This technical manual provides instructions for servicing a ProGator Utility Vehicle. It begins with an introduction that explains the manual is written for experienced technicians and contains sections specific to the product. The manual sections include general diagnostic information, specifications, component locations, wiring diagrams, troubleshooting charts, repair instructions, and more. Technicians are asked to provide feedback to help improve the manual.
2001 HARLEY DAVIDSON SOFTAIL Service Repair Manualfusjjfjskekmme
This is the Highly Detailed factory service repair manual for the2001 HARLEY DAVIDSON SOFTAIL, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2001 HARLEY DAVIDSON SOFTAIL Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Troubleshooting
Periodic Lubrication, Maintenance & Tune-up
Engine
Clutch, And Primary Drive
Fuel, Exhaust & Emission Control Systems
Electrical System
Wheels, Hubs & Tires
Front Suspension & Steering(Models with Telescopic Front Forks)
Front Suspension & Steering(Springer Front Fork)
Rear Suspension
Brakes
Body
Supplement
Index
Wiring Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2001 HARLEY DAVIDSON SOFTAIL Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
2012 hino 238 series truck service repair manualfusjejfjskekme
This workshop manual provides information for repairing Hino Trucks models 238, 258LP, 268, 338, 358 equipped with J08E-VB and J08E-VC engines. It contains general safety precautions for working on vehicles and identifies vehicle components that are covered in each chapter. Towing guidelines, clean air act requirements, and an overview of how to use the manual are also provided in 3 sentences or less.
2016 hino 358 series truck service repair manualjfdjjskekksemm
This workshop manual provides information for repairing Hino Trucks models 238, 258LP, 268, 338, 358 equipped with J08E-VB and J08E-VC engines. It contains general safety precautions and identifies vehicle components. Chapters cover various vehicle systems and components, with specifications for standard bolts and nuts. Proper vehicle lifting and support locations are shown. The manual instructs how to use diagnostic tools to simulate symptoms.
2013 hino 358 series truck service repair manualjfdjjskfkksmemm
This workshop manual provides information for repairing Hino Trucks models 238, 258LP, 268, 338, 358 equipped with J08E-VB and J08E-VC engines. It outlines general safety precautions when working on vehicles and describes how to use the manual. It includes sections on identification information, specifications, recommended lubricants, vehicle lifting points, and an information display. The document provides a table of contents to reference the appropriate chapter for different vehicle systems.
2014 hino 338 series truck service repair manualfujsjefksekmfm
This document provides information and guidelines for repairing Hino Trucks, including the Hino 238, 258LP, 268, 338, 358 series equipped with J08E-VB and J08E-WU engines. It discusses general precautions for safety when working on vehicles and provides identification information. It also outlines how to use the workshop manual and specifies torque values for bolts and nuts. The document provides recommendations for lubricants and lifting locations when working under the vehicle. It includes an information display and instructions for symptom simulation. Chapter references are also included to direct the user to the appropriate section for their vehicle.
2017 hino 358 series truck service repair manualdufjsfjkskekem
This document provides information and guidelines for repairing Hino Trucks. It discusses general precautions when working on vehicles, identifying vehicle information, how to use the workshop manual, torque specifications, recommended lubricants, vehicle lift points, and an overview of the manual's chapter references. Safety is emphasized, including wearing protective equipment, parking the vehicle securely, avoiding hot or moving parts, and taking care with batteries. Towing procedures and clean air act requirements are also outlined.
Claas targo k50 telehandlers service repair manualfjskekdmjekm
This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing wheels and axle attachment bolts. Proper support is needed when removing heavy axles. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding personal protective equipment and hydraulic systems.
Claas targo k70 telehandlers service repair manualifosodkmsme
This document provides maintenance and repair instructions for CLAAS agricultural machines. It covers procedures for removing and installing front and rear axles, steering cylinders, wheel hubs, and other axle and steering components. Safety warnings are provided, noting hazards from moving parts, hot surfaces, chemicals, and high pressure fluids. Technicians are advised to follow specified torque values and bleeding procedures.
