This shop manual provides instructions for servicing and repairing Komatsu hydraulic excavators. The 3-page document begins with safety notices for working on the equipment. It then provides a table of contents listing the sections of the manual which cover general information, structure and function, testing and adjustment, disassembly and assembly, and maintenance standards. The last part of the document provides step-by-step instructions for removing and installing the radiator and hydraulic oil cooler assembly.
Komatsu pc200 6 hydraulic excavator service repair manual sn a82001 and upufjjdjkkskemmd
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
Caterpillar cat 330 c fm excavator (prefix b1k) service repair manual (b1k000...jdfjskekmdme
This document provides instructions for installing a camshaft on a Caterpillar 330C FM excavator engine. It begins by noting the required tools and removing previous components like the rocker arm shaft and front cover. The camshaft is then removed by loosening bolts while aligning timing marks and lifting it out. Reinstallation requires aligning timing marks, lubricating the camshaft, and tightening bolts to specified torque to complete the job. Proper cleaning and lubrication are emphasized to prevent premature wear.
Caterpillar cat 330 c excavator (prefix rbh) service repair manual (rbh00001 ...jdfjskekmdme
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, replacing all seals and installing components in the reverse order of disassembly.
- Special tools are required for tasks like removing bearings and installing retaining rings.
Caterpillar cat 330 c excavator (prefix mkm) service repair manual (mkm00001 ...jdfjskekmdme
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly procedure has 28 steps that remove components like the head, springs, plates, and seals. The assembly procedure reverses these steps and provides notes on cleaning, marking parts, and applying thread lock compounds. It cautions that cleanliness is important and springs can cause injury if not assembled properly.
Caterpillar cat 330 c excavator (prefix mca) service repair manual (mca00001 ...jdfjskekmdme
1) The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
3) It then describes 23 steps for assembling the travel motor, including installing seals, plates, springs, and tightening bolts to the specified torques.
Caterpillar cat 330 c excavator (prefix kdd) service repair manual (kdd00001 ...jdfjskekmdme
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing the components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 330 c excavator (prefix jnk) service repair manual (jnk00001 ...jdfjskekmdme
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
Caterpillar cat 330 c excavator (prefix jcd) service repair manual (jcd00001 ...jdfjskekmdme
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The summary is:
1. The disassembly process involves removing 28 components from the travel motor in 28 steps, including removing the head, brake piston, rotating assembly, seals, and other internal parts.
2. Cleanliness is important during disassembly and assembly to prevent contamination. All parts should be cleaned and lubricated before assembly.
3. The assembly process reverses the disassembly steps, involving installing 28 components in 28 steps to reassemble the travel motor. Special tools and torque specifications are provided.
Komatsu pc200 6 hydraulic excavator service repair manual sn a82001 and upufjjdjkkskemmd
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
Caterpillar cat 330 c fm excavator (prefix b1k) service repair manual (b1k000...jdfjskekmdme
This document provides instructions for installing a camshaft on a Caterpillar 330C FM excavator engine. It begins by noting the required tools and removing previous components like the rocker arm shaft and front cover. The camshaft is then removed by loosening bolts while aligning timing marks and lifting it out. Reinstallation requires aligning timing marks, lubricating the camshaft, and tightening bolts to specified torque to complete the job. Proper cleaning and lubrication are emphasized to prevent premature wear.
Caterpillar cat 330 c excavator (prefix rbh) service repair manual (rbh00001 ...jdfjskekmdme
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, replacing all seals and installing components in the reverse order of disassembly.
- Special tools are required for tasks like removing bearings and installing retaining rings.
Caterpillar cat 330 c excavator (prefix mkm) service repair manual (mkm00001 ...jdfjskekmdme
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly procedure has 28 steps that remove components like the head, springs, plates, and seals. The assembly procedure reverses these steps and provides notes on cleaning, marking parts, and applying thread lock compounds. It cautions that cleanliness is important and springs can cause injury if not assembled properly.
Caterpillar cat 330 c excavator (prefix mca) service repair manual (mca00001 ...jdfjskekmdme
1) The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
3) It then describes 23 steps for assembling the travel motor, including installing seals, plates, springs, and tightening bolts to the specified torques.
Caterpillar cat 330 c excavator (prefix kdd) service repair manual (kdd00001 ...jdfjskekmdme
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing the components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 330 c excavator (prefix jnk) service repair manual (jnk00001 ...jdfjskekmdme
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
Caterpillar cat 330 c excavator (prefix jcd) service repair manual (jcd00001 ...jdfjskekmdme
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The summary is:
1. The disassembly process involves removing 28 components from the travel motor in 28 steps, including removing the head, brake piston, rotating assembly, seals, and other internal parts.
2. Cleanliness is important during disassembly and assembly to prevent contamination. All parts should be cleaned and lubricated before assembly.
3. The assembly process reverses the disassembly steps, involving installing 28 components in 28 steps to reassemble the travel motor. Special tools and torque specifications are provided.
Caterpillar cat 330 c excavator (prefix jab) service repair manual (jab00001 ...jdfjskekmdme
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 330 c excavator (prefix haa) service repair manual (haa00001 ...jdfjskekmdme
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, replacing seals and installing components in the reverse order of disassembly.
- Tools required include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, bearing puller, and thread lock compound.
Caterpillar cat 330 c excavator (prefix gkx) service repair manual (gkx00001 ...jdfjskekmdme
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It details 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) Similarly, it outlines 28 steps for assembly, instructing technicians to replace all seals and gaskets and apply lubricant before reinstalling components in reverse order of disassembly. Cleanliness is emphasized throughout the process.
