This document provides instructions and information for servicing a WLS 432ZX machine. It contains sections on general information, care and safety, maintenance, and procedures for specific components like the body and framework, hydraulics, transmission, and brakes. Color codes are defined for indicating pressures and flows in diagrams. Identification plates and service tool part numbers are also included.
Jcb 434 s wheeled loader service repair manualeudskkejedmm
This document provides a service manual for a JCB 434S Wheeled Loading Shovel. It contains the following sections:
1. General Information - Includes torque settings, service tools, and consumables
2. Care and Safety
3. Routine Maintenance
4. Attachments
5. Body and Framework
6. Electrics
7. Hydraulics
8. Transmission
9. Brakes
10. Hydraulic Steering
The document lists special service tools required for different sections of the machine. It provides part numbers, descriptions, and diagrams of the tools. Identification plates and numbers for the machine and major components are also described to help identify the specific
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This document provides an overview and instructions for using a service manual for JCB backhoe loaders. It includes sections on general information, safety, and maintenance. It lists the component sections that will be covered and provides the table of contents for Section 1 on general information. This section includes introductions to topics like machine identification, torque settings, hydraulic connections, service tools, and terms/definitions. It describes identifying machine models and serial numbers from plates, typical torque values and settings, types of hydraulic connections, and provides a list of service tools.
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This document provides torque settings and guidelines for fasteners used on JCB machines. It distinguishes between zinc plated fasteners and Dacromet fasteners, specifying that Dacromet fasteners have a lower torque setting. Tables are included that list torque settings for UNF and metric fasteners under different conditions, such as lubricated vs. unlubricated. The document emphasizes using the proper torque settings corresponding to the specific fastener type and cautions against mixing fastener types.
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This document provides an overview of machine identification and torque settings for a JCB backhoe loader service manual. It describes where to find the machine identification plate and serial numbers, and provides examples of vehicle identification numbers and product identification numbers. It also provides tables listing torque settings for different sized zinc-plated, Dacromet, metric grade 8.8 and metric grade 10.9 fasteners. Instructions are given for identifying zinc-plated versus Dacromet fasteners and when each type should be used.
Jcb vibromax vmt860 tier3 roller service repair manual sn 2802400dfjjkskeksmem
This document provides torque settings and guidelines for fasteners used on JCB machines. It discusses zinc plated, Dacromet, and other coated fasteners and specifies the appropriate torque settings based on the fastener type and lubrication conditions. Tables are included that list torque settings for UNF, metric, rivet nut bolts, and internal hexagon headed cap screws based on size, material, and lubrication. Instructions are given to only use the relevant torque settings that match the actual fastener type and finish being used.
Jcb 8085 midi excavator service repair manualfjjskedmmemm
This document provides service information for a JCB 8085 machine. It includes an introduction and sections on machine identification, service tools, torque settings, service consumables, and terms and definitions. The introduction provides information on how to use the manual and the numbering of sections. The machine identification section describes how to identify the machine model and serial number. The service tools sections list specialized tools required for work on different machine systems and components. Torque settings, consumables, and definitions are also provided to aid servicing.
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This document provides information about torque settings and identification of components for a JCB backhoe loader service manual. It includes the following:
- Identification plates provide serial numbers for machine components like the engine to identify replacements.
- Torque settings are specified for different types of fasteners used on the machine, including zinc plated and Dacromet fasteners.
- Sections and numbering conventions for the service manual are explained to locate technical information, maintenance schedules, and overhaul procedures for specific components.
- Definitions are provided for terms used in the manual like left, right, and hydraulic schematic colour codes.
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This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated fasteners and Dacromet fasteners, which have a silver mottled finish and lower torque settings than zinc fasteners. Tables provide torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. Dacromet fasteners only have settings for the lubricated condition. Mixing fastener types is not recommended. Only use torque settings where no specific value is provided.
Jcb 434 s wheeled loader service repair manualeudskkejedmm
This document provides a service manual for a JCB 434S Wheeled Loading Shovel. It contains the following sections:
1. General Information - Includes torque settings, service tools, and consumables
2. Care and Safety
3. Routine Maintenance
4. Attachments
5. Body and Framework
6. Electrics
7. Hydraulics
8. Transmission
9. Brakes
10. Hydraulic Steering
The document lists special service tools required for different sections of the machine. It provides part numbers, descriptions, and diagrams of the tools. Identification plates and numbers for the machine and major components are also described to help identify the specific
Jcb 210 su backhoe loader service repair manualufsikkdjskemds
This document provides an overview and instructions for using a service manual for JCB backhoe loaders. It includes sections on general information, safety, and maintenance. It lists the component sections that will be covered and provides the table of contents for Section 1 on general information. This section includes introductions to topics like machine identification, torque settings, hydraulic connections, service tools, and terms/definitions. It describes identifying machine models and serial numbers from plates, typical torque values and settings, types of hydraulic connections, and provides a list of service tools.
