This document is a service manual for Kohler liquid-cooled horizontal crankshaft engines models LH630, LH685, LH750, and LH760. It contains 11 sections covering safety, troubleshooting, maintenance, disassembly, inspection, and reassembly of the engine systems including air, fuel, lubrication, cooling, and electrical systems. Dimensional drawings and specifications are provided including power and torque ratings.
Kohler aegis 17 hp liquid cooled vertical crankshaft service repair manualfjskemdme
This service manual provides instructions for servicing Kohler AEGISTM 17, 20, and 23 HP liquid-cooled engines. The 11 sections cover: safety information, special tools, troubleshooting, air intake system, fuel system, lubrication system, cooling system, electrical system, disassembly, inspection/reconditioning, reassembly, and storage procedures. The document gives recommendations for oil, coolant, and fuel types and provides a maintenance schedule. Procedures for cleaning the air intake screen, servicing the air cleaner precleaner and replacing the paper element are described.
This document is a service manual that provides safety and general information for Command vertical crankshaft engines models CV11-16, CV460-465, and CV490-495. It contains 11 sections covering topics like safety precautions, special tools, troubleshooting, maintenance schedules, specifications, and the disassembly, inspection, and reassembly of engine systems. The manual includes important safety warnings and provides the specifications, procedures, and details needed for servicing these engine models.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 105 gexl tractor service ...fjsjekkmdmme
This document contains parts listings and technical specifications for engine components. It includes identification numbers, quantities, replacement kits, and notes for various parts like cylinders, pistons, gears, valves, and other internal engine pieces. Measurements and tolerances are provided for wear specifications. References are made to other part numbers for related components.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 100 gexl tractor service ...fjsjekkmdmme
This document contains parts information for an engine, including:
1. Component names, part numbers, quantities and reference numbers.
2. Identification information for the engine model and OEM.
3. Notes on replacement parts, reference numbers, quantities for tractors sold, and color coding.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 80 gexl tractor service r...fjsjekkmdmme
This document provides component part listings and information for an engine. It lists individual part numbers, part names, applicable serial number ranges, replacement part numbers, and other technical specifications over multiple pages of documentation.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 75 ge tractor service rep...fjsjekkmdmme
This document provides information on components for an engine. It lists 40 individual components, including cylinders, pistons, gears, shafts, plates, and other parts. Each component includes details like the part number, quantity needed, and reference numbers. The document also indicates that some components are part of larger assemblies and provides replacement part information.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f105 fgexl tractor service ...fjsjekkmdmme
This document contains information about engine part replacements and repair kits. It lists part numbers, descriptions, and whether they are for overhaul or replacement. It provides technical information for engines, including serial number ranges that parts are applicable for. It also includes quantity information for parts included in kits.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f85 fgexl tractor service r...fjsjekkmdmme
This document contains parts listings and repair instructions for engine components. It includes listings of parts needed for repairs or replacements, identifying information for each part like part numbers and names, quantities needed, and repair steps or kits associated with each part. Tasks identified include repairs, overhauls, replacements, and timing specifications.
Kohler aegis 17 hp liquid cooled vertical crankshaft service repair manualfjskemdme
This service manual provides instructions for servicing Kohler AEGISTM 17, 20, and 23 HP liquid-cooled engines. The 11 sections cover: safety information, special tools, troubleshooting, air intake system, fuel system, lubrication system, cooling system, electrical system, disassembly, inspection/reconditioning, reassembly, and storage procedures. The document gives recommendations for oil, coolant, and fuel types and provides a maintenance schedule. Procedures for cleaning the air intake screen, servicing the air cleaner precleaner and replacing the paper element are described.
This document is a service manual that provides safety and general information for Command vertical crankshaft engines models CV11-16, CV460-465, and CV490-495. It contains 11 sections covering topics like safety precautions, special tools, troubleshooting, maintenance schedules, specifications, and the disassembly, inspection, and reassembly of engine systems. The manual includes important safety warnings and provides the specifications, procedures, and details needed for servicing these engine models.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 105 gexl tractor service ...fjsjekkmdmme
This document contains parts listings and technical specifications for engine components. It includes identification numbers, quantities, replacement kits, and notes for various parts like cylinders, pistons, gears, valves, and other internal engine pieces. Measurements and tolerances are provided for wear specifications. References are made to other part numbers for related components.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 100 gexl tractor service ...fjsjekkmdmme
This document contains parts information for an engine, including:
1. Component names, part numbers, quantities and reference numbers.
2. Identification information for the engine model and OEM.
3. Notes on replacement parts, reference numbers, quantities for tractors sold, and color coding.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 80 gexl tractor service r...fjsjekkmdmme
This document provides component part listings and information for an engine. It lists individual part numbers, part names, applicable serial number ranges, replacement part numbers, and other technical specifications over multiple pages of documentation.
Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 75 ge tractor service rep...fjsjekkmdmme
This document provides information on components for an engine. It lists 40 individual components, including cylinders, pistons, gears, shafts, plates, and other parts. Each component includes details like the part number, quantity needed, and reference numbers. The document also indicates that some components are part of larger assemblies and provides replacement part information.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f105 fgexl tractor service ...fjsjekkmdmme
This document contains information about engine part replacements and repair kits. It lists part numbers, descriptions, and whether they are for overhaul or replacement. It provides technical information for engines, including serial number ranges that parts are applicable for. It also includes quantity information for parts included in kits.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f85 fgexl tractor service r...fjsjekkmdmme
This document contains parts listings and repair instructions for engine components. It includes listings of parts needed for repairs or replacements, identifying information for each part like part numbers and names, quantities needed, and repair steps or kits associated with each part. Tasks identified include repairs, overhauls, replacements, and timing specifications.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f80 fge tractor service rep...fjsjekkmdmme
This document contains information about engine parts including identification numbers, descriptions, and repair specifications. It lists parts needed for overhauls, replacements, and repairs of engine components like cylinders, crankshafts, heads, valves, pistons, gears, and other internal engine parts. Specifications include torque settings, fit tolerances, and serial number ranges for applicability of certain parts.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f75 fgexl tractor service r...fjsjekkmdmme
This document contains parts lists and repair instructions for engine components. It lists individual part numbers, descriptions, quantities, and repair times for replacing or overhauling parts like pistons, rods, bearings, gaskets, valves, pumps, and more. Each part is identified by its number and specifications are provided for replacement parts that may vary by size.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f70 fge tractor service rep...fjsjekkmdmme
This document contains parts lists and repair instructions for engines. It lists individual engine parts along with relevant repair times for tasks like replacement, overhaul, and more. Parts are identified with reference numbers and include details like kits, bushings, gears, plugs, and other engine components. Technician and repair times are provided for each task.
