This document provides an overview and instructions for servicing a tractor. It begins with safety information and then provides a table of contents that lists the chapters and their contents. The chapters cover various systems of the tractor including the engine, clutch, transmission, rear axle, brakes, front axle, steering system, hydraulic system, and electrical system. Each chapter provides the structure and functions of the system and instructions for servicing, troubleshooting, specifications, disassembly and assembly. The document provides detailed maintenance and repair information for technicians servicing the tractor.
Kioti Daedong CK30 Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
The document provides instructions and specifications for parts lists for various tractor models. It includes 10 numbered instructions describing the parts list codes and identifiers. The parts lists themselves contain extensive lists of component groups, part numbers, descriptions, quantities and other specifications for different tractor models and countries.
Kioti Daedong CK25H Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
The document provides instructions and specifications for parts lists for various tractor models. It includes 10 numbered instructions describing the parts list codes and identifiers. The parts lists themselves contain extensive lists of component groups, part numbers, descriptions, quantities and other specifications for different tractor models and countries.
Kioti Daedong CK25 Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
The document provides instructions and specifications for parts lists for various tractor models. It includes 10 numbered instructions describing the parts list codes and identifiers. The parts lists themselves contain extensive lists of component groups, part numbers, descriptions, quantities and other specifications for different tractor models and countries.
Kioti Daedong CK35 Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This short document promotes additional information available from an online source. It thanks the reader for viewing and directs them to click a link for more details. In a few brief sentences, it pitches additional content without providing much context.
Kioti Daedong DK45S Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts list information for various tractor models. It includes 10 sections that provide instructions for using the parts list, a table of contents listing the component groups, and specifications noting differences between country models. The parts list is intended to help correctly identify part numbers when ordering or repairing parts, and is subject to change without notice.
Kioti Daedong CK30 Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
The document provides instructions and specifications for parts lists for various tractor models. It includes 10 numbered instructions describing the parts list codes and identifiers. The parts lists themselves contain extensive lists of component groups, part numbers, descriptions, quantities and other specifications for different tractor models and countries.
Kioti Daedong CK25H Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
The document provides instructions and specifications for parts lists for various tractor models. It includes 10 numbered instructions describing the parts list codes and identifiers. The parts lists themselves contain extensive lists of component groups, part numbers, descriptions, quantities and other specifications for different tractor models and countries.
Kioti Daedong CK25 Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
The document provides instructions and specifications for parts lists for various tractor models. It includes 10 numbered instructions describing the parts list codes and identifiers. The parts lists themselves contain extensive lists of component groups, part numbers, descriptions, quantities and other specifications for different tractor models and countries.
Kioti Daedong CK35 Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This short document promotes additional information available from an online source. It thanks the reader for viewing and directs them to click a link for more details. In a few brief sentences, it pitches additional content without providing much context.
Kioti Daedong DK45S Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts list information for various tractor models. It includes 10 sections that provide instructions for using the parts list, a table of contents listing the component groups, and specifications noting differences between country models. The parts list is intended to help correctly identify part numbers when ordering or repairing parts, and is subject to change without notice.
Kioti Daedong CH20 Tractor Service Repair Manual.pdffujeksmdmmd4r
This document contains safety information and maintenance procedures for a tractor. It discusses safety precautions for starting the engine, servicing, working on the tractor, avoiding fires, disposing of fluids properly, ventilating work areas, preventing acid burns, and preparing for emergencies. It also provides an overview of the tractor's identification, dimensions, specifications, lubrication requirements, tightening torques, maintenance checklists, and service intervals. Finally, it indicates where safety decals are located on the tractor and how to care for labels.
Kioti Daedong DK451C Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts list information for various tractor models. It includes 10 sections that provide instructions for using the parts list, a table of contents listing the component groups, and specifications indicating differences between country-specific tractor models. The parts list is intended to help correctly identify part numbers when ordering or repairing parts, and is subject to change without notice.
Kioti Daedong CK30H Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
The document provides instructions and specifications for parts lists for various tractor models. It includes 10 numbered instructions describing the parts list codes and identifiers. The parts lists themselves contain extensive lists of component groups, part numbers, descriptions, quantities and other specifications for different tractor models and countries.