2001 HARLEY DAVIDSON SOFTAIL Service Repair Manualfusjjfjskekmme
This is the Highly Detailed factory service repair manual for the2001 HARLEY DAVIDSON SOFTAIL, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2001 HARLEY DAVIDSON SOFTAIL Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Troubleshooting
Periodic Lubrication, Maintenance & Tune-up
Engine
Clutch, And Primary Drive
Fuel, Exhaust & Emission Control Systems
Electrical System
Wheels, Hubs & Tires
Front Suspension & Steering(Models with Telescopic Front Forks)
Front Suspension & Steering(Springer Front Fork)
Rear Suspension
Brakes
Body
Supplement
Index
Wiring Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2001 HARLEY DAVIDSON SOFTAIL Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
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This workshop manual provides information for repairing Hino Trucks models 238, 258LP, 268, 338, 358 equipped with J08E-VB and J08E-VC engines. It contains general safety precautions and identifies vehicle components. Chapters cover various vehicle systems and components, with specifications for standard bolts and nuts. Proper vehicle lifting and support locations are shown. The manual instructs how to use diagnostic tools to simulate symptoms.
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This workshop manual provides information for repairing Hino Trucks models 238, 258LP, 268, 338, 358 equipped with J08E-VB and J08E-VC engines. It outlines general safety precautions when working on vehicles and describes how to use the manual. It includes sections on identification information, specifications, recommended lubricants, vehicle lifting points, and an information display. The document provides a table of contents to reference the appropriate chapter for different vehicle systems.
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This document provides information and guidelines for repairing Hino Trucks, including the Hino 238, 258LP, 268, 338, 358 series equipped with J08E-VB and J08E-WU engines. It discusses general precautions for safety when working on vehicles and provides identification information. It also outlines how to use the workshop manual and specifies torque values for bolts and nuts. The document provides recommendations for lubricants and lifting locations when working under the vehicle. It includes an information display and instructions for symptom simulation. Chapter references are also included to direct the user to the appropriate section for their vehicle.
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This document provides information and guidelines for repairing Hino Trucks. It discusses general precautions when working on vehicles, identifying vehicle information, how to use the workshop manual, torque specifications, recommended lubricants, vehicle lift points, and an overview of the manual's chapter references. Safety is emphasized, including wearing protective equipment, parking the vehicle securely, avoiding hot or moving parts, and taking care with batteries. Towing procedures and clean air act requirements are also outlined.
Claas targo k50 telehandlers service repair manualfjskekdmjekm
This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing wheels and axle attachment bolts. Proper support is needed when removing heavy axles. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding personal protective equipment and hydraulic systems.
Claas targo k70 telehandlers service repair manualifosodkmsme
This document provides maintenance and repair instructions for CLAAS agricultural machines. It covers procedures for removing and installing front and rear axles, steering cylinders, wheel hubs, and other axle and steering components. Safety warnings are provided, noting hazards from moving parts, hot surfaces, chemicals, and high pressure fluids. Technicians are advised to follow specified torque values and bleeding procedures.
Claas targo k60 telehandlers service repair manualfjskekdmjekm
This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing axles. Special care must be taken when removing the heavy axles, using proper lifting equipment. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding proper protective equipment and following maintenance procedures.
Claas targo k60 telehandlers service repair manualifosodkmsme
This document provides maintenance and repair instructions for CLAAS agricultural machines. It details procedures for removing and servicing components like axles, steering cylinders, wheel hubs, and brakes. Safety warnings are provided, and notes give guidance on correctly dismantling, inspecting, and reassembling parts. Torque specifications and bleeding procedures are included to ensure proper reinstallation of components.
Claas targo k50 telehandlers service repair manualifosodkmsme
This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing wheels and axle attachment bolts. Proper support is needed when removing heavy axles. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding proper protective equipment and lifting heavy parts.
Claas targo k70 telehandlers service repair manualfjskekdmjekm
This document provides instructions for removing and installing the front and rear axles on a CLAAS agricultural machine. Key steps include draining hydraulic pressure and disconnecting electrical components before removing wheels and axle attachment bolts. Proper support is needed when removing heavy axles. Torque specifications and bleeding procedures are listed for reinstallation. Safety warnings are also provided regarding personal protective equipment and hydraulic systems.
Claas targo k60 telehandlers service repair manualikdkkdmdmdm
The document provides instructions for removing and installing the front and rear axles on an agricultural machine, including disconnecting steering, brakes and drive shafts, supporting the axle, and reconnecting components in the reverse order for installation. Safety warnings are provided to take precautions like releasing hydraulic pressure, wearing protective equipment, and using lifting equipment properly. Maintenance and installation torque specifications are included to ensure correct reassembly.
