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Model:               KM20U/KM22
                                                                                                                                              200-
                                                                                                                                                 -480 V                     Diesel



                                                                                                             Standard Features
                                                                                                             D Kohler Co. provides one-source responsibility for the
                                                                                                               generating system and accessories.
 Ratings Range                                                                                               D The generator set and its components are
                                         KM20U                 KM22                                            prototype-tested, factory-built, and production-tested.
                                          60 Hz                50 Hz
                                                                                                             D A one-year limited warranty covers all systems and
 Standby:             kW                 16.8--20             16--17.6
                      kVA                 21--25               20--22                                          components.
 Prime:               kW                15.3--18.2            14.5--16                                       D Mitsubishi engine with 12-volt battery charging
                      kVA               19.1--22.7            18.2--20                                         alternator.
                                                                                                             D Single-bearing alternator with insulation class H.
                                                                                                             D Unit-mounted radiator with 50_C (122_F) ambient air
                                                                                                               capability.
                                                                                                             D Skid and vibration isolators.
                                                                                                             D Subbase fuel tank, 100 L (26 gal.).
                                                                                                             D Dry type air filter.
                                                                                                             D Main line circuit breaker.
                                                                                                             D Microprocessor controller.
                                                                                                             D Battery, battery rack, and cables.
                                                                                                             D Industrial 9 dB(A) reduction exhaust silencer (loose).
                                                                                                             D Operation and installation literature.




Generator Set Ratings
                                                      Standby Rating                Prime Rating
 Alternator            Voltage       Ph      Hz      kW/kVA    Amps                kW/kVA   Amps
                       120/208        3      60      18.4/23            64        16.7/20.9           58
                       127/220        3      60       20/25             66        18.2/22.7           60
                       115/230        3      60      16.8/21            53        15.3/19.1           48
                       120/240        3      60      18.4/23            55        16.7/20.9           50
                       254/440        3      60       20/25             33        18.2/22.7           30
                       277/480        3      60       20/25             30        18.2/22.7           27
 LSA422S5              115/200        3      50      17.6/22            64           16/20            58
 or
 ECO28-1L              110/220        3      50      17.6/22            58           16/20            52
                       127/220        3      50       16/20             53        14.5/18.2           48
                       115/230        3      50      17.6/22            55           16/20            50
                       120/240        3      50      17.6/22            53           16/20            48
                       220/380        3      50      17.6/22            33           16/20            30
                       230/400        3      50      17.6/22            32           16/20            29                       With Available Enclosure Accessory
                       240/415        3      50      17.6/22            31           16/20            28
RATINGS: All three-phase units are rated at 0.8 power factor. See TIB-109 for generator set derate tables.
Obtain the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions.
PRP: Prime power is available for an unlimited number of annual operating hours in variable load applications in accordance with ISO-8528/1.
A 10% overload capability is available for a period of 1 hour within a 12-hour period of operating in accordance with ISO-3046/1.
ESP: The emergency standby power rating is applicable for supplying emergency power in variable load applications in accordance with ISO-8528/1. Overload is not allowed.
The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.

                                                                               G5-514 (KM20U/KM22) 3/08d
Alternator Specifications
D NEMA-MG21, UTE NF C51.111, VDE 0530, BS 4999,
                                                                                 Specifications ECO28-1L                          60 Hz              50 Hz
  CSA standards compliance for temperature rise and motor
  starting.                                                                      Ratings voltage                                  480 V              400 V
D Sustained short-circuit current greater than 300% of the rated                 Standby rating @ 27_C, kVA                        26.0               22.0
  current for up to 10 seconds.                                                  Prime rating @ 40_C, kVA                          24.0               20.0
D Self-ventilated and dripproof construction.                                    Efficiency @ full load, %                                  84.2
D Vacuum-impregnated windings with fungus-resistant epoxy                        Air flow,   m3/min.   (cfm)                              5.5 (194)
  varnish for dependability and long life.
                                                                                 Direct axis subtransient reactance (X”d), %                9.4
D Superior voltage waveform from a two-thirds pitch stator and
  skewed rotor.                                                                  Specifications LSA422S5/ECO28-1L                   Alternator
                                                                                 Manufacturer                                  Leroy Somer/Mecc Alte
Specifications LSA422S5                          60 Hz              50 Hz
                                                                                 Type                                          4-Pole, Rotating-Field
Ratings voltage                                  480 V              400 V
                                                                                 Exciter type                                     Shunt/Brushless
Standby rating @ 27_C, kVA                        31.5               25.0
                                                                                 Leads: quantity, type                           12, Reconnectable
Prime rating @ 40_C, kVA                          26.0               20.0
                                                                                 Voltage regulator                                  Solid State
Efficiency @ full load, %                         87.5               86.6
                                                                                 Insulation:                                        NEMA MG1
Air flow, m3/min. (cfm)                        10.8 (381)         9.0 (318)
                                                                                   Material                                           Class H
Direct axis subtransient reactance (X”d), %       6.3                5.8
                                                                                 Bearing: quantity, type                             1, Sealed
                                                                                 Coupling                                                Direct
                                                                                 Voltage regulation, no-load to full-load                 ±1%


