This document provides a summary of service tools and consumables for repairing JCB machines. It includes lists of sealing compounds, retaining compounds, and specialized tools referenced throughout the service manual. Torque settings are also specified for fasteners and hydraulic connections on the machines. The tool detail reference section provides images and part numbers for various tools in the slide hammer kit, rivet nut tool, glass lifter, folding stand, and cartridge gun that are used in machine maintenance and repair.
Jcb vm200 d smooth drum roller service repair manualfjskekxswesemm
This document provides information about service manuals for JCB VM RANGE machines. It includes sections on general information, safety, maintenance, body and framework, electrics, hydraulics, transmission, steering, engine, vibration, and contents. Tables list recommended sealing compounds, service tools, and torque settings. The document also describes how to identify machines using identification plates and serial numbers.
Jcb vm46 d smooth drum roller service repair manualfujsekksmem
This document provides a summary of service tools and consumables for working on JCB machines. It includes a numerical list of special tools required for procedures in the manual, with references to more detail. Sealing and retaining compounds are listed, including part numbers and descriptions. The tool detail reference section provides illustrations and descriptions of various tools, including a slide hammer kit, rivet nut tool, glass handling tools, and cartridge gun. Torque settings are also listed for fasteners and hydraulic connections.
Jcb vm75 d smooth drum roller service repair manualfujsefkskemm
This document provides information about service manuals for JCB VM RANGE - TIER III machines. It includes an introduction explaining the purpose and contents of the manual. Sections cover general information, safety, maintenance, and technical details about the body, electrics, hydraulics, transmission, steering, engine, and vibration systems. Torque specifications and lists of required service tools are also included.
JCB VM75D Smooth Drum Roller Service Repair Manual SN: 2900500jfksmefmem
This is the Highly Detailed factory service repair manual for theJCB VM75D SMOOTH DRUM ROLLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB VM75D SMOOTH DRUM ROLLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Steering
Engine
Vibration
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB VM75D SMOOTH DRUM ROLLER Service Repair Workshop Manual.
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Jcb 532 120 telescopic handler service repair manual sn796000-1185999fjskekdmmse
This document provides information on identifying JCB machines and standard torque settings for fasteners. It describes how to locate the machine identification plate and component plates that contain serial numbers. It also provides tables of torque settings for different sizes of zinc plated, Dacromet, UNF and metric grade bolts and screws. Dacromet fasteners are identified by their mottled silver color and have lower torque settings than zinc plated fasteners. The document emphasizes only using the appropriate torque settings for the type of fastener and not mixing zinc and Dacromet components.
Jcb 8030 z mini excavator service repair manual sn 1228500 onwardsjkmsedopl
This document provides information about identifying JCB machines, including identification plates, product identification numbers, engine identification numbers, and ROPS/TOPS/FOGS labels. It discusses the data plate attached to the front of the machine, which contains the product identification number and serial number. It also describes identifying information found on engine identification plates, including the engine type, build list, country of manufacture, serial number, and year of manufacture. The summary advises being careful when modifying or repairing ROPS, TOPS, and FOGS structures, as improper repairs can compromise safety.
JCB 2.5G, 3.0G TELETRUK Service Repair Manual SN:1175813 to 1176999jdnnnd efjmdd
This is the Highly Detailed factory service repair manual for theJCB 2.5G, 3.0G TELETRUK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 2.5G, 3.0G TELETRUK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Attachments
Body and Framework
Electrics
Controls
Hydraulics
Transmission
Brakes
Steering
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 2.5G, 3.0G TELETRUK Service Repair Workshop Manual.
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Jcb js30 compact excavator service repair manual sn 2305191 to 2307191ujfjjskekkksmem
This document provides information about identifying JCB machines, standard torque settings for fasteners, and service tools and consumables. It discusses identification plates, product identification numbers, engine identification numbers, and ROPS/TOPS certification labels. It also includes tables listing torque settings for UNF and metric grade fasteners under lubricated and unlubricated conditions. Finally, it provides a numerical list and details of common service tools as well as sealing and retaining compounds used in repairs.