Jcb vibromax vmt860 tier3 roller service repair manual sn 2802400fjkskefksmeme
This document provides torque settings and guidelines for fasteners used on JCB machines. It distinguishes between zinc plated fasteners and Dacromet fasteners, specifying that Dacromet fasteners have a lower torque setting. Tables are included that list torque settings for UNF and metric fasteners under different conditions, such as lubricated vs. unlubricated. The document emphasizes using the proper torque settings corresponding to the specific fastener type and cautions against mixing fastener types.
Jcb 2 cx backhoe loader service repair manualofpsdjksemmds
This document provides an overview of machine identification and torque settings for a JCB backhoe loader service manual. It describes where to find the machine identification plate and serial numbers, and provides examples of vehicle identification numbers and product identification numbers. It also provides tables listing torque settings for different sized zinc-plated, Dacromet, metric grade 8.8 and metric grade 10.9 fasteners. Instructions are given for identifying zinc-plated versus Dacromet fasteners and when each type should be used.
Jcb vibromax vmt860 tier3 roller service repair manual sn 2802400dfjjkskeksmem
This document provides torque settings and guidelines for fasteners used on JCB machines. It discusses zinc plated, Dacromet, and other coated fasteners and specifies the appropriate torque settings based on the fastener type and lubrication conditions. Tables are included that list torque settings for UNF, metric, rivet nut bolts, and internal hexagon headed cap screws based on size, material, and lubrication. Instructions are given to only use the relevant torque settings that match the actual fastener type and finish being used.
Jcb 8085 midi excavator service repair manualfjjskedmmemm
This document provides service information for a JCB 8085 machine. It includes an introduction and sections on machine identification, service tools, torque settings, service consumables, and terms and definitions. The introduction provides information on how to use the manual and the numbering of sections. The machine identification section describes how to identify the machine model and serial number. The service tools sections list specialized tools required for work on different machine systems and components. Torque settings, consumables, and definitions are also provided to aid servicing.
Jcb 210 s backhoe loader service repair manualfksepdksejdmm
This document provides information about torque settings and identification of components for a JCB backhoe loader service manual. It includes the following:
- Identification plates provide serial numbers for machine components like the engine to identify replacements.
- Torque settings are specified for different types of fasteners used on the machine, including zinc plated and Dacromet fasteners.
- Sections and numbering conventions for the service manual are explained to locate technical information, maintenance schedules, and overhaul procedures for specific components.
- Definitions are provided for terms used in the manual like left, right, and hydraulic schematic colour codes.
Jcb js175 w auto tier iii wheeled excavator service repair manual sn01505286 ...fjjsekkmdmes
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated fasteners and Dacromet fasteners, which have a silver mottled finish and lower torque settings than zinc fasteners. Tables provide torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. Dacromet fasteners only have settings for the lubricated condition. Mixing fastener types is not recommended. Only use torque settings where no specific value is provided.
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
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2. Section 1 - General Information
1-0 1-0
550/43477/1
Notes:
3. Section 1 - General Information
Contents
1 - i 1 - i
Page No.
Contents
General Information
Introduction ...............................................................................................1 - 1
Colour Codes ............................................................................................1 - 2
............................................................................................................1 - 2
Identification Plate ...............................................................................1 - 4
4. Section 1 - General Information
General Information
Introduction
1 - 1 1 - 1
550/43477/1
General Information
Introduction
This publication is designed for the benefit of JCB
INDIA LTD. distributor Service Engineers who are
receiving, or have received, training by JCB INDIA
Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques
Associated with the maintenance and repair of
hydraulic earthmoving equipment
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected
as a matter of course. It is expected that components
will be cleaned and lubricated where appropriate, and
that any opened hose or pipe connections will be
blanked to prevent excessive loss of hydraulic fluid and
ingress of dirt. Finally, please remember above all else
SAFETY MUST COME FIRST!
The manual is compiled in sections, the first three are
numbered and contain information as follows
1 General Information
Includes torque settings and service tools
2 Care & Safety
Includes warnings and cautions pertinent to
aspects of workshop procedures etc.
3 Routine Maintenance
Includes service schedules and recommended
lubricants for all the machine.
The remaining sections are alphabetically coded and
deal with Dismantling, Overhaul etc. of specific
components, for example
a Attachments
b Body & Framework
The page numbering in each alphabetically coded
section is not continuous. This allows for the insertion of
new items in later issues of the manual.
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning
of each alphabetically coded section.