Kioti Daedong DK45SC Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts list information for various tractor models. It includes 10 sections that provide instructions for using the parts list, a table of contents listing the component groups, and specifications for different country models. The parts list is intended to help correctly identify part numbers when ordering or repairing parts, and is subject to change without notice. Serial numbers and interchangeability are also noted for some parts.
Kioti Daedong CK35H Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This short document promotes additional information available from an online source. It thanks the reader for viewing and directs them to click a link for more details. In a few brief sentences, it pitches additional content without providing much context.
Kioti Daedong DK55C Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides instructions and information for a tractor parts list, including:
1. It lists 10 items that provide information about how the parts list is organized and how to use it.
2. It provides a table of contents that lists the component groups included in the parts list.
3. It indicates that the parts list is subject to change without notice due to continuous product improvements.
Kioti Daedong DK901C Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts information for the cylinder block group of various tractor models, including the part number, description, quantity, and any remarks. It contains basic instructions for using the parts list when ordering parts or making repairs. The parts list is subject to change without notice.
Kioti Daedong DK451 Tractor Parts Catalogue Manual 1.pdffujeksmdmmd4r
This manual provides standard operation times for servicing jobs on various tractor models. It includes over 100 job codes with descriptions and times for repairs and replacements. Standard times are based on average conditions and mechanic experience. Times include service work as well as preparation and include a 10% buffer. Illustrated exploded diagrams show components.
Kioti Daedong DK45S Tractor Parts Catalogue Manual 1.pdffujeksmdmmd4r
This manual provides standard operation times for servicing jobs on various tractor models. It includes over 100 job codes with descriptions and times for repairs and replacements. Standard times are based on average conditions and mechanic experience. Times include service work as well as preparation and include a 10% buffer. Illustrated exploded diagrams show components.
Kioti Daedong DK45SC Tractor Parts Catalogue Manual 1.pdffujeksmdmmd4r
This manual provides standard operation times for servicing jobs on various tractor models. It includes over 100 job codes with descriptions and times for repairs and replacements. Standard times are based on average conditions and mechanic experience. Times include service work as well as preparation and include a 10% buffer. Illustrated exploded diagrams show component locations for key systems.
Kioti Daedong DK451 Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts list information for various tractor models. It includes 10 sections that provide instructions for using the parts list, a table of contents listing the component groups, and specifications noting differences between country models. The parts list is intended to help correctly identify part numbers when ordering or repairing parts, and is subject to change without notice.
Kioti Daedong DK901 Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts information for the cylinder block group of a tractor engine. It lists the part numbers, descriptions, quantities, and other identifying information for each component in the cylinder block assembly. Notes provide additional details on interchangeability and serial number applicability. The parts list is intended to help correctly identify replacement parts and make repairs by referring to the diagrams and specifications provided.
Kioti Daedong DK551C Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides instructions and information for a tractor parts list, including:
1. It lists 10 items that provide information about how the parts list is organized and how to use it.
2. It provides a table of contents that lists the component groups included in the parts list.
3. It indicates that the parts list is subject to change without notice due to continuous product improvements.
Kioti Daedong DK751 Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides instructions and a table of contents for a tractor parts list manual. The instructions explain that the parts list is organized into groups and sub-groups with identifying codes and numbers. It also provides guidance on using the parts list for ordering parts and making repairs. The table of contents lists over 30 engine, drivetrain, and auxiliary system groups that are detailed further in the full manual.
Kioti Daedong DK751C Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts information for the cylinder block group of a tractor engine. It lists the part numbers, descriptions, quantities, and other identifying information for each component in the cylinder block assembly. Notes provide additional details on interchangeability and serial number applicability. The parts list is intended to help correctly identify replacement parts and make repairs by referring to the diagrams and specifications provided.
Kioti Daedong CH20 Tractor Service Repair Manual.pdffujeksmdmmd4r
This document contains safety information and maintenance procedures for a tractor. It discusses safety precautions for starting the engine, servicing, working on the tractor, avoiding fires, disposing of fluids properly, ventilating work areas, preventing acid burns, and preparing for emergencies. It also provides an overview of the tractor's identification, dimensions, specifications, lubrication requirements, tightening torques, maintenance checklists, and service intervals. Finally, it indicates where safety decals are located on the tractor and how to care for labels.
