This shop manual provides service technicians with information for repairing Komatsu hydraulic excavators. It covers general machine specifications, component functions and testing, disassembly and assembly procedures, and maintenance standards. The manual is divided into sections for general information, structure and function, testing and adjustment, disassembly and assembly, and maintenance standards. Technicians are advised to carefully follow the procedures in the manual to properly and safely perform repairs.
Komatsu pc200 6 hydraulic excavator service repair manual sn a82001 and upufjjdjkkskemmd
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
Massey ferguson mf3455 vsf powershuttle tractors parts catalogue manualfjjskekkdkoepll
This document contains parts lists and diagrams for engine components of Massey Ferguson 3425, 3435, 3445, and 3455 tractors, including the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and heater/starter switch. The parts are organized by item number and include the part number, quantity, description, and any relevant comments. The document provides the information needed to service and repair engine parts for these tractor models.
Massey ferguson mf gc2300 compact tractor parts catalogue manualfjjskekkdkoepll
This document provides part numbers and descriptions for engine components of a Massey Ferguson GC2300 compact tractor. It includes sections on the short engine, alternator and starter, alternator page with individual part listings, starter page with individual part listings, engine electrics page, cylinder head page, cylinder head cover page, intake manifold page, exhaust manifold page, cylinder block page with many individual part listings, and an optional cylinder block page. The document contains detailed technical specifications and exploded diagrams of engine systems to aid in repair and maintenance.
Massey ferguson mf 3943235 sp(x) fp(x)-ap(x)-ge(x) footstep tractor parts cat...fjjskekkdkoepll
This document provides a parts list for a Massey Ferguson 394/3235 tractor engine. It includes 49 numbered items with corresponding part numbers, quantities, descriptions, and additional comments. The parts listed are for the cylinder block, crankshaft, pistons, connecting rods, cylinder head, rocker shaft, and various other engine components. Each item provides detailed information about a specific part to allow for accurate identification and replacement if needed.
Massey ferguson mf 3543210 sp(x) fp(x)-ge(x) footstep tractor parts catalogue...fjjskekkdkoepll
The document provides parts listings and technical specifications for components of a Massey Ferguson MF 354/3210 tractor engine. It includes over 50 items with part numbers, quantities, descriptions and other technical details for the engine block, crankshaft, pistons, cylinder head and other internal engine parts. Measurements and specifications are provided for clearances, threads, material types and other engineering details.
This document provides a parts list and diagrams for the timing gears and housing of a Massey Ferguson MF 9280 Delta Combine. It includes 56 items such as the timing gear case, idler gears, shafts, seals, bolts, and a speed sensor. The parts are grouped according to the engine serial number range to which they apply.
This document is a table of contents and parts list for a Massey Ferguson MF 7280/MF 7282 combine. It includes 23 sections that cover different systems of the combine like the engine, drive system, axles, and more. The parts lists include over 50 individual parts related to the cylinder block, timing gears and housing, and flywheel and housing components of the engine with descriptions and part numbers.
This document is a table of contents and parts list for a Massey Ferguson MF 7280/MF 7282 combine. It includes 23 sections that cover different systems of the combine like the engine, drive system, axles, and more. The parts lists include over 50 individual parts related to the cylinder block, timing gears and housing, and flywheel and housing components of the engine with descriptions and part numbers.
Komatsu pc200 6 hydraulic excavator service repair manual sn a82001 and upufjjdjkkskemmd
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
Massey ferguson mf3455 vsf powershuttle tractors parts catalogue manualfjjskekkdkoepll
This document contains parts lists and diagrams for engine components of Massey Ferguson 3425, 3435, 3445, and 3455 tractors, including the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and heater/starter switch. The parts are organized by item number and include the part number, quantity, description, and any relevant comments. The document provides the information needed to service and repair engine parts for these tractor models.
Massey ferguson mf gc2300 compact tractor parts catalogue manualfjjskekkdkoepll
This document provides part numbers and descriptions for engine components of a Massey Ferguson GC2300 compact tractor. It includes sections on the short engine, alternator and starter, alternator page with individual part listings, starter page with individual part listings, engine electrics page, cylinder head page, cylinder head cover page, intake manifold page, exhaust manifold page, cylinder block page with many individual part listings, and an optional cylinder block page. The document contains detailed technical specifications and exploded diagrams of engine systems to aid in repair and maintenance.
Massey ferguson mf 3943235 sp(x) fp(x)-ap(x)-ge(x) footstep tractor parts cat...fjjskekkdkoepll
This document provides a parts list for a Massey Ferguson 394/3235 tractor engine. It includes 49 numbered items with corresponding part numbers, quantities, descriptions, and additional comments. The parts listed are for the cylinder block, crankshaft, pistons, connecting rods, cylinder head, rocker shaft, and various other engine components. Each item provides detailed information about a specific part to allow for accurate identification and replacement if needed.
Massey ferguson mf 3543210 sp(x) fp(x)-ge(x) footstep tractor parts catalogue...fjjskekkdkoepll
The document provides parts listings and technical specifications for components of a Massey Ferguson MF 354/3210 tractor engine. It includes over 50 items with part numbers, quantities, descriptions and other technical details for the engine block, crankshaft, pistons, cylinder head and other internal engine parts. Measurements and specifications are provided for clearances, threads, material types and other engineering details.
This document provides a parts list and diagrams for the timing gears and housing of a Massey Ferguson MF 9280 Delta Combine. It includes 56 items such as the timing gear case, idler gears, shafts, seals, bolts, and a speed sensor. The parts are grouped according to the engine serial number range to which they apply.
