The document provides specifications for three wheel loader models - the 62Z7, 67Z7, and 67TM7. Key specifications include bucket capacity, operating weight, tipping load, engine details, and dimensions. The loaders are powered by an Isuzu 4HK1 engine and have 4 speeds in both forward and reverse. Articulation angle is 40 degrees for all models.
The document provides specifications for three wheel loader models - the 62Z7, 67Z7, and 67TM7. Key specifications include bucket capacity, operating weight, tipping load, engine details, and dimensions. The 62Z7 and 67Z7 are powered by an ISUZU 4HK1 engine and have travel speeds of 39 km/h in forward and reverse gears. The 67TM7 is available with either a quick coupler or general purpose bucket and is also powered by an ISUZU 4HK1 engine.
The document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325-A excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and installing new inserts. Safety notices are included to keep parts clean and contain fluids.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe work practices including wearing protective equipment, inspecting the machine, securing loads, and avoiding tipping hazards. The components section describes the controls, indicators, and features of the operator cab. The operation sections cover starting, driving, and using the loader attachment. Maintenance information includes checking fluid levels, changing fluids and filters, and periodic inspections. Transportation covers on-road and trailer transport of the loader.
Caterpillar cat 325 track type excavator (prefix 8 nl) service repair manual ...JayHaines2
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. It describes the required tools and parts, presents illustrations of the process, and provides step-by-step instructions including applying lubricant to seals, installing clips and pins, and setting adjustments. Special instructions are referenced for inspecting and modifying specific parts.
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
Caterpillar cat 325 a fm l excavator (prefix 7 lm) service repair manual (7lm...JayHaines2
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)JayHaines2
The document provides an overview of the main components of a wheel loader, including:
- The engine, transmission, hydraulic components, electrical system, and aftertreatment device.
- Additional components such as the battery box, fuel tank, cab, air cleaner, radiator, and hydraulic oil tank.
- Optional components include a ride control valve, secondary steering components, and DEF system parts.
- Diagrams show the layout and location of these main components.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A excavator powered by a 3116 engine. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and torque specifications. Tools required are also listed.
The document provides specifications for three wheel loader models - the 62Z7, 67Z7, and 67TM7. Key specifications include bucket capacity, operating weight, tipping load, engine details, and dimensions. The 62Z7 and 67Z7 are powered by an ISUZU 4HK1 engine and have travel speeds of 39 km/h in forward and reverse gears. The 67TM7 is available with either a quick coupler or general purpose bucket and is also powered by an ISUZU 4HK1 engine.
The document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325-A excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and installing new inserts. Safety notices are included to keep parts clean and contain fluids.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe work practices including wearing protective equipment, inspecting the machine, securing loads, and avoiding tipping hazards. The components section describes the controls, indicators, and features of the operator cab. The operation sections cover starting, driving, and using the loader attachment. Maintenance information includes checking fluid levels, changing fluids and filters, and periodic inspections. Transportation covers on-road and trailer transport of the loader.
Caterpillar cat 325 track type excavator (prefix 8 nl) service repair manual ...JayHaines2
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. It describes the required tools and parts, presents illustrations of the process, and provides step-by-step instructions including applying lubricant to seals, installing clips and pins, and setting adjustments. Special instructions are referenced for inspecting and modifying specific parts.
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
Caterpillar cat 325 a fm l excavator (prefix 7 lm) service repair manual (7lm...JayHaines2
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)JayHaines2
The document provides an overview of the main components of a wheel loader, including:
- The engine, transmission, hydraulic components, electrical system, and aftertreatment device.
- Additional components such as the battery box, fuel tank, cab, air cleaner, radiator, and hydraulic oil tank.
- Optional components include a ride control valve, secondary steering components, and DEF system parts.
- Diagrams show the layout and location of these main components.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A excavator powered by a 3116 engine. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and torque specifications. Tools required are also listed.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a Caterpillar 325-A excavator. It outlines the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and replace them if needed. Precautions are given to keep parts clean and refer to other documents for guidance on determining if parts can be reused. The document is from a service repair manual for the excavator model.
Caterpillar cat 325 track type excavator (prefix 5 wk) service repair manual ...JayHaines2
This document provides instructions for disassembling and assembling the main control valve for 325, 325L and 325N excavator models. It describes removing over 30 components of the valve including pressure control valves, check valves, relief valves, spools and housings. Precautions are given to identify parts, keep them clean, and install components back in their original locations.
Kawasaki 80 z7b wheel loader service repair manual (serial no. 80c8 5001 and up)fjsjjekdkme
The document contains sections from a shop manual for a wheel loader. It includes sections on general information, component layout, specifications, and maintenance procedures. The component layout sections describe and illustrate the main components of the wheel loader including the engine, hydraulic system, electrical system, cab, drive unit, and other key components. The specifications section lists technical specifications for the engine, operating weights, dimensions, travel speeds and other performance specifications.
Caterpillar cat 325 b l track type excavator (prefix 8pr) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembling the travel motor which include removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then lists 26 steps for assembling the travel motor which involve installing components like the shaft assembly, cam plate, barrel assembly, brake piston and head in the reverse order of disassembly. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 3001 and up)fjsjjekdkme
The document provides layout diagrams and specifications for the components of a Hitachi 80Z7 wheel loader, including the location of the engine, hydraulic pumps, electrical components, radiator assembly, cab, front and rear axles, and other major systems. Specification data is given for the loader's dimensions, bucket capacity, operating weight, tipping load, and engine details. The diagrams show the positioning of the main mechanical and electrical components.