Mc cormick f top restyling (2010 ) - rp55 - f100gexl tractor service repair ...fjsjekkmdmme
This document provides parts information for various engine components. It lists part numbers, descriptions, applicable serial number ranges, and other technical specifications for items like pistons, connecting rods, cylinder heads, pumps, sensors and housing parts. It indicates that some components are part of larger assemblies and notes replacement part designations or color coding for organized replacement.
Komatsu h185 s hydraulic shovel service repair manual (sn 6111)fjsjekkmdmme
This shop manual provides proprietary information for maintaining and repairing the Komatsu H185S hydraulic shovel. It describes the continuous improvement process used by Komatsu to update their products and documentation. Users are advised to check with their distributor for the latest revision of the manual, as revisions may be made without notice due to Komatsu's ongoing research and development efforts.
Komatsu d575 a 2 dozer bulldozer service repair manual (sn 10001 and up)fjsjekkmdmme
This shop manual provides information for servicing and repairing the D575A-2 machine model. The manual contains safety precautions and general procedures for removal and installation of components. Key points include:
- The D575A-2 uses the SA12V170-1 engine which is detailed in the 12V170-1 Series Engine Shop Manual.
- Safety precautions must always be followed when servicing equipment to prevent injury.
- Procedures are provided for removal and installation of components like the power train oil cooler, hydraulic cooler, fuel injection pump, water pump, turbocharger, and cylinder head.
- Components should be installed in reverse order of removal and fluids refilled
Komatsu d475 a 2 dozer bulldozer service repair manual (sn 10201 and up)fjsjekkmdmme
The document provides instructions for removing and installing various components of an excavator. It describes removing the torque converter cooler assembly which includes disconnecting tubes and hoses, draining oil, and removing mounting bolts. It also describes installing the assembly in reverse order and refilling with oil. Similarly, it provides removal and installation instructions for other assemblies like the fuel injection pump, water pump, turbocharger, and cylinder head.
Komatsu d65 wx 16 dozer bulldozer service repair manual sn 80001 and upfjsjekkmdmme
The document is a shop manual that provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It contains sections on the engine and cooling system, power train, undercarriage, hydraulic system, electrical system, and troubleshooting codes. Tables provide the serial numbers, specifications, weights, fluids, and tightening torques. The manual also includes maintenance standards, safety notices, and testing and adjusting procedures.
Komatsu d65 wx 15e0 dozer bulldozer service repair manual sn 69001 and upfjsjekkmdmme
This document provides specifications and service information for Bulldozer models D65EX-15E0, D65PX-15E0, and D65WX-15E0, including serial numbers 69001 and up. It contains sections on specifications, structure and function, maintenance standards, testing and adjusting procedures, and troubleshooting. The document is organized into multiple sections covering various systems of the bulldozers.
Komatsu d65 px 16 dozer bulldozer service repair manual sn 80001 and upfjsjekkmdmme
This document provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It includes sections on engine and cooling systems, power train, undercarriage, hydraulic systems, electrical systems, and work equipment. Troubleshooting tables provide possible causes and solutions for various error codes related to transmission components, sensors, engine controls, and electrical circuits.
Komatsu d65 px 15e0 dozer bulldozer service repair manual sn 69001 and upfjsjekkmdmme
This document provides specifications and maintenance information for Bulldozer models D65EX, D65PX, and D65WX-15E0. It includes sections on specifications, structure and function, maintenance standards, testing and adjusting procedures, and troubleshooting. Serial numbers for the models start at 69001. The document contains diagrams, specifications, technical data, and instructions for servicing and repairing components of the bulldozers.
Komatsu d65 px 12 dozer bulldozer service repair manual sn 65275 and upfjsjekkmdmme
This shop manual provides instructions for servicing a Komatsu D65EX/PX-12 excavator. It contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. Safety precautions are emphasized, including wearing protective equipment and blocking the excavator before performing any work. The document provides step-by-step instructions for removing and installing components like the fuel supply pump assembly and nozzle holder assembly. Tightening torques are specified for all fasteners.
Komatsu d65 ex 16 dozer bulldozer service repair manual sn 80001 and upfjsjekkmdmme
The document is a shop manual that provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It contains sections on the engine and cooling system, power train, undercarriage, hydraulic system, electrical system, and troubleshooting. Tables provide the serial numbers, specifications, maintenance standards, tightening torques, and failure codes. The manual also includes diagrams of systems and components.
Komatsu d65 ex 15e0 dozer bulldozer service repair manual sn 69001 and upfjsjekkmdmme
This document provides specifications and maintenance information for Bulldozer models D65EX, D65PX, and D65WX-15E0. It includes sections on specifications, structure and function, maintenance standards, testing and adjusting procedures, and troubleshooting. Serial numbers for the models start at 69001. The document contains diagrams, specifications, technical data, and instructions for servicing and repairing components of the bulldozers.
Komatsu d65 ex 12 dozer bulldozer service repair manual sn 65209 and upfjsjekkmdmme
This shop manual provides instructions for servicing a Komatsu D65EX/PX-12 excavator. It contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. Safety precautions are emphasized, including wearing protective equipment and blocking the excavator before performing any work. The document provides step-by-step instructions for removing and installing components like the fuel supply pump assembly and nozzle holder assembly. Tightening torques are specified for all fasteners.
John deere 6200 tractors service repair technical manual (tm4523)fjsjekkmdmme
The document provides instructions for assembling and disassembling components of the creeper transmission and range transmission for Deere tractors. It includes details on installing snap rings, gears, bearings, and other parts. Specifications are also provided for measurements and torque values.
John deere 6200 tractors service repair technical manual (tm4493)fjsjekkmdmme
1. The document provides instructions for adjusting the cone point on tractors from models 6100 to 6600. It involves measuring specific dimensions, calculating the required spacer washer thickness, and selecting the appropriate washers.
2. The instructions also provide details on assembling the transmission, including pressing in bearings, installing gears and synchronizers, and checking gear backlash.
3. Special tools required for tasks like tilting the cab, supporting the tractor, and removing PTO components are also listed.
John deere 6130 d (tier 0 tier 3stage iiia) tractors service repair technic...fjsjekkmdmme
The document provides instructions for removing and installing a final drive assembly on a tractor. It involves draining the oil, removing mounting hardware, using lifting equipment to remove the assembly, cleaning mating surfaces, applying sealant, and reinstalling the assembly. The process is reversed to install the final drive assembly, ensuring proper torque specifications are followed.