Where a torque setting is given as a single figure it may
be varied by plus or minus 3%. Torque figures indicated
are for dry threads, hence for lubricated threads may be
reduced by one third.
‘Left Hand’ and ‘Right Hand’ are as viewed from the rear
of the machine facing forwards.
5. Section 1 - General Information
General Information
Colour Codes
1 - 2 1 - 2
550/43477/1
Colour Codes
The following colour coding, used on illustrations to denote
various conditions of oil pressure and flow, is standardised
throughout JCB Service Publications
Table 1.
Black and White Codes
The following black and white coding, used on illustrations
to denote various conditions of oil pressure and flow, is
standardised throughout JCB Service Publications
Red Full Presssure
Pressure generated from operation of a service. Depending on application this may be
anything between neutral circuit pressure and M.R.V. operating pressure.
Pink Pressure
Pressure that is above neutral circuit pressure but lower than that denoted by red.
Orange Servo
Oil pressure used in controlling a device (servo).
Blue Neutral
Neutral circuit pressure.
Green Exhaust
Light Green
Oil subjected to a partial vacuum due to a drop in pressure (cavitation).
Yellow Lock Up
Oil trapped within a chamber or line, preventing movement of components (lock up).
6. Section 1 - General Information
General Information
Colour Codes
1 - 3 1 - 3
550/43477/1
Table 2.
Neutral Circuit Pressure.
Pressure generated by the operation of a service. Depending on application this may be anything
between Neutral Circuit Pressure and M.R.V. Operation Pressure.
Pressure that is above Neutral Circuit Pressure but lower than that denoted above.
Exhaust.
Oil subjected to a partial vacuum due to a drop in pressure (cavitation).
Oil trapped within a chamber or line preventing movement of componenets (lock-up).
Oil pressure used in a controlling device (servo).
7. Section 1 - General Information
General Information
Colour Codes
1 - 4 1 - 4
550/43477/1
Identification Plate
Your machine has an identification plate X mounted on the
left hand side of the machine. The serial numbers of the
machine and its major units are stamped on the plate
K Fig 1. ( T 1-4)
Fig 1.
Explanation of Vehicle Identification
Number (VIN)
The serial number of each major unit is also stamped on
the unit itself. If a major unit is replaced by a new one, the
serial number on the identification plate will be wrong.
Either stamp the new number of the unit on the
identification plate, or simply stamp out the old number.
This will prevent the wrong unit number being quoted when
replacement parts are ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have K Fig 2. ( T 1-4).
Fig 2.
Torque Settings
Use only where no torque setting is specified in the text.
Values are for dry threads and may be within three per cent
of the figures stated. For lubricated threads the values
should be REDUCED by one third K Fig 3. ( T 1-6).
9. Section 1 - General Information
General Information
Colour Codes
1 - 6 1 - 6
550/43477/1
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: All adapters, elbows and hoses should be tightened
to JCB standard torque settings unless stated otherwise
Fig 3.
M8 (8) 24.0 2.5 18.0
M10 (10) 48.0 4.9 35.5
M12 (12) 82.0 8.4 60.5
10. Section 1 - General Information
General Information
Colour Codes
1 - 7 1 - 7
550/43477/1
Fig 4.
Service Tools
Section B - Body and Framework
Folding Stand for Holding Glass Essential for preparing new glass prior to installation. JCB
part number - 892/00843 K Fig 5. ( T 1-8)
826/01179 M6 x 16mm Rivet Nut
826/01106 M6 x 19mm Rivet Nut
826/01177 M8 x 18mm Rivet Nut
826/01176 M10 x 23mm Rivet Nut
826/01333 M10 x 26mm Rivet Nut
Installation Tool Available from : Bollhoff Fastenings Ltd.
Midacre
The Willenhall Estate
Rose Hill
The Willenhall
Willenhall
West Midlands, WV13 2JW
11. Section 1 - General Information
General Information
Colour Codes
1 - 8 1 - 8
550/43477/1
Fig 5.
Glass Lifter
Minimum 2 off - essential for glass installation, 2 required
to handle large panes of glass. Ensure suction cups are
protected from damage during storage. JCB part number -
892/00842 K Fig 6. ( T 1-8)
Fig 6.
Nylon Spatula
General tool used for smoothing sealants - also used to re-
install glass in rubber glazing because metal tools will chip
the glass edge. JCB part number - 892/00847 K Fig
7. ( T 1-8)
Fig 7.
Fig 8.
12. Section 1 - General Information
General Information
Colour Codes
1 - 9 1 - 9
550/43477/1
Service Tools
JCB part number - 892/00846
Wire Starte - sed to access braided cutting wire (below)
polyurethan seal K Fig 9. ( T 1-9).
