This workshop manual provides service information for KIOTI tractors models DK651/751/801/901. It covers the tractor identification, dimensions, general precautions for assembly and maintenance, specifications, lubrication requirements, and tightening torques. The manual also includes maintenance checklists to be performed daily, every 50 hours, 100 hours, and other regular intervals. It provides detailed instructions and specifications for servicing the engine, including the fuel, air, lubrication and cooling systems, cylinder head, valves, camshaft, oil pump and other engine components.
Komatsu wa320 6 wheel loader service repair manual (sn 70001 and up)fusjejedrfjskekem
This document provides a shop manual for wheel loaders models WA320-6 and WA320PZ-6. It contains sections on specifications, maintenance standards, testing and troubleshooting procedures. The manual covers the engine, power train, steering, braking, hydraulic, electrical and monitoring systems. Troubleshooting tables list failure codes, possible causes and remedies.
This document outlines general cautions and procedures for maintenance work. It discusses the importance of correct work, safety precautions, preparations, cautions for disassembly and reassembly, removal and installation of hydraulic equipment and piping, handling of seals, and installation of hydraulic hoses. Specific topics covered include using alignment marks, new seals and pins for reassembly, cleaning parts, releasing trapped air, checking for leaks, and preventing twisting of hoses and seals.
This document provides an overview and technical specifications of the OptiX BWS 1600G DWDM optical transmission system. It describes the system's types and features, including its intelligent adjustment capabilities, automatic monitoring functions, and high reliability. The system uses optical transponder units, multiplexers/demultiplexers, amplifiers, and other functional units. It supports various networking applications and configurations, such as linear, ring, and combined topologies. The document also covers the system's protection mechanisms, technical specifications, and design considerations.
Komatsu wa250 pz 6 wheel loader service repair manual sn75001 and upujjjjfkksekmmdm
This document provides a table of contents for a shop manual covering maintenance and repair of a wheel loader. The summary includes:
- The document is a table of contents for a shop manual covering various systems of a wheel loader including the engine, power train, steering, brakes, undercarriage, hydraulics, work equipment, cab, and electrical systems.
- The table of contents lists over 100 sections organized into topics such as specifications, structure and function, testing and adjusting procedures, troubleshooting, and standard value tables.
- The sections provide information on maintenance, repair, testing and adjusting various components of the wheel loader systems.
CASE CX18B MINI EXCAVATOR Service Repair Manualhdksemmme
This is the Highly Detailed factory service repair manual for theCASE CX18B MINI EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CASE CX18B MINI EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
SECTION 1 - HOW TO USE
SECTION 2 - SAFETY RULES
SECTION 3 - PRELIMINARY
SECTION 4 - SPECIFICATION
SECTION 5 - TOOLS
SECTION 6 - STANDARD MAINTENANCE TIME TABLE
SECTION 7 - MAINTENANCE STANDARDS AND TEST PROCEDURES
SECTION 8 - HYDRAULIC SYSTEM
SECTION 9 - ELECTRICAL SYSTEM
SECTION 10 - ATTACHMENT
SECTION 11 - UPPER STRUCTURE
SECTION 12 - TRAVEL SYSTEM
SECTION 13 - TROUBLESHOOTING HYDRAULIC SYSTEM
SECTION 14 - TROUBLESHOOTING ELECTRICAL SYSTEM
SECTION 15 - TROUBLESHOOTING ENGINE
SECTION 16 - ENGINE
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCASE CX18B MINI EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Komatsu wd600 6 wheel dozer service repair manual (sn 55001 and up)fjkskmmdmme
This document is a shop manual for the WD600-6 wheel dozer. It contains sections on specifications, structure and maintenance standards, testing and adjusting procedures, and troubleshooting. The manual provides information on the engine and cooling system, power train, steering, braking, hydraulic, electrical, and other systems of the machine. It includes diagrams, specifications, maintenance and repair instructions to assist technicians in servicing and repairing the dozer.
Komatsu wa200 pz 6 wheel loader service repair manual (sn 70001 and up)ufjjdfjkskemd
This document provides a shop manual for wheel loaders models WA200 and WA200PZ-6. It contains sections on specifications, maintenance standards, testing and adjusting procedures, and troubleshooting. The manual covers the engine and cooling system, power train, steering system, brake system, undercarriage, hydraulic system, work equipment, cab, electrical systems, standard values, and more. It is intended to guide maintenance and repair of these wheel loaders.
Manual de servicio de toyota NEW LAND CRUSIER 70, 1VD-FTV motor COMMON Rail, para que el técnico con la ayuda del manual pueda ajustar de acuerdo a los datos del fabricante.
Komatsu wa320 6 wheel loader service repair manual (sn 70001 and up)fusjejedrfjskekem
This document provides a shop manual for wheel loaders models WA320-6 and WA320PZ-6. It contains sections on specifications, maintenance standards, testing and troubleshooting procedures. The manual covers the engine, power train, steering, braking, hydraulic, electrical and monitoring systems. Troubleshooting tables list failure codes, possible causes and remedies.
This document outlines general cautions and procedures for maintenance work. It discusses the importance of correct work, safety precautions, preparations, cautions for disassembly and reassembly, removal and installation of hydraulic equipment and piping, handling of seals, and installation of hydraulic hoses. Specific topics covered include using alignment marks, new seals and pins for reassembly, cleaning parts, releasing trapped air, checking for leaks, and preventing twisting of hoses and seals.