Jcb vm200 d smooth drum roller service repair manualfjskekxswesemm
This document provides information about service manuals for JCB VM RANGE machines. It includes sections on general information, safety, maintenance, body and framework, electrics, hydraulics, transmission, steering, engine, vibration, and contents. Tables list recommended sealing compounds, service tools, and torque settings. The document also describes how to identify machines using identification plates and serial numbers.
Jcb vm46 d smooth drum roller service repair manualfujsekksmem
This document provides a summary of service tools and consumables for working on JCB machines. It includes a numerical list of special tools required for procedures in the manual, with references to more detail. Sealing and retaining compounds are listed, including part numbers and descriptions. The tool detail reference section provides illustrations and descriptions of various tools, including a slide hammer kit, rivet nut tool, glass handling tools, and cartridge gun. Torque settings are also listed for fasteners and hydraulic connections.
Jcb vm75 d smooth drum roller service repair manualfujsefkskemm
This document provides information about service manuals for JCB VM RANGE - TIER III machines. It includes an introduction explaining the purpose and contents of the manual. Sections cover general information, safety, maintenance, and technical details about the body, electrics, hydraulics, transmission, steering, engine, and vibration systems. Torque specifications and lists of required service tools are also included.
JCB VM75D Smooth Drum Roller Service Repair Manual SN: 2900500jfksmefmem
This is the Highly Detailed factory service repair manual for theJCB VM75D SMOOTH DRUM ROLLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB VM75D SMOOTH DRUM ROLLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Steering
Engine
Vibration
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB VM75D SMOOTH DRUM ROLLER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Jcb 532 120 telescopic handler service repair manual sn796000-1185999fjskekdmmse
This document provides information on identifying JCB machines and standard torque settings for fasteners. It describes how to locate the machine identification plate and component plates that contain serial numbers. It also provides tables of torque settings for different sizes of zinc plated, Dacromet, UNF and metric grade bolts and screws. Dacromet fasteners are identified by their mottled silver color and have lower torque settings than zinc plated fasteners. The document emphasizes only using the appropriate torque settings for the type of fastener and not mixing zinc and Dacromet components.
Jcb 8030 z mini excavator service repair manual sn 1228500 onwardsjkmsedopl
This document provides information about identifying JCB machines, including identification plates, product identification numbers, engine identification numbers, and ROPS/TOPS/FOGS labels. It discusses the data plate attached to the front of the machine, which contains the product identification number and serial number. It also describes identifying information found on engine identification plates, including the engine type, build list, country of manufacture, serial number, and year of manufacture. The summary advises being careful when modifying or repairing ROPS, TOPS, and FOGS structures, as improper repairs can compromise safety.
JCB 2.5G, 3.0G TELETRUK Service Repair Manual SN:1175813 to 1176999jdnnnd efjmdd
This is the Highly Detailed factory service repair manual for theJCB 2.5G, 3.0G TELETRUK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 2.5G, 3.0G TELETRUK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Attachments
Body and Framework
Electrics
Controls
Hydraulics
Transmission
Brakes
Steering
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 2.5G, 3.0G TELETRUK Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Jcb js30 compact excavator service repair manual sn 2305191 to 2307191ujfjjskekkksmem
This document provides information about identifying JCB machines, standard torque settings for fasteners, and service tools and consumables. It discusses identification plates, product identification numbers, engine identification numbers, and ROPS/TOPS certification labels. It also includes tables listing torque settings for UNF and metric grade fasteners under lubricated and unlubricated conditions. Finally, it provides a numerical list and details of common service tools as well as sealing and retaining compounds used in repairs.
JCB 155 SKID STEER LOADER (ROBOT) Service Repair Manualjksmmd usekjdkm
This is the Highly Detailed factory service repair manual for theJCB 155 SKID STEER LOADER (ROBOT), this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 155 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Covers the following serials:
135, 155, 175, 190, 205, 150T, 190T, 205T from serial number 1755000
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Attachments
Body and Framework
Electrics
Hydraulics
Transmission
Tracks
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 155 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual.
