This document contains shop manuals for a wheel loader model 95Z7B. It includes sections on general information, function and structure, disassembly and reassembly, operational performance tests, and troubleshooting. The manuals provide specifications, component layouts, disassembly and assembly procedures, maintenance standards, and testing and troubleshooting guides. They apply to wheel loaders powered by an Isuzu 6WG1 engine with serial numbers 97J2-5001 and above. The manuals are intended to guide maintenance and repair of the wheel loader.
Kawasaki 95 z7 wheel loader service repair manual (serial no. 97j1 9001 and up)fusjefjkskem
This document is a shop manual for a 95Z7 wheel loader powered by an Isuzu 6WG1 engine. It contains sections and groups that cover general information, maintenance standards, disassembly and reassembly of the body components, the travel system, and the front attachment. The general information section includes precautions for disassembling and assembling, tightening specifications, painting, bleeding air, pressure release procedures, and preparation. It provides guidance on correctly handling components during maintenance.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area, inspecting components, draining fluids, cleaning parts, applying lubricants, and ensuring proper tightening of fasteners. Special attention should be given to sliding surfaces, seals, and markings for reassembly. Tools and loose parts should be accounted for after completion. Floating seals and nylon slings require special handling to prevent damage or improper installation.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)fjsjjekdkme
This document provides specifications and component layout information for a 90Z6 wheel loader.
The specifications section lists operating weights, engine details, dimensions, speeds and other technical specifications for the GSC and LSC models.
The component layout sections include diagrams and lists showing the layout and weights of major components such as the chassis, powertrain, hydraulic, electrical and other systems. Component names, locations and approximate weights are provided.
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This document provides instructions on how to use the 2005 Highlander repair manual. It discusses the manual's organization and contents, including repair procedures, specifications, identification information, and precautions. Proper techniques are emphasized, such as using torque wrenches, replacing non-reusable parts, and correctly removing and installing clips, bolts, and vacuum hoses. Safety is also stressed, advising technicians to properly support vehicles, wear protective equipment, and avoid mixing up removed parts.
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This document provides instructions for disassembling and assembling various components of hydraulic pumps and control valves, including:
- Disassembling the main pump by removing components like the control valve, connection plate, distributor plate, and rotary group.
- Inspecting pump components for wear and replacing worn parts like bearings.
- Assembling the main pump by refitting components in reverse order and adjusting tapered roller bearings.
- Disassembling the main control valve by removing spools, valves, and other internal parts.
- Proper precautions for disassembly, reassembly, and inspection of hydraulic components to prevent damage.
- Disassembling remote control
Hitachi ex750 5 excavator service repair manualfjjskdmnenemm
This document provides information on disassembling and assembling procedures for an excavator. It contains three sections: precautions for disassembling and assembling, bleeding air from the hydraulic system, and floating seal precautions. The key points are:
- Thoroughly clean and inspect the machine before disassembling. Drain fluids, tag parts, and store tools and disassembled parts orderly.
- When reassembling, clean all parts, replace seals, apply grease, and ensure surfaces are clean. Bleed air from the hydraulic system after refilling fluid.
- Floating seals must be installed parallel to mounting bores to prevent leakage, with dust removed from surfaces.
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This document provides an overview and table of contents for the service manual of CX210-CX230-CX240 Crawler Excavators. It includes sections on general safety information, standard torque specifications for nuts and bolts, and an overview of general procedures for cleaning, inspecting, lubricating and installing replacement parts. The table of contents lists over 20 sections that provide removal, installation, disassembly and assembly instructions for components of the excavator including the engine, fuel system, electrical system, undercarriage, drive train, hydraulics and more. Specification documents are referenced but not included.
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This document provides specifications and torque settings for CX210-CX230-CX240 crawler excavators, including:
- Serial numbers and component identification
- Recommended fluids and lubricants
- Specifications for the engine, electrical system, hydraulic system, undercarriage, and attachments
- Dimensions and wear limits for track components and mobile joints
- Special torque settings for hydraulic fittings and other components
The document is a reference for technicians servicing these excavators, providing the key technical specifications needed to properly identify components, select fluids, check specifications and wear limits, and apply correct torque settings during maintenance and repair.
Kawasaki 95 z7 wheel loader service repair manual (serial no. 97j1 9001 and up)fusjefjkskem
This document is a shop manual for a 95Z7 wheel loader powered by an Isuzu 6WG1 engine. It contains sections and groups that cover general information, maintenance standards, disassembly and reassembly of the body components, the travel system, and the front attachment. The general information section includes precautions for disassembling and assembling, tightening specifications, painting, bleeding air, pressure release procedures, and preparation. It provides guidance on correctly handling components during maintenance.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area, inspecting components, draining fluids, cleaning parts, applying lubricants, and ensuring proper tightening of fasteners. Special attention should be given to sliding surfaces, seals, and markings for reassembly. Tools and loose parts should be accounted for after completion. Floating seals and nylon slings require special handling to prevent damage or improper installation.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)fjsjjekdkme
This document provides specifications and component layout information for a 90Z6 wheel loader.
The specifications section lists operating weights, engine details, dimensions, speeds and other technical specifications for the GSC and LSC models.