This document is a table of contents and parts list for a Massey Ferguson MF 7280/MF 7282 combine. It includes 23 sections that cover different systems of the combine like the engine, drive system, axles, and more. The parts lists include over 50 individual parts related to the cylinder block, timing gears and housing, and flywheel and housing components of the engine with descriptions and part numbers.
This document is a table of contents and parts list for a Massey Ferguson MF 7280/MF 7282 combine. It includes 23 sections that cover different systems of the combine like the engine, drive system, axles, and more. The parts lists include over 50 individual parts related to the cylinder block, timing gears and housing, and flywheel and housing components of the engine with descriptions and part numbers.
This document provides part numbers and descriptions for engine installation components on Massey Ferguson MF 7270 combines. It includes items such as hoses, clips, bolts, tanks, and fittings for the engine cooling, air intake, exhaust, and fuel systems. The parts are specified for two different engine and serial number ranges.
Massey ferguson mf 7265 combine (563110001 999) parts catalogue manualfjjskekkdkoepll
This document provides a parts list for the engine, fuel, and exhaust systems of a Massey Ferguson MF 7265 combine. It contains 48 pages listing over 1000 individual parts, grouped by component (e.g. engine, cooling system, fuel system). Each part is identified by part number, quantity, description, and any relevant comments or technical specifications. This level of detail suggests the document is a service or repair manual intended to support maintenance and overhaul of the key powertrain systems for this combine model.
This document provides part numbers and descriptions for engine installation components for a Massey Ferguson MF 7260 combine. It includes items for the engine installation, fan, belt tensioner, engine bracket, and specifies part number changes at various serial numbers. Over 50 individual part numbers are listed.
Massey ferguson mf 3640 combine (br) parts catalogue manualfjjskekkdkoepll
This document provides parts information for an MF 3640 combine engine. It includes a list of 70 items with part numbers, quantities, descriptions, and other details. The engine is a 1006-6 producing 125 horsepower. Items listed include brackets, bolts, pins, gaskets, pipes, adapters, springs, and other engine parts. Serial numbers are provided to indicate when part numbers changed.
Massey ferguson mf 3640 combine (br for iraq) parts catalogue manualfjjskekkdkoepll
1) The document provides a parts list and descriptions for an MF 3640 combine engine assembly from serial number 4S000270. It includes over 70 individual parts ranging from bolts and pins to larger components like the cylinder block and crankshaft.
2) Each part is listed by item number, part number, quantity, description, and any relevant comments. Additional part numbers are sometimes included to indicate variations in specifications.
3) The parts are grouped into related assembly sections covering the engine, cylinder head, valves, timing components, and other internal engine parts. Precise part numbers, quantities, and exploded diagram references are given to fully specify the engine configuration.
Massey ferguson mf 3445 vsf powershuttle tractors parts catalogue manualfjjskekkdkoepll
This document contains parts lists and diagrams for engine components of Massey Ferguson 3425, 3435, 3445, and 3455 tractors, including the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and heater/starter switch. The parts are organized by item number and include the part number, quantity, description, and any relevant comments. The document provides the information needed to service and repair engine parts for these tractor models.
Massey ferguson mf 3435 vsf powershuttle tractors parts catalogue manualfjjskekkdkoepll
This document contains parts lists and diagrams for engine components of Massey Ferguson 3425, 3435, 3445, and 3455 tractors, including the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and heater/starter switch. The parts are organized by item number and include the part number, quantity, description, and any relevant comments. The document provides the information needed to service and repair engine parts for these tractor models.
Massey ferguson mf 3425 vsf powershuttle tractors parts catalogue manualfjjskekkdkoepll
This document contains parts lists and diagrams for engine components of Massey Ferguson 3425, 3435, 3445, and 3455 tractors, including the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and heater/starter switch. The parts are organized by item number and include the part number, quantity, description, and any relevant comments. The document provides the information needed to service and repair engine parts for these tractor models.
Massey ferguson mf 2615 ge tractor made in india for turkey parts catalogue...fjjskekkdkoepll
This document provides a table of contents and specifications for engine parts of a Massey Ferguson MF 2615 GE tractor made in India for Turkey. It includes over 30 pages listing over 100 individual engine part numbers, descriptions, quantities and other technical details. The document covers parts for the engine, fuel system, cooling system, air filter and exhaust. It provides an exploded diagram view and specifications for key engine components like the cylinder block, crankshaft, pistons, cylinder head and valves.
Massey ferguson mf 2205 compact tractor parts catalogue manualfjjskekkdkoepll
This document provides parts information for the engine of a Massey Ferguson 2205 compact tractor. It includes 4 pages detailing various engine parts such as the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and rocker shaft. Each part is listed with its number, quantity, description, and any relevant comments. The document aims to provide technicians and operators with an exploded diagram and parts listing for the engine to assist with repairs and ordering replacements.
Massey ferguson mf 2085 combine parts catalogue manualfjjskekkdkoepll
The document provides parts lists and diagrams for the Massey Ferguson MF 2035/2045/2065/2085 combine. It includes lists of parts with part numbers and quantities for various components of the combine including long and short dividers, side tubes, bow dividers, and the cutting table. Diagrams show the layout and connections of parts for these combine components.
Massey ferguson mf 2065 combine parts catalogue manualfjjskekkdkoepll
The document provides parts lists and diagrams for the Massey Ferguson MF 2035/2045/2065/2085 combine. It includes lists of parts with part numbers and quantities for various components of the combine including long and short dividers, side tubes, bow dividers, and the cutting table. Diagrams show the layout and connections of parts for these combine components.