Claas targo k50 telehandlers service repair manualfjjskejdmdn
The document provides instructions for removing and installing the front and rear axles on an agricultural machine, including disconnecting steering, brakes and drive shafts, supporting the axle, and reconnecting components in the reverse order for installation. Safety warnings are provided to take precautions against injury from moving parts, hot surfaces, chemicals and lifting heavy components. Maintenance and installation torque specifications are included to correctly service the axles and steering systems.
Claas targo k70 telehandlers service repair manualikdkkdmdmdm
This document provides maintenance instructions for CLAAS agricultural machines. It details procedures for removing and installing front and rear axles, steering components, wheel hubs, and brakes. Safety warnings are also provided, advising technicians to take proper precautions when working with heavy or pressurized components and moving parts.
Claas targo k60 telehandlers service repair manualfjjskejdmdn
The document provides instructions for removing and installing the front and rear axles on an agricultural machine, including disconnecting steering, brakes and drive shafts, supporting the axle, and reconnecting components in the reverse order for installation. Safety warnings are provided to take precautions like releasing hydraulic pressure, wearing protective equipment and using lifting devices properly. Maintenance and installation torque specifications are included to ensure correct reassembly.
Claas targo k70 telehandlers service repair manualfjjskejdmdn
The document provides instructions for removing and installing the front and rear axles on an agricultural machine, including disconnecting steering, brakes and drive shafts, supporting the axle, and reconnecting components in the reverse order for installation. Safety warnings are provided to take precautions like releasing hydraulic pressure, wearing protective equipment and having assistance when working on heavy components. Maintenance and installation torque specifications are listed to ensure correct reassembly.
Claas targo k50 telehandlers service repair manualikdkkdmdmdm
The document provides instructions for removing and installing the front and rear axles on an agricultural machine, including disconnecting steering, brakes and drive shafts, supporting the axle, and reconnecting components in the reverse order for installation. Safety warnings are provided to take precautions against injury from moving parts, hot surfaces, chemicals and lifting heavy components. Maintenance and installation torque specifications are included to correctly service the axles and steering systems.
Mc cormick x5 series t4i (2014 ) - rs28 - x5.50 tractor service repair manualfjjsekmmm
This document contains parts listings and component information for an engine. It lists over 70 individual engine parts, including cylinders, pistons, rods, heads, sensors, pumps, and other components. Each part is listed with its name, identification number, quantity used, and reference number or other notes. The document provides a detailed breakdown of the numbered components that make up the engine.
Mc cormick x5 series t4i (2014 ) - rs28 - x5.30 tractor service repair manualfjjsekmmm
This document contains parts listings and component information for an engine. It lists 27 components with descriptions, part numbers, and quantities. The components include blocks, cylinders, pistons, pumps, sensors and other engine parts. It provides an exploded view style breakdown of the major engine systems and their individual parts for maintenance or replacement purposes.
Mc cormick x4 series (2014 ) - rs52 - x4.50 tractor service repair manualfjjsekmmm
The document contains parts lists and diagrams for an engine and various components. It lists specific part numbers, names and quantities for items such as bolts, gaskets, valves, sensors, pulleys, filters and other engine parts. Instructions are provided to contact the spare parts department for certain items. The parts are identified as replacements for a Deutz tcd 3.6 l4 engine in McCormick X4 series tractors from 2014.
Mc cormick vf n series restyling (2010- ) - rp05 - v90 tractor service repair...fjjsekmmm
This document contains parts listings and component information for various engines. It includes listings for engines identified as A, B, C, and D that are 60kw and Tier 3 or Tier 3b compliant. It also includes images and part numbers for engine components such as blocks, pistons, gears, valves, plates, housings, seals and other individual parts. The information provided identifies part numbers, quantities, serial number ranges and other technical specifications for the engine components.
Mc cormick v series cab tier 3 new generation (2007 2009) - rp04 - 75 tractor...fjjsekmmm
This document provides component part listings and information for an engine assembly. It lists over 40 individual parts that make up the engine, including cylinders, pistons, rods, bearings, plates, gaskets, screws, and other hardware. Each part is given a reference number, description, quantity, and other identifying information. The document also indicates that some parts are not serviced individually and must be ordered as part of the overall assembly.