The component layout sections include diagrams and lists showing the layout and weights of major components such as the chassis, powertrain, hydraulic, electrical and other systems. Component names, locations and approximate weights are provided.
2007 toyota highlander service repair manualfujjsekfkksekm
This document provides instructions on how to use the 2005 Highlander repair manual. It discusses the manual's organization and contents, including repair procedures, specifications, identification information, and precautions. Proper techniques are emphasized, such as using torque wrenches, replacing non-reusable parts, and correctly removing and installing clips, bolts, and vacuum hoses. Safety is also stressed, advising technicians to properly support vehicles, wear protective equipment, and avoid mixing up removed parts.
Hyundai hl780 9 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling various components of hydraulic pumps and control valves, including:
- Disassembling the main pump by removing components like the control valve, connection plate, distributor plate, and rotary group.
- Inspecting pump components for wear and replacing worn parts like bearings.
- Assembling the main pump by refitting components in reverse order and adjusting tapered roller bearings.
- Disassembling the main control valve by removing spools, valves, and other internal parts.
- Proper precautions for disassembly, reassembly, and inspection of hydraulic components to prevent damage.
- Disassembling remote control
Hitachi ex750 5 excavator service repair manualfjjskdmnenemm
This document provides information on disassembling and assembling procedures for an excavator. It contains three sections: precautions for disassembling and assembling, bleeding air from the hydraulic system, and floating seal precautions. The key points are:
- Thoroughly clean and inspect the machine before disassembling. Drain fluids, tag parts, and store tools and disassembled parts orderly.
- When reassembling, clean all parts, replace seals, apply grease, and ensure surfaces are clean. Bleed air from the hydraulic system after refilling fluid.
- Floating seals must be installed parallel to mounting bores to prevent leakage, with dust removed from surfaces.
Case cx210 crawler excavator service repair manualregdfcgvdgvf
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Case cx230 crawler excavator service repair manualwedsrffcdgdv
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Kawasaki 95 z7 wheel loader service repair manual (serial no. 97j1 9001 and up)fikkskemdmd
The document provides instructions and guidelines for disassembling and assembling a 95Z7 wheel loader, including precautions for different components, proper tightening procedures, and releasing hydraulic pressures. It details sections on general information, maintenance standards, the body components, travel systems, and front attachments of the wheel loader.
Kawasaki 95 z7 wheel loader service repair manual (serial no. 97j1 9001 and up)fiskkdmmd
This document provides summaries of sections and groups from a shop manual for a wheel loader. It includes:
1. General information on precautions for disassembling and assembling parts, tightening specifications, painting, bleeding air, and pressure release procedures.
2. Maintenance standards for the body and front attachment.
3. Details on disassembling and assembling various body components like the cab, counterweight, engine, and hydraulic and electrical systems.
4. Information on testing operational performance and troubleshooting issues.
The manual provides technicians with guidance on servicing and repairing the wheel loader in a safe and proper manner. It covers removing, inspecting, and reinstalling various
Kawasaki 95 z7 wheel loader service repair manual (serial no. 97j1 9001 and up)ufjjdfkkskemm
This document is a shop manual for a 95Z7 wheel loader powered by an Isuzu 6WG1 engine. It contains sections and groups that cover general information, maintenance standards, disassembly and reassembly of the machine body, travel system, and front attachment. The general information section includes precautions for disassembling and assembling the machine, as well as procedures for tasks like tightening, painting, bleeding air, and releasing pressures. The maintenance standards section establishes dimensions and specifications. The remaining sections provide guidance on disassembling and reassembling various components and systems of the wheel loader.
Kawasaki 95 z7 wheel loader service repair manual (serial no. 97j1 9001 and up)fdhjsekdme
This document provides summaries of sections and groups from a shop manual for a wheel loader model 95Z7 powered by an Isuzu 6WG1 engine. It includes sections on general information, maintenance standards, the vehicle body, travel system, and front attachment. The general information section covers precautions for disassembling and assembling the vehicle, tightening specifications, painting, bleeding air from systems, and pressure release procedures. It aims to provide technicians all necessary information and safety guidelines for repairing and servicing the wheel loader.
Kawasaki 95 z7 wheel loader service repair manual (serial no. 97j1 9001 and up)jfjkskekfsielkm
This document provides summaries of sections and groups from a shop manual for a wheel loader model 95Z7 powered by an Isuzu 6WG1 engine. It includes sections on general information, maintenance standards, the vehicle body, travel system, and front attachment. The general information section covers precautions for disassembling and assembling the vehicle, tightening specifications, painting, bleeding air from systems, and pressure release procedures. It aims to provide technicians all necessary information and safety procedures for maintenance, repair and troubleshooting of the 95Z7 wheel loader.
Kawasaki 95 z7 wheel loader service repair manual (serial no. 97j1 9001 and up)fusjejfjskekem
This document is a shop manual for a 95Z7 wheel loader powered by an Isuzu 6WG1 engine. It contains sections and groups that cover general information, maintenance standards, disassembly and reassembly of the body components, the travel system, and the front attachment. The general information section includes precautions for disassembling and assembling, tightening specifications, painting, bleeding air, pressure release procedures, and preparation. It provides guidance on correctly handling components during maintenance.