Caterpillar cat 330 c excavator (prefix gag) service repair manual (gag00001 ...jdfjskekmdme
1) The document provides disassembly and assembly instructions for a 330C excavator travel motor. It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
2) The assembly section lists 29 steps to reassemble the travel motor by replacing components in the reverse order of disassembly. Special tools are required for tasks like removing races and installing seals and rings.
3) Cleanliness is important during disassembly and assembly. Marks should be made to ensure parts are replaced in the same positions. Seal surfaces require compound and components need light oil applied before assembly.
Caterpillar cat 330 c excavator (prefix btm) service repair manual (btm00001 ...jdfjskekmdme
This document provides instructions for disassembling and assembling the travel motor on a 330C excavator. It details 28 steps for disassembly, removing components like the head, port plate, springs, brake piston, plates, and bearings. It then details 21 steps for assembly, replacing seals and installing components in the reverse order of disassembly, taking care to mark parts and return them to their original positions. Tools required are also listed.
Caterpillar cat 330 b l excavator (prefix 8tr) service repair manual (8tr0000...jdfjskekmdme
This document provides instructions for removing and installing various engine components on a Caterpillar 330B excavator including:
1. The cylinder head removal procedure involves removing the fuel injection lines, exhaust manifold, rocker shaft and pushrods.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts in a specific tightening sequence.
3. Removing the spacer plate requires taking out seals and removing the plate from the cylinder head. Installing requires new seals and gaskets and ensuring surfaces are clean.
Caterpillar cat 330 b l excavator (prefix 8sr) service repair manual (8sr0000...jdfjskekmdme
The document provides instructions for removing, disassembling, assembling, and installing a rocker shaft and pushrods on an excavator engine. The removal process involves taking off the valve mechanism cover and then removing six bolts and the rocker shaft assembly. Individual pushrods are also removed after being marked for identification. Disassembly of the rocker shaft requires removing retaining rings, springs, washers and rocker arms. Assembly is the reverse of disassembly and installation involves reinstalling the rocker shaft assembly and pushrods and replacing the valve mechanism cover.
Caterpillar cat 330 b l excavator (prefix 5ls) service repair manual (5ls0000...jdfjskekmdme
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, tightening bolts in sequences, and verifying end play. The crankshaft removal requires aligning timing marks, removing caps and nuts, pushing pistons down, lifting the crankshaft out using brackets, and removing gears and seals.
Caterpillar cat 330 b l excavator (prefix 4rs) service repair manual (4rs0000...jdfjskekmdme
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe procedures for removing and installing the cylinder head, rocker shaft and pushrods. Specifically, they outline removing the cylinder head by first removing associated components like the fuel lines, exhaust manifold, and rocker shaft. They then describe loosening bolts and using lifting devices to remove the heavy cylinder head. Procedures are also provided for disassembling, cleaning, inspecting, and reassembling the rocker shaft.
Caterpillar cat 330 b excavator (prefix 9hn) service repair manual (9hn00001 ...jdfjskekmdme
This document provides instructions for removing and installing final drives on an excavator. Key steps include:
1. Releasing hydraulic pressure and removing the track assemblies.
2. Removing bolts and disconnecting hydraulic lines to separate the final drive from the undercarriage frame.
3. Cleaning components and installing new seals before reassembling in reverse order, taking care to properly tighten bolts and reconnect hydraulic components.
Caterpillar cat 330 b excavator (prefix 8tr) service repair manual (8tr00001 ...jdfjskekmdme
This document provides instructions for removing and installing various engine components on a Caterpillar 330B excavator, including:
- Removing the cylinder head by detaching various lines and manifolds, then lifting it off with a device.
- Installing a new spacer plate gasket and O-rings before positioning the spacer plate on the cylinder head and block.
- Removing and installing water directors by carefully aligning them in the cylinder head.
- Instructions specify cleaning parts thoroughly and applying clean oil to bolts before tightening to specified torques.
Caterpillar cat 330 b excavator (prefix 8sr) service repair manual (8sr00001 ...jdfjskekmdme
The document provides instructions for removing, disassembling, assembling, and installing a rocker shaft and pushrods on an excavator engine. The removal process involves taking off the valve mechanism cover and then removing six bolts and the rocker shaft assembly. Individual pushrods are also removed after being marked for identification. Disassembly of the rocker shaft requires removing retaining rings, springs, washers and rocker arms. Assembly is the reverse of disassembly and installation involves reinstalling the rocker shaft assembly and pushrods and replacing the valve mechanism cover.
Caterpillar cat 330 b excavator (prefix 5ls) service repair manual (5ls00001 ...jdfjskekmdme
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, torquing fasteners, and aligning identification marks. The crankshaft removal requires lifting it straight up after removing connecting rods, main bearing caps, and thrust plates.
Caterpillar cat 330 b excavator (prefix 5ez) service repair manual (5ez00001 ...jdfjskekmdme
This document provides instructions for removing an engine oil filter base from a 330B excavator. The procedure involves using a strap wrench to remove the oil filter, then removing bolts and tube assemblies from the cylinder block. O-ring seals in the tube assemblies should be inspected and replaced if needed. Fluids are to be contained and disposed of properly during maintenance.
Caterpillar cat 330 b excavator (prefix 4rs) service repair manual (4rs00001 ...jdfjskekmdme
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe procedures for removing and installing the cylinder head, rocker shaft and pushrods. Specific steps include removing bolts and lifting devices, marking pushrod locations, checking spring lengths, and torquing fasteners to the specified values. Replacement parts like gaskets and O-rings are also mentioned. The overall documents provide technician instructions for disassembling, inspecting, and reassembling the valve train systems of Caterpillar 3306 engines.