Mc cormick t series restyling (2011 ) - cp03 - t80 f-m tractor service repai...fjjsekmmm
This document provides parts information for replacing components of an engine. It includes lists of parts with identification numbers, references to other part numbers, and notes on serial number ranges for some parts. The parts are for a T series tractor and include items like cylinders, pistons, gears, pumps, sensors and other engine components.
Mc cormick mtx tier3 restyling (2009 ) - rpd1 - 145 tractor service repair m...fjjsekmmm
This document contains a list of components that make up various engine assemblies for an MTX Tier3 Restyling model from 2009 to present. Each component lists the part number, quantity, and any relevant notes. References are made to other pages and assemblies the components are a part of. Tolerances and market applicability are also specified for some items.
Kubota 03 m-di-e3 b series diesel engine service repair manualfjjsekmmm
The document is a workshop manual that provides information on servicing the 03-M-E3B, 03-M-DI-E3B, and 03-M-E3BG series diesel engines. It covers general information, the engine mechanism, and servicing procedures. The general section includes identification, precautions, and special tools. The mechanism section describes the engine construction and function. The servicing section provides troubleshooting, specifications, assembly/disassembly, and other procedures. Safety instructions are also included to warn of hazards when servicing the engine.
Komatsu wh609 1 e0 telescopic handler service repair manual sn 395f61003 and upfjjsekmmm
This document provides instructions for removing and installing parts for a telescopic handler model. It includes the following sections:
1. Structure and function which explains the components and how they work.
2. Testing and adjusting which describes checks before and after repairs and adjustments to be made.
3. Disassembly and assembly which explains the order and precautions for removing, installing, disassembling and assembling components.
The document provides detailed step-by-step instructions for removing and installing components like the engine hood, radiator hood, air filter, turbocharger, exhaust pipe, and fan belt. Safety precautions and notes are included throughout.
Komatsu wh609 1 telescopic handler service repair manual sn 395 f60001 and upfjjsekmmm
This document provides removal and installation instructions for various components of a telescopic handler model, including the engine hood, air filter, turbocharger, exhaust pipe, generator and fan belt, radiator-exchanger assembly, muffler, battery and tray, cylinder head, and injectors. Removal and installation steps are provided for each component, typically involving disconnecting connecting parts and fasteners before removing the component and reversing the steps for installation. Precautions and part replacements are noted for some components.
Komatsu wd600 3 wheel dozer service repair manual (sn 50001 and up)fjjsekmmm
This document provides specifications for a Komatsu WD600-3 wheel dozer including:
- Operating weight of 42,900 kg
- Engine model SAA6D170E-3 with 362 kW of power at 2,000 rpm
- Four speed transmission with top speeds of 34.3 km/h forward and 37.7 km/h reverse
- Articulated steering and hydraulic dozer blade
Komatsu wa270 pt 3 wheel loader service repair manual sn wa270h30051 and upfjjsekmmm
This document provides instructions for servicing a wheel loader, including:
1) Removing and installing the engine hood, which involves disconnecting hoses, wires, and other components.
2) Removing and installing the engine, which requires draining fluids, removing mounting bolts and hoses, and carefully lifting out the heavy engine assembly.
3) Additional sections provide details on removing and installing other heavy components like the radiator, fuel tank, and counterweight.
Safety precautions are emphasized throughout, including blocking the machine, draining pressures, using lifting equipment properly, and avoiding injuries.
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4. SAFETY
1 - 2 2/14/00
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this
symbol on your machine or in this manual, be alert to
the potential for personal injury.
Follow recommended precautions and safe servicing
practices.
Understand Signal Words
A signal word—DANGER, WARNING, or CAUTION—
is used with the safety-alert symbol. DANGER
identifies the most serious hazards.
DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on
CAUTION safety signs. CAUTION also calls attention
to safety messages in this manual.
REPLACE SAFETY SIGNS
Replace missing or damaged safety signs. See the
machine operator’s manual for correct safety sign
placement.
HANDLE FLUIDS SAFELY-AVOID
FIRES
Be Prepared For Emergencies
When you work around fuel, do not smoke or work near
heaters or other fire hazards.
Store flammable fluids away from fire hazards. Do not
incinerate or puncture pressurized containers.
Make sure machine is clean of trash, grease, and
debris.
Do not store oily rags; they can ignite and burn
spontaneously.
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance
service, hospital, and fire department near your
telephone.
5. SAFETY
2/14/00 1 - 3
USE CARE IN HANDLING AND
SERVICING BATTERIES
Prevent Battery Explosions
• Keep sparks, lighted matches, and open flame
away from the top of battery. Battery gas can
explode.