Kawasaki 95 z7 wheel loader service repair manual (serial no. 97j1 9001 and up)fusjjfskekmem
This document is a shop manual for a 95Z7 wheel loader powered by an Isuzu 6WG1 engine. It contains sections and groups that cover general information, maintenance standards, disassembly and reassembly of the body components, the travel system, and the front attachment. The general information section includes precautions for disassembling and assembling, tightening specifications, painting, bleeding air, pressure release procedures, and preparation. It provides guidance on correctly handling components during maintenance.
Kawasaki 95 z7 wheel loader service repair manual (serial no. 97j1 9001 and up)fjsiefkkskemm
This document provides summaries for sections and groups of a shop manual for a wheel loader. It includes:
- A table of contents listing sections and groups related to maintenance, disassembly/reassembly, operational performance testing, and troubleshooting.
- Precautions and procedures for disassembling and assembling parts safely and properly, including cleaning, inspection, tool preparation, matching marks, and lubrication.
- Guidelines for tasks like bleeding air, pressure release, and preparation for inspection/maintenance.
- Sections cover general information, maintenance standards, the vehicle body, travel system, and front attachment.
- Testing includes engine, machine performance, and component tests as well as adjustments.
-
Kawasaki 95 z7 wheel loader service repair manual (serial no. 97j1 9001 and up)udfjjjsekkmem
This document provides summaries of sections and groups from a shop manual for a wheel loader model 95Z7 powered by an Isuzu 6WG1 engine. It includes sections on general information, maintenance standards, the vehicle body, travel system, and front attachment. The general information section covers precautions for disassembling and assembling the vehicle, tightening specifications, painting, bleeding air from systems, and pressure release procedures. It aims to provide technicians all necessary information and safety guidelines for repairing and servicing the wheel loader.
Kawasaki 90Z7B Wheel Loader Service Repair Manual (Serial No. 90C6-5001 and u...yeb517967
1. The document provides instructions for disassembling and assembling a wheel loader, including precautions, tightening specifications, painting specifications, bleeding air from systems, and releasing pressure from components.
2. It details how to properly bleed air from the hydraulic oil tank, hydraulic system, fuel system, radiator, and brakes to ensure no air remains in the systems.
3. Precautions are provided for disassembling and assembling to prevent damage to parts and ensure correct reassembly. Cleaning and inspection of parts is emphasized.
Kawasaki 90Z7B Wheel Loader Service Repair Manual (Serial No. 90C6-5001 and u...f7euisdkmd3e
This document provides instructions for bleeding air from various components of a wheel loader, including:
1. The hydraulic oil tank by pushing the air bleed button and removing the cap.
2. The hydraulic system by bleeding air from the pump, cylinders, and valves.
3. It cautions that accumulated air in the pump can damage it if the engine is started without hydraulic oil.
Kawasaki 90Z7B Wheel Loader Service Repair Manual (Serial No. 90C6-5001 and u...uac449075
The document provides guidance on painting surfaces of a wheel loader. It lists common surfaces that should be painted, such as pipes, the cab, plates, and consoles, along with the recommended painting colors, including high grade black and shining silver. Proper painting protects surfaces and provides an attractive, uniform appearance.
Kawasaki 90Z7B Wheel Loader Service Repair Manual (Serial No. 90C6-5001 and u...f8iiseokddmm
The document provides guidance on painting surfaces of a wheel loader. It lists common surfaces that should be painted, such as pipes, the cab, plates, and consoles, along with the recommended painting colors, including high grade black and shining silver. Proper painting protects surfaces and provides an attractive, uniform appearance.
Kawasaki 90Z7B Wheel Loader Service Repair Manual (Serial No. 90C6-5001 and u...hqlt81792778
This document provides instructions for bleeding air from various components of a wheel loader, including:
1. The hydraulic oil tank by pushing the air bleed button and removing the cap.
2. The hydraulic system by bleeding air from the pump, cylinders, and valves.
3. It cautions that accumulated air in the pump can damage it if the engine is started without hydraulic oil.
Kawasaki 90Z7B Wheel Loader Service Repair Manual (Serial No. 90C6-5001 and u...9skemdddmmd
The document provides guidance on painting surfaces of a wheel loader. It lists common surfaces that should be painted, such as pipes, the cab exterior, plates, and various interior components. The recommended painting colors are also provided, with most surfaces suggested to be painted in high grade black, and some plates recommended to be painted in shining silver. Proper painting helps protect surfaces and maintains the appearance of the wheel loader.
Kawasaki 90Z7B Wheel Loader Service Repair Manual (Serial No. 90C6-5001 and u...djkkskmmmdm
This document provides instructions for bleeding air from various components of a wheel loader, including:
1. The hydraulic oil tank by pushing the air bleed button and removing the tank cap.
2. The hydraulic system by bleeding air from the pump, cylinders, and valves after drawing oil, replacing filters or pipes, or removing/installing components.