Kioti Daedong DK451C Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts list information for various tractor models. It includes 10 sections that provide instructions for using the parts list, a table of contents listing the component groups, and specifications indicating differences between country-specific tractor models. The parts list is intended to help correctly identify part numbers when ordering or repairing parts, and is subject to change without notice.
Kioti Daedong CK30H Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
The document provides instructions and specifications for parts lists for various tractor models. It includes 10 numbered instructions describing the parts list codes and identifiers. The parts lists themselves contain extensive lists of component groups, part numbers, descriptions, quantities and other specifications for different tractor models and countries.
Kioti Daedong DK45SC Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts list information for various tractor models. It includes 10 sections that provide instructions for using the parts list, a table of contents listing the component groups, and specifications for different country models. The parts list is intended to help correctly identify part numbers when ordering or repairing parts, and is subject to change without notice. Serial numbers and interchangeability are also noted for some parts.
Kioti Daedong CK35H Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This short document promotes additional information available from an online source. It thanks the reader for viewing and directs them to click a link for more details. In a few brief sentences, it pitches additional content without providing much context.
Kioti Daedong DK55C Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides instructions and information for a tractor parts list, including:
1. It lists 10 items that provide information about how the parts list is organized and how to use it.
2. It provides a table of contents that lists the component groups included in the parts list.
3. It indicates that the parts list is subject to change without notice due to continuous product improvements.
Kioti Daedong DK901C Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts information for the cylinder block group of various tractor models, including the part number, description, quantity, and any remarks. It contains basic instructions for using the parts list when ordering parts or making repairs. The parts list is subject to change without notice.
Kioti Daedong DK451 Tractor Parts Catalogue Manual 1.pdffujeksmdmmd4r
This manual provides standard operation times for servicing jobs on various tractor models. It includes over 100 job codes with descriptions and times for repairs and replacements. Standard times are based on average conditions and mechanic experience. Times include service work as well as preparation and include a 10% buffer. Illustrated exploded diagrams show components.
Kioti Daedong DK45S Tractor Parts Catalogue Manual 1.pdffujeksmdmmd4r
This manual provides standard operation times for servicing jobs on various tractor models. It includes over 100 job codes with descriptions and times for repairs and replacements. Standard times are based on average conditions and mechanic experience. Times include service work as well as preparation and include a 10% buffer. Illustrated exploded diagrams show components.
Kioti Daedong DK45SC Tractor Parts Catalogue Manual 1.pdffujeksmdmmd4r
This manual provides standard operation times for servicing jobs on various tractor models. It includes over 100 job codes with descriptions and times for repairs and replacements. Standard times are based on average conditions and mechanic experience. Times include service work as well as preparation and include a 10% buffer. Illustrated exploded diagrams show component locations for key systems.
Kioti Daedong DK451 Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts list information for various tractor models. It includes 10 sections that provide instructions for using the parts list, a table of contents listing the component groups, and specifications noting differences between country models. The parts list is intended to help correctly identify part numbers when ordering or repairing parts, and is subject to change without notice.
Kioti Daedong DK901 Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts information for the cylinder block group of a tractor engine. It lists the part numbers, descriptions, quantities, and other identifying information for each component in the cylinder block assembly. Notes provide additional details on interchangeability and serial number applicability. The parts list is intended to help correctly identify replacement parts and make repairs by referring to the diagrams and specifications provided.
Kioti Daedong DK551C Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides instructions and information for a tractor parts list, including:
1. It lists 10 items that provide information about how the parts list is organized and how to use it.
2. It provides a table of contents that lists the component groups included in the parts list.
3. It indicates that the parts list is subject to change without notice due to continuous product improvements.
Kioti Daedong DK751 Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides instructions and a table of contents for a tractor parts list manual. The instructions explain that the parts list is organized into groups and sub-groups with identifying codes and numbers. It also provides guidance on using the parts list for ordering parts and making repairs. The table of contents lists over 30 engine, drivetrain, and auxiliary system groups that are detailed further in the full manual.