This document provides an overview and technical specifications of the OptiX BWS 1600G DWDM optical transmission system. It describes the system's types and features, including its intelligent adjustment capabilities, automatic monitoring functions, and high reliability. The system uses optical transponder units, multiplexers/demultiplexers, amplifiers, and other functional units. It supports various networking applications and configurations, such as linear, ring, and combined topologies. The document also covers the system's protection mechanisms, technical specifications, and design considerations.
Komatsu wa250 pz 6 wheel loader service repair manual sn75001 and upujjjjfkksekmmdm
This document provides a table of contents for a shop manual covering maintenance and repair of a wheel loader. The summary includes:
- The document is a table of contents for a shop manual covering various systems of a wheel loader including the engine, power train, steering, brakes, undercarriage, hydraulics, work equipment, cab, and electrical systems.
- The table of contents lists over 100 sections organized into topics such as specifications, structure and function, testing and adjusting procedures, troubleshooting, and standard value tables.
- The sections provide information on maintenance, repair, testing and adjusting various components of the wheel loader systems.
CASE CX18B MINI EXCAVATOR Service Repair Manualhdksemmme
This is the Highly Detailed factory service repair manual for theCASE CX18B MINI EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CASE CX18B MINI EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
SECTION 1 - HOW TO USE
SECTION 2 - SAFETY RULES
SECTION 3 - PRELIMINARY
SECTION 4 - SPECIFICATION
SECTION 5 - TOOLS
SECTION 6 - STANDARD MAINTENANCE TIME TABLE
SECTION 7 - MAINTENANCE STANDARDS AND TEST PROCEDURES
SECTION 8 - HYDRAULIC SYSTEM
SECTION 9 - ELECTRICAL SYSTEM
SECTION 10 - ATTACHMENT
SECTION 11 - UPPER STRUCTURE
SECTION 12 - TRAVEL SYSTEM
SECTION 13 - TROUBLESHOOTING HYDRAULIC SYSTEM
SECTION 14 - TROUBLESHOOTING ELECTRICAL SYSTEM
SECTION 15 - TROUBLESHOOTING ENGINE
SECTION 16 - ENGINE
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCASE CX18B MINI EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
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Komatsu wd600 6 wheel dozer service repair manual (sn 55001 and up)fjkskmmdmme
This document is a shop manual for the WD600-6 wheel dozer. It contains sections on specifications, structure and maintenance standards, testing and adjusting procedures, and troubleshooting. The manual provides information on the engine and cooling system, power train, steering, braking, hydraulic, electrical, and other systems of the machine. It includes diagrams, specifications, maintenance and repair instructions to assist technicians in servicing and repairing the dozer.
Komatsu wa200 pz 6 wheel loader service repair manual (sn 70001 and up)ufjjdfjkskemd
This document provides a shop manual for wheel loaders models WA200 and WA200PZ-6. It contains sections on specifications, maintenance standards, testing and adjusting procedures, and troubleshooting. The manual covers the engine and cooling system, power train, steering system, brake system, undercarriage, hydraulic system, work equipment, cab, electrical systems, standard values, and more. It is intended to guide maintenance and repair of these wheel loaders.
Manual de servicio de toyota NEW LAND CRUSIER 70, 1VD-FTV motor COMMON Rail, para que el técnico con la ayuda del manual pueda ajustar de acuerdo a los datos del fabricante.
New holland e385 c evo crawler excavator service repair manualfusjefkskemme
The document is a service manual that provides specifications and repair/maintenance instructions for the engine and various systems of an E385C EVO crawler excavator. It includes:
- Specifications for the 6HK1X engine, including displacement, compression ratio, injection order, lubrication system, cooling system, fuel system, electrical system, and starter/charging components.
- Diagrams and part numbers for the engine, cooling system, electrical system, and identification.
- Instructions for cleaning, inspecting, and installing engine parts like bearings, gears, seals, and shafts. It advises using genuine parts and proper lubricants.
- Sections covering repair and maintenance of the engine, hydraulic
New holland e385 c evo crawler excavator service repair manualjfdskekdmme
The document is a service manual that provides specifications and repair/maintenance instructions for the engine and various systems of an E385C EVO crawler excavator. It includes detailed sections on the engine and its components, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, electrical systems, booms/dippers/buckets, and the cab/bodywork. The engine section provides specifications, component layout diagrams, and repair procedures for the engine, crankcase, cylinder heads, valves, pistons, crankshaft, fuel system, cooling system, lubrication system, and more.
The workshop manual provides service information for the Kubota Dumper KC250H/HR. It contains 10 chapters that cover: 1) an introduction, 2) service data including specifications and component names, 3) removing safety covers, 4) removing the engine, 5) the driveline and chassis, 6) the steering system, 7) the vessel, 8) electrical equipment, 9) hydraulic equipment, and 10) troubleshooting. The manual provides detailed information on maintenance, repair, and adjustments for technicians servicing the dumper.
Case cx250 c crawler excavator service repair manualhfjsjekfksmem
This document is a service manual for the CX250C Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the cab, bodywork and decals. Safety is emphasized, with a notice that all repair and maintenance work must be carried out by qualified dealership personnel only. The manual provides instructions and procedures to service the excavator safely and properly.