                                                             Application Data
Engine                                                                          Engine Electrical
Engine Specifications                           60 Hz               50 Hz        Engine Electrical System                        60 Hz               50 Hz
Manufacturer                                         Mitsubishi                  Battery charging alternator:
Engine model                                           S4Q2.SD                       Ground (negative/positive)                       Negative
Engine type                                          4-Cycle,                        Volts (DC)                                             12
                                                Naturally Aspirated
                                                                                 Starter motor rated voltage (DC)                           12
Cylinder arrangement                                    4 Inline
                                                                                 Battery, recommended cold cranking
Displacement, L (cu. in.)                              2.5 (153)                 amps (CCA):
Bore and stroke, mm (in.)                       88 x 103 (3.5 x 4.1)                 Quantity, CCA rating each                        One, 680
Compression ratio                                        22.1:1                  Battery voltage (DC)                                       12
Piston speed, m/min. (ft./min.)               371 (1218)         309 (1014)
                                                                                Fuel
Rated rpm                                       1800                1500
                                                                                 Fuel System                                     60 Hz               50 Hz
Max. power at rated rpm, kWm (BHP)            28.7 (38)          23.9 (32)
                                                                                 Max. fuel flow, Lph (gph)                               36 (9.5)
Governor type                                       Mechanical
                                                                                 Fuel prime pump                                         Electric
Frequency regulation, no-load to full-load              ISO 5%
                                                                                 Recommended fuel                                     #2 Diesel
Frequency regulation, steady state                       ±2.5%
                                                                                 Fuel tank capacity, L (gal.)                        100 (26.4)
Air cleaner type, all models                               Dry
                                                                                Lubrication
Exhaust
                                                                                 Lubricating System                              60 Hz               50 Hz
Exhaust System                                  60 Hz               50 Hz
                                                                                 Type                                               Full Pressure
Exhaust manifold type                                      Dry
                                                                                 Oil pan capacity, L (qt.)                               5.5 (6.0)
Exhaust flow at rated kW, m3/min. (cfm)       5.3 (189)          4.4 (157)
                                                                                 Oil pan capacity with filter, L (qt.)                   6.5 (6.8)
Exhaust temperature at rated kW, dry
exhaust, _C (_F)                                    600 (1112)
Maximum allowable back pressure,
kPa (in. Hg)                                            6.7 (2.0)
Exhaust outlet size at engine hookup,
mm (in.)                                            60.5 (2.38)


                                                                     G5-514 (KM20U/KM22) 3/08d
Application Data                                                                 Controllers