Kioti Daedong DK751C Tractor Parts Catalogue Manual.pdffujeksmdmmd4r
This document provides parts information for the cylinder block group of a tractor engine. It lists the part numbers, descriptions, quantities, and other identifying information for each component in the cylinder block assembly. Notes provide additional details on interchangeability and serial number applicability. The parts list is intended to help correctly identify replacement parts and make repairs by referring to the diagrams and specifications provided.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Kioti Daedong CK20HJ Tractor Service Repair Manual.pdf
1. CONTENTS
TO THE READER .............................................................................................................................................................. 1
SAFETY FIRST ................................................................................................................................................................... 2
SAFETY DECALS .............................................................................................................................................................. 6
CHAPTER 1. GENERAL.....................................................................................................................1-1
1. TRACTOR IDENTIFICATION ......................................................................................................................... 1-3
2. DIMENSIONS................................................................................................................................................... 1-4
3. GENERAL PRECAUTIONS ............................................................................................................................ 1-5
3.1 ASSEMBLY AND DISASSEMBLY ......................................................................................................... 1-5
3.2 ELECTRICAL SYSTEM ......................................................................................................................... 1-6
3.3 TUBES AND RUBBERS........................................................................................................................ 1-7
3.4 LUBRICANT ........................................................................................................................................... 1-7
4. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING .................................................. 1-8
5. SPECIFICATIONS ........................................................................................................................................... 1-9
6. LUBRICANTS, FUEL AND COOLANT ........................................................................................................ 1-10
7. TIGHTENING TORQUES ............................................................................................................................. 1-11
7.1 GENERAL USE SCREWS, BOLTS AND NUTS............................................................................... 1-11
7.2 STUD BOLTS ....................................................................................................................................... 1-11
7.3 AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS ........ 1-12
8. MAINTENANCE CHECK LIST ..................................................................................................................... 1-13
9. CHECK AND MAINIENANCE ....................................................................................................................... 1-15
9.1 DAILY CHECK ...................................................................................................................................... 1-15
9.2 EVERY 50 HOURS .............................................................................................................................. 1-19
9.3 EVERY 100 HOURS............................................................................................................................ 1-21
9.4 EVERY 200 HOURS............................................................................................................................ 1-27
9.5 EVERY 400 HOURS............................................................................................................................ 1-31
9.6 EVERY 600 HOURS............................................................................................................................ 1-32
9.7 EVERY 800 HOURS............................................................................................................................ 1-32
9.8 EVERY 1 YEAR .................................................................................................................................... 1-33
9.9 EVERY 2 YEAR .................................................................................................................................... 1-33
9.10 SERVICE AS REQUIRED ................................................................................................................... 1-35
10. TIRES.............................................................................................................................................................. 1-37
10.1 INFLATION PRESSURE ..................................................................................................................... 1-37
10.2 TREAD .................................................................................................................................................. 1-38
10.3 BALLAST ............................................................................................................................................... 1-39
11. IMPLEMENT LIMITATIONS ........................................................................................................................... 1-41
CHAPTER 2. ENGINE ........................................................................................................................2-1
1. GENERAL......................................................................................................................................................... 2-3
1.1 ENGINE IDENTIFICATION ................................................................................................................... 2-3
1.2 SPECIFICATIONS .................................................................................................................................. 2-4
2. 1.3 PERFORMANCE CURVE ..................................................................................................................... 2-5
1.4 DIMENSIONS ......................................................................................................................................... 2-6
2. CONSTRUCTION AND FUNCTION .............................................................................................................. 2-7
2.1 ENGINE................................................................................................................................................... 2-7
2.2 LUBRICATION SYSTEM ..................................................................................................................... 2-12
2.3 COOLING SYSTEM ............................................................................................................................. 2-15
2.4 FUEL SYSTEM ..................................................................................................................................... 2-17
2.5 INLET AND EXHAUST SYSTEM ........................................................................................................ 2-24