Massey ferguson mf 2045 combine parts catalogue manualfjjskekkdkoepll
The document provides parts lists and diagrams for the Massey Ferguson MF 2035/2045/2065/2085 combine. It includes lists of parts with part numbers and quantities for various components of the combine including long and short dividers, side tubes, bow dividers, and the cutting table. Diagrams show the layout and connections of parts for these combine components.
Massey ferguson mf 2045 combine (559149 560009) parts catalogue manualfjjskekkdkoepll
This document provides a table of contents and part listings for the engine, fuel, and exhaust systems of a Massey Ferguson MF 2045 combine. The table of contents lists 20 sections that cover the various engine and related systems. The part listings include items such as the cylinder block, camshaft, crankshaft, pistons, valves, and other engine components along with the part numbers and quantities of each part.
Massey ferguson mf 2035 combine parts catalogue manualfjjskekkdkoepll
The document provides parts lists and diagrams for the Massey Ferguson MF 2035/2045/2065/2085 combine. It includes lists of parts with part numbers and quantities for various components of the combine including long and short dividers, side tubes, bow dividers, and the cutting table. Diagrams show the layout and connections of parts for these combine components.
Massey ferguson mf 1547 compact tractor parts catalogue manualfjjskekkdkoepll
The document provides a parts list and diagrams for the timing gear housing for a Massey Ferguson MF 1547 compact tractor engine. It includes 52 numbered parts with descriptions and part numbers. The parts listed are for the timing gear housing for engine types E4CGVB19 through E4CGVB24.
The document provides a list of parts for the engine of a Massey Ferguson MF 1540 compact tractor. It includes 20 items with descriptions of engine parts like the cylinder head, intake manifold, exhaust manifold, turbo compressor, cylinder block, oil sump, and timing gear housing. Each item lists the part number, quantity, and brief description. The list contains replacement parts needed for overhaul and repair of the tractor engine.
Massey ferguson mf 1533 compact tractor parts catalogue manualfjjskekkdkoepll
The document provides a parts list and diagrams for the timing gear housing of a Massey Ferguson MF 1533 compact tractor engine. It includes 50 items such as the timing gear case, sealing cups, bolts, pins, washers, gaskets, and a pressure/relief valve. The parts list differs slightly depending on the engine serial number and type.
Massey ferguson mf 1532 h compact tractor parts catalogue manualfjjskekkdkoepll
This document provides a parts list and descriptions for the engine of a Massey Ferguson MF 1532H compact tractor. It includes over 50 individual parts grouped into sections for the cylinder block, cylinder head, intake and exhaust manifolds, timing gear housing, oil sump, and other engine components. Each part is listed by item number, part number, quantity, and description.
Massey ferguson mf 1532 compact tractor parts catalogue manualfjjskekkdkoepll
This document contains parts lists and technical specifications for the engine of a Massey Ferguson MF 1532 compact tractor. It includes over 50 items with part numbers, quantities, descriptions, and other details for the engine block, cylinder head, intake and exhaust manifolds, timing gear housing, oil sump, and other engine components. Footnotes provide additional information on part number variations for different engine types. The purpose is to provide maintenance technicians with the necessary parts information to service and repair the engine.
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Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
This document provides part numbers and descriptions for engine installation components on Massey Ferguson MF 7270 combines. It includes items such as hoses, clips, bolts, tanks, and fittings for the engine cooling, air intake, exhaust, and fuel systems. The parts are specified for two different engine and serial number ranges.
Massey ferguson mf 7265 combine (563110001 999) parts catalogue manualfjjskekkdkoepll
This document provides a parts list for the engine, fuel, and exhaust systems of a Massey Ferguson MF 7265 combine. It contains 48 pages listing over 1000 individual parts, grouped by component (e.g. engine, cooling system, fuel system). Each part is identified by part number, quantity, description, and any relevant comments or technical specifications. This level of detail suggests the document is a service or repair manual intended to support maintenance and overhaul of the key powertrain systems for this combine model.
This document provides part numbers and descriptions for engine installation components for a Massey Ferguson MF 7260 combine. It includes items for the engine installation, fan, belt tensioner, engine bracket, and specifies part number changes at various serial numbers. Over 50 individual part numbers are listed.
Massey ferguson mf 3640 combine (br) parts catalogue manualfjjskekkdkoepll
This document provides parts information for an MF 3640 combine engine. It includes a list of 70 items with part numbers, quantities, descriptions, and other details. The engine is a 1006-6 producing 125 horsepower. Items listed include brackets, bolts, pins, gaskets, pipes, adapters, springs, and other engine parts. Serial numbers are provided to indicate when part numbers changed.
Massey ferguson mf 3640 combine (br for iraq) parts catalogue manualfjjskekkdkoepll
1) The document provides a parts list and descriptions for an MF 3640 combine engine assembly from serial number 4S000270. It includes over 70 individual parts ranging from bolts and pins to larger components like the cylinder block and crankshaft.
2) Each part is listed by item number, part number, quantity, description, and any relevant comments. Additional part numbers are sometimes included to indicate variations in specifications.
3) The parts are grouped into related assembly sections covering the engine, cylinder head, valves, timing components, and other internal engine parts. Precise part numbers, quantities, and exploded diagram references are given to fully specify the engine configuration.
Massey ferguson mf 3445 vsf powershuttle tractors parts catalogue manualfjjskekkdkoepll
This document contains parts lists and diagrams for engine components of Massey Ferguson 3425, 3435, 3445, and 3455 tractors, including the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and heater/starter switch. The parts are organized by item number and include the part number, quantity, description, and any relevant comments. The document provides the information needed to service and repair engine parts for these tractor models.