John deere 6125 d (tier 0 tier 3stage iiia) tractors service repair technic...fjsjekkmdmme
The document provides instructions for removing and installing a final drive assembly on a tractor. It involves draining the oil, removing mounting hardware, using lifting equipment to remove the assembly, cleaning mating surfaces, applying sealant, and reinstalling the assembly. The process is reversed to install the final drive assembly, ensuring proper torque specifications are followed.
John deere 6115 d (tier 0 tier 3stage iiia) tractors service repair technic...fjsjekkmdmme
The document provides instructions for removing and installing a final drive assembly on a tractor. It involves draining the oil, removing mounting hardware, using lifting eyes to remove the assembly, cleaning mating surfaces, applying sealant, and reinstalling with new hardware. The process is reversed to install the final drive assembly. Proper torque specifications are listed for fasteners.
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At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
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Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f80 fge tractor service rep...fjsjekkmdmme
This document contains information about engine parts including identification numbers, descriptions, and repair specifications. It lists parts needed for overhauls, replacements, and repairs of engine components like cylinders, crankshafts, heads, valves, pistons, gears, and other internal engine parts. Specifications include torque settings, fit tolerances, and serial number ranges for applicability of certain parts.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f75 fgexl tractor service r...fjsjekkmdmme
This document contains parts lists and repair instructions for engine components. It lists individual part numbers, descriptions, quantities, and repair times for replacing or overhauling parts like pistons, rods, bearings, gaskets, valves, pumps, and more. Each part is identified by its number and specifications are provided for replacement parts that may vary by size.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f70 fge tractor service rep...fjsjekkmdmme
This document contains parts lists and repair instructions for engines. It lists individual engine parts along with relevant repair times for tasks like replacement, overhaul, and more. Parts are identified with reference numbers and include details like kits, bushings, gears, plugs, and other engine components. Technician and repair times are provided for each task.
Mc cormick f top restyling (2010 ) - rp55 - f100gexl tractor service repair ...fjsjekkmdmme
This document provides parts information for various engine components. It lists part numbers, descriptions, applicable serial number ranges, and other technical specifications for items like pistons, connecting rods, cylinder heads, pumps, sensors and housing parts. It indicates that some components are part of larger assemblies and notes replacement part designations or color coding for organized replacement.
Komatsu h185 s hydraulic shovel service repair manual (sn 6111)fjsjekkmdmme
This shop manual provides proprietary information for maintaining and repairing the Komatsu H185S hydraulic shovel. It describes the continuous improvement process used by Komatsu to update their products and documentation. Users are advised to check with their distributor for the latest revision of the manual, as revisions may be made without notice due to Komatsu's ongoing research and development efforts.
Komatsu d575 a 2 dozer bulldozer service repair manual (sn 10001 and up)fjsjekkmdmme
This shop manual provides information for servicing and repairing the D575A-2 machine model. The manual contains safety precautions and general procedures for removal and installation of components. Key points include:
- The D575A-2 uses the SA12V170-1 engine which is detailed in the 12V170-1 Series Engine Shop Manual.
- Safety precautions must always be followed when servicing equipment to prevent injury.
- Procedures are provided for removal and installation of components like the power train oil cooler, hydraulic cooler, fuel injection pump, water pump, turbocharger, and cylinder head.
- Components should be installed in reverse order of removal and fluids refilled
Komatsu d475 a 2 dozer bulldozer service repair manual (sn 10201 and up)fjsjekkmdmme
The document provides instructions for removing and installing various components of an excavator. It describes removing the torque converter cooler assembly which includes disconnecting tubes and hoses, draining oil, and removing mounting bolts. It also describes installing the assembly in reverse order and refilling with oil. Similarly, it provides removal and installation instructions for other assemblies like the fuel injection pump, water pump, turbocharger, and cylinder head.
Komatsu d65 wx 16 dozer bulldozer service repair manual sn 80001 and upfjsjekkmdmme
The document is a shop manual that provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It contains sections on the engine and cooling system, power train, undercarriage, hydraulic system, electrical system, and troubleshooting codes. Tables provide the serial numbers, specifications, weights, fluids, and tightening torques. The manual also includes maintenance standards, safety notices, and testing and adjusting procedures.
Komatsu d65 wx 15e0 dozer bulldozer service repair manual sn 69001 and upfjsjekkmdmme
This document provides specifications and service information for Bulldozer models D65EX-15E0, D65PX-15E0, and D65WX-15E0, including serial numbers 69001 and up. It contains sections on specifications, structure and function, maintenance standards, testing and adjusting procedures, and troubleshooting. The document is organized into multiple sections covering various systems of the bulldozers.
Komatsu d65 px 16 dozer bulldozer service repair manual sn 80001 and upfjsjekkmdmme
This document provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It includes sections on engine and cooling systems, power train, undercarriage, hydraulic systems, electrical systems, and work equipment. Troubleshooting tables provide possible causes and solutions for various error codes related to transmission components, sensors, engine controls, and electrical circuits.
Komatsu d65 px 15e0 dozer bulldozer service repair manual sn 69001 and upfjsjekkmdmme
This document provides specifications and maintenance information for Bulldozer models D65EX, D65PX, and D65WX-15E0. It includes sections on specifications, structure and function, maintenance standards, testing and adjusting procedures, and troubleshooting. Serial numbers for the models start at 69001. The document contains diagrams, specifications, technical data, and instructions for servicing and repairing components of the bulldozers.
Komatsu d65 px 12 dozer bulldozer service repair manual sn 65275 and upfjsjekkmdmme
This shop manual provides instructions for servicing a Komatsu D65EX/PX-12 excavator. It contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. Safety precautions are emphasized, including wearing protective equipment and blocking the excavator before performing any work. The document provides step-by-step instructions for removing and installing components like the fuel supply pump assembly and nozzle holder assembly. Tightening torques are specified for all fasteners.
Komatsu d65 ex 16 dozer bulldozer service repair manual sn 80001 and upfjsjekkmdmme
The document is a shop manual that provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It contains sections on the engine and cooling system, power train, undercarriage, hydraulic system, electrical system, and troubleshooting. Tables provide the serial numbers, specifications, maintenance standards, tightening torques, and failure codes. The manual also includes diagrams of systems and components.
Komatsu d65 ex 15e0 dozer bulldozer service repair manual sn 69001 and upfjsjekkmdmme
This document provides specifications and maintenance information for Bulldozer models D65EX, D65PX, and D65WX-15E0. It includes sections on specifications, structure and function, maintenance standards, testing and adjusting procedures, and troubleshooting. Serial numbers for the models start at 69001. The document contains diagrams, specifications, technical data, and instructions for servicing and repairing components of the bulldozers.