3. DISASSEMBLY AND SERVICING OF ENGINE ......................................................................................... 2-25
3.1 TROUBLESHOOTING......................................................................................................................... 2-25
3.2 SERVICE DIRECTIONS ..................................................................................................................... 2-28
3.3 CHECKING, DISASSEMBLING AND SERVICING .......................................................................... 2-33
3.4 DISASSEMBLY AND REASSEMBLY .................................................................................................. 2-39
3.5 SERVCING ........................................................................................................................................... 2-55
CHAPTER 3. CLUTCH .......................................................................................................................3-1
1. STRUCTURE ................................................................................................................................................... 3-3
2. SERVICING ...................................................................................................................................................... 3-4
2.1 TROUBLESHOOTING........................................................................................................................... 3-4
2.2 SPECIFICATIONS .................................................................................................................................. 3-5
2.3 CHECKING AND ADJUSTMENT ......................................................................................................... 3-6
2.4 DISASSEMBLING AND ASSEMBLING ................................................................................................ 3-7
2.5 INSPECTION AND REPAIR................................................................................................................ 3-12
CHAPTER 4. TRANSMISSION .........................................................................................................4-1
1. STRUCTURE ................................................................................................................................................... 4-3
1.1 POWER TRAIN DIAGRAM .................................................................................................................... 4-3
1.2 POWER TRAIN....................................................................................................................................... 4-5
1.3 TRANSMISSION SHIFT LINKAGE STRUCTURE ........................................................................... 4-12
1.4 DIFFERENTIAL GEAR ........................................................................................................................ 4-17
1.5 HST CONTROL LINKAGE .................................................................................................................. 4-20
2. SERVICING .................................................................................................................................................... 4-21
2.1 TORUBLESHOOTING......................................................................................................................... 4-21
2.2 SPECIFICATIONS ................................................................................................................................ 4-25
2.3 DISASSEMBLING AND ASSEMBLING .............................................................................................. 4-26
2.4 HYDROSTATIC TRANSMISSION(CK20H) ....................................................................................... 4-48
CHAPTER 5. REAR AXLE ..................................................................................................................5-1
1. STRUCTURE ................................................................................................................................................... 5-3
2. SERVICING ...................................................................................................................................................... 5-4
2.1 TROUBLESHOOTING........................................................................................................................... 5-4
2.2 SPECIFICATIONS .................................................................................................................................. 5-4
2.3 DISASSEMBLING AND ASSEMBLING ................................................................................................ 5-5
3. CHAPTER 6. BRAKE..........................................................................................................................6-1
1. STRUCTURE ................................................................................................................................................... 6-3
1.1 FEATURES OF WET DISC BRAKES .................................................................................................. 6-3
2. SERVICING ...................................................................................................................................................... 6-5
2.1 TROUBLESHOOTING........................................................................................................................... 6-5
2.2 SPECIFICATIONS .................................................................................................................................. 6-5
2.3 DISASSEMBLING AND ASSEMBLING ................................................................................................ 6-6
2.4 SERVICING .......................................................................................................................................... 6-10
CHAPTER 7. FRONT AXLE ...............................................................................................................7-1
1. STRUCTURE ................................................................................................................................................... 7-3
1.1 FRONT AXLE STRUCTURE ................................................................................................................. 7-3
1.2 WHEEL ALIGNMENT ............................................................................................................................. 7-4
2. SERVICING ...................................................................................................................................................... 7-6
2.1 TROUBLESHOOTING........................................................................................................................... 7-6
2.2 SPECIFICATIONS .................................................................................................................................. 7-7
2.3 CHECKING, DISASSEMBLING AND SERVICING ............................................................................ 7-9
2.4 SERVICING .......................................................................................................................................... 7-18
CHAPTER 8. STEERING SYSYTEM ...............................................................................................8-1
1. STRUCTURE ................................................................................................................................................... 8-3
1.1 CHARACTERISTICS ............................................................................................................................. 8-3
1.2 HYDRAULIC CIRCUIT OF POWER STEERING SYSTEM ............................................................... 8-4