Caterpillar cat 325 track type excavator (prefix 9 kl) service repair manual ...fjsjjekdkme
This service manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It details removing over 30 individual components of the valve including pressure control valves, check valves, relief valves, spools, and seals. Proper identification and cleaning of parts is emphasized to avoid damage and ensure proper valve performance.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer.
Caterpillar cat 329 f l excavator (prefix erl) service repair manual (erl0000...fkjsekksmem
1. The document provides removal and installation instructions for inlet and exhaust valves on a Caterpillar 329F L Excavator with a C7.1 engine.
2. The procedure involves using special tools to compress the valve springs to remove the valve keepers and other components, and then reversing the process to install new components.
3. Technicians are instructed to clean and inspect all parts, lubricate the valves, and ensure proper valve depth before installing and securing the valve assembly components.
Caterpillar cat 325 b excavator (prefix 8rr) service repair manual (8rr00001 ...fjsjjekdkme
This document provides assembly instructions for the final drive of an excavator model 325B L. It includes:
- A list of required tools and parts for assembly
- Detailed step-by-step instructions for installing bearings, seals, gears, carriers, and other components
- Procedures for determining correct bearing preload and shim thickness
- Notes on cleaning, lubricating, and torque specifications
The goal is to correctly assemble all internal components of the final drive, including installing carriers, gears, seals and adjusting bearing preloads, to achieve proper operation. Proper cleaning and lubrication of parts is emphasized.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Caterpillar cat 325 c excavator (prefix crb) service repair manual (crb00001 ...fjsjjekdkme
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
Kawasaki 90 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Caterpillar cat 324 e l excavator (prefix ldg) service repair manual (ldg0000...fjsekkdmme
This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves removing 28 components from the travel motor including the head, springs, plates, seals, bearings and more. The assembly process is the reverse and includes lubricating components and using various tools to install components in the proper order and orientation. Precautions are provided to avoid damaging parts and ensure proper assembly.
Caterpillar cat 420 d backhoe loader (prefix bkc) service repair manual (bkc0...fujsjfejkskem
This document provides instructions for removing and installing components related to the cylinder head of a Caterpillar 3054C engine, including:
- Draining coolant and oil before removing fuel system components, exhaust manifold, rocker shaft, and glow plugs.
- Removing fuel line, harness, tubes, and bypass tube from cylinder head.
- Gradually loosening and removing cylinder head bolts and lifting off cylinder head using a lifting device.
- Removing cylinder head gasket and noting dowel pin locations.
Caterpillar cat 432 d backhoe loader (prefix tdr) service repair manual (tdr0...ujfdjjskkemme
This document provides instructions for removing and assembling components of a Caterpillar 3054C engine, including the cylinder head. The removal procedure for the cylinder head involves first draining fluids, removing related components like the exhaust manifold and fuel injectors, and then loosening and removing mounting screws to lift the cylinder head off the engine block. Proper care is emphasized to prevent damage to parts and contain fluids during disassembly.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
Caterpillar cat 325 track type excavator (prefix 5 wk) service repair manual ...ifoseidkkd
This document provides instructions for disassembling the main control valve of an excavator model 325-A. It lists 33 detailed steps to remove components like pressure control valves, check valves, relief valves, spools, covers, and more. Safety notices are included to properly handle parts and avoid damage. Identification marks should be placed on removed parts to ensure correct reassembly.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...ifoseidkkd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, inlet manifolds, and inlet and exhaust valves. Illustrations are included to demonstrate the components and proper installation procedures. Safety and contamination prevention notices are also provided throughout.
Caterpillar cat 325 track type excavator (prefix 8 nl) service repair manual ...ifoseidkkd
This document provides instructions for installing a governor on an excavator engine. It describes preparing and installing various governor components like O-rings and seals. Tools needed are listed. Detailed illustrations show each step, like applying lubricant, inserting parts, and installing clips and pins to connect the governor. Proper torque specifications are provided. The instructions conclude by reinstalling related components like the fuel injection linkage.
Caterpillar cat 325 a excavator (prefix 6 rm) service repair manual (6rm00001...ifoseidkkd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a Caterpillar 325-A excavator. It outlines the required tools and gives a step-by-step process that includes using a valve seat extractor tool to expand below the edge of the valve seat insert and remove it from the cylinder head. New valve seat inserts should be installed using the same basic process in reverse. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 325 a excavator (prefix 7 tg) service repair manual (7tg00001...ifoseidkkd
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean and mark components for reassembly. Safety notices advise containing fluids and disposing of them properly.
Caterpillar cat 325 a excavator (prefix 8 yk) service repair manual (8yk00001...ifoseidkkd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325-A excavator engine. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets, and tightening fasteners in a specific sequence using proper torque values. Required tools are listed for each job.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a Caterpillar 325-A excavator. It outlines the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and replace them if needed. Precautions are given to keep parts clean and refer to other documents for guidance on determining if parts can be reused. The document is from a service repair manual for the excavator model.
Caterpillar cat 325 track type excavator (prefix 5 wk) service repair manual ...JayHaines2
This document provides instructions for disassembling and assembling the main control valve for 325, 325L and 325N excavator models. It describes removing over 30 components of the valve including pressure control valves, check valves, relief valves, spools and housings. Precautions are given to identify parts, keep them clean, and install components back in their original locations.
Kawasaki 80 z7b wheel loader service repair manual (serial no. 80c8 5001 and up)fjsjjekdkme
The document contains sections from a shop manual for a wheel loader. It includes sections on general information, component layout, specifications, and maintenance procedures. The component layout sections describe and illustrate the main components of the wheel loader including the engine, hydraulic system, electrical system, cab, drive unit, and other key components. The specifications section lists technical specifications for the engine, operating weights, dimensions, travel speeds and other performance specifications.
