KONDRU KALYANA RAO
Ambedkar Colony, Vennuru (P.O), Kondapi (Mandal), Prakasam (District)-523279 Andhra Pradesh
Contact: +91 7095764893;
E-mail: kalyan.kondru@gmail.com
HEADLINE
Instrumentation Maintenance Deputy Manager in Manufacturing/ Mining/Chemical/Metals Industries
SUMMARY
I am a performance driven Plant Maintenance Professional with core strengths in planning, scheduling &
monitoring of instrument maintenance, in-process inspection, fault diagnosis, team building, quality
management & continuous improvement. I am expert in carrying out site visits for data collection/
verification to have necessary input information. I am also proficient in preparing specifications/ data
sheet/ purchase requisition/ material requisition for all type of field instruments.
I have earned B.Tech from Sardar Vallabhbhai National Institute of Technology, & I am good at Windows
XP, MS Office, SAP/R3, C language & the internet. I have participated in Robo Sumo during Mindbend
2005 National Technical Festival & Jet Throttle during Autofest 2005 National Automobile Symposium
held at SVNIT. I held the position of Environmental Secretary in the hostel during academic & was also
the member of Literary & Debating Committee, Society for Automobile Engineers & even for the College
Magazine Team.
I started my carrier as Graduate Engineer Trainee at Sterlite Industries India Ltd., TN & was later
promoted as Electronics & Instrumentation Engineer. I was Associate Manager before joining CHEMAF.
Currently spearheading as Deputy Manager with CHEMAF where I maintain the Sulphuric Acid Plant
instruments & improve its reliability & availability.
I have a sound exposure in Yokogawa’s Centum VP, CS3000 (Distributed Control System) & SIEMENS
DCS-PCS7 (Distributed Control System) such as graphics design, assigning new instruments, Continuous
Function Chart, logical charts, Sequential Function Chart & hardware.
A few of my personal skills include having the ability in multi-tasking in an efficient manner & in meeting
deadlines with high accuracy. My strong communication & interpersonal skills have played a vital role in
achieving success in vocation path. . I always look for challenging work in the idyllic establishment to
achieve better revenue growth for its successful rapidity
SKILLS
Instrumentation & Control •Automation •Maintenance Planning •Project Management • Energy Saving
& Cost Control •Installation & Commissioning •Incident Management • Process Enhancement • Cost
Control • Plant Operations & Maintenance • Plant Equipments and Machineries • Cost Reduction •
Technical Solutions
EXPERIENCE
Company Name – Shalina Resources limited (Lubumbashi, Democratic Republic of Congo),
Sept’13 to July’15, 1 year 10 months
Title – Deputy Manager—Instrumentation Maintenance
Description -
• Maintenance of Sulphuric Acid Plant instruments like Heavy Media Separation I & II (HMS I & II)
instruments, weigh scales and improving its reliability and availability
• Maintaining and troubleshooting of different instruments such as various control valves, on / off
valves, flow transmitters, level transmitters, pressure transmitters, conductivity meters,
concentration analyzers, so2 analyzers, weigh feeders, density meters, pH meters, etc.
• Responsible for implementing /changing / modifying interlocks as per the process requirement.
• Liable for the installation and commissioning of the E & H Vortex flow meter in SAP-100 TPD for
gas volume measurement.
• Inputted efforts in hooking up many instruments to DCS and PLC as well as installed and
commissioned 100 Ton Weigh Bridge.
• Implement new ideas for improving instrument availability and reliability in Sulphuric Acid Plant
(SAP 100 TPD and 500 TPD), Heavy Media Separation I & II (HMS I & II).
Company Name – Sterlite Industries India Ltd., Tamil Nadu—Instrumentation Maintenance
June’07 to Sept’13, 6 years 3 months
Title –Associate Manager, Apr’11-Sep’13
Title –Electronics & Instrumentation Engineer, Jan’08 -Apr’11
Title –Graduate Engineer Trainee, Jun’07-Dec’07
Description -
• Responsible for commissioning of DURAG dust analyzer in GCP (Gas Cleaning Plant); non-contact
SO2 analyzer (OPSIS) in Sulphuric Acid plant 1&2; pressure transmitters, flow meters, level
transmitters in Sulphuric Acid plant 1&2(CAPEX), Boiler1 o/l Damper in Sulphuric Acid Plant2 &
TDS transmitters in Reverse Osmosis Plant, and ESP seal Pot level transmitters & pre-heater in
Sulphuric acid plant.
• Maintained Continuous Copper Rod (CCR) Plant instruments and ensured availability and
reliability of copper refining and Sulphuric Acid Plant instruments.
• Liable for maintenance of Weigh scales & Weigh bridges.
• Maintained and oversaw troubleshooting of all the instruments such as various control valves,
dampers, on / off valves flow transmitters, level transmitters, pressure transmitters,
conductivity meters, concentration analyzers, so2 & o2 analyzers, dust analyzer, etc.
• Implemented new ideas for improving the process activities; successfully commissioned
Rosemount Micro Motion Elite Mass Flow Meters in Acid loading area.
EDUCATION
B.Tech (E & C) Sardar Vallabhbhai National Institute of Technology, Surat, University 2007
TRAINING
Yokogawa DCS (Distributed Control System) CS3000
Allen Bradley SLC 500, Control Logix
Allen Bradley SCADA – RS VIEW 32
Schneider Electric PLC M340 (Modicon)
Schneider Electric SCADA- Vijeto Citect
Siemens HMI-Operator Panels OP77A, OP77B
Siemens S7 300/400 PLC Training in Thane
Siemens DCS-PCS7 (Process Control System)
Siemens SCADA-WINCC Explorer
CV Characteristics of Control Valves
5S Training
Industrial Safety
SIEMENS PLC Training in Coimbatore

Kalyan_Profile

  • 1.