Case cx250 c crawler excavator service repair manualufjsekksmemm
The document provides specifications for the engine, cooling system, and electrical system of a CX250C crawler excavator. It includes details such as the engine model, cylinder dimensions, compression ratio, valve clearance, cooling system components, and electrical components. Sections cover the engine and crankcase, cooling system main data, and electrical system main data. Tables list technical details for the water pump, thermostat, generator, and starter.
Case cx250 c crawler excavator service repair manualjfjkskefksmem
The document provides service information for the engine of a CX250C crawler excavator, including specifications, component descriptions, and repair procedures. It contains specifications for the engine such as the cylinder bore, stroke, compression ratio, and cooling system. The document also lists the components of the engine such as the cylinder heads, crankshaft, fuel system, and electrical system. Repair sections are included for engine components with procedures, torque specifications, and cautions.
New holland e30 c canopy tier 4 final engine mini excavator service repair ma...ufjjsjdkkskem
This service manual provides maintenance and repair instructions for the E30C mini excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and cab components. Safety precautions are outlined, and each component is described in individual subsections with part numbers. The manual is intended to guide qualified service personnel in maintenance and repairs.
New holland e30 c canopy tier 4 final engine mini excavator service repair ma...fujsjefkskekmem
This document is a service manual for the E30C mini excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and the platform, cab, bodywork, and decals. Safety information is provided, noting signal words for dangers, warnings, and cautions regarding potential hazards. The manual is intended to guide qualified service personnel in maintenance and repair work.
New holland e30 c canopy tier 4 final engine mini excavator service repair ma...fjskkksmemm
This service manual provides maintenance and repair instructions for the E30C mini excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and cab components. Safety precautions are outlined, and each component is described in individual subsections with part numbers. The manual is intended to be used by qualified service technicians and includes warnings about using only approved replacement parts.
New holland e30 c cab tier 4 final engine mini excavator service repair manua...ufjjsjdkkskem
This service manual provides maintenance and repair instructions for the E30C mini excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and cab components. Safety precautions are outlined, and each component is described in individual subsections with part numbers. The manual is intended to be used by qualified service technicians and includes warnings about using only approved replacement parts.
New holland e30 c cab tier 4 final engine mini excavator service repair manualfusjfskeekemm
This document is a service manual for an E30C mini excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and the platform, cab, bodywork, and decals. Safety information is provided, noting signal words for dangers, warnings, and cautions regarding potential hazards. The manual is intended to guide qualified service personnel in maintenance and repair work.
New holland e30 c canopy tier 4 final engine mini excavator service repair ma...fujsjfjksekem
This service manual provides maintenance and repair instructions for the E30C mini excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and cab components. Safety precautions are outlined, and each component is described in individual subsections with part numbers. The manual is intended to be used by qualified service technicians and includes warnings about using only approved replacement parts.
New holland e30 c canopy tier 4 final engine mini excavator service repair ma...ujdjjkkskmme
This service manual provides maintenance and repair instructions for the E30C mini excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and cab components. Safety precautions are outlined, and each component is described in individual subsections with part numbers. The manual is intended to be used by qualified service technicians and includes warnings about using only approved replacement parts.
New holland e30 c cab tier 4 final engine mini excavator service repair manualufjjdkksmeme
This service manual provides maintenance and repair instructions for the E30C mini excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and cab components. Safety precautions are outlined, and each component is described in individual subsections with part numbers. The manual is intended to be used by qualified service technicians and mechanics to service and repair the excavator.
New holland e30 c cab tier 4 final engine mini excavator service repair manualudfjjjdkksmmd
This document is a service manual for the E30C mini excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and the platform, cab, bodywork, and decals. Safety information is provided, noting signal words for dangers, warnings, and cautions regarding potential hazards. The manual is intended to guide qualified service personnel in maintenance and repair work.
New holland e30 c cab tier 4 final engine mini excavator service repair manualfjskksmem
The document is a service manual that provides instructions for removing the engine from an E30C mini excavator. It outlines 21 steps to drain fluids, disconnect hoses and electrical connections, and remove mounting brackets in order to separate the engine from the excavator. Safety warnings are provided throughout regarding hazards such as burns, crushing injuries, and chemical exposures. Pictures and diagrams accompany the text to illustrate the procedure.
New holland e30 c cab tier 4 final engine mini excavator service repair manualfjsekksmemm
The document is a service manual that provides instructions for removing the engine from an E30C mini excavator. It outlines 22 steps for removing parts like the counterweight, battery, platform, hoses, brackets and other components to fully separate the engine from the excavator. The manual emphasizes safety precautions and warns technicians to relieve pressure before disconnecting lines due to risks of burns, cuts or infection from escaping fluids.
1. The document provides safety information and warnings for operating and maintaining an excavator. It identifies the location of safety labels on the excavator and explains their meanings.
2. Operators are instructed to read the entire safety section and understand all warnings before operating the excavator to avoid serious injuries. Unauthorized modifications to the excavator are prohibited.
3. Specific safety hazards that are highlighted include coming into contact with high voltage power lines, being struck by falling or closing windows, adjusting track tension improperly, and leaving the operator's seat without following proper safety procedures.