3. The fuel system by loosening fittings and opening vents after drawing fuel or replacing components.
4. The radiator by loosening the radiator cap to release pressure after draining coolant or replacing components.
5. The brake system by bleeding the brakes after drawing brake fluid or replacing components.
Kawasaki 90Z7B Wheel Loader Service Repair Manual (Serial No. 90C6-5001 and u...f7sedidkdmd3e
This document provides instructions for bleeding air from various components of a wheel loader, including:
1. The hydraulic oil tank by pushing the air bleed button and removing the cap.
2. The hydraulic system by bleeding air from the pump, cylinders, and valves.
3. It cautions that accumulated air in the pump can damage it if the engine is started without hydraulic oil.
Kawasaki 90 z7b wheel loader service repair manual (serial no. 90c6 5001 and up)ufjjsjkkekmmd
This document provides instructions and guidelines for disassembling, assembling, maintenance, and repair of a Kawasaki 90Z7B wheel loader. It includes sections on general information, maintenance standards, disassembly and reassembly of vehicle body components, operational performance testing, and troubleshooting. Precautions are outlined for tasks like disassembling and assembling parts, tightening bolts and nuts, bleeding air from systems, and releasing hydraulic pressures. Painting specifications are also provided.
Kawasaki 90 z7b wheel loader service repair manual (serial no. 90c6 5001 and up)fjskekdmmmse
This document provides instructions for bleeding air from various systems on a wheel loader, including:
- Bleeding air from the hydraulic oil tank by pushing the air bleed button and removing the tank cap.
- Bleeding air from the hydraulic system after drawing hydraulic oil, replacing filters/pipes, or removing/installing pumps/cylinders.
- Bleeding air from the fuel system by loosening the fuel line fitting at the highest point in the line.
- Bleeding air from the radiator by loosening the radiator cap to release pressure and allow air to escape.
- Bleeding air from the brake system by loosening a fitting at the wheel cylinder to allow air to escape.
Kawasaki 90 z7b wheel loader service repair manual (serial no. 90c6 5001 and up)jfjkskefsmemwe
This document provides guidance on disassembling, assembling, tightening, painting, bleeding air, and preparing a wheel loader for maintenance work. It outlines precautions and procedures for these tasks, including cleaning parts, applying markings, using proper tools, lubricating surfaces, and avoiding contamination. Specified tightening torques and painting colors are also included. The overall document provides technical instructions for servicing and maintaining this particular wheel loader model.
Massey Ferguson MF 3640 COMBINE (BR For Iraq) Parts Catalogue Manualufujsjejfjkkekm
This document provides a parts list and descriptions for an MF 3640 combine engine assembly from serial number 4S000270. It contains over 70 items ranging from bolts and pins to larger components like the cylinder block, crankshaft, and timing case. The list includes part numbers, quantities, short descriptions, and some additional specification information or references to other documents.
Massey Ferguson MF 2615 GE TRACTOR - MADE IN INDIA FOR TURKEY Parts Catalogue...ufujsjejfjkkekm
This is the Highly Detailed factory Parts manual for theMASSEY FERGUSON MF 2615 GE TRACTOR, this Parts Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.MASSEY FERGUSON MF 2615 GE TRACTOR Parts Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this Parts manual is an inexpensive way to keep your vehicle working properly.
Parts Manual Covers:
Engine and Equipment
Clutch
Transmission
Rear Axle
Linkage
PTO-Drive Mechanism
Front Axle
Hydraulics
Electric Equipment and Instrument
Electronic Equipment
Sheet Metal
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
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This is the Highly Detailed factory Parts manual for theMASSEY FERGUSON MF 2615 GE TRACTOR, this Parts Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.MASSEY FERGUSON MF 2615 GE TRACTOR Parts Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this Parts manual is an inexpensive way to keep your vehicle working properly.
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4. SECTION AND GROUP
CONTENTS
SHOP MANUAL
(Function & Structure)
All information, illustrations and
specifications in this manual are based on the
latest product information available at the
time of publication. The right is reserved to
make changes at any time without notice.
SECTION 1 GENERAL
Group 1 Specifications
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Controller
Group 2 Control System
Group 3 ECM System
Group 4 Hydraulic System
Group 5 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Control Valve
Group 3 Cooling Fan System
Group 4 Steering Pilot Valve (Orbitrol)
Group 5 Steering Valve
Group 6 Pilot Valve
Group 7 Charging Circuit
Group 8 Drive Unit
Group 9 Axle
Group 10 Brake Valve
Group 11 DEF Supply System
Group 12 Others
ATTACHMENT
Hydraulic Circuit Diagram & Brake Circuit Diagram
Electrical Connection Diagram
Electrical Wiring Diagram - Front Chassis
Electrical Wiring Diagram - Rear Chassis
Electrical Wiring Diagram - Floor (Front Console)
Electrical Wiring Diagram - Floor (Rear & Side Console)
Electrical Wiring Diagram - CAB
93215-00720
95Z7B
5. SECTION AND GROUP
CONTENTS
WORKSHOP MANUAL
All information, illustrations and
specifications in this manual are based on
the latest product information available
at the time of publication. The right is
reserved to make changes at any time
without notice.
