow the alter-
nator to be rotate.
6 - Free the pulley (8) from the fan-belt and remove alter-
nator (9).
INSTALLATION OF THE ALTERNATOR
. To install, reverse the removal procedure.
H Adjust the tension of the fan belt. (For details, see «20.
CONTROLS AND ADJUSTMENTS»).
30-8
REMOVAL AND INSTALLATION ALTERNATOR
PC27R-8
RKPA2560
1
2
RKPA2580
6
7
4
5
3
9
8
9. REMOVAL OF INJECTION PUMP
. Disconnect the negative terminal cable (±) from
the battery.
. Close the cock of separator to prevent fuel leak-
age.
1 - Remove oil-cooler - radiator group.
(For details, see «REMOVAL OF THE OIL-COOLER -
RADIATOR GROUP»).
2 - Disconnect connector (1) and accelerator cable (2).
3 - Disconnect from injection pump (3) fuel feeding pipes
(4) and return pipes (5).
4 - Disconnect injection pump (3) lubricating pipe (6).
5 - Disconnect high pressure pipes (7) from injection
pump (3).
6 - Remove the inlet cover (8) to ignition gear system.
7 - Loosen and remove nut (9) and lock washer (10) of
pump driving gear.
H Be careful not let nut (9) and lock washer drop in
the housing.
8 - Remove pump (10) driving gear (3).
H Before removing pump driving gear, mark posi-
tion compared to idling gear.
H For removal, use a puller (X1) and tighten its
screws (X2) directly in the gear (10).
H During removal be careful not let key drop (11) in
the housing.
30-9
REMOVAL AND INSTALLATION INJECTION PUMP
PC27R-8
RKPA2161
3
1
2
RKPA2590
7
4 5
6
RKPA2600
8
9
10
RKP06390
11
X2
X1
X2
10
13
10. 9 - Loosen nuts (12) (No. 3) and remove injection pump
(3) with O-rings (13).
INSTALLATION OF INJECTION
PUMP
. To install, reverse the removal procedure.
H Check accelerator stroke lever.
(For details, see «20. CONTROLS AND ADJUST-
MENTS»).
Feed and return pipes:
31.85w2.45 Nm (23.4w1.8 lb.ft.)
H Align marks among gears before to install pump
and nut.
Nuts:. . . . . . . . . . . . . . . Nm (. . . . . . . . . . . . . . . lb.ft.)
Pump lock nuts: 25.5 Nm (18.5 lb.ft.)
1 - Check fuel injection timing.
(For details, see «20. CONTROLS AND ADJUST-
MENTS»).
30-10
REMOVAL AND INSTALLATION INJECTION PUMP
PC27R-8
RKPA2610
12
3
11. REMOVAL OF THE NOZZLE HOLDER
1 - Remove the suction filter (1) and the supporting
bracket (2).
2 - Remove the high-pressure pipes (3) and the fuel re-
turn tubes (4).
3 - Loosen nuts (5) and remove clips (6).
4 - Remove the complete injection nozzles.
INSTALLATION OF THE
NOZZLE HOLDER
. To install, reverse the removal procedure.
High-pressure pipe union:
31.85w2.45 Nm (23.4w1.8 lb.ft.)
Nuts: 7.84w0.98 Nm (5.8w0.7 lb.ft.)
30-11
REMOVAL AND INSTALLATION NOZZLE HOLDER
PC27R-8
RKPA2620
2
1
RKPA2630
4
3
RKPA2640
5
6
12. REMOVAL OF WATER COOLANT PUMP
Disconnect the negative terminal cable (±) from the
battery.
H Drain the engine coolant.
Coolant: approx. 4 , (1.056 US.gall)
1 - Remove the engine hood (1) and R.H. lateral counter-
weight (2).
R.H. lateral counterweight: 37 kg (81.5 lb.)
2 - Disconnect the tube (3) and (4).
H Only for cabin version. Disconnect the cooling
circuit tube (5).
Disconnect the connectors (6).