Massey ferguson mf 3435 vsf powershuttle tractors parts catalogue manualfjjskekkdkoepll
This document contains parts lists and diagrams for engine components of Massey Ferguson 3425, 3435, 3445, and 3455 tractors, including the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and heater/starter switch. The parts are organized by item number and include the part number, quantity, description, and any relevant comments. The document provides the information needed to service and repair engine parts for these tractor models.
Massey ferguson mf 3425 vsf powershuttle tractors parts catalogue manualfjjskekkdkoepll
This document contains parts lists and diagrams for engine components of Massey Ferguson 3425, 3435, 3445, and 3455 tractors, including the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and heater/starter switch. The parts are organized by item number and include the part number, quantity, description, and any relevant comments. The document provides the information needed to service and repair engine parts for these tractor models.
Massey ferguson mf 2615 ge tractor made in india for turkey parts catalogue...fjjskekkdkoepll
This document provides a table of contents and specifications for engine parts of a Massey Ferguson MF 2615 GE tractor made in India for Turkey. It includes over 30 pages listing over 100 individual engine part numbers, descriptions, quantities and other technical details. The document covers parts for the engine, fuel system, cooling system, air filter and exhaust. It provides an exploded diagram view and specifications for key engine components like the cylinder block, crankshaft, pistons, cylinder head and valves.
Massey ferguson mf 2205 compact tractor parts catalogue manualfjjskekkdkoepll
This document provides parts information for the engine of a Massey Ferguson 2205 compact tractor. It includes 4 pages detailing various engine parts such as the cylinder block, crankshaft, pistons, connecting rods, cylinder head, and rocker shaft. Each part is listed with its number, quantity, description, and any relevant comments. The document aims to provide technicians and operators with an exploded diagram and parts listing for the engine to assist with repairs and ordering replacements.
Massey ferguson mf 2085 combine parts catalogue manualfjjskekkdkoepll
The document provides parts lists and diagrams for the Massey Ferguson MF 2035/2045/2065/2085 combine. It includes lists of parts with part numbers and quantities for various components of the combine including long and short dividers, side tubes, bow dividers, and the cutting table. Diagrams show the layout and connections of parts for these combine components.
Massey ferguson mf 2065 combine parts catalogue manualfjjskekkdkoepll
The document provides parts lists and diagrams for the Massey Ferguson MF 2035/2045/2065/2085 combine. It includes lists of parts with part numbers and quantities for various components of the combine including long and short dividers, side tubes, bow dividers, and the cutting table. Diagrams show the layout and connections of parts for these combine components.
Massey ferguson mf 2045 combine parts catalogue manualfjjskekkdkoepll
The document provides parts lists and diagrams for the Massey Ferguson MF 2035/2045/2065/2085 combine. It includes lists of parts with part numbers and quantities for various components of the combine including long and short dividers, side tubes, bow dividers, and the cutting table. Diagrams show the layout and connections of parts for these combine components.
Massey ferguson mf 2045 combine (559149 560009) parts catalogue manualfjjskekkdkoepll
This document provides a table of contents and part listings for the engine, fuel, and exhaust systems of a Massey Ferguson MF 2045 combine. The table of contents lists 20 sections that cover the various engine and related systems. The part listings include items such as the cylinder block, camshaft, crankshaft, pistons, valves, and other engine components along with the part numbers and quantities of each part.
Massey ferguson mf 2035 combine parts catalogue manualfjjskekkdkoepll
The document provides parts lists and diagrams for the Massey Ferguson MF 2035/2045/2065/2085 combine. It includes lists of parts with part numbers and quantities for various components of the combine including long and short dividers, side tubes, bow dividers, and the cutting table. Diagrams show the layout and connections of parts for these combine components.
Massey ferguson mf 1547 compact tractor parts catalogue manualfjjskekkdkoepll
The document provides a parts list and diagrams for the timing gear housing for a Massey Ferguson MF 1547 compact tractor engine. It includes 52 numbered parts with descriptions and part numbers. The parts listed are for the timing gear housing for engine types E4CGVB19 through E4CGVB24.
The document provides a list of parts for the engine of a Massey Ferguson MF 1540 compact tractor. It includes 20 items with descriptions of engine parts like the cylinder head, intake manifold, exhaust manifold, turbo compressor, cylinder block, oil sump, and timing gear housing. Each item lists the part number, quantity, and brief description. The list contains replacement parts needed for overhaul and repair of the tractor engine.
Massey ferguson mf 1533 compact tractor parts catalogue manualfjjskekkdkoepll
The document provides a parts list and diagrams for the timing gear housing of a Massey Ferguson MF 1533 compact tractor engine. It includes 50 items such as the timing gear case, sealing cups, bolts, pins, washers, gaskets, and a pressure/relief valve. The parts list differs slightly depending on the engine serial number and type.
Massey ferguson mf 1532 h compact tractor parts catalogue manualfjjskekkdkoepll
This document provides a parts list and descriptions for the engine of a Massey Ferguson MF 1532H compact tractor. It includes over 50 individual parts grouped into sections for the cylinder block, cylinder head, intake and exhaust manifolds, timing gear housing, oil sump, and other engine components. Each part is listed by item number, part number, quantity, and description.
Massey ferguson mf 1532 compact tractor parts catalogue manualfjjskekkdkoepll
This document contains parts lists and technical specifications for the engine of a Massey Ferguson MF 1532 compact tractor. It includes over 50 items with part numbers, quantities, descriptions, and other details for the engine block, cylinder head, intake and exhaust manifolds, timing gear housing, oil sump, and other engine components. Footnotes provide additional information on part number variations for different engine types. The purpose is to provide maintenance technicians with the necessary parts information to service and repair the engine.