1.3 GEAR PUMP ........................................................................................................................................... 8-5
1.4 POWER STEERING UNIT .................................................................................................................... 8-6
1.5 STEERING CYLINDER ......................................................................................................................... 8-8
1.6 OIL FLOW ............................................................................................................................................... 8-9
2. SERVICING .................................................................................................................................................... 8-11
2.1 TROUBLESHOOTING......................................................................................................................... 8-11
2.2 SPECIFICATION .................................................................................................................................. 8-12
2.3 DISASSEMBLY AND ASSEMBLY ....................................................................................................... 8-13
CHAPTER 9. HYDRAULIC SYSTEM ...............................................................................................9-1
1. STRUCTURE ................................................................................................................................................... 9-3
1.1 HYDRAULIC CIRCUIT DIAGRAM ........................................................................................................ 9-3
1.2 OIL FILTER ............................................................................................................................................. 9-5
1.3 STRUCTURE ......................................................................................................................................... 9-6
1.4 HYDRAULIC CIRCUIT DIAGRAM OF 3-POINT HUDRAULIC SYSTEM ........................................ 9-7
1.5 PRIORITY FLOW CONTROL [HYDRAULIC BLOCK TYPE OUTLET] ............................................ 9-8
1.6 JOYSTICK VALVE ................................................................................................................................ 9-11
1.7 AUXILIARY CONTROL VALVE (IF EQUIPPED) ............................................................................... 9-18
1.8 CONTROL (MLS) VALVE .................................................................................................................... 9-20
1.9 OPERATION OF INTERNAL LEVERS IN CONTROLLED POSITION .......................................... 9-24
1.10 ASSEMBLY MEASUREMENT OF PUSH ROD ................................................................................. 9-26
4. 2. SERVICING .................................................................................................................................................... 9-27
2.1 TROUBLECHOOTING ........................................................................................................................ 9-27
2.2 SPECIFICATION .................................................................................................................................. 9-29
2.3 DISASSEMBLING AND ASSEMPLING .............................................................................................. 9-31
CHAPTER 10. ELECTRIC SYSTEM .............................................................................................. 10-1
1. ELECTRIC SYSTEM ..................................................................................................................................... 10-3
1.1 WIRING DIAGRAM ............................................................................................................................... 10-3
1.2 BATTERY .............................................................................................................................................. 10-5
1.3 STARTING SYSTEM ............................................................................................................................ 10-6
1.4 CHARGING SYSTEM .......................................................................................................................... 10-7
1.5 LIGHTING SYSTEM ............................................................................................................................. 10-8
1.6 COMBINATION METER .................................................................................................................... 10-12
2. SERVICING ................................................................................................................................................. 10-14
2.1 TROUBLESHOOTING...................................................................................................................... 10-14
3. CHECKING, DISASSEMBLING AND SERVICING ................................................................................. 10-17
3.1 BATTERY ........................................................................................................................................... 10-17
3.2 STARTING SYSTEM ......................................................................................................................... 10-20
3.3 CHARGING SYSTEM ....................................................................................................................... 10-28
3.4 LIGHTING SYSTEM .......................................................................................................................... 10-29
3.5 COMBINATION METER .................................................................................................................... 10-32
5. TO THE READER
1
S196-WOO Jul. 2003
TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism,
service and maintenance of KIOTI tractors CH20, CK20J, CK20H and CK20HJ. It is divided into two parts, “Mecha-
nism” and “Servicing” for each section.
„
„
„
„
„ MECHANISM
Information on the construction and functions are included. The part should be completely understood before
proceeding with troubleshooting, disassembling or servicing.
„
„
„
„
„ SERVICING
In this section you will find general precautions, maintenance and special tools. The are other sections which
include troubleshooting, servicing, specifications lists, disassembling, assembling and servicing that explains in
detail procedures, precautions, factory specifications and acceptable limits.
This manual contains the latest production information on illustrations and specifications based on the most up to
date production information available at the time of publication.
We reserve the right to make changes throughout the entire manual at any time without notice.
6. CK20(H)
2 S196-WOO Jul. 2003
SAFETY STARTING
1. Always use the safety start switch to start the en-
gine and never by any other means.
2. Do not alter or remove any part of machine safety
system.
3. Before starting the engine, make sure that all shift
levers are in neutral positions or in disengaged
positions.
4. Never start the engine unless you are in the
operator’s seat.
196W002A
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and the decals on the machine
itself to warn of the possibility of personal injury. It is essential that you read the instructions and safety regulations
before you attempt to repair or operate this unit. Read these instructions carefully.
SAFETY FIRST
SIGNS
DANGER
WARNING
CAUTION
IMPORTANT
DESCRIPTION
This mark indicates hazardous situation which, if not observed, may
result in death or fatal injury.