Komatsu d65 ex 12 dozer bulldozer service repair manual sn 65209 and upfjsjekkmdmme
This shop manual provides instructions for servicing a Komatsu D65EX/PX-12 excavator. It contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. Safety precautions are emphasized, including wearing protective equipment and blocking the excavator before performing any work. The document provides step-by-step instructions for removing and installing components like the fuel supply pump assembly and nozzle holder assembly. Tightening torques are specified for all fasteners.
John deere 6200 tractors service repair technical manual (tm4523)fjsjekkmdmme
The document provides instructions for assembling and disassembling components of the creeper transmission and range transmission for Deere tractors. It includes details on installing snap rings, gears, bearings, and other parts. Specifications are also provided for measurements and torque values.
John deere 6200 tractors service repair technical manual (tm4493)fjsjekkmdmme
1. The document provides instructions for adjusting the cone point on tractors from models 6100 to 6600. It involves measuring specific dimensions, calculating the required spacer washer thickness, and selecting the appropriate washers.
2. The instructions also provide details on assembling the transmission, including pressing in bearings, installing gears and synchronizers, and checking gear backlash.
3. Special tools required for tasks like tilting the cab, supporting the tractor, and removing PTO components are also listed.
John deere 6130 d (tier 0 tier 3stage iiia) tractors service repair technic...fjsjekkmdmme
The document provides instructions for removing and installing a final drive assembly on a tractor. It involves draining the oil, removing mounting hardware, using lifting equipment to remove the assembly, cleaning mating surfaces, applying sealant, and reinstalling the assembly. The process is reversed to install the final drive assembly, ensuring proper torque specifications are followed.
John deere 6125 d (tier 0 tier 3stage iiia) tractors service repair technic...fjsjekkmdmme
The document provides instructions for removing and installing a final drive assembly on a tractor. It involves draining the oil, removing mounting hardware, using lifting equipment to remove the assembly, cleaning mating surfaces, applying sealant, and reinstalling the assembly. The process is reversed to install the final drive assembly, ensuring proper torque specifications are followed.
John deere 6115 d (tier 0 tier 3stage iiia) tractors service repair technic...fjsjekkmdmme
The document provides instructions for removing and installing a final drive assembly on a tractor. It involves draining the oil, removing mounting hardware, using lifting eyes to remove the assembly, cleaning mating surfaces, applying sealant, and reinstalling with new hardware. The process is reversed to install the final drive assembly. Proper torque specifications are listed for fasteners.
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At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
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Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
2. Contents
Section 1. Safety and General Information ............................................................................
Section 2. Special Tools ..........................................................................................................
Section 3. Troubleshooting .....................................................................................................
Section 4. Air Cleaner System.................................................................................................
Section 5. Fuel System and Governor ....................................................................................
Section 5B. Electronic Fuel Injection (EFI) Fuel System ......................................................
Section 6. Lubrication System ................................................................................................
Section 7. Cooling System ......................................................................................................
Section 8. Electrical System and Components .....................................................................
Section 9. Disassembly ...........................................................................................................
Section 10. Inspection and Reconditioning ...........................................................................
Section 11. Reassembly...........................................................................................................
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7
6
5
3
1
5B
3. 1.1
Section 1
Safety and General Information
1
Section 1
Safety and General Information
Safety Precautions
To ensure safe operations please read the following statements and understand their meaning. Also
refer to your equipment manufacturer's manual for other important safety information. This manual
contains safety precautions which are explained below. Please read carefully.
WARNING
Warning is used to indicate the presence of a hazard that can cause severe personal injury, death,
or substantial property damage if the warning is ignored.
CAUTION
Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or
property damage if the caution is ignored.
NOTE
Note is used to notify people of installation, operation, or maintenance information that is important
but not hazard-related.
For Your Safety!
These precautions should be followed at all times. Failure to follow these precautions could result in
injury to yourself and others.
LH630, LH685, LH750, LH760
Rotating Parts can cause severe
injury.
Stay away while engine is in
operation.
WARNING
Rotating Parts!
Keep hands, feet, hair, and
clothing away from all moving
parts to prevent injury. Never
operate the engine with covers,
shrouds, or guards removed.
Hot Parts can cause severe burns.
Do not touch engine while operating
or just after stopping.
WARNING
Hot Parts!
Engine components can get
extremely hot from operation. To
prevent severe burns, do not
touch these areas while the
engine is running - or immediately
after it is turned off. Never operate
the engine with heat shields or
guards removed.
Accidental Starts can cause
severe injury or death.
Disconnect and ground spark plug
leads before servicing.
WARNING
Accidental Starts!
Disabling engine. Accidental
starting can cause severe injury
or death. Before working on the
engine or equipment, disable the
engine as follows: 1) Disconnect the
spark plug lead(s). 2) Disconnect
negative (-) battery cable from
battery.
4. 1.2
Section 1
Safety and General Information
Carbon Monoxide can cause
severe nausea, fainting or death.
Do not operate engine in closed or
confined area.
WARNING WARNING
Electrical Shock can cause injury.
Do not touch wires while engine is
running.
CAUTION
Hot liquid can cause severe burns.
Do not loosen radiator cap while
engine is operating or warm to the
touch.
WARNING
Explosive Gas can cause fires and
severe acid burns.
Charge battery only in a well
ventilated area. Keep sources of
ignition away.
Lethal Exhaust Gases!
Engine exhaust gases contain
poisonous carbon monoxide.
Carbon monoxide is odorless,
colorless, and can cause death if
inhaled. Avoid inhaling exhaust
fumes, and never run the engine
in a closed building or confined
area.
Hot Liquid!
The liquid coolant can get extremely
hot from operation. Turning the
radiator cap when the engine is hot
can allow steam and scalding liquid
to blow out and burn you severely.
Shut off machine. Only remove
radiator cap when cool enough to
touch with bare hands. Slowly
loosen cap to first stop to relieve
pressure before removing
completely.
Explosive Gas!
Batteries produce explosive
hydrogen gas while being
charged. To prevent a fire or
explosion, charge batteries only in
well ventilated areas. Keep
sparks, open flames, and other
sources of ignition away from the
battery at all times. Keep batteries
out of the reach of children.
Remove all jewelry when servicing
batteries.
Before disconnecting the negative
(-) ground cable, make sure all
switches are OFF. If ON, a spark
will occur at the ground cable
terminal which could cause an
explosion if hydrogen gas or
gasoline vapors are present.
Explosive Fuel can cause fires and
severe burns.
Stop engine before filling fuel tank.
WARNING
Explosive Fuel!