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Jcb 8040 z mini excavator service repair manual sn 1056000 onwardsjkmsedopl
ROPS - Roll Over Protective Structure
TOPS - Tip Over Protective Structure
FOGS - Falling Object Guard Structure
These structures are designed to protect the operator in the event of the machine rolling over, tipping over or from falling objects. The identification plates provide important information about the machine model and serial numbers, as well as engine identification. Modifying or improperly repairing the ROPS, TOPS or FOGS structures could compromise safety.
Jcb tlt 30 d high lift teletruk (variable reach truck) service repair manual ...dujjsjfkksekm
This service manual section provides instructions for removing and installing the bedplate component of a variable reach truck engine. The bedplate supports the internal engine components and maintains proper alignment. The removal procedure lists 17 prerequisite steps for accessing and disconnecting other engine components before removing the bedplate. Safety cautions are provided along with references to other sections for related component removal. Replacement is the reversal of the removal process.
Jcb 8027 z mini excavator service repair manual sn898000 onwardsjkmsedopl
This document provides instructions for operating an excavator, including:
1) Performing pre-operation checks such as inspecting the machine for cleanliness, damage and leaks.
2) Entering and exiting the cab safely by using the handrails and ensuring controls are locked.
3) Operating the cab components like windows, door and heater controls.
4) Adjusting the seat position and using the seat belt for safety.
Jcb 8040 zts mini crawler excavator service repair manual sn 1056000dujjsjekkekmme
This document provides information for identifying machines and their components, standard torque settings for fasteners, and terms and definitions used in manuals. It describes identification plates containing serial numbers that identify the machine and engine models. It also defines left and right sides from the operator's perspective and provides numbering conventions for manual sections. Standard torque settings are provided for zinc-plated, Dacromet-coated, and metric fasteners under lubricated and unlubricated conditions. Color codes for hydraulic schematics are also defined.
JCB 426 WHEELED LOADER Service Repair Manual SN:531001fujsjejfkekmd
This is the Highly Detailed factory service repair manual for theJCB 426 WHEELED LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 426 WHEELED LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Attachments
Body and Framework
Electrics
Hydraulics
Transmission
Brakes
Hydraulic Steering
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 426 WHEELED LOADER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Jcb 8050 rts mini crawler excavator service repair manualfjjskekkdkoepll
This document provides information about identifying JCB machines, including identification plates, vehicle identification numbers, product identification numbers, and engine identification numbers. It also includes standard torque settings for zinc plated and Dacromet fasteners used on JCB machines, with torque tables provided for UNF and metric grade bolts. Safety information is provided about ROPS, TOPS, and FOGS structures and labels.
Caterpillar cat 390 f l excavator (prefix hng) service repair manual (hng0000...fjskefksemer
This document provides instructions for removing and installing the front gear group on a C18 engine. The removal procedure involves taking off 14 parts including plates, gears, and seals. The installation procedure describes cleaning components and applying thread lock before reinstalling the 20 parts in reverse order while adjusting backlash as specified. Proper timing of the gears is critical to avoid engine damage.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjskefksemer
The document provides instructions for disassembling and assembling the travel motor on a 390F excavator. It describes 40 steps to disassemble the travel motor by removing components like the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 17 steps for reassembling the travel motor by reversing the disassembly process and ensuring proper installation of alignment marks and seals. Precision cleaning and installation of parts is emphasized.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. It lists the required tools and presents a step-by-step process to remove and install components such as the ring gear, carrier assemblies, gears, shafts, seals, bearings and housings. The procedure involves using lifting devices, pins, bolts and other fasteners to separate parts and reassemble the final drive. Weights of removed parts are provided to aid in lifting.
Caterpillar cat 374 f l excavator (prefix dnm) service repair manual (dnm0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. It lists the required tools and presents a step-by-step process to remove and install various components of the final drive such as the ring gear, carrier assemblies, sun gears, and housing components. Precautions are given to clean parts thoroughly, apply thread locking compounds, and verify that puller studs meet the capacity of any hydraulic cylinders used during the process.
Caterpillar cat 374 f l excavator (prefix at2) service repair manual (at20000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. It lists 37 steps for disassembly, which include removing the final drive cover, carrier assemblies, gears, shafts, seals and housings. It then lists 17 steps for assembly, which include cleaning parts, applying anti-seize compound, installing bearings, seals and housings, and attaching the main housing to the motor housing. Tools required include lifting devices, puller studs, torque wrenches and seal installers. Safety precautions are provided for using hydraulic cylinders and puller studs during assembly.