Caterpillar cat 325 b l track type excavator (prefix 8pr) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembling the travel motor which include removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then lists 26 steps for assembling the travel motor which involve installing components like the shaft assembly, cam plate, barrel assembly, brake piston and head in the reverse order of disassembly. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 3001 and up)fjsjjekdkme
The document provides layout diagrams and specifications for the components of a Hitachi 80Z7 wheel loader, including the location of the engine, hydraulic pumps, electrical components, radiator assembly, cab, front and rear axles, and other major systems. Specification data is given for the loader's dimensions, bucket capacity, operating weight, tipping load, and engine details. The diagrams show the positioning of the main mechanical and electrical components.
Caterpillar cat 325 track type excavator (prefix 9 kl) service repair manual ...fjsjjekdkme
This service manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It details removing over 30 individual components of the valve including pressure control valves, check valves, relief valves, spools, and seals. Proper identification and cleaning of parts is emphasized to avoid damage and ensure proper valve performance.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer.
Caterpillar cat 329 f l excavator (prefix erl) service repair manual (erl0000...fkjsekksmem
1. The document provides removal and installation instructions for inlet and exhaust valves on a Caterpillar 329F L Excavator with a C7.1 engine.
2. The procedure involves using special tools to compress the valve springs to remove the valve keepers and other components, and then reversing the process to install new components.
3. Technicians are instructed to clean and inspect all parts, lubricate the valves, and ensure proper valve depth before installing and securing the valve assembly components.
Caterpillar cat 325 b excavator (prefix 8rr) service repair manual (8rr00001 ...fjsjjekdkme
This document provides assembly instructions for the final drive of an excavator model 325B L. It includes:
- A list of required tools and parts for assembly
- Detailed step-by-step instructions for installing bearings, seals, gears, carriers, and other components
- Procedures for determining correct bearing preload and shim thickness
- Notes on cleaning, lubricating, and torque specifications
The goal is to correctly assemble all internal components of the final drive, including installing carriers, gears, seals and adjusting bearing preloads, to achieve proper operation. Proper cleaning and lubrication of parts is emphasized.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Caterpillar cat 325 c excavator (prefix crb) service repair manual (crb00001 ...fjsjjekdkme
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
Kawasaki 90 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Caterpillar cat 324 e l excavator (prefix ldg) service repair manual (ldg0000...fjsekkdmme
This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves removing 28 components from the travel motor including the head, springs, plates, seals, bearings and more. The assembly process is the reverse and includes lubricating components and using various tools to install components in the proper order and orientation. Precautions are provided to avoid damaging parts and ensure proper assembly.
Caterpillar cat 420 d backhoe loader (prefix bkc) service repair manual (bkc0...fujsjfejkskem
This document provides instructions for removing and installing components related to the cylinder head of a Caterpillar 3054C engine, including:
- Draining coolant and oil before removing fuel system components, exhaust manifold, rocker shaft, and glow plugs.
- Removing fuel line, harness, tubes, and bypass tube from cylinder head.
- Gradually loosening and removing cylinder head bolts and lifting off cylinder head using a lifting device.
- Removing cylinder head gasket and noting dowel pin locations.
Caterpillar cat 432 d backhoe loader (prefix tdr) service repair manual (tdr0...ujfdjjskkemme
This document provides instructions for removing and assembling components of a Caterpillar 3054C engine, including the cylinder head. The removal procedure for the cylinder head involves first draining fluids, removing related components like the exhaust manifold and fuel injectors, and then loosening and removing mounting screws to lift the cylinder head off the engine block. Proper care is emphasized to prevent damage to parts and contain fluids during disassembly.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The final step is to install the valve mechanism cover.
Caterpillar cat 325 track type excavator (prefix 5 wk) service repair manual ...ifoseidkkd
This document provides instructions for disassembling the main control valve of an excavator model 325-A. It lists 33 detailed steps to remove components like pressure control valves, check valves, relief valves, spools, covers, and more. Safety notices are included to properly handle parts and avoid damage. Identification marks should be placed on removed parts to ensure correct reassembly.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...ifoseidkkd
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, inlet manifolds, and inlet and exhaust valves. Illustrations are included to demonstrate the components and proper installation procedures. Safety and contamination prevention notices are also provided throughout.
Caterpillar cat 325 track type excavator (prefix 8 nl) service repair manual ...ifoseidkkd
This document provides instructions for installing a governor on an excavator engine. It describes preparing and installing various governor components like O-rings and seals. Tools needed are listed. Detailed illustrations show each step, like applying lubricant, inserting parts, and installing clips and pins to connect the governor. Proper torque specifications are provided. The instructions conclude by reinstalling related components like the fuel injection linkage.
Caterpillar cat 325 a excavator (prefix 6 rm) service repair manual (6rm00001...ifoseidkkd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a Caterpillar 325-A excavator. It outlines the required tools and gives a step-by-step process that includes using a valve seat extractor tool to expand below the edge of the valve seat insert and remove it from the cylinder head. New valve seat inserts should be installed using the same basic process in reverse. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 325 a excavator (prefix 7 tg) service repair manual (7tg00001...ifoseidkkd
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean and mark components for reassembly. Safety notices advise containing fluids and disposing of them properly.
Caterpillar cat 325 a excavator (prefix 8 yk) service repair manual (8yk00001...ifoseidkkd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325-A excavator engine. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets, and tightening fasteners in a specific sequence using proper torque values. Required tools are listed for each job.
Caterpillar cat 325 a excavator (prefix 9 sg) service repair manual (9sg00001...ifoseidkkd
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on 325-A, 325, 325L and 325LN excavator models. The procedures include:
1) Removing bolts, exhaust manifold, and gaskets from the cylinder head to remove the exhaust manifold.