Gasoline is extremely flammable
and its vapors can explode if
ignited. Store gasoline only in
approved containers, in well
ventilated, unoccupied buildings,
away from sparks or flames. Do not
fill the fuel tank while the engine is
hot or running, since spilled fuel
could ignite if it comes in contact
with hot parts or sparks from
ignition. Do not start the engine
near spilled fuel. Never use
gasoline as a cleaning agent.
Cleaning Solvents can cause
severe injury or death.
Use only in well ventilated areas
away from ignition sources.
WARNING
Flammable Solvents!
Carburetor cleaners and solvents
are extremely flammable. Keep
sparks, flames, and other sources
of ignition away from the area.
Follow the cleaner manufacturer’s
warnings and instructions on its
proper and safe use. Never use
gasoline as a cleaning agent.
Electrical Shock!
Never touch electrical wires or
components while the engine is
running. They can be sources of
electrical shock.
5. 1.3
Section 1
Safety and General Information
1
L H 685 S
A. Model No.
Liquid Cooled
Horizontal Crankshaft
Numerical Designation
Version Code
S = Electric Start
Figure 1-2. Explanation of Engine Identification Numbers.
Engine Identification Numbers
When ordering parts, or in any communication
involving an engine, always give the Model,
Specification, and Serial Numbers, including letter
suffixes if there are any.
The engine identification numbers appear on a decal,
or decals, affixed to the engine. The primary location is
on the side of the flywheel cover. See Figure 1-1.
Placement may vary due to OEM requirements and
specific options involved. An explanation of these
numbers is shown in Figure 1-2.
Figure 1-1. Engine Identification Decal Location.
B. Spec. No.
Engine Model
Model
LH630
LH685
LH750
LH760
LH685-0001
First spec written
in this model series
31 05810334
Factory Code
C. Serial No.
Year Manufactured Code
Code Year
31 2001
32 2002
33 2003
34 2004
Identification Decal
6. 1.4
Section 1
Safety and General Information
Oil Recommendations
Using the proper type and weight of oil in the
crankcase is extremely important. So is checking oil
daily and changing oil regularly. Failure to use the
correct oil, or using dirty oil, causes premature engine
wear and failure.
Oil Type
Use high-quality detergent oil of API (American
Petroleum Institute) Service Class SG, SH, SJ or
higher. Select the viscosity based on the air
temperature at the time of operation as shown in the
following table.
NOTE: Using other than service class SG, SH, SJ or
higher oil or extending oil change intervals
longer than recommended can cause engine
damage.
A logo or symbol on oil containers identifies the API
service class and SAE viscosity grade. See Figure 1-3.
*Use of synthetic oil having 5W-20 or 5W-30 rating is
acceptable, up to 4°C (40°F).
**Synthetic oils will provide better starting in extreme cold
below -23°C (-10°F).
Figure 1-3. Oil Container Logo.
Refer to Section 6 - “Lubrication System” for detailed
procedures on checking the oil, changing the oil and
changing the oil filter.
Coolant Recommendations
Use equal parts of ethylene glycol and water only.
Distilled or deionized water is recommended,
especially in areas where the water contains a high
mineral content. Propylene glycol based antifreeze is
not recommended.
This mixture will provide protection from -37°C (-34°F)
to 108°C (226°F). For protection and use outside the
indicated temperature limits, follow the antifreeze
manufacturer's instructions on the container, but do not
exceed 70% antifreeze.
DO NOT use antifreeze with stop-leak additive(s), or
put any other additives in the cooling system.
Fuel Recommendations
WARNING: Explosive Fuel!
Gasoline is extremely flammable and its vapors can
explode if ignited. Store gasoline only in approved
containers, in well ventilated, unoccupied buildings,
away from sparks or flames. Do not fill the fuel tank
while the engine is hot or running, since spilled fuel
could ignite if it comes in contact with hot parts or
sparks from ignition. Do not start the engine near
spilled fuel. Never use gasoline as a cleaning agent.
General Recommendations
Purchase gasoline in small quantities and store in
clean, approved containers. A container with a capacity
of 2 gallons or less with a pouring spout is
recommended. Such a container is easier to handle
and helps eliminate spillage during refueling.
Do not use gasoline left over from the previous
season, to minimize gum deposits in your fuel system
and to ensure easy starting.
Do not add oil to the gasoline.
Do not overfill the fuel tank. Leave room for the fuel to
expand.
*
**
7. 1.5
Section 1
Safety and General Information
1
Fuel Type
For best results, use only clean, fresh, unleaded
gasoline with a pump sticker octane rating of 87 or
higher. In countries using the Research method, it
should be 90 octane minimum.
Unleaded gasoline is recommended, as it leaves fewer
combustion chamber deposits. Leaded gasoline may
be used in areas where unleaded is not available and
exhaust emissions are not regulated. Be aware,
however, that the cylinder head will require more
frequent service.
Gasoline/Alcohol blends
Gasohol (up to 10% ethyl alcohol, 90% unleaded
gasoline by volume) is approved as a fuel for Kohler
engines. Other gasoline/alcohol blends are not
approved.
Gasoline/Ether blends
Methyl Tertiary Butyl Ether (MTBE) and unleaded
gasoline blends (up to a maximum of 15% MTBE by
volume) are approved as a fuel for Kohler engines.
Other gasoline/ether blends are not approved.
Periodic Maintenance
WARNING: Accidental Starts!
Disabling engine. Accidental starting can cause severe injury or death. Before working on the engine or
equipment, disable the engine as follows: 1) Disconnect the spark plug lead(s). 2) Disconnect negative (-) battery
cable from battery.
Maintenance Schedule
These required maintenance procedures should be performed at the frequency stated in the table.
They should also be included as part of any seasonal tune-up.
1
Perform these maintenance procedures more frequently under extremely dusty, dirty conditions.
Refer to:
Section 5
Section 6
Section 7
Section 4
Section 7
Maintenance Required
Frequency
• Fill fuel tank.
• Check oil level.
• Check coolant level.
• Check air cleaner for dirty1
, loose, or damaged parts.
• Check the screen, radiator, and cooling areas, clean as
necessary1
.
Daily or Before
Starting Engine
Section 7
Section 5
Section 6
Section 8
• Clean and check cooling areas1
.
• Replace fuel filter.
Every 100 Hours
Annually or
Every 200 Hours
• Change oil and oil filter (more frequently under severe
conditions).
• Check spark plug condition and gap.
Section 4
• Replace air cleaner element and check inner element1
.
Annually or
Every 500 Hours
Every 2 Years or
Every 1000 Hours
Section 7
• Replace spark plugs.
Every 250 Hours
Section 8
• Change engine coolant.