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Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
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Komatsu pc210 lc 6 hydraulic excavator service repair manual (a82001 and up)
1. Shop
Manual
CEBMOOOI 02
Pc2002001c4
PC21OLC=li
PC22OlLli
PC25Olbi
HYDRAULIC EXCAVATOR
PC200-6 - A82001
PC2OOLC-6 - A82001
PC21OLC-6 n A82001
SERIAL NUMBERS PC22OLC-6 n A82001 andup
PC25OLC-6 - A82001
This material is proprietary to Komatsu America lnternational Company and is not to be reproduced, used, or
disclosed except in accordance with written authorization from Komatsu America International Company.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or add improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, periodic revisions may be made to this publication.
It is recommended that customers contact their distributor for information on the latest revision.
00-l
October 1996 Copyright 1996 Komatsu America International Company 0
2. CONTENTS
01 GENERAL ............................................. 01-I
IO STRUCTURE AND FUNCTION ............................ IO-I
20 TESTING AND ADJUSTMENT ............................. 20-I
30 DISASSEMBLY AND ASSEMBLY .......................... 30-I
40 MAINTENANCE STANDARD .............................. 40-I
00-2
3. SAFETY SAFETY NOTICE
SAFETY
SAFETY NOTICE
IMPORTANT SAFETY NOTICE
Proper service and repair is extremely important for the safe operation of your machine. The service and repair
techniques recommended and described in this manual are both effective and safe methods of operation.
Some of these operations require the use of tools specially designed for the purpose.
To prevent injury to workers, the symbols A and *$ are used to mark safety precautions in this manual. The
cautions accompanying these symbols should always be followed carefully. If any dangerous situation arises
or may possibly arise, first consider safety, and take the necessary actions to deal with the situation.
GENERAL PRECAUTIONS clean and make sure that there is no dirt or oil on the
floor. Smoke only in the areas provided for smoking.
Mistakes in operation are extremely dangerous. Read the Never smoke while working.
OPERATION & MAINTENANCE MANUAL carefully
BEFORE operating the machine. PREPARATIONS FOR WORK
1.
2.
l
l
3.
4.
5.
6.
I
I
i
3efore carrying out any greasing or repairs, read all
:he precautions given on the decals which are fixed to
:he machine.
7.
When carrying out any operation, always wear safety
shoes and helmet. Do not wear loose work clothes,
)r clothes with buttons missing.
Always wear safety glasses when hitting parts with
a hammer.
8.
Always wear safety glasses when grinding parts
with a grinder, etc. 9.
f welding repairs are needed, always have a trained,
experienced welder carry out the work. When carry-
ng out welding work, always wear welding gloves, 10,
apron, glasses, cap and other clothes suited for
Melding work.
JVhen carrying out any operation with two or more
Norkers, always agree on the operating procedure
oefore starting. Always inform your fellow workers
Before adding oil or making repairs, park the ma-
chine on hard, level ground, and block the wheels or
tracks to prevent the machine from moving.
Before starting work, lower blade, ripper, bucket or
any otherwork equipment to the ground. If this is not
possible, insert the safety pin or use blocks to prevent
the work equipment from falling. In addition, be sure
to lock all the control levers and hang warning signs
on them.
When disassembling or assembling, support the
machine with blocks, jacks or stands before starting
work.
Remove all mud and oil from the steps or other
places used to get on and off the machine. Always
use the handrails, ladders or steps when getting on or
off the machine. Never jump on or off the machine.
If it is impossible to use the handrails, ladders or
steps, use a stand to provide safe footing.
sefore starting any step of the operation. Before PRECAUTIONS DURING WORK
starting work, hang UNDER REPAIR signs on the
zontrols in the operator’s compartment. 11.
<eep all tools in good condition and learn the correct
Nay to use them.
Decide a place in the repair workshop to keep tools
and removed parts. Always keep the tools and parts
n their correct places. Always keep the work area 12.
When removing the oil filler cap, drain plug or hy-
draulic pressure measuring plugs, loosen them
slowly to prevent the oil from spurting out. Before
disconnecting or removing components of the oil,
water or air circuits, first remove the pressure com-
pletely from the circuit.
The water and oil in the circuits are hot when the
00-3
4. SAFETY SAFETY NOTICE
13.
14.
15.
16.
17.
18.
engine is stopped, so be careful not to get burned.
Wait for the oil and water to cool before carrying out
any work on the oil or water circuits.
Before starting work, remove the leads from the
battery. ALWAYS remove the lead from the negative
(-) terminal first.
When raising heavy components, use a hoist or
crane. Check that the wire rope, chains and hooks
are free from damage. Always use lifting equipment
which has ample capacity. Install the lifting equip
ment at the correct places. Use a hoist or crane and
operate slowly to prevent the component from hitting
any other part. Do not work with any part still raised
by the hoist or crane.
When removing covers which are under internal
pressure or under pressure from a spring, always
leave two bolts in position on opposite sides. Slowly
release the pressure, then slowly loosen the bolts to
remove.
When removing components, be careful not to break
or damage the wiring, Damaged wiring may cause
electrical fires.
When removing piping, stop the fuel or oil from
spilling out. If any fuel or oil drips on to the floor, wipe
it up immediately. Fuel or oil on the floor can cause
you to slip, or can even start fires.
As a general rule, do not use gasoline to wash parts.
In particular, use only the minimum of gasoline when
19.
20.
21.
22.
23.
24.
washing electrical parts.
Be sure to assemble all parts again in their original
places. Replace any damaged part with new parts.
l When installing hoses and wires, be sure that
they will not be damaged by contact with other
parts when the machine is being operated.
When installing high pressure hoses, make sure that
they are nottwisted. Damaged tubes are dangerous,
so be extremely careful when installing tubes for high
pressure circuits. Also check that connecting parts
are correctly installed.