Caterpillar cat 330 b excavator (prefix 2rr) service repair manual (2rr00001 ...jdfjskekmdme
This document provides instructions for removing and reassembling the final drives on an excavator model 330B. The summary is:
1. The final drive is disassembled by removing components like the ring gear, carrier assemblies, planetary gears, and seals.
2. To reassemble, components are cleaned and seals/bearings installed before refitting parts like the carrier assemblies, ring gear, and sprocket in their original positions.
3. Precise measurements are taken to determine the correct bearing preload and shim thickness when installing the sprocket and gear.
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 330 excavator engine. It describes:
1. Using valve spring compressors and other tools to remove the valves, springs, and related components from the cylinder head.
2. Inspecting the valve springs and related components when removed.
3. Lubricating and installing the valves back into the cylinder head in the reverse order of removal.
4. Ensuring the valve keepers are properly seated using a soft faced hammer.
The summary covers the key steps and tools involved in removing and installing the inlet and exhaust valves per the document's instructions.
Caterpillar cat 330 l excavator (prefix 8 ck) service repair manual (8ck00001...jdfjskekmdme
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 330 excavator engine. It describes:
1. Using valve spring compressors and other tools to remove the valves, springs, and related components from the cylinder head.
2. Inspecting the valve springs and related components when removed.
3. Lubricating and installing the valves back into the cylinder head in the reverse order of removal.
4. Ensuring the valve keepers are properly installed and checking spring force specifications.
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 330 excavator engine. It describes:
1. Using valve spring compressors and other tools to remove the valves, springs, and related components from the cylinder head.
2. Inspecting the valve springs and related components when removed.
3. Lubricating and installing the valves back into the cylinder head in the reverse order of removal.
4. Ensuring the valve keepers are properly installed and checking spring force specifications.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure describes using special tools to disconnect tubes, pins, and clips connecting the governor to the engine. Installation involves applying lubricant to new seals, inserting tubes and pins using tools, and reconnecting control cables. Proper tightening torque for linkage brackets is also specified.
Caterpillar cat 330 c excavator (prefix jab) service repair manual (jab00001 ...jdfjskekmdme
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 330 c excavator (prefix haa) service repair manual (haa00001 ...jdfjskekmdme
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, replacing seals and installing components in the reverse order of disassembly.
- Tools required include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, bearing puller, and thread lock compound.
Caterpillar cat 330 c excavator (prefix gkx) service repair manual (gkx00001 ...jdfjskekmdme
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It details 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) Similarly, it outlines 28 steps for assembly, instructing technicians to replace all seals and gaskets and apply lubricant before reinstalling components in reverse order of disassembly. Cleanliness is emphasized throughout the process.
Caterpillar cat 330 c excavator (prefix gag) service repair manual (gag00001 ...jdfjskekmdme
1) The document provides disassembly and assembly instructions for a 330C excavator travel motor. It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
2) The assembly section lists 29 steps to reassemble the travel motor by replacing components in the reverse order of disassembly. Special tools are required for tasks like removing races and installing seals and rings.
3) Cleanliness is important during disassembly and assembly. Marks should be made to ensure parts are replaced in the same positions. Seal surfaces require compound and components need light oil applied before assembly.
Caterpillar cat 330 c excavator (prefix btm) service repair manual (btm00001 ...jdfjskekmdme
This document provides instructions for disassembling and assembling the travel motor on a 330C excavator. It details 28 steps for disassembly, removing components like the head, port plate, springs, brake piston, plates, and bearings. It then details 21 steps for assembly, replacing seals and installing components in the reverse order of disassembly, taking care to mark parts and return them to their original positions. Tools required are also listed.
Caterpillar cat 330 b l excavator (prefix 8tr) service repair manual (8tr0000...jdfjskekmdme
This document provides instructions for removing and installing various engine components on a Caterpillar 330B excavator including:
1. The cylinder head removal procedure involves removing the fuel injection lines, exhaust manifold, rocker shaft and pushrods.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts in a specific tightening sequence.
3. Removing the spacer plate requires taking out seals and removing the plate from the cylinder head. Installing requires new seals and gaskets and ensuring surfaces are clean.
Caterpillar cat 330 b l excavator (prefix 8sr) service repair manual (8sr0000...jdfjskekmdme
The document provides instructions for removing, disassembling, assembling, and installing a rocker shaft and pushrods on an excavator engine. The removal process involves taking off the valve mechanism cover and then removing six bolts and the rocker shaft assembly. Individual pushrods are also removed after being marked for identification. Disassembly of the rocker shaft requires removing retaining rings, springs, washers and rocker arms. Assembly is the reverse of disassembly and installation involves reinstalling the rocker shaft assembly and pushrods and replacing the valve mechanism cover.
Caterpillar cat 330 b l excavator (prefix 5ls) service repair manual (5ls0000...jdfjskekmdme
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, tightening bolts in sequences, and verifying end play. The crankshaft removal requires aligning timing marks, removing caps and nuts, pushing pistons down, lifting the crankshaft out using brackets, and removing gears and seals.
Caterpillar cat 330 b l excavator (prefix 4rs) service repair manual (4rs0000...jdfjskekmdme
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe procedures for removing and installing the cylinder head, rocker shaft and pushrods. Specifically, they outline removing the cylinder head by first removing associated components like the fuel lines, exhaust manifold, and rocker shaft. They then describe loosening bolts and using lifting devices to remove the heavy cylinder head. Procedures are also provided for disassembling, cleaning, inspecting, and reassembling the rocker shaft.