1. The document provides safety information and warnings for operating and maintaining an excavator. It identifies the location of safety labels on the excavator and describes various hazards.
2. Operators must read and understand the safety information before operating the excavator to avoid serious injury or death. Unauthorized modifications to the excavator are prohibited.
3. Specific hazards that are highlighted include high voltage electrical lines, high pressure components, hot fluids, rotating parts, and improper maintenance procedures. The safety lever must be in the locked position and key removed before leaving the operator's seat.
1. The document provides safety information and warnings for operating and maintaining an excavator. It identifies the location of safety labels on the excavator and explains their meanings.
2. Operators must read and understand the safety information before operating the excavator to avoid serious injuries. Specific hazards are highlighted for high voltages, high-pressure cylinders, batteries, hot fluids, and rotating parts.
3. Warnings indicate that unauthorized modifications are prohibited and that all personnel must be clear of the area before starting the excavator. The excavator must be parked properly when unattended.
Caterpillar cat 330 b ln excavator (prefix 5lr) service repair manual (5lr000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 330 b ln excavator (prefix 3yr) service repair manual (3yr000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
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This service manual provides maintenance and repair instructions for the E30C mini excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and cab components. Safety precautions are outlined, and each component is described in individual subsections with part numbers. The manual is intended to guide qualified service personnel in maintenance and repairs.
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1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fjskefkemms
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
Caterpillar cat 323 e sa excavator (prefix yrp) service repair manual (yrp000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing the final drive components, and reassembling them in reverse order. Key steps include removing the carrier assembly, planetary gears, and ring gears; inspecting and replacing seals and bearings; and using shims to properly preload the bearings during reassembly. Torque specifications and special tools required are also listed.
Caterpillar cat 323 e sa excavator (prefix tdw) service repair manual (tdw000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. Cleanliness is emphasized to prevent contamination of parts.
Caterpillar cat 323 e sa excavator (prefix rap) service repair manual (rap000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and adjusting preload on the bearings using shims. Bolts and seals must be tightened to the specified torques.
Caterpillar cat 323 e ln excavator (prefix yrp) service repair manual (yrp000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing the final drive components, and reassembling them in reverse order. Key steps include removing the carrier assembly, planetary gears, and ring gears; inspecting and replacing seals and bearings; and torquing bolts to specified values during reassembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper cleaning and lubrication of parts is emphasized.
Caterpillar cat 323 e ln excavator (prefix tdw) service repair manual (tdw000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. Cleanliness is emphasized to prevent contamination of parts.
Caterpillar cat 323 e l excavator (prefix yrp) service repair manual (yrp0000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and using shims to set proper bearing preload. Bolts and seals must be tightened to the specified torques.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 323 e l excavator (prefix rap) service repair manual (rap0000...fjskefkemms
The document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes steps to disassemble and remove the final drive components, such as the carrier assembly, ring gears, planetary gears, and seals. It also provides instructions for assembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals and pins, and reassembling the carrier assembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper torque values and procedures are specified for reinstalling components.
Caterpillar cat 318 d2 l excavator (prefix hah) service repair manual (hah000...fjskefkemms
This document provides instructions for disassembling the final drive of a 318D2 L excavator. It describes removing 33 parts in 27 steps, including the sprocket, plugs, springs, seats, valves, adapters, and seals. Special care must be taken when removing parts under spring pressure. Various tools are required, and the document provides part numbers. Cleanliness is important to prevent dirt entry during disassembly.
The semiochemicals market size has grown rapidly in
recent years. It will grow from $4.56 billion in 2023
to $5.37 billion in 2024 at a compound annual
growth rate (CAGR) of 17.6%. The growth in the
historic period can be attributed to market
acceptance and education, pest resistance concerns,
increased agricultural productivity demands,
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expected to see rapid growth in the next few years. It
will grow to $9.67 billion in 2028 at a compound
annual growth rate (CAGR) of 15.9%.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
1. TO THE READER
1
C34-WOO May. 2005
1. TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism,
service and maintenance of KIOTI tractors DK651/751/801/901. It is divided into two parts, “Mechanism” and
“Servicing”.
„
„
„
„
„ MECHANISM
Information on the construction and functions are included. The part should be completely understood before
proceeding with troubleshooting, disassembling or servicing.
„
„
„
„
„ SERVICING
In this section you will find general precautions, maintenance and special tools. The are other sections which
include troubleshooting, servicing, specifications lists, disassembling, assembling and servicing that explains in
detail procedures, precautions, factory specifications and acceptable limits.
This manual contains the latest production information on illustrations and specifications based on the most up to
date production information available at the time of publication.
We reserve the right to make changes throughout the entire manual at any time without notice.