When assembling or installing parts, always use the
specified tightening torques. When installing protec-
tive parts such as guards, or parts which vibrate
violently or rotate at high speed, be particularly
careful to check that they are installed correctly.
When aligning two holes, never insert your fingers or
hand. Be careful not to get your fingers caught in a
hole.
When measuring hydraulic pressure, check that the
measuring tool is correctly assembled before taking
any measurements.
Take care when removing or installing the tracks of
track-type machines. When removing the track, the
track separates suddenly, so never let anyone stand
at either end of the track.
00-4
5. FOREWARD GENERAL
FOREWARD
GENERAL
This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate
understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure
you understand the contents of this manual and use it to full effect at every opportunity.
This shop manual mainly contains the necessary technical information for operations performed in a service workshop.
For ease of understanding, the manual is divided into the following sections. These sections are further divided into each
main group of components.
GENERAL
This section lists the general machine dimensions, performance specifications, component weights, and fuel,
coolant and lubricant specification charts.
STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of
the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING
This section explains checks to be made before and after performing repairs, as well as adjustments to be made
at completion of the checks and repairs. Troubleshooting charts correlating “Problems” to “Causes” are also
included in this section.
DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling each
component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
NOTICE
The specifications contained in this shop manual are subject to change at any time and without any advance
notice. Contact your distributor for the latest information.
00-5
6. DISASSEMBLY AND ASSEMBLY RADIATOR. HYDRAULIC OIL COOLER
6. Disconnect radiator support rods (12) and (13).
* Loosen the mounting bolts, then remove the
top mounting bolts and move the rods toward
the rear of the engine.
7. Disconnect radiator lower hose (14) and heater
hose (15).
* The radiator lower hose is fixed by a clamp to
the radiator, so always disconnect the clamp.
8. Sling radiator and hydraulic oil cooler assembly
(16) remove 4 bottom mounting bolts, then lift off
radiator and hydraulic oil cooler assembly.
* When raising the radiator and hydraulic oil
cooler assembly, check the position carefully
and do not let it hit the fan when removing it.
Radiator l hydraulic oil cooler
assembly: 125 kg
INSTALLATION OF RADIATOR.
HYDRAULIC OIL COOLER
ASSEMBLY
Carry out installation in the reverse order to
removal.
Refilling with coolant.
* Add coolant through the water filler to the
specified level. Run the engine to circulate the
coolant through the system. Then check the
coolant level again.
Refilling with oil (hydraulic tank)
* Add oil through the oil filler to the specified
level. Run the engine to circulate the oil through
the system. Then check the oil level again.
30-16
0
7. DISASSEMBLY AND ASSEMBLY ENGINE. HYDRAULIC PUMP
REMOVAL OF ENGINE.
HYDRAULIC PUMP ASSEMBLY
A
A
l
*
0
1.
2.
3.
Disconnect the cable from the negative (-) terminal
of the battery.
Lower the work equipment completely to the g
round and stop the engine. Then loosen the oil filler
cap slowly to release the pressure inside the
hydraulic tank.
Remove the hydraulic tank strainer, and using tool
B, stop the oil.
l When not using tool B, remove the drain plug,
and drain the oil from the hydraulic tank and
inside the system.
Hydraulic tank: Approx. 170 P
Mark all the piping with tags to prevent mistakes in
the mounting position when installing.
Drain engine coolant.
Remove cotter pin (1) of stopper, then remove
engine hood (2).
Remove side cover and mounting frame (3).
Remove engine hood mounting bracket (4), cover
(5) and engine room partition plate (6).
XiOARO14
30-I 7
0
8. DISASSEMBLY AND ASSEMBLY ENGINE. HYDRAULIC PUMP
4. Disconnect hoses (7) (8) and (9) from NC l LS
valve.
5. Pull out connectors (10) and (11) from holder and
disconnect.
* Remove the connector wiring clamps
completely.
6. Disconnect hoses (12) and (13) from control pump.
7. Remove suction tubes (14) and (15).
8. Disconnect hoses (16) and (17) installed to top of
main pump assembly.
9. Remove cover (18) and disconnect hose bracket
(19) from pump.
10. Remove bracket (20) at counterweight end.
30-18
0
9. DISASSEMBLY AND ASSEMBLY ENGINE l HYDRAULIC PUMP
11. Disconnect connector (21).
12.
13.
14.
15.
16.
Disconnect governor motor connectors (22) and
remove wiring clamp (23).
Disconnect starting motor wiring (24). Disconnect
intake heat wiring (24A) and engine earth (24B).
Disconnect air conditioner compressor hoses (25)
and (26). (If fitted)
* Loosen the sleeve nut slightly and release the
refrigerant (gas) completely before
disconnecting the hoses.
* Fit blind plugs to prevent the entry of moisture,
dust or dirt into the hoses.
Disconnect fuel hoses (27) and ground connection
(26).
Remove radiator upper hose (29), heater hose (30)
air cleaner connector (31) and fan guard (32).
XlOAR022
30-I9
0
10. DISASSEMBLY AND ASSEMBLY ENGINE. HYDRAULIC PUMP
17. Remove fan (33), and disconnect radiator lower
hose (34).
18. Remove mount bolt, and raise engine and hydraulic
pump assembly (36) slowly, then move to right side
of chassis and lift off.
j, When removing the engine and hydraulic pump
assembly, check that all the wiring and piping
has been disconnected.
Engine l hydraulic pump assembly:
750 kg
INSTALLATION OF ENGINE.
HYDRAULIC PUMP ASSEMBLY
0 Carry out installation in the reverse order to
removal.
Engine mount bolt: 276.9 f 31.9 Nm
I r.,J XlOARO25
m
(28.3 f 3.3 kgm)
Refilling with coolant.