8. 1.6
Section 1
Safety and General Information
Storage
If the engine will be out of service for two months or
more, use the following storage procedure:
1. Clean the exterior surfaces of the radiator and
engine.
2. Change the oil and filter while the engine is still
warm from operation. See “Change Oil and Filter”
in Section 6.
3. The coolant (antifreeze) mixture should be in
good condition and tested to guard against
freezing in cold temperatures. The recommended
equal parts mixture will normally provide
protection down to temperatures of -37°C
(-34°F). If storage temperatures will fall below
this, the cooling system should be drained. A note
should then be attached to the equipment and/or
engine as a reminder to refill the cooling system
before starting.
4. The fuel system must be completely emptied, or
the gasoline must be treated with a stabilizer to
prevent deterioration. If you choose to use a
stabilizer, follow the manufacturer’s
recommendations, and add the correct amount
for the capacity of the fuel system. Fill the fuel
tank with clean, fresh gasoline. Run the engine for
2-3 minutes to get stabilized fuel into the
carburetor. Close fuel shut-off valve when unit is
being stored or transported.
To empty the system, run the engine until the tank
and system are empty.
5. Remove the spark plugs. Add one tablespoon of
engine oil into each spark plug hole. Install plugs,
but do not connect the plug leads. Crank the
engine two or three revolutions.
6. Store the engine in a clean, dry place.
9. 1.7
Section 1
Safety and General Information
1
Figure 1-4. Typical Engine Dimensions.
Optional Oil Fill
152.08
(5.987)
Oil
Drain
38.00
(1.496)
143.25
(5.640)
175.41
(6.906)
C
L Mounting Hole "A"
490.74
(19.320)
Center of Air Intake
583.30
(22.965)
Air Intake Optional Orientation
Engine Mounting Surface 38.00
(1.496)
Oil Drain Plug
C
L 89.00
(3.504)
Mounting Holes
238.61
(9.394)
431.61
(16.992)
Mounting Hole "A" Mounting Surface
4.00
(.157)
Pilot
C
L
C
L
155.58
(6.125)
36.50
(1.437)
28.575
(1.125)
Option
112.92
(4.446)
101.60
(4.000)
Option
1/4 Inch Square Key
5/8-18 UNF Thread
7/16-20 Thread Option
120.96
(4.762)
Coolant
Overflow
Fill
39.00
(1.535)
Oil Fill
119.78
(4.716)
673.70
(26.524)
Overall
Fuel Pump
440.00
(17.323)
2X 184.20
(7.252)
127.90
(5.035)
C
L Mounting Hole
458.49
(18.051)
Overall
23
(.906) Rain Cap Removal
622.54
(24.509)
Overall without Rain Cap
C
L Mounting Hole
Dimensions in millimeters.
Inch equivalents shown in ().
50.99
(2.007)
Mounting Hole "A"
4X 3/8-16 UNC-2B Inch
299.00
(11.77)
Oil Filter
235.19
(9.259)
2X 297.47
(1.711)
Exhaust Ports
177.80 Pilot
(7.000)
Bolt Circle 197.00
(7.756)
15.70 Oil Filter Removal
(.618)
142.88 Bolt Circle
(5.625)
4X 45°
2X 45°
2X 60°
4x 7/16-14 UNC-2B Inch
Oil Filter Side
PTO Side
Top View
Starter Side
Flywheel End
10. 1.8
Section 1
Safety and General Information
General Specifications1
Power (@ 3600 RPM, corrected to SAE J1995)
LH630 ..............................................................Maximum ............. 16.4 kW (22 HP)
Recommended..... 13.9 kW (18.7 HP)
LH685 ..............................................................Maximum ............. 18.6 kW (25 HP)
Recommended..... 15.9 kW (21.3 HP)
LH750 ..............................................................Maximum ............. 20.1 kW (27 HP)
Recommended..... 17.1 kW (22.9 HP)
LH760 ..............................................................Maximum ............. 21.6 kW (29 HP)
Recommended..... 18.4 kW (24.7 HP)
Peak Torque
LH630 (@ 2200 RPM).................................................................... 48.0 N·m (35.4 ft. lb.)
LH685 (@ 2200 RPM).................................................................... 54.3 N·m (40.1 ft. lb.)
LH750 (@ 2200 RPM).................................................................... 61.0 N·m (45 ft. lb.)
LH760 (@ 2600 RPM).................................................................... 61.7 N·m (45.5 ft. lb.)
Bore
LH630 ............................................................................................ 77 mm (3.03 in.)
LH685 ............................................................................................ 80 mm (3.15 in.)
LH750, LH760 ................................................................................ 83 mm (3.3 in.)
Stroke
LH630, LH685 ................................................................................ 67 mm (2.64 in.)
LH750, LH760 ................................................................................ 69 mm (2.7 in.)
Displacement
LH630 ............................................................................................ 624 cc (38.1 cu. in.)
LH685 ............................................................................................ 674 cc (41.1 cu. in.)
LH750, LH760 ................................................................................ 748 cc (45.6 cu. in.)
Compression Ratio
LH630, LH685 ................................................................................. 8.5:1
LH750, LH760 ................................................................................. 8.7:1
Dry Weight
LH630, LH685, LH750 ................................................................... 51.7 kg (114 lb.)
LH760 ............................................................................................ 52.6 kg (116 lb.)
Oil Capacity (with filter)
LH630, LH685, LH750 ................................................................... 1.9 L (2.0 U.S. qt.)
LH760 ............................................................................................ 2.0 L (2.1 U.S. qt.)
Coolant Capacity (equal parts of water and ethylene glycol) ................. 2.0 L (2.18 U.S. qt.)
Angle of Operation - Maximum (at full oil level) All Directions ............... 20°
Camshaft
End Play (With Shim) ........................................................................... 0.076/0.127 mm (0.0030/0.0050 in.)
Running Clearance ............................................................................... 0.025/0.063 mm (0.0010/0.0025 in.)
1
Values are in Metric units. Values in parentheses are English equivalents. Lubricate threads with engine oil prior
to assembly.
NOTE: All listed dimensions and tolerances are measured at 20°C (68°F).
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12. 1.9
Section 1
Safety and General Information
1
Camshaft cont.
Bore I.D.
New................................................................................................ 20.000/20.025 mm (0.7874/0.7884 in.)
Max. Wear Limit ............................................................................. 20.038 mm (0.7889 in.)
Camshaft Bearing Surface O.D.
New................................................................................................ 19.962/19.975 mm (0.7859/0.7864 in.)
Max. Wear Limit ............................................................................. 19.959 mm (0.7858 in.)