3 - Remove from the radiator the fan cover (7) and dis-
connect the fan-cooling conveyor (8).
4 - Loosen the screws (9), remove the cooling fan (10)
and the spacer (11). Take out the fan-cooling con-
veyor (8).
Loosen the alternator drive belt and disengage the
pulley of the water pump.
30-12
REMOVAL AND INSTALLATION WATER COOLANT PUMP
PC27R-8
RKPA2421
1
2
RKPB6060
3
5
4
RKPB6070
8
7
RKP06541
9
11 10
13. 5 - Loosen the screws (12) and remove the complete
pump (13), gasket (14) and O-ring (15).
INSTALLATION OF WATER
COOLANT PUMP
. To install, reverse the removal procedure.
1 - Fill up the cooling circuit.
Coolant: approx. 4 , (1.056 US.gall)
2 - Start the engine to circulate the liquid through all cir-
cuits. Stop the engine and check the level.
H Only for cabin version. Make sure that the heat-
ing cock is open.
R.H. lateral counterweight screws:
180 Nm (132.7 lb.ft.)
1 - To install the engine hood.
(For details, see «REMOVAL OF ENGINE HOOD»).
H Adjust belt tension. (For details, see «20. CONTROLS
AND ADJUSTMENTS - Control and adjustments of
the fan belt»).
Fan screws: . . . . . . . . . . . Nm (. . . . . . . . . . . lb.ft.)
H Check the gaskets:
Pump screws: . . . . . . . . . Nm (. . . . . . . . . . . lb.ft.)
30-13
REMOVAL AND INSTALLATION WATER COOLANT PUMP
PC27R-8
RKP06551
14 13
12
15
12
14. REMOVAL OF THE CYLINDER HEAD
Disconnect the negative terminal cable (±) from the
battery.
H Drain the engine coolant.
Coolant: approx. 4 , (1.056 US.gall)
1 - Remove the water coolant pump. (For details, see
«REMOVAL OF WATER COOLANT PUMP»).
2 - Remove filter (1) and bracket (2).
3 - Loosen clips (3) and disconnect exhaust pipe from
muffler (4) .
Disconnect pre-heating cable (5).
4 - Loosen the screws (6) from support (7) and nuts (8)
from muffler.
Remove muffler (4).
5 - Remove the fuel filter (9) without disconnecting the
tubes. Put it to rear side of machine.
6 - Remove nozzle holder (10). (For details, see «RE-
MOVAL OF THE NOZZLE HOLDER»).
7 - Remove the valves cover (11).
8 - Remove the rocker-arm shaft (12).
H Loosen the lock nuts and unscrew the valve tap-
pets by 2-3 turns.
9 - Take out the rocker-arm control rods (13).
30-14
REMOVAL AND INSTALLATION CYLINDER HEAD
PC27R-8
RKPA2620
2
1
RKPA2670
8
7
6
3
4
5
RKPA2631
9
10 11
RKP06400
13
12
15. 10 - Take out the screws (14) in the sequence indicated
and remove the complete cylinder head (15).
H The cylinder head gasket (16) must be substituted
every time it is dismantled.
INSTALLATION OF THE
CYLINDER HEAD
. To install, reverse the removal procedure.
1 - Fill up the cooling circuit.
Coolant: approx. 4 , (1.056 US.gall)
2 - Start the engine to circulate the liquid through all cir-
cuits. Stop the engine and check the level.
H Only for cabin version. Make sure that the heat-
ing cock is open.
Screws:. . . . . . . . . . . . . . . . Nm (. . . . . . . . . . . lb.ft.)
Nuts: . . . . . . . . . . . . . . . . . . Nm (. . . . . . . . . . . lb.ft.)
Nut: . . . . . . . . . . . . . . . . . . . Nm (. . . . . . . . . . . lb.ft.)
Screw:. . . . . . . . . . . . . . . . . Nm (. . . . . . . . . . . lb.ft.)
H Adjust valve clearance. (For details, see «20. CON-
TROLS AND ADJUSTMENTS - Adjusting valve clear-
ance»).