This mark should be indicated for most dangerous situations only.
This mark indicates potentially hazardous situation which, if not
observed, may result in death or moderate injury.
This mark indicates potentially hazardous situation which, if not
observed, may result in minor or moderate injury. And this mark can be
used as a warning against unsafe activities.
This mark indicates emphasis on notable characteristics in working
procedures or information on working procedures and technology for
convenient use.
NOTE Gives helpful information.
BEFORE SERVICING AND REPAIRING
1. Read all safety instructions in this manual and be
aware of the safety decals on your machine itself.
2. Thoroughly clean your work area and the machine.
3. Make sure the machine is on firm and level ground
and that the parking brake is set.
4. Lower the implement to the ground.
5. Stop the engine and remove the key.
6. Disconnect the negative battery cable.
7. Place a “DO NOT OPERATE” tag in operator station.
196W001A
7. TO THE READER
3
S196-WOO Jul. 2003
SAFETY WORKING
1. Do not operate or service the machine while under
the influence of alcohol, medication, or other
substances.
2. Never wear loose fit clothing and always use safety
equipment appropriate to the job.
3. Never use improvised tools, parts or procedures.
Use only recommended tools appropriate to the
work.
4. Be careful to perform all work safely when servicing
is done by two or more people.
5. Always support the machine by safety stands. Never
work under the machine that is supported solely by
a jack.
6. Do not touch any rotating or hot parts while the en-
gine is running.
7. Never remove the radiator cap while the engine is
running, or immediately after stopping. Only remove
radiator cap when cool enough to touch with bare
hands. Slowly loosen the cap to relieve pressure
before removing completely.
8. Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury.
Relieve pressure before disconnecting hydraulic or
fuel lines. Tighten all connections before applying
pressure.
196W003A
196W004A
AVOID FIRES
1. Never smoke or allow flames or sparks in your work-
ing area, as fuel is extremely flammable and explo-
sive under certain conditions.
2. Always disconnect the negative battery cable first
and reconnect it last to avoid sparks from an acci-
dental short circuit.
3. Battery gas will ignite. Keep sparks and open flame
away from the top of battery, especially while
charging.
4. Be careful not to spill fuel on the engine.
196W005A
8. CK20(H)
4 S196-WOO Jul. 2003
DISPOSE OF FLUIDS PROPERLY
1. Observe relevant environmental protection regula-
tions when disposing of oil, fuel, coolant, electro-
lyte and other harmful waste. Never pour fluids into
the ground, down a drain, or into a stream, pond, or
lake.
196W008A
VENTILATE WORK AREA
1. Exhaust contains poisonous carbon monoxide so
you should never run the engine in a closed area. If
the engine must be running while performing
maintenance, make sure the area is well ventilated.
PREVENT ACID BURNS
1. Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill elec-
trolyte on yourself, flush with water, and get medi-
cal attention immediately.
196W006A
196W007A
9. TO THE READER
5
S196-WOO Jul. 2003
PREPARE FOR EMERGENCIES
1. Be sure to keep a first aid kit and fire extinguisher
handy at all times.
2. Keep emergency numbers for the nearest fire
department, hospital, doctor and ambulance
service, near your telephone in case of emergency.
196W009A
10. CK20(H)
6 S196-WOO Jul. 2003
(1) Parts No. : T2350-54122 (Optional)
SAFETY DECALS
z The following safety decals are installed on the machine.
If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the
parts list.
(3) Parts No. : T4625-52361
(2) Parts No. : T4625-52351
11. TO THE READER
7
S196-WOO Jul. 2003
CARE OF DANGER, WARNING AND CAUTION LABELS
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels.
4. If a component with danger, warning or caution label(s) is replaced, make sure new label(s) is (are) attached
in the same locations(s) as the replaced component.
5. Mount new labels by applying on a clean dry surface and pressing any bubbles to outside edge.
(6) Parts No. : T2445-50724
(5) Parts No. : T2325-50512
(4) Parts No. : T2325-50743
(9) Parts No. : T2615-54112
(7) Parts No. : T2615-53561
(8) Parts No. : T2350-54141
13. GENERAL
1-3
S196-WOO Jul. 2003
196W101A
1. TRACTOR IDENTIFICATION
When contacting your local KIOTI distributor, always specify engine serial number, tractor serial number and hour
meter reading.