2) Applying anti-seize compound and high temperature sealer before installing mounting studs and bolts to reinstall the exhaust manifold.
3) Disconnecting air inlet piping and removing bolts and elbows to remove the inlet manifold.
4) Installing a new gasket and reattaching elbows and bolts to install the inlet manifold.
5) Using a valve spring
Caterpillar cat 325 a excavator (prefix 9 zk) service repair manual (9zk00001...ifoseidkkd
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The instructions conclude by stating to install the valve mechanism cover by referring to another section of the repair manual.
Caterpillar cat 325 a fm l excavator (prefix 7 lm) service repair manual (7lm...ifoseidkkd
This document provides instructions for removing and installing an exhaust manifold and inlet and exhaust valves on a 325-A FM L EXCAVATOR 7LM. The removal procedure for the exhaust manifold involves removing mounting bolts and studs, and disassembling a three-piece manifold. The installation procedure specifies applying anti-seize compound and sealer, installing new gaskets, and tightening bolts in a sequence. Removing the inlet and exhaust valves requires compressing the valve springs and removing retainers, springs, seals and valves, then reversing the process to install new valves.
Caterpillar cat 325 a track type excavator (prefix 5 wk) service repair manua...ifoseidkkd
This document provides instructions for disassembling the main control valve of an excavator model 325-A. It lists 33 detailed steps to remove components like pressure control valves, check valves, relief valves, spools, housings, covers and more. Many parts require identification marks and cleaning to prevent damage or leakage. Safety precautions are noted, like holding a pressure control valve in place due to spring force. Dismantling involves removing seals, springs, valves and other parts from various assemblies.
Caterpillar cat 325 a track type excavator (prefix 8 jg) service repair manua...ifoseidkkd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 a track type excavator (prefix 8 nl) service repair manua...ifoseidkkd
This document provides instructions for installing a governor on an excavator engine. It describes cleaning and lubricating parts, placing the governor on the engine, installing clips and seals, and connecting the fuel injection control linkage. Tools required include various pin and plier tools. Pictures show each step, and cautions are given to keep parts clean and ensure free movement of linkages.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
Caterpillar cat 325 l excavator (prefix 6rm) service repair manual (6rm00001 ...ifoseidkkd
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325-A excavator engine. The procedure involves using specialized tools to press the valve guides out of and back into the cylinder head assembly. Technicians are advised to keep parts clean and refer to other documents for specifications on reusable components. The process includes lubricating and inserting the valves back into the guides once installed.
Caterpillar cat 325 l excavator (prefix 7lm) service repair manual (7lm00001 ...ifoseidkkd
This document provides instructions for removing and installing an exhaust manifold and inlet and exhaust valves on a 325-A FM L EXCAVATOR 7LM. The removal procedure for the exhaust manifold involves removing mounting bolts and studs, and disassembling a three-piece manifold. The installation procedure specifies applying anti-seize compound and sealer, installing new gaskets, and tightening bolts in a sequence. Removing the inlet and exhaust valves requires compressing the valve springs and removing retainers, springs, seals and valves, then reversing the process to install new valves.
Caterpillar cat 325 l excavator (prefix 7tg) service repair manual (7tg00001 ...ifoseidkkd
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean parts thoroughly, apply identification marks, and be careful not to damage mating surfaces when taking the motor apart.
Caterpillar cat 325 l excavator (prefix 8yk) service repair manual (8yk00001 ...ifoseidkkd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325-A excavator engine. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets, and tightening fasteners in a specific sequence using proper torque values. Required tools are listed for each job.
Caterpillar cat 325 l excavator (prefix 9sg) service repair manual (9sg00001 ...ifoseidkkd
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325 excavator engine. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head from the intake/exhaust ports. For installation, new guides are pressed into the cylinder head with the driver tool until flush. Proper cleaning and lubrication of parts is emphasized to prevent contaminants from causing premature wear.
Caterpillar cat 325 l track type excavator (prefix 5wk) service repair manual...ifoseidkkd
This document provides instructions for disassembling and assembling the main control valve for 325, 325L and 325N excavator models. It describes removing over 30 components of the valve including pressure control valves, check valves, relief valves, spools and housings. Precautions are given to mark parts as they are removed and ensure all components are clean before reassembly.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
3. 93207-01021
May 2015
62Z7/67Z7/67TM7
SHOP MANUAL (Function & Structure)
INTRODUCTION........................................................................................................................... IN-01~02
Symbol and Abbreviation...............................................................................................................SY-1~2
SECTION 1 GENERAL
Group 1 Specifications ..........................................................................................................T1-1-1
Group 2 Component Layout..................................................................................................T1-2-1
Group 3 Component Specifications ......................................................................................T1-3-1
SECTION 2 SYSTEM
Group 1 Controller.................................................................................................................T2-1-1
Group 2 Control System........................................................................................................T2-2-1
Group 3 ECM System ...........................................................................................................T2-3-1
Group 4 Hydraulic System ....................................................................................................T2-4-1
Group 5 Electrical System.....................................................................................................T2-5-1
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device...........................................................................................................T3-1-1
Group 2 HST Motor...............................................................................................................T3-2-1
Group 3 Multiple Control Valve .............................................................................................T3-3-1
Group 4 Fan Motor and Fan Valve........................................................................................T3-4-1
Group 5 Steering Valve .........................................................................................................T3-5-1
Group 6 Priority Valve ...........................................................................................................T3-6-1
Group 7 Pilot Valve................................................................................................................T3-7-1
Group 8 Brake Charge Valve ................................................................................................T3-8-1
Group 9 Manifold Valve.........................................................................................................T3-9-1
Group 10 Transmission.........................................................................................................T3-10-1
Group 11 Axle .......................................................................................................................T3-11-1
Group 12 Brake Valve ...........................................................................................................T3-12-1
Group 13 Ride Control Valve ................................................................................................T3-13-1
Group 14 Others....................................................................................................................T3-14-1
DIAGRAMS
Electrical Connection Diagram
Wiring Diagrams
Hydraulic Circuit Diagram
All information, illustrations and specifications in this manual are based on the latest product information available at the
time of publication. The right is reserved to make changes at any time without notice.