Cooling
Radiator System                                60 Hz               50 Hz
Ambient temperature, _C (_F)                           50 (122)
Radiator system capacity, including
engine, L (gal.)                                       8.1 (2.1)
Heat rejected to cooling water at rated
kW, dry exhaust, kW (Btu/min.)                23 (1308)       19 (1080)
                                                                             Decision-Makert 1000
Water pump type                                     Centrifugal
                                                                             Automation
Fan, kWm (HP)                                 1.2 (1.6)       0.8 (1.1)      D Test LEDs
Max. restriction of cooling air, intake and                                  D Voltage and speed stabilization
discharge side of radiator, kPa (in. H2O)              0.1 (0.4)             Engine Parameters
                                                                             D Engine speed indication (with LCD message)
Operation Requirements                                                       D Battery voltage indication (with LCD message)
                                                                             D Elapsed hour meter (with LCD message)
Air Requirements                               60 Hz               50 Hz     D Fuel solenoid control
Radiator-cooled cooling air,                                                 D Starter control
m3/min. (scfm) *                              60 (2119)       48 (1695)      Measurements
Combustion air, m3/min. (cfm)                 1.9 (72)         1.7 (61)      D Frequency, Hz (with LCD message)
                                                                             Operation and/or Safety Lights
* Air density = 1.20 kg/m3 (0.075 lbm/ft3)
                                                                             D Oil pressure fault
                                                                             D Water temperature fault
                                                                             D Fail to start fault
Fuel Consumption                               60 Hz               50 Hz     D Overspeed fault (>60 kVA)
                                                                             D Set ready for load
Diesel, Lph (gph) at % load                      Standby Rating
                                                                             D Charging alternator fault
110% (of the standby rating)                  8.1 (2.1)        6.8 (1.8)     D General alarm
                                                                             D General fault
Diesel, Lph (gph) at % load                       Prime Rating               D Panel lamp
                                                                             D Emergency stop fault
100% (of the prime rating)                    7.4 (2.0)        6.2 (1.6)
                                                                             Safety Devices
75% (of the prime rating)                     5.6 (1.5)        4.7 (1.2)     D Overspeed fault
                                                                             D Automatic standby
50% (of the prime rating)                     4.1 (1.1)        3.4 (0.9)
                                                                             Miscellaneous
                                                                             D Fault reset
                                                                             D Three-phase with or without neutral, two-phase, or single-phase use




                                                             G5-514 (KM20U/KM22) 3/08d
KOHLER CO., Kohler, Wisconsin 53044 USA           Kohler Power Systems, EMEA Headquarters                       Kohler Power Systems
Phone 920-565-3381, Fax 920-459-1646              ZI Senia 122                                                  Asia Pacific Headquarters
For the nearest sales and service outlet in the   12, rue des Hauts Flouviers                                   7 Jurong Pier Road
US and Canada, phone 1-800-544-2444               94517 Thiais Cedex, France                                    Singapore 619159
KohlerPower.com                                   Phone (33) 1 41 735500, Fax (33) 1 41 735501                  Phone (65) 6264-6422, Fax (65) 6264-6455



                                                   Available Accessories
    Enclosed Unit                                                                 Electrical System
- Sound Enclosure M127, 60 Hz, 65.4 dB(A) @ 7 m (23 ft.),                    - Battery Charger, Equalize/Float Type
  Standby (with enclosed critical silencer)                                  - Battery Isolator Switch
- Sound Enclosure M127, 50 Hz, 61 dB(A) @ 7 m (23 ft.), Standby
  (with enclosed critical silencer)                                               Engine and Alternator
                                                                             - Air Cleaner, Heavy-Duty (with air restriction indicator)
    Open Unit
                                                                             - Electronic Isochronous Governor
- Exhaust Silencer, Critical 40 dB(A) Reduction
                                                                             - Lube Oil Drain Pump
- Exhaust Silencer, Residential 29 dB(A) Reduction
- Extension, 40 cm (16 in.)                                                       Miscellaneous Accessories

- Flexible Exhaust Connector                                                 - _______________________________________________

- Protection Mesh                                                            - _______________________________________________
                                                                             - _______________________________________________
    Cooling System
                                                                             - _______________________________________________
- Block Heater
  [recommended for ambient temperatures below 0°C (32°F)]                    - _______________________________________________

- Radiator Core Guard

    Controller                                                               Dimensions and Weights
    Automation
                                                                             Open Model
- External Starting Order
- Plug Preheating
- Remote Start Capability
                                                                                                                                                           H
- Utility Sensing, 3-Phase