196W100A
(1) Statutory Plate (2) Identification Plate
(4) Transmission Serial Number
(3) Engine Serial Number
(5) Hour Meter
196W103A
196W102A
15. GENERAL
1-5
S196-WOO Jul. 2003
3. GENERAL PRECAUTIONS
196W104A
(1) Grease
(2) Snap Ring for Shaft
(3) Snap Ring for Hole
(4) Assemble Towards to be Forced
(5) Reciprocating
(6) Rotating
1. Place the tractor on the flat surface for adjustment
or service.
2. Please work with the engine stop except for the case
that must be worked with the engine running.
3. Arrange each part properly on the clean space for
disassembly. For bolts and nuts, tighten manually
by hand to its original position.
4. Use only the approved special tool. For the tool that
is not used often, use the tool made by each ser-
vice workshop.
5. Use only part cleaning agent for manufacturing
when any part needs to be clean. Do not use the
diesel oil for cleaning to prevent any pollution. Use
only approved fluid oil for cleaning any hydraulic part.
6. Be careful not to attach any dust or metal chip etc.
for disassembly and assembly of any hydraulic part.
7. For measuring any part, remove any oil or polluted
material before performing the measurement.
8. Disconnet the battery negative (-) cable before re-
moving or installing the live components.
9. Use only the DAEDONG genuine part for replace-
ment to maintain the performance and safety.
10.Replace the packing bearing and O-ring as new
part. Apply the grease properly for O-rings and oil
seals before assembly.
• Use the packing bond as three bond 1208D or
LOCTITE product.
• For using any packing bond, remove any re-
mained bond in the part before apply.
• Apply the bond in center of the flange between
bolt holes of the contact surface and apply the
inner surface for bolt hole portion.
• Perform the assembly within 10 minutes after
apply and inject oil after passing 30 minutes
above.
IMPORTANT
11. For assembling any snap ring for shaft or snap ring
for hole, assemble the head by the direction to be
forced, like above figure.
12.Insert the split portion of any spring pin by the direc-
tion to be forced, like above figure.
13.Replace any split pin as a new one.
3.1 ASSEMBLY AND DISASSEMBLY
16. CHAPTER 1 CK20(H)
1-6 S196-WOO Jul. 2003
6. When replacing a broken fuse with a new one, be
sure to use the fuse of capacity as specified.
7. Be sure not to drop sensors and relays which are
fragile.
196W109A
3.2 ELECTRICAL SYSTEM
1. Check electrical wiring daily every year for any dam-
age or short circuit at junction. In addition, undergo
onerous inspection via the agency regularly.
2. Do not modify or reorganize the wiring of the elec-
tric field parts.
3. When disconnecting battery cable disconnect nega-
tive cable first, reinstall the positive cable first when
reinstalling.
Disconnect battery negative terminal
NOTE:
• Be sure to turn the starting key OFF when connect-
ing or disconnecting the cable.
4. Remove the connector by pulling the plastic sec-
tion not the wiring.
196W108A
196W107A
5. When reconnecting the connector, Insert it until it
snaps.
17. GENERAL
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S196-WOO Jul. 2003
3.3 TUBES AND RUBBERS
Be cautious of oil or the like on the tubes and rubber
parts, which may cause change in quality.
3.4 LUBRICANT
When assembling and fixing, apply designated lubri-
cant where specified in accordance with this repair
manual.
196W110A
196W111A
18. CHAPTER 1 CK20(H)
1-8 S196-WOO Jul. 2003
To ensure safety and prevent damage to the machine
and surrounding equipment, heed the following pre-
cautions in handling electrical parts and wiring.
4. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING
196W112A
• Check electrical wiring for damage and loosened
connection every year. To this end, educate the
customer to do his or her own check and at the
same time recommend the dealer to perform pe-
riodic check for a fee.
• Do not attempt to modify or remodel any electri-
cal parts and wiring.
• When removing the battery cables, disconnect the
negative cable first. When installing the battery
cables, connect the positive cable first.
IMPORTANT