Caterpillar cat 330 b excavator (prefix 9hn) service repair manual (9hn00001 ...jdfjskekmdme
This document provides instructions for removing and installing final drives on an excavator. Key steps include:
1. Releasing hydraulic pressure and removing the track assemblies.
2. Removing bolts and disconnecting hydraulic lines to separate the final drive from the undercarriage frame.
3. Cleaning components and installing new seals before reassembling in reverse order, taking care to properly tighten bolts and reconnect hydraulic components.
Caterpillar cat 330 b excavator (prefix 8tr) service repair manual (8tr00001 ...jdfjskekmdme
This document provides instructions for removing and installing various engine components on a Caterpillar 330B excavator, including:
- Removing the cylinder head by detaching various lines and manifolds, then lifting it off with a device.
- Installing a new spacer plate gasket and O-rings before positioning the spacer plate on the cylinder head and block.
- Removing and installing water directors by carefully aligning them in the cylinder head.
- Instructions specify cleaning parts thoroughly and applying clean oil to bolts before tightening to specified torques.
Caterpillar cat 330 b excavator (prefix 8sr) service repair manual (8sr00001 ...jdfjskekmdme
The document provides instructions for removing, disassembling, assembling, and installing a rocker shaft and pushrods on an excavator engine. The removal process involves taking off the valve mechanism cover and then removing six bolts and the rocker shaft assembly. Individual pushrods are also removed after being marked for identification. Disassembly of the rocker shaft requires removing retaining rings, springs, washers and rocker arms. Assembly is the reverse of disassembly and installation involves reinstalling the rocker shaft assembly and pushrods and replacing the valve mechanism cover.
Caterpillar cat 330 b excavator (prefix 5ls) service repair manual (5ls00001 ...jdfjskekmdme
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, torquing fasteners, and aligning identification marks. The crankshaft removal requires lifting it straight up after removing connecting rods, main bearing caps, and thrust plates.
Caterpillar cat 330 b excavator (prefix 5ez) service repair manual (5ez00001 ...jdfjskekmdme
This document provides instructions for removing an engine oil filter base from a 330B excavator. The procedure involves using a strap wrench to remove the oil filter, then removing bolts and tube assemblies from the cylinder block. O-ring seals in the tube assemblies should be inspected and replaced if needed. Fluids are to be contained and disposed of properly during maintenance.
Caterpillar cat 330 b excavator (prefix 4rs) service repair manual (4rs00001 ...jdfjskekmdme
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe procedures for removing and installing the cylinder head, rocker shaft and pushrods. Specific steps include removing bolts and lifting devices, marking pushrod locations, checking spring lengths, and torquing fasteners to the specified values. Replacement parts like gaskets and O-rings are also mentioned. The overall documents provide technician instructions for disassembling, inspecting, and reassembling the valve train systems of Caterpillar 3306 engines.
Caterpillar cat 330 b excavator (prefix 2rr) service repair manual (2rr00001 ...jdfjskekmdme
This document provides instructions for removing and reassembling the final drives on an excavator model 330B. The summary is:
1. The final drive is disassembled by removing components like the ring gear, carrier assemblies, planetary gears, and seals.
2. To reassemble, components are cleaned and seals/bearings installed before refitting parts like the carrier assemblies, ring gear, and sprocket in their original positions.
3. Precise measurements are taken to determine the correct bearing preload and shim thickness when installing the sprocket and gear.
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 330 excavator engine. It describes:
1. Using valve spring compressors and other tools to remove the valves, springs, and related components from the cylinder head.
2. Inspecting the valve springs and related components when removed.
3. Lubricating and installing the valves back into the cylinder head in the reverse order of removal.
4. Ensuring the valve keepers are properly seated using a soft faced hammer.
The summary covers the key steps and tools involved in removing and installing the inlet and exhaust valves per the document's instructions.
Caterpillar cat 330 l excavator (prefix 8 ck) service repair manual (8ck00001...jdfjskekmdme
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 330 excavator engine. It describes:
1. Using valve spring compressors and other tools to remove the valves, springs, and related components from the cylinder head.
2. Inspecting the valve springs and related components when removed.
3. Lubricating and installing the valves back into the cylinder head in the reverse order of removal.
4. Ensuring the valve keepers are properly installed and checking spring force specifications.
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 330 excavator engine. It describes:
1. Using valve spring compressors and other tools to remove the valves, springs, and related components from the cylinder head.
2. Inspecting the valve springs and related components when removed.
3. Lubricating and installing the valves back into the cylinder head in the reverse order of removal.
4. Ensuring the valve keepers are properly installed and checking spring force specifications.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure describes using special tools to disconnect tubes, pins, and clips connecting the governor to the engine. Installation involves applying lubricant to new seals, inserting tubes and pins using tools, and reconnecting control cables. Proper tightening torque for linkage brackets is also specified.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
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Komatsu pc200 lc 6 hydraulic excavator service repair manual (a82001 and up)
1. Shop
Manual
CEBMOOOI 02
Pc2002001c4
PC21OLC=li
PC22OlLli
PC25OlbiHYDRAULIC EXCAVATOR
PC200-6 - A82001
PC2OOLC-6 - A82001
PC21OLC-6 n A82001
SERIAL NUMBERS PC22OLC-6 n A82001 andup
PC25OLC-6 - A82001
This material is proprietary to Komatsu America lnternational Company and is not to be reproduced, used, or
disclosed except in accordance with written authorization from Komatsu America International Company.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or add improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, periodic revisions may be made to this publication.