• Never check battery charge by placing a metal
object across the posts. Use a volt-meter or
hydrometer.
• Do not charge a frozen battery; it may explode.
Warm battery to 16°C (60°F).
Prevent Acid Burns
• Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, eat holes in clothing,
and cause blindness if splashed into eyes.
• Avoid acid burns by:
1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is
added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
• If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize the
acid.
3. Flush your eyes with water for 10_15 minutes.
4. Get medical attention immediately.
• If acid is swallowed:
1. Drink large amounts of water or milk.
2. Then drink milk of magnesia, beaten eggs, or
vegetable oil.
3. Get medical attention immediately.
USE CARE AROUND HIGH-
PRESSURE FLUID LINES
Avoid High-pressure Fluids
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid injury from escaping fluid under pressure by
stopping the engine and relieving pressure in the
system before disconnecting or connecting hydraulic or
other lines. Tighten all connections before applying
pressure.
Search for leaks with a piece of cardboard. Protect
hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any
fluid injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors
unfamiliar with this type of injury should reference a
knowledgeable medical source. Such information is
available from Deere & Company Medical Department
in Moline, Illinois, U.S.A.
Avoid Heating Near Pressurized
Fluid Lines
Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to
yourself and bystanders. Do not heat by welding,
soldering, or using a torch near pressurized fluid lines
or other flammable materials. Pressurized lines can be
accidentally cut when heat goes beyond the immediate
flame area.
6. 2/14/00 6 - 21
POWER TRAIN THEORY OF OPERATION
THEORY OF OPERATION
TRANSAXLE
FUNCTION:
The transaxle consists of a five forward speed and one
reverse speed transmission. The output shaft of the
transmission is the pinion shaft of the differential.
Power goes through the pinion shaft and ring gear,
through the bevel gears to the axles and wheels.
THEORY:
Primary Drive:
The transaxle is a synchronized five speed manual shift
transaxle with reverse.
The higher the number of the gear selected the faster
the ground speed of the vehicle. The low speeds
provide precise ground speeds for use with
implements. Neutral allows the ground drive gear train
to be disengaged from the engine and still allow use of
the PTO to operate implements without the danger of
vehicle movement. Reverse allows movement of the
vehicle in the reverse direction.
Once the shift lever has been moved from the neutral
position to gear selection, power goes through the
selected gear, pinion shaft to the rear differential and
axles to the rear wheels. If equipped with four wheel
drive, through the bi-directional clutch, front wheel drive
shaft, to the front wheel drive differential and front
wheels. The bi-directional clutch automatically
transmits power to the front differential only when a
difference in front and rear wheel speed is detected.
A rear differential lock is also provided to maximize rear
wheel traction. When the rear differential lock is
engaged it locks the spider gears in the rear differential
carrier causing both rear wheels to turn simultaneously
regardless of traction conditions. The differential lock
should only be used under extreme conditions as it can
impair steering.
REPAIR
TRANSAXLE REMOVAL AND
INSTALLATION
NOTE: The rear frame of the machine will have to be
lifted to clear transaxle as it is rolled out. Park
machine where it will be accessible to a lift.
1. Safely park machine.
2. Disconnect tail light plug (A), remove cap screws
(B), and hex head screws (C), from top of rear
fenders.
3. Remove rear fenders.
4. Remove plug (D) and drain oil from transaxle.
5. Loosen nuts (E) on differential lock cable and pull
cable away from bracket. Disconnect spring (F)
from lever.
6. Disconnect hydraulic oil suction line (G).
MX0947
C
B
A
MX0885
E
D
F
G
7. 6 - 22 2/14/00
TRANSAXLE REMOVAL AND INSTALLATION POWER TRAIN
7. Disconnect neutral switch (H) and speedometer
sensor (I).
8. Disconnect clutch cable yoke (J) from lever.
9. Remove hydraulic pump return line (K).
10. Disconnect brake hose (L) and cap ends.
11. Loosen nut (M), remove clips (N), and remove park
brake cables from balancer and bracket.
12. Disconnect shifter tube (O) from lever on
transmission. Remove rod (P) from reaction link.