93215-00740
SECTION 1 GENERAL INFORMATION
Group 1 Precautions for Disassembling and Assembling
Group 2 Tightening
Group 3 Painting
Group 4 Bleeding Air
Group 5 Pressure Release Procedure
Group 6 Preparation
SECTION 2 MAINTENANCE STANDARD
Group 1 Body
Group 2 Front Attachment
SECTION 3 BODY
Group 1 Cab
Group 2 Counterweight
Group 3 Center Hinge
Group 4 Engine
Group 5 Radiator Assembly
Group 6 Hydraulic Oil Tank
Group 7 Fuel Tank
Group 8 Pump Device
Group 9 Control Valve
Group 10 Pilot Valve
Group 11 Brake Charge Valve
Group 12 Combination Valve
Group 14 Flow Regulator Valve
Group 15 Cooling Fan System
Group 16 Aftertreatment Device
Group 17 Ride Control Valve and Accumulator
Group 18 Battery Disconnect Switch
6. SECTION AND GROUP
CONTENTS
WORKSHOP MANUAL
All information, illustrations and
specifications in this manual are based on
the latest product information available
at the time of publication. The right is
reserved to make changes at any time
without notice.
SECTION 4 TRAVEL SYSTEM
Group 1 Tire
Group 2 Drive Unit
Group 3 Axle
Group 4 Propeller Shaft
Group 5 Brake Valve
Group 6 Steering Pilot Valve
Group 7 Steering Valve
Group 8 Steering Cylinder
Group 9 Emergency Steering Device
Group 10 Reducing Valve
Group 11 Stop Valve
Group 12 Main Pressure Block
Group 13 Priority Hammer Valve and Shuttle
Valve
Group 14 Check Valve
SECTION 5 FRONT ATTACHMENT
Group 1 Front Attachment
Group 2 Cylinder
7. SECTION AND GROUP
CONTENTS
SHOP MANUAL
(Troubleshooting)
All information, illustrations and
specifications in this manual are based on
the latest product information available
at the time of publication. The right is
reserved to make changes at any time
without notice.
SECTION 4 OPERATIONAL
PERFORMANCE TEST
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Machine Performance Test
Group 5 Component Test
Group 6 Adjustment
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Monitor
Group 3 e-Service
Group 4 Component Layout
Group 5 Troubleshooting A
Group 6 Troubleshooting B
Group 7 Air Conditioner
93215-00730
8. NHJ40W-1-1
Group 1 Precautions for Disassembling and
Assembling
Precautions for Disassembling and
Assembling.................................................................W1-1-1-1
Group 2 Tightening
Tightening Bolts and Nuts..........................................W1-2-1-1
Piping Joint ......................................................................W1-2-1-4
Group 3 Painting
Painting .............................................................................W1-3-1-1
Group 4 Bleeding Air
Bleeding Air from Hydraulic Oil Tank......................W1-4-1-1
Bleeding Air from Hydraulic System.......................W1-4-1-2
Bleed Air from Fuel System ........................................W1-4-1-3
Bleeding Air from Radiator.........................................W1-4-1-5
Bleeding Air from Brake (Axle)..................................W1-4-1-6
Group 5 Pressure Release Procedure
Front Attachment Hydraulic Circuit Pressure
Release Procedure....................................................W1-5-1-1
Ride Control Accumulator Pressure Release
Procedure....................................................................W1-5-1-2
Parking Brake Accumulator Pressure Release
Procedure....................................................................W1-5-1-3
Group 6 Preparation
Preparation before Inspection and
Maintenance ..............................................................W1-6-1-1
SECTION 1
GENERAL
CONTENTS
WNHJ40-EN-00
9. W1-1-1-1
Group 1 Precautions for Disassembling and Assembling
SECTION 1 GENERAL
Precautions for Disassembling and
Assembling
Precautions for Disassembling
Clean the Machine
Thoroughly wash the machine before bringing it
into the shop. Bringing a dirty machine into the shop
may cause machine components to be contaminated
during disassembling / assembling, resulting in
damage to machine components as well as decreased
efficiency in service work.
Inspect the Machine
Be sure to thoroughly understand all disassembling
/ assembling procedures beforehand to help avoid
incorrect disassembling of components as well as
personal injury.
Check and record the items listed below to prevent
problems from occurring in the future.
The machine model, machine serial number, and
hour meter reading.
Reason for disassembly (symptoms, failed parts, and
causes).
Clogging of filters and oil, water, or air leaks, if any.
Capacities and condition of lubricants.
Loose or damaged parts.
Prepare and Clean Tools and Disassembly Area
Prepare the necessary tools to be used and the area for
disassembling work.
Precautions for Disassembling and Assembling
Precautions for Disassembling
Cap the open ends in case the hoses and pipes have
been disconnected. In addition, attach identification
tags onto the connectors, hoses, and pipes for
assembling.
Before disassembling, clean the exterior of the
components and place on a workbench.
Drain hydraulic oil and gear oil from the hydraulic
components and reduction gear.
Be sure to provide appropriate containers for
draining fluids.
Use matching marks for easier reassembling if
necessary.
Be sure to use the specified special tools when
instructed.
If a part or component cannot be removed after
removing its securing nuts and bolts, do not attempt
to remove it forcibly. Find the cause (s), and then
take the appropriate measures to remove it.
Orderly arrange disassembled parts. Mark and tag
them if necessary.
Store common parts, such as bolts and nuts with
reference to where they are to be used and in a
manner that will prevent loss.
Inspect the contact or sliding surfaces of
disassembled parts for abnormal wear, sticking, or
other damage.
Measure and record the degree of wear and
clearances.
Precautions for Assembling
Be sure to clean all parts and inspect them for any
damage. If any damage is found, repair or replace
part.