Caterpillar cat 374 f l excavator (prefix ap4) service repair manual (ap40000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. The disassembly process involves removing over 30 individual parts from the final drive housing. The assembly process specifies cleaning and lubricating parts, setting the bearing preload using shims, and installing components in reverse order of disassembly. Precautions are provided regarding tool selection and lubrication of seals during assembly.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374D L Excavator. It describes 34 steps to disassemble the final drive by removing components like the ring gear, carrier assemblies, gears, shafts and seals. It then describes 8 steps for assembling the final drive, which involves cleaning parts, applying threadlocker, installing bearings and housings, and determining the correct shim number based on measuring gear dimensions. The document contains diagrams to illustrate each step in the procedures.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjskefksemer
This document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. The multi-step process includes removing 17 bolts and other hardware to disassemble the final drive cover and housing, exposing internal parts like pistons, seals, and gears. Proper tooling and safety precautions are emphasized to correctly handle springs, weights up to 817kg, and contained hydraulic fluids during disassembly and reassembly.
Caterpillar cat 365 c l hydraulic excavator (prefix par) service repair manua...fjskefksemer
This document provides instructions for disassembling and assembling the travel motor of a 365C excavator. The disassembly process involves 29 steps to remove components like springs, plates, pistons, seals, and bearings. The assembly process describes 31 steps and requires tools to reinstall these components in the reverse order and adjust shims to ensure proper clearance is achieved. Precautions are provided to wear protective equipment when working with spring loaded components.
Caterpillar cat 365 c l excavator (prefix mcy) service repair manual (mcy0000...fjskefksemer
1) The document provides assembly instructions for a 365C L excavator final drive. It describes 36 steps to assemble components like bearings, gears, seals, housings and covers.
2) Precise measurements and torque specifications are listed to ensure proper bearing preload and component attachment.
3) Special tools are required to lift heavy parts, apply sealant and torque fasteners correctly during reassembly.
Caterpillar cat 349 e l vg excavator (prefix kcn) service repair manual (kcn0...fjskefksemer
This document provides assembly instructions for the final drive of a 349E L-VG excavator. It includes specifications for parts, required tools, and a step-by-step procedure. The procedure involves installing bearings, seals, gears, shafts, washers, and bolts in the proper order and orientation. Precise measurements and torque specifications are provided to ensure correct assembly.
Caterpillar cat 385 c l excavator (prefix t2e) service repair manual (t2e0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists 33 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gears, and seals. It notes that cleanliness is important to prevent damage. The assembly section lists one step to reassemble the final drive on the repair stand and cribbing, referring to other sections for installing components like seals. Proper cleaning and inspection of parts is emphasized along with using new replacement parts if any are worn or damaged.
Caterpillar cat 374 f l excavator (prefix nfj) service repair manual (nfj0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. It lists the required tools and presents 37 steps to disassemble the various components of the final drive, including removing the ring gear, carrier assemblies, sun gears, and housing components. The assembly section lists 2 steps, including cleaning all parts and reassembling the final drive while applying anti-seize compound to bearing surfaces. Safety notes warn about ensuring puller studs meet hydraulic cylinder capacity when used.
Caterpillar cat 349 e l vg excavator (prefix dge) service repair manual (dge0...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 349E L-VG excavator. It describes 33 steps to disassemble the final drive components including removing bolts, gears, shafts, and housings. It also lists 13 specifications for reassembly and describes 17 steps to reassemble the final drive, applying sealant and torqueing bolts to specification. The document includes illustrations to clarify each step of the process.