    Engine Parameters
- Plug Preheating Control
                                                                                                     W                               L
- Water Preheating Control
                                                                             Overall Size, L x W x H, mm (in.):              1700 x 896 x 1121 (67 x 35 x 44)
    Measurements                                                             Weight, wet, kg (lb.):                                    660 (1455)
- Analog Indicator
- Line Voltages, Volts
                                                                             With Available Enclosure Accessory
- Phase Currents, Amps
- Single Voltages, Volts

    Safety Devices
- Overload or Short-Circuit Fault                                                                                                                           H

- Differential Triggering Fault

    Miscellaneous
- Alarm Horn                                                                                  W                                     L
                                                                             Overall Size, L x W x H, mm (in.):              2080 x 960 x 1415 (82 x 38 x 56)
- Battery Charger, 12 Volt
                                                                             Weight, wet, kg (lb.):                                    890 (1962)
- Differential Protection with Time and Sensitivity Adjustment
- External ATS Position                                                      NOTE: This drawing is provided for reference only and should not be used for planning
                                                                             installation. Contact your local distributor for more detailed information.
- Permanent Insulation Controller

    Fuel System
                                                                             DISTRIBUTED BY:
- Automatic Fuel Tank Fill Kit
- Subbase Fuel Tank with Secondary Containment Basin
- Subbase Fuel Tank Leak Alarm
- Water Separator Fuel Filter




                                                                            © 2006, 2007, 2008 by Kohler Co. All rights reserved.
                                                                 G5-514 (KM20U/KM22) 3/08d

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Kohler Silent Diesel Generator KM22