Carburetor and Intake Manifold
Intake Manifold Fastener Torque (torque in 2 increments) .................... 7.4, 9.9 N·m (66, 88 in. lb.)
Carburetor Mounting Fastener Torque .................................................. 9.9 N·m (88 in. lb.)
Connecting Rod
Cap Fastener Torque (torque in increments) ........................................ 11.3 N·m (100 in. lb.)
Connecting Rod-to-Crankpin Running Clearance
New................................................................................................ 0.043/0.068 mm (0.0016/0.0026 in.)
Max. Wear Limit ............................................................................. 0.083 mm (0.0032 in.)
Connecting Rod-to-Crankpin Side Clearance ....................................... 0.26/0.63 mm (0.0102/0.0248 in.)
Connecting Rod-to-Piston Pin Running Clearance ............................... 0.015/0.028 mm (0.0006/0.0011 in.)
Piston Pin End I.D.
New................................................................................................ 17.015/17.023 mm (0.6699/0.6702 in.)
Max. Wear Limit ............................................................................. 17.036 mm (0.6707 in.)
Crankcase
Governor Cross Shaft Bore I.D.
New................................................................................................ 8.025/8.075 mm (0.3159/0.3179 in.)
Max. Wear Limit ............................................................................. 8.088 mm (0.3184 in.)
Breather Cover Fastener Torque ........................................................ 10.7 N·m (95 in. lb.) Into new as-cast hole
7.3 N·m (65 in. lb.) Into used hole
Oil Drain Plug Torque............................................................................ 13.6 N·m (120 in. lb.)
Crankshaft
End Play (free)...................................................................................... 0.070/0.590 mm (0.0028/0.0232 in.)
Crankshaft Sleeve Bearing I.D. (crankcase)
New................................................................................................ 40.974/40.987 mm (1.6131/1.6136 in.)
Max. Wear Limit ............................................................................. 41.000 mm (1.6141 in.)
Crankshaft Bore (in closure plate)
New................................................................................................ 40.974/41.000 mm (1.6131/1.6141 in.)
Max. Wear Limit ............................................................................. 41.038 mm (1.6156 in.)
Crankshaft Bore (in closure plate)-to-Crankshaft
Running Clearance - New .............................................................. 0.039/0.087 mm (0.0015/0.0034 in.)
13. 1.10
Section 1
Safety and General Information
Crankshaft cont.
Main Bearing Journals
O.D. - New ..................................................................................... 40.913/40.935 mm (1.6107/1.6116 in.)
O.D. - Max. Wear Limit .................................................................. 40.84 mm (1.608 in.)
Max. Taper ..................................................................................... 0.022 mm (0.0009 in.)
Max. Out-of-Round ........................................................................ 0.025 mm (0.0010 in.)
Crankshaft to Sleeve Bearing (crankcase)
Running Clearance - New .............................................................. 0.039/0.0074 mm (0.0015/0.0029 in.)
Connecting Rod Journal
O.D. - New ..................................................................................... 35.955/35.973 mm (1.4156/1.4163 in.)
O.D. - Max. Wear Limit .................................................................. 35.94 mm (1.415 in.)
Max. Taper ..................................................................................... 0.018 mm (0.0007 in.)
Max. Out-of-Round ........................................................................ 0.025 mm (0.0010 in.)
Crankshaft T.I.R.
PTO End, Crank in Engine ............................................................. 0.15 mm (0.0059 in.)
Entire Crank, in V-Blocks ............................................................... 0.10 mm (0.0039 in.)
Cylinder Bore
Cylinder Bore I.D.
New
LH630 ...................................................................................... 77.000/77.025 mm (3.0315/3.0325 in.)
LH685 ...................................................................................... 80.000/80.025 mm (3.1496/3.1506 in.)
LH750, LH760 ......................................................................... 83.006/83.031 mm (3.2679/3.2689 in.)
Max. Wear Limit
LH630 ...................................................................................... 77.063 mm (3.0340 in.)
LH685 ...................................................................................... 80.065 mm (3.1522 in.)
LH750, LH760 ......................................................................... 83.069 mm (3.2704 in.)
Max. Out-of-Round ........................................................................ 0.12 mm (0.0047 in.)
Max. Taper ..................................................................................... 0.05 mm (0.0020 in.)
Cylinder Head
Cylinder Head Fastener Torque (torque in 2 increments)...................... 16.9, 33.9 N·m (150, 300 in. lb.)
Max. Out-of-Flatness ............................................................................ 0.076 mm (0.003 in.)
Rocker Pivot Fastener Torque .............................................................. 11.3 N·m (100 in. lb.)
Electric Starter
Starter Thru Bolt Torque........................................................................ 5.6-9.0 N·m (49-79 in. lb.)
Starter Mounting Screw Torque............................................................. 15.3 N·m (135 in. lb.)
Starter Brush Holder Fastener Torque .................................................. 2.5-3.3 N·m (22-29 in. lb.)
Starter Solenoid Fastener Torque ......................................................... 4.0-6.0 N·m (35-53 in. lb.)
Starter Solenoid Positive (+) Brush Lead Retaining Nut Torque ............ 8.0-11.0 N·m (71-97 in. lb.)
14. 1.11
Section 1
Safety and General Information
1
Fan/Flywheel
Rear Fan Shaft to Mounting Bracket Nut Torque .................................. 15.8 N·m (140 in. lb.)
Front Fan Assembly to Fan Shaft Nut Toque ........................................ 15.8 N·m (140 in. lb.)
Fan/Pulley/Hub Assembly Fastener Torque .......................................... 6.8 N·m (60 in. lb.)
Flywheel Retaining Screw Torque ......................................................... 66.4 N·m (49 ft. lb.)
Lower Flywheel Cover Mounting Screw Torque .................................... 9.9 N·m (88 in. lb.)
Lower Pulley Mounting Screw Torque ................................................... 24.3 N·m (215 in. lb.)
Governor
Governor Cross Shaft to Crankcase Running Clearance...................... 0.025/0.126 mm (0.0009/0.0049 in.)
Governor Cross Shaft O.D.
New................................................................................................ 7.949/8.000 mm (0.3129/0.3149 in.)
Max. Wear Limit ............................................................................. 7.936 mm (0.3124 in.)
Governor Gear Shaft O.D.
New................................................................................................ 5.990/6.000 mm (0.2358/0.2362 in.)
Max. Wear Limit ............................................................................. 5.977 mm (0.2353 in.)
Governor Gear Shaft-to-Governor Gear Running Clearance ................ 0.090/0.160 mm (0.0035/0.0063 in.)
Ignition
Spark Plug Type (Champion®
or equivalent) ......................................... RC14YC
Spark Plug Gap .................................................................................... 0.76 mm (0.030 in.)