Fig 9.
Glass Extractor (Handles)
Used with braided cutting wire (belwo) to cut out broken
glass. JCB part number K Fig 10. ( T 1-9)
Fig 10.
Braided Cutting Wire
JCB part number - 892/00849 (approx 25 m length) K Fig
11. ( T 1-9)
Fig 11.
Cut - Out Knife
Used to remove broken glass JCB part number - 992/
12800 K Fig 12. ( T 1-9)
Fig 12.
‘L’ Blades
25 mm (1 in) cut - replacement blased for cut-out knife
(avbove). JCB part number - 992/12801 (unit quanitity = 5
off) K Fig 13. ( T 1-10)
13. Section 1 - General Information
General Information
Colour Codes
1 - 10 1 - 10
550/43477/1
Fig 13.
Section B - Body & Framework
Long Knife
25 mm (1 in) cut - replacement blased for cut-out knife
(avbove). JCB part number - 992/12801 (unit quanitity = 5
off) K Fig 14. ( T 1-10)
Fig 14.
Bearing Locator
Used with dummy bush to set up Upper Centre Pivot. JCB
part number - 825/99851K Fig 15. ( T 1-10)
Fig 15.
Dummy Bush
Used with bearing locator to set up Upper Centre Pivot.
JCB part number - 825/99849K Fig 16. ( T 1-10)
Fig 16.
Service Tools
Section C - Electrics K Fig 17. ( T 1-11) andK Fig
18. ( T 1-11)
14. Section 1 - General Information
General Information
Colour Codes
1 - 11 1 - 11
550/43477/1
Fig 17.
Fig 18.
K Fig 19. ( T 1-11) and K Fig 20. ( T 1-11)
Fig 19.
Fig 20.
K Fig 21. ( T 1-12) and K Fig 22. ( T 1-12)
15. Section 1 - General Information
General Information
Colour Codes
1 - 12 1 - 12
550/43477/1
Fig 21.
Fig 22.
K Fig 23. ( T 1-12)
Fig 23.
892/00055 1/4 in BSP
892/00056 3/8 in BSP
892/00057 1/2 in BSP
892/00058 5/8 in BSP
892/00059 3/4 in BSP
Female Cone Blanking Cap 892/00060 1 in BSP
992/09300 55 mm
992/09400 65 mm
992/09500 75 mm
992/09600 85 mm
992/09700 95 mm
992/10000 125mm
Hexagon Spanners for Ram Pistons and End Caps
816/00294 1 /4 in. BSP
816/00189 3 /8 in. BSP
816/00190 1 /2 in. BSP
816/00197 5 /8 in. BSP
816/00196 3 /4 in. BSP
816/00193 1 in. BSP
Male Cone Blanking Cap
892/00074 3 /8 in. BSP x 3 /8 in.
892/00075 1 /2 in. BSP x 1 /2 in.
892/00076 5 /8 in. BSP x 5 /8 in.
892/00077 3 /4 in. BSP x 3 /4 in.
Female Connectors
16. Section 1 - General Information
General Information
Colour Codes
1 - 13 1 - 13
550/43477/1
Section F - Transmission
892/00039 Spool Clamp
992/10100 Spool Clamp
Spool Clamps
Hand Pump Equipment
892/00223 Micro-bore Hose 1 /4 in. BSP x 5 metres
892/00137 Adapter 1 /4 in. M BSP x 3 /8 in. M BSP Taper
892/00274 Adapter 1 /4 in. M BSP x 3 /8 in. M BSP Taper
892/00262 1 /4 in. M BSP x 1 /4 in. F BSP x Test Point
892/00706 Test Probe
892/00279 Gauge 0 - 400 bar (0 - 6000 lbf/in 2)
892/00239 Charging Tool (Diaphragm Accumulators)
892/01042 Charging Tool (Diaphragm Accumulators)
892/01043 Adapter (use with 892/01042)
892/00948 Charging Tool (Piston Accumulators)
992/07603 Replacer - Bearing Cup
17. Section 1 - General Information
General Information
Colour Codes
1 - 14 1 - 14
550/43477/1
Heavy Duty Socket for Durlock Bolts
892/00817 17 mm A/F x 3/4 in. Square Drive
892/00818 22 mm A/F x 3/4 in. Square Drive
892/00819 15 mm A/F x 1/2 in. Square Drive
Torque Multiplier
Use in conjunction with a torque
Wrench to give a 5:1
Multiplication.
992/04000 When tightening pinion nuts etc
AEB Starter for ZF Transmission
0501211778 AEB Starter for ZF Transmission
892/01001 Bearing Tool
892/01004 Bearing Tool
892/01005 Bearing Tool
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