H Raise the cylinder head, keeping it horizontal, and
place it on the gasket without shifting anything.
H Lubricate the screw-threadings with engine oil.
H Tighten the screws in the sequence indicated.
(See figure).
Cylinder head screws:
68.6w1.96 Nm (50.5w1.4 lb.ft.)
30-15
REMOVAL AND INSTALLATION CYLINDER HEAD
PC27R-8
14
15
16
RKP06410
RKP05131
2
4
8
6
10
14
11
13
12 9
5
3
7
1
Intake side
Flywheel
side
Fan
side
Exhaust side
RKP05141
7
9
13 6
8
3
5 4
2
10
12
14
1
Intake side
Flywheel
side
Fan
side
Exhaust side
11
16. REMOVAL OF THE ENGINE HOOD
Completely lower the working equipment until it is
resting on the ground and stop the engine.
1 - Block the engine hood (1) in its raised position, take
out the screws (2) that fasten the hinge (3) to the
frame and remove the hood.
INSTALLATION OF THE
ENGINE HOOD
. To install, reverse the removal procedure.
H Check the alignment of the outside edges, the center-
ing and the adjustment of the closing mechanism (4).
30-16
REMOVAL AND INSTALLATION ENGINE HOOD
PC27R-8
RKPA2730
2
3
1
RKPA2740
4
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18. REMOVAL OF CANOPY
Completely lower the working equipment until it is
resting on the ground and stop the engine and take
out the ignition key.
1 - Attach the canopy (1) to some hoisting tackle.
2 - Loosen and remove the screws (2) and (3).
3 - Remove the canopy.
Canopy: 73 kg (160.8 lb.)
INSTALLATION OF CANOPY
. To install, reverse the removal procedure.
Screw (2): 180 Nm (132.7 lb.ft.)
Screw (3): 67 Nm (49.4 lb.ft.)
30-17
REMOVAL AND INSTALLATION CANOPY
PC27R-8
RKPA2750
1
RKPA2760
2
RKPA2770
3
19. REMOVAL OF CAB
Completely lower the working equipment until it is
resting on the ground and stop the engine and take
out the ignition key.
1 - Loosen the clamp (1) and disconnect the heating pipe
(2).
2 - Remove the cover (3).
3 - Attach the cab (4) to some hoisting tackle.
4 - Loosen the cab lock crews (No. 10).
5 - Take out the cab (4).
Cab: 208 kg (458 lb.)
INSTALLATION OF CAB
. To install, reverse the removal procedure.
Screw: 67 Nm (49.4 lb.ft.)
30-18
REMOVAL AND INSTALLATION CAB
PC27R-8
RKPA2780
3
1
2
RKPA279 0
4
20. REMOVAL OF THE HEATING FAN
Completely lower the working equipment until it is
resting on the ground and stop the engine and take
out the ignition key.
H Drain the engine coolant.
Coolant: approx. 4 , (1.056 US.gall)
1 - Remove the floor mat.
2 - Remove screws (1).
3 - Loosen screws (2) and take out the cover (3).
4 - Remove the travel increment pedal (4).
5 - Remove the L.H. lower cover (for details, see «RE-
MOVAL OF THE L.H. LOWER COVER») and remove
the swivel pin (5).
6 - Disconnect the return tube (6) and delivery tube (7) to
heating fan.
H Plug the tubes to prevent entry of impurities.
7 - Loosen screws (8) (No. 2), remove cover (9) and re-
move the complete fan (10).
H Accompany the tubes (6) and (7) to avoid to da-
mage them.
H Take care not to take out completely the tube (6)
and (7) from engine box.
8 - Disconnect the connector (11).
9 - Loosen the clips (12) and take out the tubes (6) and
(7).
10 - Remove the heating fan (13).
30-19
REMOVAL AND INSTALLATION HEATING FAN
PC27R-8
RKPA2800
2
4
1
5
3
RKPA2810
6 7
RKPB5530
8 9
10
RKPA2830
7
6
12
11
13