4. 93207-01031
April 2015
62Z7/67Z7/67TM7
SHOP MANUAL
(Operational Performance Test & Troubleshooting)
INTRODUCTION........................................................................................................................... IN-01~02
Symbol and Abbreviation...............................................................................................................SY-1~2
SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 1 Introduction .............................................................................................................T4-1-1
Group 2 Standard..................................................................................................................T4-2-1
Group 3 Engine Test .............................................................................................................T4-3-1
Group 4 Machine Performance Test .....................................................................................T4-4-1
Group 5 Component Test......................................................................................................T4-5-1
Group 6 Adjustment ..............................................................................................................T4-6-1
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure ............................................................................................T5-1-1
Group 2 Monitor ....................................................................................................................T5-2-1
Group 3 e-Service .................................................................................................................T5-3-1
Group 4 Component Layout..................................................................................................T5-4-1
Group 5 Troubleshooting A ...................................................................................................T5-5-1
Group 6 Troubleshooting B...................................................................................................T5-6-1
Group 7 Troubleshooting C...................................................................................................T5-7-1
Group 8 Air Conditioner ........................................................................................................T5-8-1
All information, illustrations and specifications in this manual are based on the latest product information available at the
time of publication. The right is reserved to make changes at any time without notice.
5. INTRODUCTION
IN-01
To The Reader
Additional References
Manual Composition
Page Number
This manual is written for an experienced technician to
provide technical information needed to maintain and
repair this machine.
y Be sure to thoroughly read this manual for correct
product information and service procedures.
Please refer to the other materials (operation and
maintenance manual, parts catalog, engine technical
material, Kawasaki shop materials, etc.) in addition to this
manual.
Our shop manuals consist of the Technical Manual, the
Workshop Manual and the Engine Manual.
y Information included in the Technical Manual:
Technical information needed for machine pre-delivery
and delivery, operation and activation of all devices
and systems, operational performance tests, and
troubleshooting procedures.
Each page has a number, located on the center lower part
of the page, and each number contains the following
information:
Example:
y Technical Manual: T 1-3-5
T Technical Manual
1 Section Number
3 Group Number
5 Consecutive Page Number for Each Group
y Information included in the Workshop Manual:
Technical information needed for maintenance and
repair of the machine, tools and devices needed for
maintenance and repair, maintenance standards, and
removal / installation and assembly / disassembly
procedures.
y Information included in the Engine Manual:
Technical information needed for machine pre-delivery
and delivery and maintenance and repair of the machine,
operation and activation of all devices and systems,
troubleshooting and assembly / disassembly procedures.
y Workshop Manual: W 1-3-2-5
W Workshop Manual (Disassembly & Reassembly)
1 Section Number
3 Group Number
2 Sub Group Number
5 Consecutive Page Number for Each Group
6. INTRODUCTION
IN-02
Safety Alert Symbol and Headline Notations
In this manual, the following safety alert symbol and
signal words are used to alert the reader to the potential
for personal injury of machine damage.
This is the safety alert symbol. When you see this
symbol, be alert to the potential for personal injury.
Never fail to follow the safety instructions prescribed
along with the safety alert symbol.
The safety alert symbol is also used to draw attention to
component/part weights.
To avoid injury and damage, be sure to use appropriate
lifting techniques and equipment when lifting heavy
parts.
CAUTION:
Indicated potentially hazardous situation which could, if
not avoided, result in personal injury or death.
IMPORTANT:
Indicates a situation which, if not conformed to the
instructions, could result in damage to the machine.
NOTE:
Indicates supplementary technical information.
Units Used
Quantity To Convert From Into Multiply By
Length mm in 0.03937
mm ft 0.003281
Volume L US gal 0.2642
L US qt 1.057
m3
yd3
1.308
Weight kg lb 2.205
Force N kgf 0.10197
N lbf 0.2248
Torque N·m kgf·m 0.10197
Pressure MPa kgf/cm2
10.197
MPa psi 145.0
Power kW PS 1.360
kW HP 1.341
Temperature °C °F °C×1.8+32
Velocity km/h mph 0.6214
min-1
rpm 1.0
Flow rate L/min US gpm 0.2642
mL/rev cc/rev 1.0
NOTE: The numerical value in this manual might be
different from the above-mentioned table.
SI Units (International System of Units) are used in this
manual. MKSA (Meter, Kilogram, Second, Ampere) system
units and English units are also indicated in parentheses
just behind SI units.
Example: 24.5 MPa (250 kgf/cm2
, 3560 psi)
A table for conversion from SI units to other system units
is shown below for reference purposes.
7. Symbol and Abbreviation
SY-1
Symbol and Abbreviation
Symbol /
Abbreviation
Name Explanation
T/M Transmission Transmission
S/M Shop Manual Shop manual (Function and Structure, Operational
Performance Test / Troubleshooting, Disassembly and
Reassembly).
MC Main Controller Main controller. MC controls the engine, pump, and valve
according to the machine operating condition.
ECM Engine Control Module Engine controller. ECM controls fuel injection amount
according to the machine operating condition.