Dirt or debris on the contact or sliding surfaces may
shorten the service life of the machine. Take care not
to contaminate any contact or sliding surfaces.
Apply appropriate lubricant oil to parts in order to
prevent them from seizing.
Be sure to replace O-rings, backup rings, oil seals, and
floating seals with new ones once they have been
disassembled. Apply grease before installing.
Be sure that liquid-gasket-applied surfaces are clean
and dry.
If an anti-corrosive agent has been used on a new
part, be sure to thoroughly clean the part to remove
the agent.
Fit the matching marks made when disassembling
and assemble them.
Be sure to use the designated tools to assemble
bearings, bushings, and oil seals.
Keep a record of the number of tools used for
disassembly / assembly. After assembling is
completed, count the number of tools so as to make
sure that no forgotten tools remain in the assembled
machine.
10. Group 1 Precautions for Disassembling and Assembling
SECTION 1 GENERAL
W1-1-1-2
Precautions for Using Floating Seal
1. In general, replace the floating seal with a new one
after disassembling.
If the floating seal is required to be reused, follow
these procedures:
Keep seal rings together as a matched set with seal
ring (1) surfaces together. Apply oil to sliding surface
(e) of seal ring (1).
Check sliding surface (e) of seal ring (1) for scuffing,
scoring, corrosion, deformation, or uneven wear.
Check the step part of seal ring (1).
Check O-ring (2) for tears, breaks, deformation, or
hardening.
2. If incorrectly assembled, oil leakage or damage
will occur. Be sure to do the following to prevent
trouble.
Clean the floating seal and seal mounting bores with
cleaning solvent.
Use a wire brush to remove mud, rust, or dirt from
seal mounting bores. After cleaning, thoroughly dry
parts with compressed air.
Clean seal ring (1) and O-ring (2) mounting bores.
Check the bore surface for scuffing or scoring by
touching the surface with finger.
After installing the floating seal, check that O-ring (2)
is not twisted, and that it is installed correctly on seal
ring (1).
After installing the floating seal, check that O-ring
(2) and seal ring sliding surface (e) is parallel with
seal mating surface (f) by measuring the distances
between (e) and (f) at point (A) and (B), as illustrated.
If these distances differ, correct O-ring (2) seating.
1
2
a
b
c
d
a - Correct
b - Incorrect
c - Twist of O-Ring
d - Bend of O-Ring
a - Correct
b - Incorrect
e - Sliding Surface
f - Seal Mating Surface
f
e
2
a A A
B B
b
A=B A≠B
W178-02-11-001
W178-02-11-002
W178-02-11-003
11. Group 1 Precautions for Disassembling and Assembling
SECTION 1 GENERAL
W1-1-1-3
Precautions for Using Nylon Sling
1. Follow the precautions below to use nylon slings
safely.
Attach protectors (soft material) on the corners of
the load so that the nylon sling does not directly
contact the corners. This will prevent the nylon
sling from being damaged and the lifted load from
slipping.
Lower the temperature of the lifted load to lower
than 100 °C (212 °F). If the temperature of the lifted
load is over 100 °C (212 °F), do not lift the load.
Do not lift acid or alkali chemicals.
Take care not to allow the sling to become wet. The
load may slip.
When required to use more than one sling, use slings
with the same width and length to keep the lifted
load balanced.
When lifting a load using an eyehole, be sure to
eliminate any gaps between the sling and load.
(Refer to the right illustration.) Reduce the load
weight so that it is less than 80 % of the sling
breaking force.
Avoid using twisted, bound, connected, or hitched
slings.
Do not place any object on twisted or bent slings.
(Refer to the right illustration.)
When removing the slings from under the load, take
care not to damage the nylon slings. Avoid contact
with protrusions.
Avoid dragging slings on the ground, throwing
slings, or pushing slings with a metal object.
When using with other types of slings (wire rope) or
accessories (shackle), protect the joint so that the
nylon sling is not damaged.
Store the nylon slings indoors so that they won’t
deteriorate with heat, sun light, or chemicals.
a
b
c
a - Correct Eyehole Lifting
Method
b - Incorrect Eyehole Lifting
Method
c - Bent of Sling
W102-04-02-016
W105-04-01-008
W162-01-01-009
12. Group 1 Precautions for Disassembling and Assembling
SECTION 1 GENERAL
W1-1-1-4
dCAUTION: If a load is lifted with a damaged
nylon sling, serious personal injury may result.
Be sure to visually check the nylon sling for any
damage before using.
2. Before using a nylon sling, visually check the nylon
sling for any damage corresponding to following
examples. If any damage is found, cut and discard
the sling.
Even if no damage is found, do not use slings older
than 7 years.
Damaged Appearance a
a
a
e
f
b
b
c
c
g
d
a - Broken Sewing Thread a - Broken Sewing Thread e - Separation of Belt
b - Scuffing f - Scoringb - Scuffing
c - Fuzz d - Broken Sewing Thread
c - Fuzz g - Broken Warp
a - Broken Sewing Thread
W162-01-01-002
W162-01-01-003
W162-01-01-004
W162-01-01-005
W162-01-01-006
W162-01-01-007
W162-01-01-008
13. Group 1 Precautions for Disassembling and Assembling
SECTION 1 GENERAL
W1-1-1-5
Maintenance Standard Terminology
“Standard”
1. Dimension for parts on a new machine.
2. Dimension of new components or assemblies
adjusted to specification. Allowable errors will be
indicated if necessary.