It is recommended that customers contact their distributor for information on the latest revision.
00-l
October 1996 Copyright 1996 Komatsu America International Company 0
2. CONTENTS
01 GENERAL ............................................. 01-I
IO STRUCTURE AND FUNCTION ............................ IO-I
20 TESTING AND ADJUSTMENT ............................. 20-I
30 DISASSEMBLY AND ASSEMBLY .......................... 30-I
40 MAINTENANCE STANDARD .............................. 40-I
00-2
3. SAFETY SAFETY NOTICE
SAFETY
SAFETY NOTICE
IMPORTANT SAFETY NOTICE
Proper service and repair is extremely important for the safe operation of your machine. The service and repair
techniques recommended and described in this manual are both effective and safe methods of operation.
Some of these operations require the use of tools specially designed for the purpose.
To prevent injury to workers, the symbols A and *$ are used to mark safety precautions in this manual. The
cautions accompanying these symbols should always be followed carefully. If any dangerous situation arises
or may possibly arise, first consider safety, and take the necessary actions to deal with the situation.
GENERAL PRECAUTIONS clean and make sure that there is no dirt or oil on the
floor. Smoke only in the areas provided for smoking.
Mistakes in operation are extremely dangerous. Read the Never smoke while working.
OPERATION & MAINTENANCE MANUAL carefully
BEFORE operating the machine. PREPARATIONS FOR WORK
1.
2.
l
l
3.
4.
5.
6.
I
I
i
3efore carrying out any greasing or repairs, read all
:he precautions given on the decals which are fixed to
:he machine.
7.
When carrying out any operation, always wear safety
shoes and helmet. Do not wear loose work clothes,
)r clothes with buttons missing.
Always wear safety glasses when hitting parts with
a hammer.
8.
Always wear safety glasses when grinding parts
with a grinder, etc. 9.
f welding repairs are needed, always have a trained,
experienced welder carry out the work. When carry-
ng out welding work, always wear welding gloves, 10,
apron, glasses, cap and other clothes suited for
Melding work.
JVhen carrying out any operation with two or more
Norkers, always agree on the operating procedure
oefore starting. Always inform your fellow workers
Before adding oil or making repairs, park the ma-
chine on hard, level ground, and block the wheels or
tracks to prevent the machine from moving.
Before starting work, lower blade, ripper, bucket or
any otherwork equipment to the ground. If this is not
possible, insert the safety pin or use blocks to prevent
the work equipment from falling. In addition, be sure
to lock all the control levers and hang warning signs
on them.
When disassembling or assembling, support the
machine with blocks, jacks or stands before starting
work.
Remove all mud and oil from the steps or other
places used to get on and off the machine. Always
use the handrails, ladders or steps when getting on or
off the machine. Never jump on or off the machine.
If it is impossible to use the handrails, ladders or
steps, use a stand to provide safe footing.
sefore starting any step of the operation. Before PRECAUTIONS DURING WORK
starting work, hang UNDER REPAIR signs on the
zontrols in the operator’s compartment. 11.
<eep all tools in good condition and learn the correct
Nay to use them.
Decide a place in the repair workshop to keep tools
and removed parts. Always keep the tools and parts
n their correct places. Always keep the work area 12.
When removing the oil filler cap, drain plug or hy-
draulic pressure measuring plugs, loosen them
slowly to prevent the oil from spurting out. Before
disconnecting or removing components of the oil,
water or air circuits, first remove the pressure com-
pletely from the circuit.
The water and oil in the circuits are hot when the
00-3
4. SAFETY SAFETY NOTICE
13.
14.
15.
16.
17.
18.
engine is stopped, so be careful not to get burned.
Wait for the oil and water to cool before carrying out
any work on the oil or water circuits.
Before starting work, remove the leads from the
battery. ALWAYS remove the lead from the negative
(-) terminal first.
When raising heavy components, use a hoist or
crane. Check that the wire rope, chains and hooks
are free from damage. Always use lifting equipment
which has ample capacity. Install the lifting equip
ment at the correct places. Use a hoist or crane and
operate slowly to prevent the component from hitting
any other part. Do not work with any part still raised
by the hoist or crane.
When removing covers which are under internal
pressure or under pressure from a spring, always
leave two bolts in position on opposite sides. Slowly
release the pressure, then slowly loosen the bolts to
remove.
When removing components, be careful not to break
or damage the wiring, Damaged wiring may cause
electrical fires.
When removing piping, stop the fuel or oil from
spilling out. If any fuel or oil drips on to the floor, wipe
it up immediately. Fuel or oil on the floor can cause
you to slip, or can even start fires.
As a general rule, do not use gasoline to wash parts.
In particular, use only the minimum of gasoline when
19.
20.
21.
22.
23.
24.
washing electrical parts.
Be sure to assemble all parts again in their original
places. Replace any damaged part with new parts.
l When installing hoses and wires, be sure that
they will not be damaged by contact with other
parts when the machine is being operated.
When installing high pressure hoses, make sure that
they are nottwisted. Damaged tubes are dangerous,
so be extremely careful when installing tubes for high
pressure circuits. Also check that connecting parts
are correctly installed.
When assembling or installing parts, always use the
specified tightening torques. When installing protec-
tive parts such as guards, or parts which vibrate
violently or rotate at high speed, be particularly
careful to check that they are installed correctly.
When aligning two holes, never insert your fingers or
hand. Be careful not to get your fingers caught in a
hole.
When measuring hydraulic pressure, check that the
measuring tool is correctly assembled before taking
any measurements.