VGS
VGT
Variable Geometry System controller
Variable Geometry Turbo controller
Variable turbo controller. VGS is an exhaust turbo charged
system to supercharge the exhaust energy while running
the engine at slow idle speed. VGS optimizes the turbine
rotation, improves the performance at slow-speed torque
and the acceleration, reduces fuel consumption, and reduces
particulate matter (PM) by adjusting the nozzle opening of
turbine housing.
HST
Controller
Hydrostatic Transmission Controller Hydrostatic transmission controller. Hydraulic pump and
motors drive the clutch where all power is transmitted by
hydraulic fluid. HST controller controls the transmission, HST
pump and HST motors according to the machine operating
condition.
GSM Global System for Mobile communications
controller
Communication controller. GSM is a type of wireless
communication system, is used in more than on 100
countries around Europe and Asia, and becomes the factual
global standards of the mobile telephone.
GPS Global Positioning System Global positioning system.
CAN Controller Area Network CAN communication. CAN is a serial communications
protocol internationally-standardized by ISO (International
Organization for Standardization).
A/C Air Conditioner Air conditioner.
OPT Option Optional component.
MPDr. Maintenance Pro Dr. MPDr. is software that troubleshooting, monitoring, and
adjustment.
A/I, A/S Auto-idling Stop Auto-idling stop function
WU Warming-Up Warming-up.
Li Low (Slow) Idle Slow idle engine speed.
ATT Attachment Attachment.
8. Symbol and Abbreviation
SY-2
Symbol /
Abbreviation
Name Explanation
DPF Diesel Particulate Filter DPF is a filter which removes particulate matter (PM)
including the toxic substance of exhaust gas of the diesel
engine. Exhaust particulate removal equipment.
DPD Diesel Particulate Diffuser DPD is an exhaust emission control system, a type of DPF,
which cleans up particulate matter (PM) of diesel engine
exhaust gas. DPD is a ceramic filter which traps and filters
PM of exhaust gas. DPD burns up accumulated PM when PM
increases and regenerates the filter.
DOC Diesel Oxidation Catalyst Oxidation catalyst for the diesel engine. Diesel oxidation
catalyst oxidizes unburnt fuel and raises exhaust
temperature.
CSF Catalyzed Soot Filter Filter. The filter traps, burns, and remove particulate matter
(PM) by using high-temperature-exhaust gas with diesel
oxidation catalyst. Catalyst is applied onto the filter. This
advances PM burning.
PM Particulate Matter Particulate matter in gas
EGR Exhaust Gas Recirculation The EGR control re-circulates a part of exhaust gas in the
intake manifold and combines it with intake-air. Therefore,
combustion temperature is lowered and generation of oxide
of nitrogen (NOx) is controlled.
9. 62Z7/67Z7/67TM7
Group 1 Specifications
Specifications (62Z7/67Z7)..............................................T1-1-1
Specifications (67TM7)......................................................T1-1-2
Group 2 Component Layout
Main Component Layout (Overview)..........................T1-2-1
Main Component Layout (Hydraulic System)...........T1-2-3
Main Component Layout (Travel System)..................T1-2-5
Electrical System (Overview) ..........................................T1-2-6
Electrical System (Cab)......................................................T1-2-7
Front Console..................................................................T1-2-8
Right Console..................................................................T1-2-9
Rear Console .................................................................T1-2-11
Monitor Panel ...............................................................T1-2-12
Engine...................................................................................T1-2-13
Exhaust Filter......................................................................T1-2-15
HST Pump, 4-Gear Pump Unit......................................T1-2-16
Transmission, HST Motor................................................T1-2-17
Control Valve.......................................................................T1-2-17
Manifold Valve....................................................................T1-2-18
Brake Charge Valve...........................................................T1-2-18
Fan Valve ..............................................................................T1-2-19
Fan Valve (with Fan Reverse Rotation) (Option).....T1-2-19
Ride Control Valve (Option)...........................................T1-2-20
Secondary Steering Block (Option)............................T1-2-21
Secondary Steering Pump (Option)...........................T1-2-21
Solenoid Valve (In Front Chassis).................................T1-2-22
Group 3 Component Specifications
Engine.....................................................................................T1-3-1
Engine Performance Curve (4HK1XZWT-01).......T1-3-4
Engine Accessories.............................................................T1-3-5
Hydraulic Component.......................................................T1-3-7
Electrical Component......................................................T1-3-12
SECTION 1
GENERAL
CONTENTS
10. T1-1-1
SECTION 1 GENERAL
Group 1 Specifications
Specifications (62Z7/67Z7)
Model - 62Z7 67Z7
Bucket Capacity: heaped m3
(Y3
) *2.1 (2.75) *2.4 (3.14)
Operating Weight kg (lb) 11060 (24383) 11980 (26411)
Tipping Load (Full Turn) kg (lb) 7900 (17417) 8880 (19577)
Engine ISUZU 4HK1 ISUZU 4HK1
A: Overall Length mm (in) 7135 (281) 7430 (292.5)
B: Overall Width (Bucket) mm (in) 2560 (100.8) 2560 (100.8)
C: Overall Height mm (in) 3265 (128.5) 3265 (128.5)
D: Wheel Base mm (in) 3000 (118) 3000 (118)
E: Tread mm (in) 1930 (76) 1930 (76)
F: Ground Clearance mm (in) 430 (17) 430 (17)
G: Bucket Hinge Height mm (in) 3805 (150) 3835 (151)
H: Dumping Clearance (45 °) mm (in) 2810 (110.6) 2800 (110.2)
I: Dumping Reach (45 °) mm (in) 840 (33.1) 960 (37.8)
R1: Minimum Rotation Radius mm (in) 5085 (200) 5085 (200)
R2: Minimum Rotation Radius mm (in) 5900 (232.3) 5950 (234.3)
Travel Speed Forward/Reverse km/h (mph) 39 (24.2)/39 (24.2) 39 (24.2)/39 (24.2)
Transmission Speeds (F/R) - 4/4 4/4
Articulation Angle (Left/Right) deg ( ° ) 40 40
Tire Size - 20.5-25-12PR (L2) 20.5-25-12PR (L2)
NOTE:
x
* BOC (Bolt-On Cutting Edge)
x
These specifications are subject to change without notice.