  • 1. Model: KM20U/KM22 200- -480 V Diesel Standard Features D Kohler Co. provides one-source responsibility for the generating system and accessories. Ratings Range D The generator set and its components are KM20U KM22 prototype-tested, factory-built, and production-tested. 60 Hz 50 Hz D A one-year limited warranty covers all systems and Standby: kW 16.8--20 16--17.6 kVA 21--25 20--22 components. Prime: kW 15.3--18.2 14.5--16 D Mitsubishi engine with 12-volt battery charging kVA 19.1--22.7 18.2--20 alternator. D Single-bearing alternator with insulation class H. D Unit-mounted radiator with 50_C (122_F) ambient air capability. D Skid and vibration isolators. D Subbase fuel tank, 100 L (26 gal.). D Dry type air filter. D Main line circuit breaker. D Microprocessor controller. D Battery, battery rack, and cables. D Industrial 9 dB(A) reduction exhaust silencer (loose). D Operation and installation literature. Generator Set Ratings Standby Rating Prime Rating Alternator Voltage Ph Hz kW/kVA Amps kW/kVA Amps 120/208 3 60 18.4/23 64 16.7/20.9 58 127/220 3 60 20/25 66 18.2/22.7 60 115/230 3 60 16.8/21 53 15.3/19.1 48 120/240 3 60 18.4/23 55 16.7/20.9 50 254/440 3 60 20/25 33 18.2/22.7 30 277/480 3 60 20/25 30 18.2/22.7 27 LSA422S5 115/200 3 50 17.6/22 64 16/20 58 or ECO28-1L 110/220 3 50 17.6/22 58 16/20 52 127/220 3 50 16/20 53 14.5/18.2 48 115/230 3 50 17.6/22 55 16/20 50 120/240 3 50 17.6/22 53 16/20 48 220/380 3 50 17.6/22 33 16/20 30 230/400 3 50 17.6/22 32 16/20 29 With Available Enclosure Accessory 240/415 3 50 17.6/22 31 16/20 28 RATINGS: All three-phase units are rated at 0.8 power factor. See TIB-109 for generator set derate tables. Obtain the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions. PRP: Prime power is available for an unlimited number of annual operating hours in variable load applications in accordance with ISO-8528/1. A 10% overload capability is available for a period of 1 hour within a 12-hour period of operating in accordance with ISO-3046/1. ESP: The emergency standby power rating is applicable for supplying emergency power in variable load applications in accordance with ISO-8528/1. Overload is not allowed. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. G5-514 (KM20U/KM22) 3/08d
  • 2. Alternator Specifications D NEMA-MG21, UTE NF C51.111, VDE 0530, BS 4999, Specifications ECO28-1L 60 Hz 50 Hz CSA standards compliance for temperature rise and motor starting. Ratings voltage 480 V 400 V D Sustained short-circuit current greater than 300% of the rated Standby rating @ 27_C, kVA 26.0 22.0 current for up to 10 seconds. Prime rating @ 40_C, kVA 24.0 20.0 D Self-ventilated and dripproof construction. Efficiency @ full load, % 84.2 D Vacuum-impregnated windings with fungus-resistant epoxy Air flow, m3/min. (cfm) 5.5 (194) varnish for dependability and long life. Direct axis subtransient reactance (X”d), % 9.4 D Superior voltage waveform from a two-thirds pitch stator and skewed rotor. Specifications LSA422S5/ECO28-1L Alternator Manufacturer Leroy Somer/Mecc Alte Specifications LSA422S5 60 Hz 50 Hz Type 4-Pole, Rotating-Field Ratings voltage 480 V 400 V Exciter type Shunt/Brushless Standby rating @ 27_C, kVA 31.5 25.0 Leads: quantity, type 12, Reconnectable Prime rating @ 40_C, kVA 26.0 20.0 Voltage regulator Solid State Efficiency @ full load, % 87.5 86.6 Insulation: NEMA MG1 Air flow, m3/min. (cfm) 10.8 (381) 9.0 (318) Material Class H Direct axis subtransient reactance (X”d), % 6.3 5.8 Bearing: quantity, type 1, Sealed Coupling Direct Voltage regulation, no-load to full-load ±1% Application Data Engine Engine Electrical Engine Specifications 60 Hz 50 Hz Engine Electrical System 60 Hz 50 Hz Manufacturer Mitsubishi Battery charging alternator: Engine model S4Q2.SD Ground (negative/positive) Negative Engine type 4-Cycle, Volts (DC) 12 Naturally Aspirated Starter motor rated voltage (DC) 12 Cylinder arrangement 4 Inline Battery, recommended cold cranking Displacement, L (cu. in.) 2.5 (153) amps (CCA): Bore and stroke, mm (in.) 88 x 103 (3.5 x 4.1) Quantity, CCA rating each One, 680 Compression ratio 22.1:1 Battery voltage (DC) 12 Piston speed, m/min. (ft./min.) 371 (1218) 309 (1014) Fuel Rated rpm 1800 1500 Fuel System 60 Hz 50 Hz Max. power at rated rpm, kWm (BHP) 28.7 (38) 23.9 (32) Max. fuel flow, Lph (gph) 36 (9.5) Governor type Mechanical Fuel prime pump Electric Frequency regulation, no-load to full-load ISO 5% Recommended fuel #2 Diesel Frequency regulation, steady state ±2.5% Fuel tank capacity, L (gal.) 100 (26.4) Air cleaner type, all models Dry Lubrication Exhaust Lubricating System 60 Hz 50 Hz Exhaust System 60 Hz 50 Hz Type Full Pressure Exhaust manifold type Dry Oil pan capacity, L (qt.) 5.5 (6.0) Exhaust flow at rated kW, m3/min. (cfm) 5.3 (189) 4.4 (157) Oil pan capacity with filter, L (qt.) 6.5 (6.8) Exhaust temperature at rated kW, dry exhaust, _C (_F) 600 (1112) Maximum allowable back pressure, kPa (in. Hg) 6.7 (2.0) Exhaust outlet size at engine hookup, mm (in.) 60.5 (2.38) G5-514 (KM20U/KM22) 3/08d