Take care when removing or installing the tracks of
track-type machines. When removing the track, the
track separates suddenly, so never let anyone stand
at either end of the track.
00-4
5. FOREWARD GENERAL
FOREWARD
GENERAL
This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate
understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure
you understand the contents of this manual and use it to full effect at every opportunity.
This shop manual mainly contains the necessary technical information for operations performed in a service workshop.
For ease of understanding, the manual is divided into the following sections. These sections are further divided into each
main group of components.
GENERAL
This section lists the general machine dimensions, performance specifications, component weights, and fuel,
coolant and lubricant specification charts.
STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of
the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING
This section explains checks to be made before and after performing repairs, as well as adjustments to be made
at completion of the checks and repairs. Troubleshooting charts correlating “Problems” to “Causes” are also
included in this section.
DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling each
component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
NOTICE
The specifications contained in this shop manual are subject to change at any time and without any advance
notice. Contact your distributor for the latest information.
00-5
6. DISASSEMBLY AND ASSEMBLY RADIATOR. HYDRAULIC OIL COOLER
6. Disconnect radiator support rods (12) and (13).
* Loosen the mounting bolts, then remove the
top mounting bolts and move the rods toward
the rear of the engine.
7. Disconnect radiator lower hose (14) and heater
hose (15).
* The radiator lower hose is fixed by a clamp to
the radiator, so always disconnect the clamp.
8. Sling radiator and hydraulic oil cooler assembly
(16) remove 4 bottom mounting bolts, then lift off
radiator and hydraulic oil cooler assembly.
* When raising the radiator and hydraulic oil
cooler assembly, check the position carefully
and do not let it hit the fan when removing it.
Radiator l hydraulic oil cooler
assembly: 125 kg
INSTALLATION OF RADIATOR.
HYDRAULIC OIL COOLER
ASSEMBLY
Carry out installation in the reverse order to
removal.
Refilling with coolant.
* Add coolant through the water filler to the
specified level. Run the engine to circulate the
coolant through the system. Then check the
coolant level again.
Refilling with oil (hydraulic tank)
* Add oil through the oil filler to the specified
level. Run the engine to circulate the oil through
the system. Then check the oil level again.
30-16
0
7. DISASSEMBLY AND ASSEMBLY ENGINE. HYDRAULIC PUMP
REMOVAL OF ENGINE.
HYDRAULIC PUMP ASSEMBLY
A
A
l
*
0
1.
2.
3.
Disconnect the cable from the negative (-) terminal
of the battery.
Lower the work equipment completely to the g
round and stop the engine. Then loosen the oil filler
cap slowly to release the pressure inside the
hydraulic tank.
Remove the hydraulic tank strainer, and using tool
B, stop the oil.
l When not using tool B, remove the drain plug,
and drain the oil from the hydraulic tank and
inside the system.
Hydraulic tank: Approx. 170 P
Mark all the piping with tags to prevent mistakes in
the mounting position when installing.
Drain engine coolant.
Remove cotter pin (1) of stopper, then remove
engine hood (2).
Remove side cover and mounting frame (3).
Remove engine hood mounting bracket (4), cover
(5) and engine room partition plate (6).
XiOARO14
30-I 7
0
8. DISASSEMBLY AND ASSEMBLY ENGINE. HYDRAULIC PUMP
4. Disconnect hoses (7) (8) and (9) from NC l LS
valve.
5. Pull out connectors (10) and (11) from holder and
disconnect.
* Remove the connector wiring clamps
completely.
6. Disconnect hoses (12) and (13) from control pump.
7. Remove suction tubes (14) and (15).
8. Disconnect hoses (16) and (17) installed to top of
main pump assembly.
9. Remove cover (18) and disconnect hose bracket
(19) from pump.
10. Remove bracket (20) at counterweight end.
30-18
0
9. DISASSEMBLY AND ASSEMBLY ENGINE l HYDRAULIC PUMP
11. Disconnect connector (21).
12.
13.
14.
15.
16.
Disconnect governor motor connectors (22) and
remove wiring clamp (23).
Disconnect starting motor wiring (24). Disconnect
intake heat wiring (24A) and engine earth (24B).
Disconnect air conditioner compressor hoses (25)
and (26). (If fitted)
* Loosen the sleeve nut slightly and release the
refrigerant (gas) completely before
disconnecting the hoses.
* Fit blind plugs to prevent the entry of moisture,
dust or dirt into the hoses.
Disconnect fuel hoses (27) and ground connection
(26).
Remove radiator upper hose (29), heater hose (30)
air cleaner connector (31) and fan guard (32).
XlOAR022
30-I9
0
10. DISASSEMBLY AND ASSEMBLY ENGINE. HYDRAULIC PUMP
17. Remove fan (33), and disconnect radiator lower
hose (34).
18. Remove mount bolt, and raise engine and hydraulic
pump assembly (36) slowly, then move to right side
of chassis and lift off.
j, When removing the engine and hydraulic pump
assembly, check that all the wiring and piping
has been disconnected.
Engine l hydraulic pump assembly:
750 kg
INSTALLATION OF ENGINE.
HYDRAULIC PUMP ASSEMBLY
0 Carry out installation in the reverse order to
removal.
Engine mount bolt: 276.9 f 31.9 Nm
I r.,J XlOARO25
m
(28.3 f 3.3 kgm)
Refilling with coolant.
* Add coolant through the water filler to specified
level. Run the engine to circulate the coolant
through the system. Then check the coolant
level again.