B
G
C
40°
R2
R1
E
H
45°
I
F
D
A
MNDF-12-001
11. T1-1-2
SECTION 1 GENERAL
Group 1 Specifications
Specifications (67TM7)
Model Quick Coupler General Purpose (Stock Pile)
Bucket Capacity: heaped m3
(Y3
) 2.1 (2.8) 2.4 (3.1)
Operating Weight kg (lb) 12730 (28065) 12470 (27495)
Tipping Load (Full Turn) kg (lb) 7100 (15655) 7830 (17265)
Engine ISUZU 4HK1 ISUZU 4HK1
A: Overall Length mm (in) 7840 (309) 7680 (302)
B: Overall Width (Bucket) mm (in) 2560 (101) 2560 (101)
C: Overall Height mm (in) 3265 (128.5) 3265 (128.5)
D: Wheel Base mm (in) 3000 (118) 3000 (118)
E: Tread mm (in) 1930 (76) 1930 (76)
F: Ground Clearance mm (in) 430 (17) 430 (17)
G: Bucket Hinge Height mm (in) 3970 (156) 3970 (156)
H: Dumping Clearance (45°) mm (in) 2705 (106.5) 2820 (111)
I: Dumping Reach (45°) mm (in) 1350 (53) 1245 (49)
R1: Minimum Rotation Radius mm (in) 5085 (200) 5085 (200)
R2: Minimum Rotation Radius mm (in) 6020 (237) 5980 (235)
Travel Speed Forward/Reverse km/h (mph) 39 (24.2)/39 (24.2) 39 (24.2)/39 (24.2)
Transmission Speeds (F/R) - 4/4 4/4
Articulation Angle (Left/Right) deg ( ° ) 40 40
Tire Size - 20.5-25-12PR (L2) 20.5-25-12PR (L2)
NOTE: x * BOC (Bolt-On Cutting Edge)
x These specifications are subject to change without notice.
50°
B
G
C
40°
R2
R1
E
H
45°
I
F
D
A
MNDF-12-003
12. T1-2-1
SECTION 1 GENERAL
Group 2 Component Layout
6
1
2
3
7
8
9
5
4
Main Component Layout (Overview)
1- Bucket
2- Bell Crank (Lever)
3- Bucket Cylinder
4- Head Light (Turn Signal Light/
Hazard Light/Clearance Light)
(2 used)
5- Front Work Light (2 used)
6- Cab
7- Lift Arm Cylinder (2 used)
8- Lift Arm
9- Bucket Link
10- Hydraulic Oil Tank
11- Rear Combination Light (Turn
Signal/Hazard Light/Clearance
Light/Brake Light/Backup
Light) (2 used)
12- Rear Work Light (2 used)
TNDF-01-02-001
12
11 10 TNDF-01-02-002
13. T1-2-2
SECTION 1 GENERAL
Group 2 Component Layout
1
2
3
7
12
13
8
9
y 67TM7 Only
1- Bucket
2- Bell Crank (Lever) (2 used)
3- Bucket Cylinder (2 used)
7- Lift Arm Cylinder (2 used)
8- Lift Arm
9- Bucket Link (2 used)
12- Link (2 used)
13- Guide (2 used)
14- Quick Coupler Cylinder
15- Quick Coupler
14
15
TNDF-01-02-022
TNDF-01-02-021
14. T1-2-3
SECTION 1 GENERAL
Group 2 Component Layout
1- Ride Control Valve (Option)
2- Steering Valve
3- Pilot Valve
4- Auxiliary Pilot Valve (Option)
5- Priority Valve
6- Hydraulic Oil Tank
7- Air Cleaner
8- Exhaust Filter
9- Fan Motor
10- Oil Cooler
11- Radiator
12- Intercooler
13- Fuel Tank
14- Fan Valve
15- Coolant Reservoir
16- Engine
17- HST Pump
18- 4-Gear Pump Unit
19- Manifold Valve
20- Transmission Oil Filter
21- HST Charge Filter
22- Brake Charge Valve
23- Service Brake Accumulator
24- Secondary Steering Pump
(Option)
25- Pilot Filter
26- Brake Valve
27- Control Valve
28- Ride Control Accumulator
(Option)
Main Component Layout (Hydraulic System)
1 2 3 4 5 6 7
8
9
12
28
27
26
25
24
22
21
20
19 18 17 16 15 14 13
10
11
23
TNDF-01-02-003
15. T1-2-4
SECTION 1 GENERAL
Group 2 Component Layout
b
a
29 30
y 67TM7 Only
29- Bucket Regenerative Selector
Valve
30- Bucket Regenerative Valve
a- Front Side of Machine b- Front Frame
TNDF-01-02-023
16. T1-2-5
SECTION 1 GENERAL
Group 2 Component Layout
1- Front Axle
2- Steering Cylinder
3- HST Motor 1
4- Transmission
5- Rear Propeller Shaft
6- Rear Axle
7- Steering Accumulator
8- HST Motor 2
9- Front Propeller Shaft
Main Component Layout (Travel System)
1 2 3 4 5
7 6
2
9
8
TNDF-01-02-010
17. T1-2-6
SECTION 1 GENERAL
Group 2 Component Layout
1- Horn
2- Lift Arm Proximity Switch, Lift
Arm Angle Sensor (Option)
3- MAF
4- Air Cleaner Restriction Switch
5- Reverse Buzzer
6- Battery
7- Fuel Level Sensor
8- Battery Relay
9- Fusible Link (100A) (2 Used)
10- Fusible Link A (65A) / Fusible
Link B (65A)