13. Remove clamps (Q) and tailpipe (R).
H
I
J
MX0886
MX0887
K
MX0889
L
M
MX0948
N
MX0886
P
O
MX0895
Q
R
8. 2/14/00 6 - 23
POWER TRAIN TRANSAXLE REMOVAL AND INSTALLATION
14. Remove cap screws and nuts (S) from front of
torque arms.
15. Remove nuts (P), from upper shock mounts and
push shocks down to clear frame.
16. Support vehicle frame.
17. Remove cap screws (Q) from top of spring
shackles, and loosen bottom cap screws (R).
18. A support for rear of engine can be fabricated by
using a piece of angle iron. Cut angle iron long
enough to rest across frame rails, then drill holes
in angle iron to match threaded holes in rear of
valve cover (W). Install cap screws to support
engine.
19. Place floor jack under clutch housing to support
front of transaxle.
20. Remove nuts from starter mounting cap screws (X)
and total of 11 clutch housing cap screws (Y).
21. Roll transaxle back from engine until input shaft is
clear of clutch.
22. Raise rear of machine and remove transaxle.
Installation:
1. Install transaxle in the reverse order of removal.
2. If clutch has been disturbed, check alignment with
JDG1331 clutch alignment tool before installing
transaxle.
3. Tighten clutch housing cap screws to 23-29 N•m
(17-22 lb-ft).
4. Tighten spring shackle cap screws to 103-132 N•m
(76-98 lb-ft).
5. After installing brake line, bleed brakes and fill
master cylinder reservoir with approved DOT 3
brake fluid.
6. Fill transmission with oil until oil reaches "full" mark
on dipstick.
MX0951
S
MX0949
P
MX0952
R
Q
MX0953
W
MX0675
Y
X
9. 6 - 24 2/14/00
TRANSAXLE DISASSEMBLY POWER TRAIN
TRANSAXLE DISASSEMBLY
1. Remove cap screws (A) (total of 20) securing clutch
housing to transaxle case.
2. Remove elbow and screen.
3. Remove three cap screws (A) from shaft cover.
4. With a magnet, remove springs (B), and balls (C).
5. Remove shaft cover.
6. Remove pin (A) and balls (B) from shift shafts.
7. Remove clutch cover and all transmission
components as an assembly.
MX0780
A
MX0946
MX0782
A
B
C
MX0783
A
B
MX0784
10. 2/14/00 6 - 25
POWER TRAIN INPUT SHAFT DISASSEMBLY AND ASSEMBLY
8. Remove nut (D).
9. Remove reverse idler gear and shaft (E).
INPUT SHAFT DISASSEMBLY AND
ASSEMBLY
10. Simultaneously pull all three shafts out just enough
that input shaft can be removed.
1. Remove bearing from end of shaft.
NOTE: Bearing (A) is sealed only on one side. Sealed
side must face away from gear as shown when
reassembled.
MX0781
D
E
MX0940
MX0788
MX0941
MX0787
A
11. 6 - 26 2/14/00
INPUT SHAFT DISASSEMBLY AND ASSEMBLY POWER TRAIN
2. Remove washer (B), gear (C), bearing (D), and
synchronizer (E).
NOTE: Oil grooves in washer (B) face toward gear.
3. Remove snap ring (F), sliding clutch (G) and bottom
synchronizer (H).
4. Remove shaft key (J), snap ring (K), and gear (L).
5. Remove bearing (M), washer (N), and gear (O),
from the shaft.
NOTE: Oil grooves in washer (N) face up as shown.
MX0789
B
D
E
C
MX0798
F
G
H
MX0799
L
K
J
MX0805
N
M
O
12. 2/14/00 6 - 27
POWER TRAIN INPUT SHAFT DISASSEMBLY AND ASSEMBLY
6. Remove spacer (P), and gear (Q).
7. Press off bearing (R), and seal sleeve (S).
NOTE: If seal sleeve (S) is removed, it must be
replaced with a new one.
8. Clean all parts and inspect for wear or damage.
9. Check gap (T) between synchronizer and gear. As
synchronizer wears, gap gets smaller. When
synchronizer has worn enough that the gap is only
0.1mm (0.004 in.) or the synchronizer is touching
the gear, replace synchronizer. Check for any
damage on synchronizer teeth and gear teeth.
Replace parts as needed.
Assembly:
Assemble in the reverse order of disassembly.