“Allowable Limit”
1. Normal machine performance cannot be
accomplished after exceeding this limit.
2. Repair or adjustment is difficult after exceeding this
limit.
3. Repair or adjustment is impossible after exceeding
this limit.
Therefore, in consideration of operation efficiency
and maintenance expense, proper maintenance
shall be carried out before reaching the“Allowable
Limit”.
14. SECTION 1 GENERAL
W1-2-1-1
Group 2 Tightening
Tightening Bolts and Nuts
dCAUTION: Use tools appropriate for the work
to be done. Makeshift tools and procedures
can create safety hazards. For loosening and
tightening nuts and bolts, use correct size tools.
Otherwise, tightening tools may slip, potentially
causing personal injure.
fNOTE:
Use penetrating oil to help loosen nut and bolts.
Make sure bolt and nut threads are clean before
installing.
Bolt Types
Tighten the nuts or bolts correctly to the torque
specifications.
As the different types and grades of bolt are used,
use and tighten the correct bolts correctly when
assembling the machine or components.
Specified Tightening Torque Chart
Bolt Dia.
mm (in)
Tightening torque
N·m (kgf·m) (lbf-ft)
Wrench size
mm
Hexagon
Bolt
(8~11T)
Flanged
Bolt
(8T)
Socket
Bolt
(11T) (8T) (4T)
6 (0.24) 3~4 (0.3~0.4) (2.2~3) 10 10 5
8 (0.31) 30 (3) (22) 20 (2) (14.8) 10 (1) (7.4) 13 12 6
10 (0.39) 65 (6.5) (48) 50 (5) (36.9) 20 (2) (14.8) 17 14 8
12 (0.47) 110 (11) (81) 90 (9) (66.4) 35 (3.5) (25.8) 19 17 10
14 (0.55) 180 (18) (133) 140 (14) (104) 55 (5.5) (40.6) 22 12
16 (0.63) 270 (27) (199) 210 (21) (155) 80 (8) (59) 24 22 14
18 (0.71) 400 (40) (295) 300 (30) (221) 120 (12) (88.5) 27 14
20 (0.79) 550 (55) (406) 400 (40) (295) 170 (17) (125) 30 27 17
22 (0.87) 750 (75) (553) 550 (55) (406) 220 (22) (162) 32
24 (0.94) 950 (95) (700) 700 (70) (516) 280 (28) (207) 36 32 19
27 (1.06) 1400 (140) (1033) 1050 (105) (774) 400 (40) (295) 41
30 (1.18) 1950 (195) (1438) 1450 (145) (1069) 550 (55) (406) 46
33 (1.30) 2600 (260) (1918) 1950 (195) (1438) 750 (75) (553) 50
36 (1.42) 3200 (320) (2360) 2450 (245) (1807) 950 (95) (700) 55
WDAA-01-02-001
15. Group 2 Tightening
SECTION 1 GENERAL
W1-2-1-2
IMPORTANT: The following items are applied to both
fine and coarse pitch threads.
Apply lubricant to the bolts and nuts in order
to reduce friction coefficient of them. (For
example, spindle oil with white zinc B dissolved
in it)
Torque tolerance is ±10 %.
Use the bolts of correct length. The bolts that
are too long cannot be tightened as the bolt tip
comes into contact with the bottom of bolt hole.
Also the bolts that are too short cannot develop
sufficient tightening force.
The torque given in the chart on the previous
page are for general use only, however,
a different torque is given for a specific
application. Use the specified torque.
Clean the nut and bolt threads and remove dirt
or corrosion before installing.
Tightening Order
When tightening two or more bolts, tighten them
alternately, as shown, to ensure even tightening.
a
1, 4
1 12
13
9
8
4
5
1
2
6
3
7
10
14
11
3
5
2
4
6
2, 3
b c
a - Equally tighten upper and
lower alternately
b - Tighten diagonally c - Tighten from center
diagonally
W105-01-01-003
16. Group 2 Tightening
SECTION 1 GENERAL
W1-2-1-3
Precautions for Spilt Flange
IMPORTANT:
Clean the sealing surfaces. Check if there are
any scratches and roughness on the surface of
the seal that cause oil leaks and damage to the
O-ring.
Use only specified O-rings. Inspect O-rings for
any damage. Do not file the O-ring surfaces.
When installing O-ring into a groove, use grease
in order to hold O-ring in place.
While tightening the bolt by hand, check that
flange is installed to the port correctly. Do not
pinch the O-ring.
Tighten the bolts up and down, right and left
alternately, in order to ensure even tightening
to the specified torque.
Do not use an impact wrench. It is difficult to
evenly tighten the bolts by using an impact
wrench. Using an impact wrench often causes
uneven tightening of bolts or damage to
O-rings.
Nut and Bolt Locking
Lock Plate
IMPORTANT: Do not reuse the lock plates. Do not try
to bend the same point twice.
Split Pin
IMPORTANT: Do not turn in the loosening direction
in order to align the grooves and holes on the nut.
Always turn in the tightening direction. Do not
reuse the split pins.
Wire
IMPORTANT: Attach wires to bolts in the bolt-
tightening direction. Do not reuse the wires.