Refilling with oil (hydraulic tank)
j, Add oil through the oil filler to the specified
level. Run the engine to circulate the oil through
the system. Then check the oil level again.
Bleeding air
* Bleed air from the hydraulic pump. For details,
see TESTING AND ADJUSTING, Bleeding air.
30-20
0
11. DISASSEMBLY AND ASSEMBLY
DAMPER
REMOVAL OF DAMPER
ASSEMBLY
1. Remove main pump assembly. For details, see
REMOVAL OF MAIN PUMP ASSEMBLY.
2. Remove damper assembly (1).
INSTALLATION OF DAMPER
ASSEMBLY
0 Carry out installation in the reverse order to
removal.
30-21
0
12. DISASSEMBLY AND ASSEMBLY FUEL TANK
REMOVAL OF FUEL TANK
ASSEMBLY
1.
2.
3.
4.
5.
6.
Disconnect the cable from the negative (-) terminal
of the battery.
Loosen drain valve (1) of fuel tank and drain fuel.
t
Fuel tank: Approx. 315 0 (when tank is
u full)
Disconnect fuel supply hose (2) and return hose
(3).
Remove handrail (4) battery case (5) and cover
(6).
Remove connector (7) from holder, and disconnect
it.
* Remove the wiring from the clamp, then
disconnect from the fuel tank.
If refueling pump is fitted, disconnect hose (9) from
tank tube.
Remove mounting bolts and lift off fuel tank
assembly (8). j-%q
el Fuel tank assembly: 120 kg
kg
INSTALLATION OF FUEL TANK
ASSEMBLY
a Carry out installation in the reverse order to
removal.
Fuel tank mounting bolt: 276.9 + 31.9
Nm (28.25 f 3.25 kgm)
0 Refilling with oil (fuel tank)
Add fuel.
X12BD009
XlZBDOH
30-22
0
13. DISASSEMBLY AND ASSEMBLY CENTER SWIVEL JOINT
REMOVAL OF CENTER SWIVEL
JOINT ASSEMBLY
A
*
1.
2.
3.
4.
5.
6.
7.
8.
Release the remaining pressure in the hydraulic
circuit. For details, see TESTING AND
ADJUSTING, Releasing remaining pressure from
hydraulic circuit.
Mark all the piping with tags to prevent mistakes in
the mounting position when installing.
Disconnect hoses (I), (2) (3) and (4) and tubes (5)
and (6), and remove filter and bracket assembly.
* Machines equipped with additional attachment
circuit.
&
Filter, bracket assembly: 95 kg
kg
Disconnect hoses (7) (8) (9) and (10) between
travel motor and swivel joint.
Remove elbow (11).
Disconnect drain hose (12).
Disconnect hoses (13) and (14) between control
valve and swivel joint.
Disconnect travel speed selector hose (15).
Disconnect plate (16).
Remove center swivel joint assembly (17).
Center swivel joint assembly: 45 kg
INSTALLATION OF CENTER
SWIVEL JOINT ASSEMBLY
0 Carry out installation in the reverse order to
removal.
* Assemble the center swivel as shown in the
diagram below.
Center swivel ’
+ s-6
2PSprocket
@@
X09DDO23
Refilling with oil (hydraulic tank)
* Add oil through the oil filler to the specified
level. Run the engine to circulate the oil through
the system. Then check the oil level again.
Bleeding air
Jr Bleed the air from the travel motor. For details,
see TESTING AND ADJUSTING, Bleeding air.
30-23
0
14. DISASSEMBLY AND ASSEMBLY CENTER SWIVEL JOINT
DISASSEMBLY OF CENTER
SWIVEL JOINT ASSEMBLY
1. Remove cover (1).
2. Remove snap ring (2).
3. Using tool D, pull out swivel rotor (4) and ring (3)
from swivel shaft (5).
4. Remove O-ring (6) and slipper seal (7) from swivel
rotor.
ASSEMBLY OF CENTER SWIVEL
JOINT ASSEMBLY
1. Assembly slipper seal (7) and O-ring (6) to swivel
rotor.
2. Set swivel shaft (5) to block, then using push tool,
tap swivel rotor (4) with a plastic hammer to install.
Contact surface of rotor, shaft: Grease
- (G2-LI)
!
XOSDDO28
* When installing the rotor, be extremely careful
not to damage the slipper seal and the O-ring.
3. Install ring (3) and secure with snap ring (2).
4. Fit O-ring and install cover (1).
Mounting bolt: 31.4 + 2.9 Nm (3.2 + 0.3
kgm)
30-24
0
15. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
REMOVAL OF FINAL DRIVE
ASSEMBLY
1.
a
2.
3.
Remove sprocket. For details, see REMOVAL OF
SPROCKET.
Lower the work equipment completely to the g
round and stop the engine. Then loosen the oil filler
cap slowly to release the pressure inside the
hydraulic tank.
Remove cover (1).
Disconnect 4 travel motor hoses (2) and lift off final
drive assembly (3).
jr Be extremely careful not to damage the
tool surface of the hose mount.
Final drive assembly: 425 kg
INSTALLATION OF FINAL DRIVE
ASSEMBLY
0 Carry out installation in the reverse order to
removal.
m
Final drive mounting bolt: 276.9 f
31.9 Nm (28.25 f 3.25 kgm)
Bleeding air
* Bleed the air from the travel motor. For details,
see TESTING AND ADJUSTING, Bleeding air.
Refilling with oil (hydraulic tank)
* Add oil through the oil filler to the specified
level.
Run the engine to circulate the oil through the
system. Then check the oil level again.