2. DK651/751/801/901
10 C34-WOO May. 2005
4. CONTENTS
CHAPTER 1. GENERAL ....................................................................................................... 1-1
1. TRACTOR IDENTIFICATION ............................................................................................................ 1-3
2. DIMENSIONS .................................................................................................................................. 1-5
3. GENERAL PRECAUTIONS ............................................................................................................. 1-5
3.1 ASSEMBLY AND DISASSEMBLY ....................................................................................... 1-5
3.2 ELECTRICAL SYSTEM ........................................................................................................ 1-7
3.3 TUBES AND RUBBERS ....................................................................................................... 1-7
3.4 LUBRICANT .......................................................................................................................... 1-7
4. SPECIFICATIONS ............................................................................................................................ 1-9
5. LUBRICANTS, FUELAND COOLANT ............................................................................................. 1-9
6. TIGHTENING TORQUES ................................................................................................................1-11
6.1 GENERAL USE SCREWS, BOLTS AND NUTS .................................................................1-11
6.2 STUD BOLTS .......................................................................................................................1-11
7. MAINTENANCE CHECK LIST ....................................................................................................... 1-13
8. CHECK AND MAINIENANCE ........................................................................................................ 1-15
8.1 DAILY CHECK .................................................................................................................... 1-15
8.2 INITIAL 50 HOURS ............................................................................................................. 1-17
8.3 EVERY 50 HOURS............................................................................................................. 1-21
8.4 EVERY 100 HOURS .......................................................................................................... 1-23
8.5 EVERY 200 HOURS .......................................................................................................... 1-27
8.6 EVERY 250 HOURS .......................................................................................................... 1-30
8.7 EVERY 400 HOURS .......................................................................................................... 1-30
8.8 EVERY 600 HOURS .......................................................................................................... 1-30
8.9 EVERY 800 HOURS .......................................................................................................... 1-31
8.10 EVERY 1 YEAR ................................................................................................................. 1-31
8.11 EVERY 2 YEAR ................................................................................................................. 1-32
8.12 SERVICE AS REQUIRED .................................................................................................. 1-34
9. TIRES ............................................................................................................................................. 1-37
9.1 INFLATION PRESSURE ..................................................................................................... 1-37
9.2 TREAD ................................................................................................................................ 1-38
9.3 BALLAST ............................................................................................................................ 1-40
9.4 TRAVELING SPEED .......................................................................................................... 1-41
3. TO THE READER
11
C34-WOO May. 2005
CHAPTER 2. ENGINE ........................................................................................................... 2-1
1. SYSTEMS OPERATION SECTION .................................................................................................2-3
1.1 ENGINE MODEL VIEWS ......................................................................................................2-3
1.2 FUEL SYSTEM .....................................................................................................................2-4
1.3 AIR INLETAND EXHAUST SYSTEM ...................................................................................2-5
1.4 LABRICATION SYSTEM ......................................................................................................2-7
1.5 COOLING SYSTEM .............................................................................................................2-9
2. SPECIFICATIONS .........................................................................................................................2-10
2.1 ENGINE DESIGN ................................................................................................................2-10
2.2 FUEL INJECTION LINES .................................................................................................... 2-11
2.3 FUEL INJECTION PUMP .................................................................................................... 2-11
2.4 FUEL INJECTORS..............................................................................................................2-13
2.5 FUEL TRANSFER PUMP ...................................................................................................2-14
2.6 LIFTER GROUP .................................................................................................................2-14
2.7 ROCKER SHAFT ...............................................................................................................2-15
2.8 VALVE MECHANISM COVER ............................................................................................2-16
2.9 CYLINDER HEAD VALVES ................................................................................................2-17
2.10 CYLINDER HEAD ...............................................................................................................2-20
2.11 TURBOCHARGER .............................................................................................................2-22
2.12 EXHAUST MANIFOLD ........................................................................................................2-23
2.13 CAMSHAFT ........................................................................................................................2-24
2.14 CAMSHAFT BEARINGS.....................................................................................................2-26
2.15 ENGINE OIL FILTER ..........................................................................................................2-27
2.16 ENGINE OIL PUMP .............................................................................................................2-28
2.17 ENGINE OIL PRESSURE ...................................................................................................2-31
2.18 ENGINE OIL BYPASS VALVE ............................................................................................2-31
2.19 ENGINE OIL PAN................................................................................................................2-33
2.20 CRANKCASE BREATHER .................................................................................................2-35
2.22 WATER PUMP ....................................................................................................................2-36
2.21 WATER TEMPERATURE REGULATOR AND HOUSING ..................................................2-36
2.23 CYLINDER BLOCK ............................................................................................................2-37
2.24 CRANKSHAFT....................................................................................................................2-41
2.25 CRANKSHAFT SEALS .......................................................................................................2-44
2.26 CONNECTING ROD BEARING JOURNAL ........................................................................2-45
2.27 MAIN BEARING JOURNAL .................................................................................................2-45
2.28 CONNECTING ROD ...........................................................................................................2-46
2.29 PISTON AND RINGS ..........................................................................................................2-48
4. DK651/751/801/901
12 C34-WOO May. 2005
2.30 PISTON COOLING JET .....................................................................................................2-50
2.31 FRONT HOUSING AND COVERS .....................................................................................2-51