MX0806
Q
P
MX0807
S
R
MX0812
T
13. 6 - 28 2/14/00
REDUCTION SHAFT DISASSEMBLY AND ASSEMBLY POWER TRAIN
REDUCTION SHAFT DISASSEMBLY
AND ASSEMBLY
1. Use a press or two small pry bars and remove
bearing from shaft.
2. Remove washer (A), 39T gear (B), and
synchronizer (C).
3. Remove bearings (D). Check bearings and inner
bore of gear for wear/damage.
4. Remove snap ring (E), and sliding clutch (F).
MX0813
MX0814
B
A
C
MX0815
D
MX0816
E
F
14. 2/14/00 6 - 29
POWER TRAIN REDUCTION SHAFT DISASSEMBLY AND ASSEMBLY
5. Remove synchronizer (G).
6. Remove key (H), and snap ring (I).
7. Remove 50T gear (J) and bearing (K) from shaft.
8. Remove washer (L), snap ring (M), and washer (N).
NOTE: Note that groove in washer (L) goes toward
snap ring (M).
MX0817
G
MX0818
H
I
MX0819
J
K
MX0820
N
M
L
15. 6 - 30 2/14/00
REDUCTION SHAFT DISASSEMBLY AND ASSEMBLY POWER TRAIN
9. Remove bearing (O), 44T gear (P), and
synchronizer (Q).
10. Remove snap ring (R).
11. Remove sliding clutch (S), and synchronizer (T).
12. Remove key (U), and snap ring (V).
13. Remove 27T gear (W), bearing (X), and washer
(Y).
NOTE: Note that oil grooves on washer (Y) face gear
(W).
MX0822
P
O
Q
Q
R
MX0824
S
T
MX0825
V
U
MX0826
W
X
Y
16. 2/14/00 6 - 31
POWER TRAIN COUNTERSHAFT DISASSEMBLY AND ASSEMBLY
14. Remove 28T gear (Z), and keys (AA).
15. Remove bearing (AB) from shaft.
NOTE: Note that sealed end of bearing faces away
from gear.
16. Clean all parts and inspect for wear or damage.
17. Check gap (AC) between synchronizer and gear.
As synchronizer wears, gap gets smaller. When
synchronizer has worn enough that the gap is only
0.1mm (0.004 in.) or the synchronizer is touching
the gear, replace synchronizer. Check for any
damage on synchronizer teeth and gear teeth.
Replace parts as needed..
Assembly:
Assemble in the reverse order of disassembly.
COUNTERSHAFT DISASSEMBLY
AND ASSEMBLY
1. Press bearing and 40T gear from countershaft.
NOTE: Note position of spacer (A) between bearing
and gear.
MX0827
Z
AA
MX0829
AB
MX0812
AC
MX0830
MX0831
A
17. 6 - 32 2/14/00
COUNTERSHAFT DISASSEMBLY AND ASSEMBLY POWER TRAIN
NOTE: Early production model as shown above have
locknut (C) staked to splines.
2. Remove snap ring (B) and locknut (C).
NOTE: Locknut is staked into the splines in three
places. Use a small tapered punch or similar
tool to bend the edge of the locknut back
enough to clear splines before attempting to
remove locknut, or damage to splines will
result. Do not re-use locknut, always replace it
with a new one.
3. Remove 36T gear (D).
NOTE: Later production countershaft shown above.
Remove Bearing, 40T Gear, and Snap ring (B),
using the same procedure as on previous
page. Then slide off spacer (D), and remove
locker and nut (C).
4. Press bearing (E) from shaft and remove spacer
(F).
Assembly:
Assemble in the reverse order of disassembly.
MX0832
B
C
D
MX0943
B C
D
MX0833
E
F
18. 2/14/00 6 - 33
POWER TRAIN REVERSE IDLER SHAFT AND GEAR
• Early Production - Tighten locknut on 38T gear to
166 N•m (123 lb-ft) and stake collar on locknut
into splines in three places 120° apart.
• Later Production - Tighten locknut on 38T gear to
166 N•m (123 lb-ft) and install locker on a spline
where it will engage into slots on locknut. Install
spacer.
REVERSE IDLER SHAFT AND GEAR
1. Disassemble reverse gear and shaft assembly.
2. Inspect shaft (B), inner bore of gear (D), and
bearing (E) for wear or damage. Replace parts as
needed.
3. When assembling make sure oil grooves on
washers (C) are facing toward the gear and the
raised side of gear hub is facing the threaded end
of the shaft.