11- Glow Plug Relay
12- Starter Relay 1
13- Hydraulic Oil Level Switch
14- Hydraulic Oil Temperature
Sensor
15- Bucket Proximity Switch
a- Electrical System (Cab) (Refer
to T1-2-7)
b- Exhaust Filter (Refer to T1-2-
15)
Electrical System (Overview)
a
b
1 2 3 4
6
7
8
9
10
11
12
13
14
15
5 6
TNDF-01-02-011
18. T1-2-7
SECTION 1 GENERAL
Group 2 Component Layout
1- Radio
2- Upper Switch Panel (Option)
3- Speaker
4- Rear Wiper Motor
5- Accelerator Pedal Sensor
6- Brake Angle Sensor
7- Brake Light Switch
8- Front Wiper Motor
9- Air Conditioner Controller
10- Front Wiper (1) Relay (WR1)
11- Front Wiper (2) Relay (WR2)
12- GSM (OPT) / GPS (OPT)
13- Flasher Relay
14- MC (Main Controller)
15- HST Controller
a- Components Related with
Front Console (Refer to T1-2-8)
b- Components Related with
Right Console (Refer to T1-2-9)
c- Rear Console (Refer to T1-2-11)
Electrical System (Cab)
11
10
Detail D
TNDB-01-02-032
Detail E
TNDB-01-02-029
b
c
3
2
1
9
8
D
a
7 6 5
4
E
12
14 15
13
TNDF-05-04-002
20. T1-2-9
SECTION 1 GENERAL
Group 2 Component Layout
21
22
1
2
3 4 5
6
8
7
9
10
11
12
13
14
15
16
17
19
20
18
MNDB-01-005 MNEC-01-044
1- Forward / Reverse Switch
2- Multi-Function Joystick Lever
3- Auxiliary
4- Auxiliary
5- Auxiliary Control Lever
(Option)
6- Control Lever Lock Switch
7- Creep Switch
8- Traction Control Switch
9- Power Mode Switch
10- Forward / Reverse Selector
Switch
11- Fan Reverse Rotation Switch
(Option)
12- Auxiliary
13- Auxiliary
14- Secondary Steering Operation
Check Switch (Option)
15- Exhaust Filter Switch
16- Lift Arm Auto Lever Switch
(Upward Set)
17- Lift Arm Auto Lever Switch
(Downward Set)
18- Ride Control Switch (Option)
19- Armrest Adjust Handle
20- Armrest Adjustment
21- Auxiliary
22- Horn Switch (Under the Lever)
Right Console
x Multi-Function Joystick Type
21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. T1-2-10
SECTION 1 GENERAL
Group 2 Component Layout
1- * Bucket Control Lever
2- * Lift Arm Control Lever
3- * Auxiliary Control Lever
(Option)
4- Forward/Reverse Switch
5- Control Lever Lock Switch
6- Creep Switch
7- Traction Control Switch
8- Power Mode Switch
9- Forward/Reverse Selector
Switch
10- Fan Reverse Rotation Switch
(Option)
11- Auxiliary
12- Quick Coupler Switch
(62/67Z7: Option, 67TM7:
Standard)
13- Secondary Steering Operation
Check Switch (Option)
14- Exhaust Filter Switch
15- Lift Arm Auto Lever Switch
(Upward Set)
16- Lift Arm Auto Lever Switch
(Downward Set)
17- Ride Control Switch (Option)
18- Armrest Adjust Handle
19- Armrest Adjustment
20- Horn Switch
20
1 (3)*
2 (1)*
3 (2)*
4
5
6
8
7
9
10
11
12
13
14
15
16
17
19 18 MNDB-01-004 MNEC-01-042
x Fingertip Control Type
NOTE: * The location of control levers may be changed
depending on the specification.
23. T1-2-11
SECTION 1 GENERAL
Group 2 Component Layout
1- Fuse Box B
2- Fuse Box A
3- MPDr. Connector
4- Main Relay
5- Fuel Pump Relay
6- Back Buzzer Relay
7- Starter Cut Relay
8- Head Light Relay (Left) (A-R1)
9- Head Light Relay (Right) (A-R2)
10- High Beam Relay (A-R3)
11- Bucket Leveler Relay (A-R4)
12- Lift Arm Kickout Relay (A-R5)
13- Work Light (Front) Relay (A-R6)
14- Work Light (Rear) Relay (A-R7)
15- Right Turn Signal Light Relay
(A-R8)
16- Horn Relay (A-R9)
17- Secondary Steering Relay
(OPT)(A-R10)
18- Parking Brake Relay 1 (B-R1)
19- Parking Brake Relay 2 (B-R2)
20- Control Lever Lock Relay (B-R3)
21- Brake Light Relay (B-R4)
22- Load Dump Relay (B-R5)
23- Neutral Relay (B-R6)
24- Left Turn Signal Light Relay
(B-R7)
25- Front Washer Relay (B-R8)
26- Rear Wiper Relay (B-R9)
27- Rear Washer Relay (B-R10)
28- Relay Box A
29- Relay Box B
Rear Console
11 10 9 8
1
3 28
4
5
6
7
29
2
12
17
22
27
16
21
26
15
20
25
14
19
24
13
18
23
TNED-01-02-009