Incorrect
Correct
Correct
Correct
Correct
Correct
Correct
a
a
b
d
c
Incorrect
Incorrect
Incorrect
Incorrect
a- Bend along edge sharply b- Do not bend it round
c- Tighten d- Loosen
WDAA-01-02-005
WDAA-01-02-006
W105-01-01-008
WDAA-01-02-007
WDAA-01-02-008
17. Group 2 Tightening
SECTION 1 GENERAL
W1-2-1-4
Piping Joint
IMPORTANT:
The torque given in table below are for general
use only, however, a different torque is given for
a specific application. Use the specified torque.
Apply lubricant, such as the Grease Spray to
the bolts and nuts in order to reduce friction
coefficient of them.
Torque tolerance is ±10 %.
Slightly apply lubricant onto the threads first by
using the Grease Spray.
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19. Group 2 Tightening
SECTION 1 GENERAL
W1-2-1-5
Union Joint
Metal sealing surfaces (4) and (5) of adapter (1) and
hose (2) fit together to seal pressure oil. Union joints
are used to join small-diameter lines.
IMPORTANT:
Do not over-tighten union nut (3). Excessive
force will be applied to metal sealing surfaces (4)
and (5), possibly cracking the adapter. Tighten
union nut (3) to the specifications.
Scratches or other damage to sealing surfaces
(4) or (5) will cause oil leakage at the joint. Take
care not to damage them when connecting /
disconnecting.
Description
Wrench Size
(mm)
Tightening Torque
Union Nut N·m (kgf·m) (lbf·ft)
30° male 17 25 (2.5) (18)
19 30 (3) (22)
22 40 (4) (30)
27 80 (8) (59)
32 140 (14) (103)
36 180 (18) (133)
41 200 (20) (148)
50 270 (27) (200)
55 380 (38) (280)
60 380 (38) (280)
37° female 17 25 (2.5) (18)
19 30 (3) (22)
22 40 (4) (30)
27 80 (8) (59)
32 140 (14) (103)
36 180 (18) (133)
41 200 (20) (148)
fNOTE: Tightening torque of 37 ° male coupling without
union is similar to tightening torque of 37° female.
a - Joint Body
b - Male Union Joint c - Female Union Joint
1
30 °
37 °
b c
4 3 2
a
5
WDAA-01-02-009
WDAA-01-02-010
20. Group 2 Tightening
SECTION 1 GENERAL
W1-2-1-6
Pipe Joint
Pipe connection (metal joint)
(Union Nut Wrench Size: 17, 19, 22, 27)
Metal (3) of adapter (1) and pipe (2) seals pressure oil.
Precautions for use
Do not damage sealing surfaces (4) and (5) when
disassembling and assembling.
Tightening Torque
Use the specified tightening torque in the table below.
Wrench Size
(mm)
17 19 22 27
Tightening
Torque
N·m 25 30 40 80
(kgf·m) (2.5) (3) (4) (8)
(lbf·ft) (18) (22) (30) (59)
O-ring Seal Joint
O-ring (6) is installed against the end surface of adapter
(7) and seals pressure oil.
IMPORTANT:
Replace O-ring (6) with a new one when
reinstalling.
Before tightening union nut (9), confirm that
O-ring (6) is seated correctly in O-ring groove
(8). Tightening union nut (9) with O-ring (6)
displaced will damage O-ring (6), resulting in oil
leakage.
Do not damage O-ring groove (8) of adapter (7)
or sealing surface (10) on the hose side. Damage
to O-ring (6) may cause oil leakage.
If union nut (9) is found to be loose, causing
oil leakage, do not tighten it to stop the leak.
Instead, replace O-ring (6) with a new one, then
tighten union nut (9) after confirming that
O-ring (6) is securely seated in O-ring groove (8).
1 4 5 3 2
7 6 9
8 10 a
a - Joint Body
Wrench Size
(mm)
Tightening Torque
Union Nut N·m (kgf·m) (lbf·ft)
19 30 (3) (22)
22 70 (7) (52)
27 95 (9.5) (70)
32 140 (14) (103)
36 180 (18) (133)
41 200 (20) (148)
50 350 (35) (260)
M1M7-07-005
WDAA-01-02-011
21. Group 2 Tightening
SECTION 1 GENERAL
W1-2-1-7
Quick Coupling
1. Coupling procedure
Push socket ring (1) into plug (3) by rotating it fully
counterclockwise and then pulling it toward you.
Release socket ring (1). Check that socket ring (1)
is returned by the spring force and the coupling is
locked completely by ball (2). At this time, check if
socket ring (1) is returned to the original position (to
the rightmost direction).
2. Separating procedure
Remove the hose by rotating socket ring (1) fully
counterclockwise and then pulling it. Because no
check function is attached inside, be careful that oil
flows out.
Cap the removed hoses using special plug.
dCAUTION:
When disconnecting, do not damage joint
surface.
When disconnecting, clean the joint part and
thoroughly wipe off the cleaning solution to
prevent any foreign material from entering.
Complete the joint disconnecting / connecting
procedure. Check enough if oil leaks especially
after installation.
After installation, check if socket ring (1)
is returned to the original position (to the
rightmost direction).
13
2
M1M7-07-006