2.32 GEAR GROUP (FRONT) ...................................................................................................2-52
2.33 FLYWHEEL .........................................................................................................................2-54
2.34 FLYWHEEL HOUSING ........................................................................................................2-55
2.35 CRANKSHAFT PULLEY.....................................................................................................2-55
2.36 FAN DRIVE .........................................................................................................................2-56
2.37 ENGINE LIFTING BRACKET..............................................................................................2-57
2.38 GLOW PLUGS ...................................................................................................................2-57
3. SEPARATE THE ENGINE ..............................................................................................................2-58
4. DISASSEMBLYAND ASSEMBLY ..................................................................................................2-66
4.1 FUEL PRIMING PUMP ........................................................................................................2-66
4.2 FUEL FILTER BASE ...........................................................................................................2-67
4.3 FUEL INJECTION LINES ....................................................................................................2-68
4.4 FUEL INJECTOR COVER ..................................................................................................2-69
4.5 FUEL INJECTION PUMP / DELPHI DP210........................................................................2-70
4.6 FUEL INJECTION PUMP / BOSCH EPVE..........................................................................2-74
4.7 FUEL INJECTOR ................................................................................................................2-78
4.8 TURBOCHARGER .............................................................................................................2-79
4.9 EXHAUST MANIFOLD ........................................................................................................2-82
4.10 EXHAUST ELBOW (OPTION FOR FOUR CYLINDER ENGINES ONLY) .........................2-84
4.11 INLET AND EXHAUST VALVE SPRINGS ..........................................................................2-85
4.12 INLET AND EXHAUST VALVES .........................................................................................2-88
4.13 INLET AND EXHAUST VALVE GUIDES .............................................................................2-91
4.14 INLET AND EXHAUST VALVE SEAT INSERTS .................................................................2-93
4.15 ENGINE OIL FILTER BASE ................................................................................................2-96
4.16 ENGINE OIL COOLER .......................................................................................................2-98
4.17 ENGINE OIL RELIEF VALVE (ENGINE OIL PUMP).........................................................2-102
4.18 ENGINE OIL RELIEF VALVE (BALANCER UNIT FOR THE 1104 ENGINES ONLY) .....2-103
4.19 ENGINE OIL PUMP (ENGINES WITHOUT A BALANCER) ..............................................2-104
4.20 WATER PUMP ..................................................................................................................2-106
4.21 WATER TEMPERATURE REGULATOR ......................................................................... 2-111
4.22 FLYWHEEL ....................................................................................................................... 2-113
4.23 CRANKSHAFT REAR SEAL ............................................................................................ 2-115
4.24 CRANKSHAFT WEAR SLEEVE (REAR) ......................................................................... 2-118
4.25 FLYWHEEL HOUSING ...................................................................................................... 2-119
5. TO THE READER
13
C34-WOO May. 2005
4.26 CRANKSHAFT PULLEY...................................................................................................2-121
4.27 CRANKSHAFT FRONT SEAL .........................................................................................2-122
4.28 CRANKSHAFT WEAR SLEEVE (FRONT) ......................................................................2-124
4.29 FRONT COVER ...............................................................................................................2-125
4.30 GEAR GROUP (FRONT) .................................................................................................2-127
4.31 IDLER GEAR ....................................................................................................................2-130
4.32 HOUSING (FRONT) .........................................................................................................2-134
4.33 ACCESSORY DRIVE .......................................................................................................2-137
4.34 CRANKCASE BREATHER ...............................................................................................2-139
4.35 VALVE MECHANISM COVER ..........................................................................................2-141
4.36 ROCKER SHAFT AND PUSHROD ..................................................................................2-143
4.37 CYLINDER HEAD .............................................................................................................2-147
4.38 LIFTER GROUP - INSTALL .............................................................................................2-153
4.39 CAMSHAFT ......................................................................................................................2-154
4.40 CAMSHAFT GEAR ...........................................................................................................2-155
4.41 CAMSHAFT BEARINGS...................................................................................................2-156
4.42 ENGINE OIL PAN..............................................................................................................2-157
4.43 BALANCER (4 CYLINDER ENGINS ONLY).....................................................................2-160
4.44 PISTON COOLING JETS .................................................................................................2-161
4.45 PISTONS AND CONNECTING RODS..............................................................................2-164
4.46 CONNECTING ROD BEARINGS .....................................................................................2-169
4.47 CRANKSHAFT MAIN BEARINGS.....................................................................................2-171
4.48 CRANKSHAFT..................................................................................................................2-176
4.49 CRANKSHAFT GEAR ......................................................................................................2-183
4.50 BEARING CLEARANCE ...................................................................................................2-184
4.51 GLOW PLUGS .................................................................................................................2-186
3.52 V-BELTS ...........................................................................................................................2-187
4.53 FAN ...................................................................................................................................2-188
4.54 FAN DRIVE .......................................................................................................................2-188
5. TESTING AND ADJUSTING SECTION .......................................................................................2-189
5.1 FUEL SYSTEM .................................................................................................................2-189
5.2 AIR INLETAND EXHAUST SYSTEM ...............................................................................2-198
5.3 LUBRICATION SYSTEM ..................................................................................................2-206
5.4. COOLING SYSTEM .........................................................................................................2-209
5.5 BASIC ENGINE .................................................................................................................2-215
6. LIST OF SPECIAL TOOLS .........................................................................................................2-221
7. TO THE READER
15
C34-WOO May. 2005
5. CHECK AND ADJUSTMENT ............................................................................................................6-7
5.1 BRAKE PEDAL FREE PLAY ................................................................................................6-7
5.2 DIFFERENCE BETWEEN RIGHT AND LEFT BRAKE PEDAL ...........................................6-7
5.3 ADJUSTING PARKING BRAKE WIRE..................................................................................6-8
5.4 AIR BLEEDING FROM BRAKE SYSTEM ............................................................................6-9