  • 3. Application Data Controllers Cooling Radiator System 60 Hz 50 Hz Ambient temperature, _C (_F) 50 (122) Radiator system capacity, including engine, L (gal.) 8.1 (2.1) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) 23 (1308) 19 (1080) Decision-Makert 1000 Water pump type Centrifugal Automation Fan, kWm (HP) 1.2 (1.6) 0.8 (1.1) D Test LEDs Max. restriction of cooling air, intake and D Voltage and speed stabilization discharge side of radiator, kPa (in. H2O) 0.1 (0.4) Engine Parameters D Engine speed indication (with LCD message) Operation Requirements D Battery voltage indication (with LCD message) D Elapsed hour meter (with LCD message) Air Requirements 60 Hz 50 Hz D Fuel solenoid control Radiator-cooled cooling air, D Starter control m3/min. (scfm) * 60 (2119) 48 (1695) Measurements Combustion air, m3/min. (cfm) 1.9 (72) 1.7 (61) D Frequency, Hz (with LCD message) Operation and/or Safety Lights * Air density = 1.20 kg/m3 (0.075 lbm/ft3) D Oil pressure fault D Water temperature fault D Fail to start fault Fuel Consumption 60 Hz 50 Hz D Overspeed fault (>60 kVA) D Set ready for load Diesel, Lph (gph) at % load Standby Rating D Charging alternator fault 110% (of the standby rating) 8.1 (2.1) 6.8 (1.8) D General alarm D General fault Diesel, Lph (gph) at % load Prime Rating D Panel lamp D Emergency stop fault 100% (of the prime rating) 7.4 (2.0) 6.2 (1.6) Safety Devices 75% (of the prime rating) 5.6 (1.5) 4.7 (1.2) D Overspeed fault D Automatic standby 50% (of the prime rating) 4.1 (1.1) 3.4 (0.9) Miscellaneous D Fault reset D Three-phase with or without neutral, two-phase, or single-phase use G5-514 (KM20U/KM22) 3/08d
  • 4. KOHLER CO., Kohler, Wisconsin 53044 USA Kohler Power Systems, EMEA Headquarters Kohler Power Systems Phone 920-565-3381, Fax 920-459-1646 ZI Senia 122 Asia Pacific Headquarters For the nearest sales and service outlet in the 12, rue des Hauts Flouviers 7 Jurong Pier Road US and Canada, phone 1-800-544-2444 94517 Thiais Cedex, France Singapore 619159 KohlerPower.com Phone (33) 1 41 735500, Fax (33) 1 41 735501 Phone (65) 6264-6422, Fax (65) 6264-6455 Available Accessories Enclosed Unit Electrical System - Sound Enclosure M127, 60 Hz, 65.4 dB(A) @ 7 m (23 ft.), - Battery Charger, Equalize/Float Type Standby (with enclosed critical silencer) - Battery Isolator Switch - Sound Enclosure M127, 50 Hz, 61 dB(A) @ 7 m (23 ft.), Standby (with enclosed critical silencer) Engine and Alternator - Air Cleaner, Heavy-Duty (with air restriction indicator) Open Unit - Electronic Isochronous Governor - Exhaust Silencer, Critical 40 dB(A) Reduction - Lube Oil Drain Pump - Exhaust Silencer, Residential 29 dB(A) Reduction - Extension, 40 cm (16 in.) Miscellaneous Accessories - Flexible Exhaust Connector - _______________________________________________ - Protection Mesh - _______________________________________________ - _______________________________________________ Cooling System - _______________________________________________ - Block Heater [recommended for ambient temperatures below 0°C (32°F)] - _______________________________________________ - Radiator Core Guard Controller Dimensions and Weights Automation Open Model - External Starting Order - Plug Preheating - Remote Start Capability H - Utility Sensing, 3-Phase Engine Parameters - Plug Preheating Control W L - Water Preheating Control Overall Size, L x W x H, mm (in.): 1700 x 896 x 1121 (67 x 35 x 44) Measurements Weight, wet, kg (lb.): 660 (1455) - Analog Indicator - Line Voltages, Volts With Available Enclosure Accessory - Phase Currents, Amps - Single Voltages, Volts Safety Devices - Overload or Short-Circuit Fault H - Differential Triggering Fault Miscellaneous - Alarm Horn W L Overall Size, L x W x H, mm (in.): 2080 x 960 x 1415 (82 x 38 x 56) - Battery Charger, 12 Volt Weight, wet, kg (lb.): 890 (1962) - Differential Protection with Time and Sensitivity Adjustment - External ATS Position NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information. - Permanent Insulation Controller Fuel System DISTRIBUTED BY: - Automatic Fuel Tank Fill Kit - Subbase Fuel Tank with Secondary Containment Basin - Subbase Fuel Tank Leak Alarm - Water Separator Fuel Filter © 2006, 2007, 2008 by Kohler Co. All rights reserved. G5-514 (KM20U/KM22) 3/08d