Spark Plug Torque ................................................................................ 24.4-29.8 N·m (18-22 ft. lb.)
Ignition Module Air Gap ........................................................................ 0.2/0.3 mm (0.008/0.012 in.)
Ignition Module Fastener Torque .......................................................... 6.2 N·m (55 in. lb.) Into new as-cast hole
4.0 N·m (35 in. lb.) Into used hole
Rectifier-Regulator Fastener Torque ..................................................... 4.0 N·m (35 in. lb.)
Muffler
Muffler Retaining Nuts Torque .............................................................. 24.4 N·m (216 in. lb.)
Oil Filter/Closure Plate
Oil Filter Torque .................................................................................... 10.4-12.7 N·m (90-110 in. lb.)
Closure Plate Fastener Torque ............................................................. 24.4 N·m (216 in. lb.)
15. 1.12
Section 1
Safety and General Information
²Measure 6 mm (0.236 in.) above the bottom of the piston skirt at right angles to the piston pin.
Piston, Piston Rings, and Piston Pin
Piston-to-Piston Pin .............................................................................. 0.006/0.018 mm (0.0002/0.0007 in.)
Piston Pin Bore I.D.
New................................................................................................ 17.006/17.013 mm (0.6695/0.6698 in.)
Max. Wear Limit ............................................................................. 17.025 mm (0.6703 in.)
Piston Pin O.D.
New................................................................................................ 16.995/17.000 mm (0.6691/0.6693 in.)
Max. Wear Limit ............................................................................. 16.994 mm (0.6691 in.)
Top Compression Ring-to-Groove Side Clearance
LH630 ............................................................................................ 0.040/0.086 mm (0.0016/0.0034 in.)
LH685 ............................................................................................ 0.050/0.096 mm (0.0020/0.0038 in.)
LH750, LH760 ................................................................................ 0.014/0.041 mm (0.0005/0.0016 in.)
Middle Compression Ring-to-Groove Side Clearance
LH630 ............................................................................................ 0.040/0.086 mm (0.0016/0.0034 in.)
LH685 ............................................................................................ 0.030/0.076 mm (0.0012/0.0030 in.)
LH750, LH760 ................................................................................ 0.012/0.039 mm (0.0004/0.0015 in.)
Oil Control Ring-to-Groove Side Clearance
LH630 ............................................................................................ 0.046/0.196 mm (0.0018/0.0077 in.)
LH685 ............................................................................................ 0.046/0.196 mm (0.0018/0.0077 in.)
LH750, LH760 ................................................................................ 0.026/0.176 mm (0.0010/0.0070 in.)
Top and Middle Compression Ring End Gap
LH630
New Bore
Top Ring ............................................................................ 0.180/0.380 mm (0.0071/0.0150 in.)
Middle Ring ....................................................................... 0.250/0.450 mm (0.0098/0.0177 in.)
Used Bore (Max.) .................................................................... 0.77 mm (0.030 in.)
LH685
New Bore
Top Ring ............................................................................ 0.180/0.430 mm (0.0071/0.0169 in.)
Middle Ring ....................................................................... 0.250/0.460 mm (0.0098/0.0181 in.)
Used Bore (Max.) .................................................................... 0.80 mm (0.0315 in.)
LH750, LH760
New Bore................................................................................. 0.250/0.56 mm (0.0098/0.022 in.)
Used Bore ............................................................................... 0.94 mm (0.037 in.)
Piston Thrust Face O.D.²
LH630
New ......................................................................................... 76.967/76.985 mm (3.0302/3.0309 in.)
Max. Wear Limit ...................................................................... 76.840 mm (3.0252 in.)
LH685
New ......................................................................................... 79.963/79.981 mm (3.1481/3.1488 in.)
Max. Wear Limit ...................................................................... 79.831 mm (3.1430 in.)
LH750, LH760
New ......................................................................................... 82.973/82.991 mm (3.2666/3.2673 in.)
Max. Wear Limit ...................................................................... 82.841 mm (3.3136 in.)
16. 1.13
Section 1
Safety and General Information
1
Piston, Piston Rings, and Piston Pin cont.
Piston Thrust Face-to-Cylinder Bore² Running Clearance
LH630 ............................................................................................ 0.014/0.057 mm (0.0005/0.0022 in.)
LH685 ............................................................................................ 0.019/0.062 mm (0.0007/0.0024 in.)
LH750, LH760 ................................................................................ 0.015/0.058 mm (0.005/0.0022 in.)
Speed Control
Speed Control Bracket Assembly Fastener Torque............................... 10.7 N·m (95 in. lb.) Into new as-cast hole
7.3 N·m (65 in. lb.) Into used hole
Stator
Stator Mounting Screw Torque .............................................................. 6.2 N·m (55 in. lb.)
Throttle/Choke Controls
Governor Control Lever Fastener Torque ............................................. 9.9 N·m (88 in. lb.)
Valve Cover/Rocker Arms
Valve Cover Fastener Torque ............................................................... 6.2 N·m (55 in. lb.)
Valves and Valve Lifters
Hydraulic Valve Lifter to Crankcase Running Clearance ....................... 0.0124/0.0501 mm (0.0005/0.0020 in.)
Intake Valve Stem-to-Valve Guide Running Clearance ......................... 0.038/0.076 mm (0.0015/0.0030 in.)
Exhaust Valve Stem-to-Valve Guide Running Clearance ...................... 0.050/0.088 mm (0.0020/0.0035 in.)
Intake Valve Guide I.D.
New................................................................................................ 7.038/7.058 mm (0.2771/0.2779 in.)
Max. Wear Limit ............................................................................. 7.134 mm (0.2809 in.)
Intake Valve Stem Diameter
New................................................................................................ 6.982/7.000 mm (0.2749/0.2756 in.)
Exhaust Valve Guide I.D.
New................................................................................................ 7.038/7.058 mm (0.2771/0.2779 in.)
Max. Wear Limit ............................................................................. 7.159 mm (0.2819 in.)
Exhaust Valve Stem Diameter
New................................................................................................ 6.970/6.988 (0.2744/0.2751 in.)
Valve Guide Reamer Size
Standard......................................................................................... 7.048 mm (0.2775 in.)
0.25 mm O.S. ................................................................................. 7.298 mm (0.2873 in.)
Intake Valve Lift .................................................................................... 8.88 mm (0.3496 in.)
Exhaust Valve Lift ................................................................................. 8.88 mm (0.3496 in.)
Nominal Valve Seat Angle..................................................................... 45°
²Measure 6 mm (0.236 in.) above the bottom of the piston skirt at right angles to the piston pin.