.---I
X07HH034
30-25
0
16. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
DISASSEMBLY OF FINAL DRIVE
ASSEMBLY
PC200-6, PC2OOLC-6, PC21 OLC-6, PC22OLC-6
1.
2.
3.
4.
Draining oil
Remove drain plug and drain oil from final drive
case.
Final drive case: Approx. 5.5 I?
Cover
Remove mounting bolts, then remove cover (1)
using eyebolts 0.
X07HH037
Spacer
Remove spacer (2).
No. 1 sun gear shaft
Remove No. 1 sun gear shaft (3).
5. No. 1 carrier assembly
1) Remove No. 1 carrier assembly (4).
X07HH039
2) Disassembly No. 1 carrier assembly as follows.
i) Push in pin (5) and pull out shaft (6) from
carrier (7).
9
j, After removing the shaft, remove pin
(5).
ii) Remove thrust washer (8) gear (9),
bearing (IO), and thrust washer (11). 6
XO7HHO40
30-26
0
17. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
6. Ring gear
Using eyebolts 0, remove ring gear (12).
7. No. 2 sun gear
Remove No. 2 sun gear (13).
8. Thrust washer
Remove thrust washer (14).
9. No. 2 carrier assembly
1) Remove No. 2 carrier assembly (15).
2) Disassemble No. 2 carrier assembly as follows.
i) Push in pin (16) and pull out shaft (17) from
carrier (18).
* After removing the shaft, remove pin
(16).
ii) Remove thrust washer (19) gear (20)
bearing (21), and thrust washer (22).
10. Nut
1) Remove lock plate (23).
2) Using tool G,, remove nut (24).
12
XO7HHO41
19 17 21 18
20
---_---
22
30-27
0
18. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
11. Hub assembly
1) Using eyebolts 0, remove hub assembly (25)
from travel motor.
2) Disassemble hub assembly as follows.
i) Remove floating seal (26).
ii) Remove bearings (27) and (28) from hub
(2%
3) Remove floating seal (30) from travel motor
(31).
X07HH045
26 XO7HHO46
X07HH047
30-28
0
19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
ASSEMBLY OF FINAL DRIVE
ASSEMBLY
PC200-6, PC2OOLC6, PC21OLC-6, PC22OLC-6
*
1.
2.
Clean all parts, and check for dirt or damage. Coat
the sliding surfaces of all parts with engine oil
before installing.
Hub assembly
1) Using push tool, press fit bearings (27) and (28)
to hub (29).
2) Using tool Gq, install floating seal (26).
G4.
*
*
*
X07HH049
Remove all oil and grease from the O-ring
and O-ring contact surface, and dry the
parts before installing the floating seal.
After installing the floating seal, check that
the angle of the floating seal is within 1mm.
After installing the floating seal, coat the
sliding surface thinly with engine oil.
3)
4)
Using tool G,, install floating seal (30) to travel
motor (31).
* The procedure for installation is the same
as in Step 2) above.
Using eyebolts 0, set hub assembly (25) to
travel motor, then using push tool, tap to press
fit bearing portion.
Nut
1) Install nut as follows.
i) Using tool G,, push bearing inner race
portion.
* Pushing force: 8.82 - 12.74 kN (0.9 -
1.3 ton)
j, Rotate the hub 2 - 3 times before
applying the pushing force to the
bearing inner race.
ii) Measure dimension “a” in the condition in
Step i) above.
&II
X07HH047
I
25
X07HH045
a
-.-.. --__- _ XO7HHO45
30-29
0
21. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
iii) Measure thickness “b” of nut itself.
iv) Calculate a - b = c.
v) Using tool G,, tighten nut (24) to a point
where dimension “d” is cj,,
vi) Using push-pull scale 8, measure
tangential force in direction of rotation of
hub in relation to motor case.
* Tangential force: Max. 294.2 N (30 kg)
* The tangential force is the maximum
force when starting rotation.
vii) Install lock plate (23).
* Install the lock plate as shown in the
diagram below.
Casting notch
X07HHOSO
Thread of mounting bolt: Thread
- tightener (LT-2)
* Do not coat the tap portion of the nut
with thread tightener (LT-2).
3. No. 2 carrier assembly
1) Assemble No. 2 carrier assembly as follows.
* There are the remains of the caulking when
the pin is inserted at the end face of hole h
at the side of the carrier, so remove the
caulked metal from the inside diameter of
the hole before starting to assemble.
i) Assemble bearing (21) to gear (20) fit top
and bottom thrust washers (19) and (20)
and set gear assembly in carrier (18).
30-30
0
22. DISASSEMBLY AND ASSEMBLY FINAL DRIVE
ii) Align position of pin holes of shaft and
carrier, then tap with a plastic hammer to
install shaft (17).
* When installing the shaft, rotate the
planetary gear. Be careful not to
damage the thrust washer.
iii) Insert pin (16).
* After inserting the pin, caulk the pin
portion of the carrier.
* After assembling the carrier assembly,
check that gear (20) rotates smoothly.
2) Install No. 2 carrier assembly (15).
4. Thrust washer
Install thrust washer (14).
5. No. 2 sun gear
Install No. 2 sun gear (13).
6. No. 1 carrier assembly
1) Assemble No. 1 carrier assembly as follows.
* There are the remains of the caulking when
the pin is inserted at the end face of hole h
at the side of the carrier, so remove the
caulked metal from the inside diameter of
the hole before starting to assemble.
i) Assemble bearing (10) to gear (9) fit top
and bottom thrust washers (8) and (11) and
set gear assembly to carrier (7).
Ii - X07HH056
h
9
XO7HHOS
30-3 1
0