* Add coolant through the water filler to specified
level. Run the engine to circulate the coolant
through the system. Then check the coolant
level again.
Refilling with oil (hydraulic tank)
j, Add oil through the oil filler to the specified
level. Run the engine to circulate the oil through
the system. Then check the oil level again.
Bleeding air
* Bleed air from the hydraulic pump. For details,
see TESTING AND ADJUSTING, Bleeding air.
30-20
0
11. DISASSEMBLY AND ASSEMBLY
DAMPER
REMOVAL OF DAMPER
ASSEMBLY
1. Remove main pump assembly. For details, see
REMOVAL OF MAIN PUMP ASSEMBLY.
2. Remove damper assembly (1).
INSTALLATION OF DAMPER
ASSEMBLY
0 Carry out installation in the reverse order to
removal.
30-21
0
12. DISASSEMBLY AND ASSEMBLY FUEL TANK
REMOVAL OF FUEL TANK
ASSEMBLY
1.
2.
3.
4.
5.
6.
Disconnect the cable from the negative (-) terminal
of the battery.
Loosen drain valve (1) of fuel tank and drain fuel.
t
Fuel tank: Approx. 315 0 (when tank is
u full)
Disconnect fuel supply hose (2) and return hose
(3).
Remove handrail (4) battery case (5) and cover
(6).
Remove connector (7) from holder, and disconnect
it.
* Remove the wiring from the clamp, then
disconnect from the fuel tank.
If refueling pump is fitted, disconnect hose (9) from
tank tube.
Remove mounting bolts and lift off fuel tank
assembly (8). j-%q
el Fuel tank assembly: 120 kg
kg
INSTALLATION OF FUEL TANK
ASSEMBLY
a Carry out installation in the reverse order to
removal.
Fuel tank mounting bolt: 276.9 + 31.9
Nm (28.25 f 3.25 kgm)
0 Refilling with oil (fuel tank)
Add fuel.
X12BD009
XlZBDOH
30-22
0
13. DISASSEMBLY AND ASSEMBLY CENTER SWIVEL JOINT
REMOVAL OF CENTER SWIVEL
JOINT ASSEMBLY
A
*
1.
2.
3.
4.
5.
6.
7.
8.
Release the remaining pressure in the hydraulic
circuit. For details, see TESTING AND
ADJUSTING, Releasing remaining pressure from
hydraulic circuit.
Mark all the piping with tags to prevent mistakes in
the mounting position when installing.
Disconnect hoses (I), (2) (3) and (4) and tubes (5)
and (6), and remove filter and bracket assembly.
* Machines equipped with additional attachment
circuit.
&
Filter, bracket assembly: 95 kg
kg
Disconnect hoses (7) (8) (9) and (10) between
travel motor and swivel joint.
Remove elbow (11).
Disconnect drain hose (12).
Disconnect hoses (13) and (14) between control
valve and swivel joint.
Disconnect travel speed selector hose (15).
Disconnect plate (16).
Remove center swivel joint assembly (17).
Center swivel joint assembly: 45 kg
INSTALLATION OF CENTER
SWIVEL JOINT ASSEMBLY
0 Carry out installation in the reverse order to
removal.
* Assemble the center swivel as shown in the
diagram below.
Center swivel ’
+ s-6
2PSprocket
@@
X09DDO23
Refilling with oil (hydraulic tank)
* Add oil through the oil filler to the specified
level. Run the engine to circulate the oil through
the system. Then check the oil level again.
Bleeding air
Jr Bleed the air from the travel motor. For details,
see TESTING AND ADJUSTING, Bleeding air.
30-23
0
14. DISASSEMBLY AND ASSEMBLY CENTER SWIVEL JOINT
DISASSEMBLY OF CENTER
SWIVEL JOINT ASSEMBLY
1. Remove cover (1).
2. Remove snap ring (2).
3. Using tool D, pull out swivel rotor (4) and ring (3)
from swivel shaft (5).
4. Remove O-ring (6) and slipper seal (7) from swivel
rotor.
ASSEMBLY OF CENTER SWIVEL
JOINT ASSEMBLY
1. Assembly slipper seal (7) and O-ring (6) to swivel
rotor.
2. Set swivel shaft (5) to block, then using push tool,
tap swivel rotor (4) with a plastic hammer to install.
Contact surface of rotor, shaft: Grease
- (G2-LI)
!
XOSDDO28
* When installing the rotor, be extremely careful
not to damage the slipper seal and the O-ring.
3. Install ring (3) and secure with snap ring (2).
4. Fit O-ring and install cover (1).
Mounting bolt: 31.4 + 2.9 Nm (3.2 + 0.3
kgm)
30-24
0
15. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
REMOVAL OF FINAL DRIVE
ASSEMBLY
1.
a
2.
3.
Remove sprocket. For details, see REMOVAL OF
SPROCKET.
Lower the work equipment completely to the g
round and stop the engine. Then loosen the oil filler
cap slowly to release the pressure inside the
hydraulic tank.
Remove cover (1).
Disconnect 4 travel motor hoses (2) and lift off final
drive assembly (3).
jr Be extremely careful not to damage the
tool surface of the hose mount.
Final drive assembly: 425 kg
INSTALLATION OF FINAL DRIVE
ASSEMBLY
0 Carry out installation in the reverse order to
removal.
m
Final drive mounting bolt: 276.9 f
31.9 Nm (28.25 f 3.25 kgm)
Bleeding air
* Bleed the air from the travel motor. For details,
see TESTING AND ADJUSTING, Bleeding air.
Refilling with oil (hydraulic tank)
* Add oil through the oil filler to the specified
level.