6. DISASSEMBLINGAND SERVICING .............................................................................................6-10
6.1 REMOVING REAR AXLE....................................................................................................6-10
CHAPTER 7. FRONT AXLE.................................................................................................. 7-1
1. STRUCTURE ...................................................................................................................................7-3
2. TROUBLESHOOTING .....................................................................................................................7-4
2.1 TROUBLESHOOTING FOR FRONT DIFFERENTIAL CLUTCH .........................................7-4
2.2 TROUBLESHOOTING FOR OIL LEAKAGE AT FRONT AXLE ...........................................7-4
3. INSPECTION, DIASSEMBLYAND REPAIR.....................................................................................7-5
3.1 TOE-IN..................................................................................................................................7-5
3.2 FRONT WHEEL STEERING ANGLE ...................................................................................7-6
3.3 ROCKING FORCE OF FRONT AXLE .................................................................................7-7
3.4 AXLE SWAY OF FRONT WHEEL ........................................................................................7-7
4. DISASSEMBLY AND SERVICE .......................................................................................................7-8
4.1 REMOVING FRONTAXLE ...................................................................................................7-8
4.2 SERVICING ........................................................................................................................7-17
CHAPTER 8. HYDRAULIC SYSTEM ................................................................................... 8-1
1. STRUCTURE ...................................................................................................................................8-3
1.1 HYDRAULIC SYSTEM DIAGRAM ........................................................................................8-3
1.2 HYDRAULIC CIRCUIT ..........................................................................................................8-4
1.3 OIL FILTER ...........................................................................................................................8-5
1.4 HYDRAULIC PUMP ..............................................................................................................8-6
1.5 POWER STEERING SYSTEM .............................................................................................8-7
1.6 PTO CLUTCH SYSTEM.......................................................................................................8-9
1.7 JOYSTICK VALVE ..............................................................................................................8-10
1.8 HORIZONTAL CONTROL SYSTEM ...................................................................................8-10
1.9 HYDRAULIC POWER ELEVATION SYSTEM ....................................................................8-12
2. TROUBLESHOOTING ...................................................................................................................8-14
2.1 POWER STEERING SYSTEM ...........................................................................................8-14
2.2 HYDRAULIC LIFT SYLINDER SYSTEM ............................................................................8-15
8. DK651/751/801/901
16 C34-WOO May. 2005
3. INSPECTION, DIASSEMBLYAND REPAIR...................................................................................8-16
3.1 HYDRAULIC FILTER ..........................................................................................................8-16
3.2 HYDRAULIC PUMP ............................................................................................................8-16
3.3 STEERING SYSTEM ..........................................................................................................8-18
3.4 PTO CLUTCH .....................................................................................................................8-21
CHAPTER 9. CABIN SYSTEM ............................................................................................. 8-1
1. AIR CONDITIONER/HEATER STRUCTURE ..................................................................................9-3
1.1 AIR CONDITIONER SYSTEM LAYOUT ...............................................................................9-3
1.2 CIRCUIT DIAGRAM ..............................................................................................................9-4
1.3 AIR CONDITIONER/HEATER SPECIFICATIONS ................................................................9-5
2. TROUBLE SHOOTING ....................................................................................................................9-6
2.1 VISUALANDAUDIO CHECK ................................................................................................9-6
2.2 TROUBLE DIAGNOSIS ........................................................................................................9-7
2.3 ADVANCED TROUBLESHOOTING .....................................................................................9-8
3. CHECKING AND CHARGING GAS ............................................................................................... 9-11
3.1 TROUBLESHOOTING BY MANIFOLD GAUGE ................................................................ 9-11
4. INSPECTION ANDADJUSTMENTS ..............................................................................................9-15
4.1 CHARGING REFRIGERANT ..............................................................................................9-16
5. INSPECTION, DISASSEMBLYAND REPAIR ................................................................................9-19
5.1 REMOVING CABIN .............................................................................................................9-19
5.2 REMOVING AIR CONDITIONER UNIT ...............................................................................9-25
5.3 REMOVING COMPRESSOR..............................................................................................9-26
CHAPTER 10. ELECTRIC SYSTEM .................................................................................. 10-1
1. WIRING DIAGRAM ........................................................................................................................10-3
1.1 GENERAL ...........................................................................................................................10-3
1.2 FITTING SPECIFICATIONS OF TRANSVERSE CONTOL CYLINDER ............................10-4
2. BATTERY ......................................................................................................................................10-5
3. STARTING SYSTEM .....................................................................................................................10-6
4. CHARGING SYSTEM ....................................................................................................................10-7
5. LIGHTING SYSTEM ......................................................................................................................10-8
5.1 LIGHT SWITCH ..................................................................................................................10-9
5.2 HAZARD WARNING SWITCH ............................................................................................10-9
5.3 FLASHER UNIT ..................................................................................................................10-9
5.4 LAMPS ..............................................................................................................................10-10
5.5 HEAD LIGHTS .................................................................................................................. 10-11
9. TO THE READER
17
C34-WOO May. 2005
6. COMBINATION METER...............................................................................................................10-12
6.1 TACHOMETER AND HOURMETER (1) ..........................................................................10-13
6.2 ENGINE COOLANT TEMP. GAUGE (2), FUEL GAUGE (3) ..........................................10-13
6.3 GAUGES AND INDICATORS (BULB STANDARD: 14V, 1.4W) ......................................10-14
6.4 SENSORS.........................................................................................................................10-15
7. TROUBLESHOOTING10-16
8. INSPECTION, DISASSEMBLYAND REPAIR ..............................................................................10-18
8.1 BATTERY .........................................................................................................................10-18
8.2 STARTING SYSTEM ........................................................................................................10-20
8-3 LOGHT SYSTEM .............................................................................................................10-25
11. GENERAL
1-3
C34-WOO May. 2005
1. TRACTOR IDENTIFICATION
When contacting your local KIOTI distributor, always specify engine serial number, tractor serial number and hour
meter reading.