    KONDRU KALYANA RAO AmbedkarColony, Vennuru (P.O), Kondapi (Mandal), Prakasam (District)-523279 Andhra Pradesh Contact: +91 7095764893; E-mail: kalyan.kondru@gmail.com HEADLINE Instrumentation Maintenance Deputy Manager in Manufacturing/ Mining/Chemical/Metals Industries SUMMARY I am a performance driven Plant Maintenance Professional with core strengths in planning, scheduling & monitoring of instrument maintenance, in-process inspection, fault diagnosis, team building, quality management & continuous improvement. I am expert in carrying out site visits for data collection/ verification to have necessary input information. I am also proficient in preparing specifications/ data sheet/ purchase requisition/ material requisition for all type of field instruments. I have earned B.Tech from Sardar Vallabhbhai National Institute of Technology, & I am good at Windows XP, MS Office, SAP/R3, C language & the internet. I have participated in Robo Sumo during Mindbend 2005 National Technical Festival & Jet Throttle during Autofest 2005 National Automobile Symposium held at SVNIT. I held the position of Environmental Secretary in the hostel during academic & was also the member of Literary & Debating Committee, Society for Automobile Engineers & even for the College Magazine Team. I started my carrier as Graduate Engineer Trainee at Sterlite Industries India Ltd., TN & was later promoted as Electronics & Instrumentation Engineer. I was Associate Manager before joining CHEMAF. Currently spearheading as Deputy Manager with CHEMAF where I maintain the Sulphuric Acid Plant instruments & improve its reliability & availability. I have a sound exposure in Yokogawa’s Centum VP, CS3000 (Distributed Control System) & SIEMENS DCS-PCS7 (Distributed Control System) such as graphics design, assigning new instruments, Continuous Function Chart, logical charts, Sequential Function Chart & hardware. A few of my personal skills include having the ability in multi-tasking in an efficient manner & in meeting deadlines with high accuracy. My strong communication & interpersonal skills have played a vital role in achieving success in vocation path. . I always look for challenging work in the idyllic establishment to achieve better revenue growth for its successful rapidity SKILLS Instrumentation & Control •Automation •Maintenance Planning •Project Management • Energy Saving & Cost Control •Installation & Commissioning •Incident Management • Process Enhancement • Cost Control • Plant Operations & Maintenance • Plant Equipments and Machineries • Cost Reduction • Technical Solutions EXPERIENCE
  • 2.
    Company Name –Shalina Resources limited (Lubumbashi, Democratic Republic of Congo), Sept’13 to July’15, 1 year 10 months Title – Deputy Manager—Instrumentation Maintenance Description - • Maintenance of Sulphuric Acid Plant instruments like Heavy Media Separation I & II (HMS I & II) instruments, weigh scales and improving its reliability and availability • Maintaining and troubleshooting of different instruments such as various control valves, on / off valves, flow transmitters, level transmitters, pressure transmitters, conductivity meters, concentration analyzers, so2 analyzers, weigh feeders, density meters, pH meters, etc. • Responsible for implementing /changing / modifying interlocks as per the process requirement. • Liable for the installation and commissioning of the E & H Vortex flow meter in SAP-100 TPD for gas volume measurement. • Inputted efforts in hooking up many instruments to DCS and PLC as well as installed and commissioned 100 Ton Weigh Bridge. • Implement new ideas for improving instrument availability and reliability in Sulphuric Acid Plant (SAP 100 TPD and 500 TPD), Heavy Media Separation I & II (HMS I & II). Company Name – Sterlite Industries India Ltd., Tamil Nadu—Instrumentation Maintenance June’07 to Sept’13, 6 years 3 months Title –Associate Manager, Apr’11-Sep’13 Title –Electronics & Instrumentation Engineer, Jan’08 -Apr’11 Title –Graduate Engineer Trainee, Jun’07-Dec’07 Description - • Responsible for commissioning of DURAG dust analyzer in GCP (Gas Cleaning Plant); non-contact SO2 analyzer (OPSIS) in Sulphuric Acid plant 1&2; pressure transmitters, flow meters, level transmitters in Sulphuric Acid plant 1&2(CAPEX), Boiler1 o/l Damper in Sulphuric Acid Plant2 & TDS transmitters in Reverse Osmosis Plant, and ESP seal Pot level transmitters & pre-heater in Sulphuric acid plant. • Maintained Continuous Copper Rod (CCR) Plant instruments and ensured availability and reliability of copper refining and Sulphuric Acid Plant instruments. • Liable for maintenance of Weigh scales & Weigh bridges. • Maintained and oversaw troubleshooting of all the instruments such as various control valves, dampers, on / off valves flow transmitters, level transmitters, pressure transmitters, conductivity meters, concentration analyzers, so2 & o2 analyzers, dust analyzer, etc. • Implemented new ideas for improving the process activities; successfully commissioned Rosemount Micro Motion Elite Mass Flow Meters in Acid loading area. EDUCATION B.Tech (E & C) Sardar Vallabhbhai National Institute of Technology, Surat, University 2007
  • 3.
    TRAINING Yokogawa DCS (DistributedControl System) CS3000 Allen Bradley SLC 500, Control Logix Allen Bradley SCADA – RS VIEW 32 Schneider Electric PLC M340 (Modicon) Schneider Electric SCADA- Vijeto Citect Siemens HMI-Operator Panels OP77A, OP77B Siemens S7 300/400 PLC Training in Thane Siemens DCS-PCS7 (Process Control System) Siemens SCADA-WINCC Explorer CV Characteristics of Control Valves 5S Training Industrial Safety SIEMENS PLC Training in Coimbatore