Run the engine to circulate the oil through the
system. Then check the oil level again.
.---I
X07HH034
30-25
0
16. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
DISASSEMBLY OF FINAL DRIVE
ASSEMBLY
PC200-6, PC2OOLC-6, PC21 OLC-6, PC22OLC-6
1.
2.
3.
4.
Draining oil
Remove drain plug and drain oil from final drive
case.
Final drive case: Approx. 5.5 I?
Cover
Remove mounting bolts, then remove cover (1)
using eyebolts 0.
X07HH037
Spacer
Remove spacer (2).
No. 1 sun gear shaft
Remove No. 1 sun gear shaft (3).
5. No. 1 carrier assembly
1) Remove No. 1 carrier assembly (4).
X07HH039
2) Disassembly No. 1 carrier assembly as follows.
i) Push in pin (5) and pull out shaft (6) from
carrier (7).
9
j, After removing the shaft, remove pin
(5).
ii) Remove thrust washer (8) gear (9),
bearing (IO), and thrust washer (11). 6
XO7HHO40
30-26
0
17. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
6. Ring gear
Using eyebolts 0, remove ring gear (12).
7. No. 2 sun gear
Remove No. 2 sun gear (13).
8. Thrust washer
Remove thrust washer (14).
9. No. 2 carrier assembly
1) Remove No. 2 carrier assembly (15).
2) Disassemble No. 2 carrier assembly as follows.
i) Push in pin (16) and pull out shaft (17) from
carrier (18).
* After removing the shaft, remove pin
(16).
ii) Remove thrust washer (19) gear (20)
bearing (21), and thrust washer (22).
10. Nut
1) Remove lock plate (23).
2) Using tool G,, remove nut (24).
12
XO7HHO41
19 17 21 18
20
---_---
22
30-27
0
18. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
11. Hub assembly
1) Using eyebolts 0, remove hub assembly (25)
from travel motor.
2) Disassemble hub assembly as follows.
i) Remove floating seal (26).
ii) Remove bearings (27) and (28) from hub
(2%
3) Remove floating seal (30) from travel motor
(31).
X07HH045
26 XO7HHO46
X07HH047
30-28
0
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20. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
ASSEMBLY OF FINAL DRIVE
ASSEMBLY
PC200-6, PC2OOLC6, PC21OLC-6, PC22OLC-6
*
1.
2.
Clean all parts, and check for dirt or damage. Coat
the sliding surfaces of all parts with engine oil
before installing.
Hub assembly
1) Using push tool, press fit bearings (27) and (28)
to hub (29).
2) Using tool Gq, install floating seal (26).
G4.
*
*
*
X07HH049
Remove all oil and grease from the O-ring
and O-ring contact surface, and dry the
parts before installing the floating seal.
After installing the floating seal, check that
the angle of the floating seal is within 1mm.
After installing the floating seal, coat the
sliding surface thinly with engine oil.
3)
4)
Using tool G,, install floating seal (30) to travel
motor (31).
* The procedure for installation is the same
as in Step 2) above.
Using eyebolts 0, set hub assembly (25) to
travel motor, then using push tool, tap to press
fit bearing portion.
Nut
1) Install nut as follows.
i) Using tool G,, push bearing inner race
portion.
* Pushing force: 8.82 - 12.74 kN (0.9 -
1.3 ton)
j, Rotate the hub 2 - 3 times before
applying the pushing force to the
bearing inner race.
ii) Measure dimension “a” in the condition in
Step i) above.
&II
X07HH047
I
25
X07HH045
a
-.-.. --__- _ XO7HHO45
30-29
0
21. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
iii) Measure thickness “b” of nut itself.
iv) Calculate a - b = c.
v) Using tool G,, tighten nut (24) to a point
where dimension “d” is cj,,
vi) Using push-pull scale 8, measure
tangential force in direction of rotation of
hub in relation to motor case.
* Tangential force: Max. 294.2 N (30 kg)
* The tangential force is the maximum
force when starting rotation.
vii) Install lock plate (23).
* Install the lock plate as shown in the
diagram below.
Casting notch
X07HHOSO
Thread of mounting bolt: Thread
- tightener (LT-2)
* Do not coat the tap portion of the nut
with thread tightener (LT-2).
3. No. 2 carrier assembly
1) Assemble No. 2 carrier assembly as follows.
* There are the remains of the caulking when
the pin is inserted at the end face of hole h
at the side of the carrier, so remove the
caulked metal from the inside diameter of
the hole before starting to assemble.
i) Assemble bearing (21) to gear (20) fit top
and bottom thrust washers (19) and (20)
and set gear assembly in carrier (18).
30-30
0
22. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
ii) Align position of pin holes of shaft and
carrier, then tap with a plastic hammer to
install shaft (17).
* When installing the shaft, rotate the
planetary gear. Be careful not to
damage the thrust washer.
iii) Insert pin (16).
* After inserting the pin, caulk the pin
portion of the carrier.
* After assembling the carrier assembly,
check that gear (20) rotates smoothly.
2) Install No. 2 carrier assembly (15).
4. Thrust washer
Install thrust washer (14).
5. No. 2 sun gear
Install No. 2 sun gear (13).
6. No. 1 carrier assembly
1) Assemble No. 1 carrier assembly as follows.
* There are the remains of the caulking when
the pin is inserted at the end face of hole h
at the side of the carrier, so remove the
caulked metal from the inside diameter of
the hole before starting to assemble.
i) Assemble bearing (10) to gear (9) fit top
and bottom thrust washers (8) and (11) and
set gear assembly to carrier (7).
Ii - X07HH056
h
9
XO7HHOS
30-3 1
0