(1) Hour Meter
C34W103A
2
1
(1) Identification Number
(2) Transmission Serial Number
(1) Engine Serial Number
C34W101A C34W102A
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14. GENERAL
1-5
C34-WOO May. 2005
3. GENERAL PRECAUTIONS
C34W105A
(1) Grease
(2) Snap Ring for Shaft
(3) Snap Ring for Hole
(4) Assemble Towards to be Forced
(5) Reciprocating
(6) Rotating
1. Place the tractor on firm and level ground prior to
any service or adjustment.
2. Work with the engine stopped whenever possible.
Be careful when doing any testing that requires the
engine to be running.
3. Use only DAEDONG (KIOTI) approved special
tools. Servicing dealers may machine tools to
DAEDONG (KIOTI) specifications, if the tool will not
be used often.
4. Keep your work area and the tractor clean during
all phases of the disassembly and reassembly
process.
5. After removal, keep parts clean and organized.
Tighten nuts to mating bolts by hand to keep
matched sets together.
6. Be careful during disassembly, assembly, and stor-
age of hydraulic parts. Dust and metal chips can
contaminate the whole hydraulic system. Keep
parts covered whenever possible.
7. Use only approved manufactures cleaning agents
for parts cleaning. Hydraulic parts should be
cleaned with an approved cleaning oil. Diesel fuel
should never be used for cleaning.
8. Remove all oil and contaminates before perform-
ing any measurement of parts.
9. Disconnect the battery negative (-) cable before re-
moving or installing any live electrical components.
10. Use only DAEDONG (KIOTI) genuine parts to main-
tain the performance and safety of your KIOTI
tractor.
• Use packing bond, gasket sealer, equivalent to
Three Bond 1208D.
• Remove all existing sealer before applying new
sealer to the part.
• Apply the bond, sealer, in a bead centered on the
sealing flange area. If a bolt hole is encountered,
continue bead to the center of the inner sealing
surface.
• Assemble the parts within 10 minutes of bond,
sealer, application. Wait 30 minutes before add-
ing oil to the sealed parts, if applicable.
IMPORTANT
3.1 ASSEMBLY AND DISASSEMBLY
11. When assembling an outside snap ring, on a shaft,
or an inside snap ring, in a hole, assemble with the
head in the direction of force. Reference the above
figure.
12. When replacing a new part also replace the asso-
ciated packing (gasket), bearing(s), and o-ring(s).
Apply grease properly for O-rings and oil seals be-
fore assembly.
13. Locate the split portion of any spring pin by refer-
encing the direction of force, like the above figure.
14. Replace any split pin with a new one.
15. CHAPTER 1 DK651/751/801/901
1-6 C34-WOO May. 2005
C34W108A
3.2 ELECTRICAL SYSTEM
1. Check all electrical connectors daily for any dam-
age or short circuit at their junctions. In addition,
annually schedule a complete electrical system in-
spection with your local KIOTI dealer.
2. Do not modify or reorganize the wiring harness or
the electric field parts.
3. When disconnecting battery cables, disconnect the
negative cable first. Reinstall the positive cable first
when reinstalling.
DISCONNECTING BATTERY NEGATIVE CABLE
NOTE:
• Be sure to turn the starting key OFF when connect-
ing or disconnecting the cable.
4. When disconnecting a connector, grasp the plastic
section, not the wiring.
5. When reconnecting the connector, insert it until it
snaps.
To ensure safety and prevent damage to the machine
and surrounding equipment, heed the following precau-
tions in handling electrical parts and wiring.
C34W106A
• Check electrical wiring for damage and loosened
connection every year. To this end, educate the
customer to do his or her own check. At the same
time recommend the dealer to performs a peri-
odic check during regular maintenance.
• Do not attempt to modify or remodel any electri-
cal parts and/or wiring.
• When removing the battery cables, disconnect
the negative cable first. When installing the bat-
tery cables, connect the positive cable first.
IMPORTANT
6. When replacing a broken fuse with a new on, be sure
to use the fuse with the correct amperage capacity.
Use your owner’s manual to establish the correct
capacity.
7. Be sure not to drop sensors and relays. They are
fragile.
C34W107A
16. GENERAL
1-7
C34-WOO May. 2005
3.3 TUBES AND RUBBERS
Keep the tubes (hoses) and rubber parts free from oil
and other petroleum products. This may cause a change
in quality in these parts, and may shorten product life.
3.4 LUBRICANT
During assembly and repair, apply designated lubricant
where specified in accordance with this repair manual.
C34W109A
C34W110A