4. Replace O-ring (A).
SHIFTER
NOTE: Shifter does not need to be removed for
transmission service unless a problem is
suspected. Shifter can be removed with
transmission in the vehicle.
1. If transmission is assembled, place lever in reverse
position (lever A out and back).
2. Remove cap screws securing covers (C) and (H).
3. Remove cover (H).
4. Remove cover (C) and shaft assembly (K).
5. Check shifter for worn or broken parts, replace as
needed.
MX0862 C
B
E
D
A
A. Shifter Lever H. Cover
B. Seal I. Snap Ring (4)
C. Cover J. Washer (4)
D. Outer Spring K. Shaft
E. Spring L. Roll Pin (2)
F. Neutral Indicator
G. Shifter
MX0882
F
J
B K
G
E
C
A
L
D
I
I
J
H
E
MX0879
H
G
C
19. 6 - 34 2/14/00
COUNTERSHAFT SHIMMING PROCEDURE POWER TRAIN
Assembly:
1. Replace shaft seal (B).
2. Install shaft assembly into transmission. If
transmission is assembled, place outermost shift
shaft to front (reverse) position. Make sure lever
(G) is engaged in slot in shift shafts.
3. Apply TY15130 John Deere Form in Place Gasket
to the covers (C) and (H) and install covers.
4. Check shifting for proper operation.
COUNTERSHAFT SHIMMING
PROCEDURE
NOTE: This procedure only needs to be performed
when countershaft, bearings or transaxle
cases have been changed. If none of these
parts have been changed, install original shims
in original positions.
NOTE: Countershaft and ring gear are a matched set
and must be replaced as a set.
• Shims (A) and spacer (C) set pinion depth.
• Shims (B) set bearing preload
To determine thickness of shims for pinion depth:
1. Measure width of gear (C).
2. Hold bearing race against bearing cone and
measure distance between end of outer bearing
race (D) and end of gear.
3. Subtract measurement C from measurement D.
4. Subtract 6.25 mm (0.246 in.) from difference
calculated in step 3.
5. This is the thickness of shims (A) to be placed
between the bearing race and the transaxle case.
MX0869A
G
MX0786
C
A
B
MX0913
C
D
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21. 2/14/00 6 - 35
POWER TRAIN TRANSMISSION ASSEMBLY
6. Install the countershaft into the transmission case
with the shims installed behind the pinion gear
end bearing race, and without any shims behind
the bearing race in the front cover.
7. Install the front cover with five or six cap screws and
tighten to specification.
8. Install dial indicator (E) to transmission case and
countershaft gear as shown.
9. Using a small pry bar or large screwdriver (F) pry
countershaft back and zero dial indicator. Pry
countershaft forward and record measurement of
total travel. Add 0.1mm (0.003 in.). This is the
thickness of shims to be installed behind the front
cover bearing race.
TRANSMISSION ASSEMBLY
1. Group the three shafts and shift forks together and
install them into the clutch housing.
2. Lubricate the O-ring on the reverse idler shaft and
install reverse idler (A). Make sure extended hub
side of gear is toward clutch housing and oil
grooves in washers are facing gear. Apply medium
strength threadlock to threads and install washer
and nut on reverse idler shaft and tighten to
44-59 N•m (33-43 lb-ft).
3. Apply thin bead of TY15130 John Deere Form in
Place Gasket to front cover mating surface.
4. Slide clutch cover and gear shafts into transaxle
case far enough to get shift shafts started in their
bores.
MX0785
F
E
MX0944
A
MX0940
MX0784
22. 6 - 36 2/14/00
DIFFERENTIAL REMOVAL AND INSTALLATION POWER TRAIN
5. While sliding shift shafts in, make sure shift lever (A)
engages in slots in shift rods.
6. Replace input shaft seal.
7. Seat the front cover on the transmission housing
and install cap screws. Tighten cap screws to 23 -
29 Nm (17-21 lb-ft.)
8. Install pin (B) and balls (C) to shift shafts.
9. Install detent cover.
10. Install balls (C) and springs (D).
11. Install three cap screws (E).
DIFFERENTIAL REMOVAL AND
INSTALLATION
1. Remove roll pin (A) and lever (B) from differential
lock shaft.
2. Remove 14 cap screws (C) securing left axle
housing to transaxle case and remove axle
housing.
MX0869A
A
MX0783
B
C
MX0782
E
D
C
MX0852
A B
MX0853
C