JCB 155 SKID STEER LOADER (ROBOT) Service Repair Manualjksmmd usekjdkm
This is the Highly Detailed factory service repair manual for theJCB 155 SKID STEER LOADER (ROBOT), this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 155 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Covers the following serials:
135, 155, 175, 190, 205, 150T, 190T, 205T from serial number 1755000
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Attachments
Body and Framework
Electrics
Hydraulics
Transmission
Tracks
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 155 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Jcb 8040 z mini excavator service repair manual sn 1056000 onwardsjkmsedopl
ROPS - Roll Over Protective Structure
TOPS - Tip Over Protective Structure
FOGS - Falling Object Guard Structure
These structures are designed to protect the operator in the event of the machine rolling over, tipping over or from falling objects. The identification plates provide important information about the machine model and serial numbers, as well as engine identification. Modifying or improperly repairing the ROPS, TOPS or FOGS structures could compromise safety.
Jcb tlt 30 d high lift teletruk (variable reach truck) service repair manual ...dujjsjfkksekm
This service manual section provides instructions for removing and installing the bedplate component of a variable reach truck engine. The bedplate supports the internal engine components and maintains proper alignment. The removal procedure lists 17 prerequisite steps for accessing and disconnecting other engine components before removing the bedplate. Safety cautions are provided along with references to other sections for related component removal. Replacement is the reversal of the removal process.
Jcb 8027 z mini excavator service repair manual sn898000 onwardsjkmsedopl
This document provides instructions for operating an excavator, including:
1) Performing pre-operation checks such as inspecting the machine for cleanliness, damage and leaks.
2) Entering and exiting the cab safely by using the handrails and ensuring controls are locked.
3) Operating the cab components like windows, door and heater controls.
4) Adjusting the seat position and using the seat belt for safety.
Jcb 8040 zts mini crawler excavator service repair manual sn 1056000dujjsjekkekmme
This document provides information for identifying machines and their components, standard torque settings for fasteners, and terms and definitions used in manuals. It describes identification plates containing serial numbers that identify the machine and engine models. It also defines left and right sides from the operator's perspective and provides numbering conventions for manual sections. Standard torque settings are provided for zinc-plated, Dacromet-coated, and metric fasteners under lubricated and unlubricated conditions. Color codes for hydraulic schematics are also defined.
JCB 426 WHEELED LOADER Service Repair Manual SN:531001fujsjejfkekmd
This is the Highly Detailed factory service repair manual for theJCB 426 WHEELED LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 426 WHEELED LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Attachments
Body and Framework
Electrics
Hydraulics
Transmission
Brakes
Hydraulic Steering
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 426 WHEELED LOADER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Jcb 8050 rts mini crawler excavator service repair manualfjjskekkdkoepll
This document provides information about identifying JCB machines, including identification plates, vehicle identification numbers, product identification numbers, and engine identification numbers. It also includes standard torque settings for zinc plated and Dacromet fasteners used on JCB machines, with torque tables provided for UNF and metric grade bolts. Safety information is provided about ROPS, TOPS, and FOGS structures and labels.
Caterpillar cat 390 f l excavator (prefix hng) service repair manual (hng0000...fjskefksemer
This document provides instructions for removing and installing the front gear group on a C18 engine. The removal procedure involves taking off 14 parts including plates, gears, and seals. The installation procedure describes cleaning components and applying thread lock before reinstalling the 20 parts in reverse order while adjusting backlash as specified. Proper timing of the gears is critical to avoid engine damage.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjskefksemer
The document provides instructions for disassembling and assembling the travel motor on a 390F excavator. It describes 40 steps to disassemble the travel motor by removing components like the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 17 steps for reassembling the travel motor by reversing the disassembly process and ensuring proper installation of alignment marks and seals. Precision cleaning and installation of parts is emphasized.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. It lists the required tools and presents a step-by-step process to remove and install components such as the ring gear, carrier assemblies, gears, shafts, seals, bearings and housings. The procedure involves using lifting devices, pins, bolts and other fasteners to separate parts and reassemble the final drive. Weights of removed parts are provided to aid in lifting.
Caterpillar cat 374 f l excavator (prefix dnm) service repair manual (dnm0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. It lists the required tools and presents a step-by-step process to remove and install various components of the final drive such as the ring gear, carrier assemblies, sun gears, and housing components. Precautions are given to clean parts thoroughly, apply thread locking compounds, and verify that puller studs meet the capacity of any hydraulic cylinders used during the process.
Caterpillar cat 374 f l excavator (prefix at2) service repair manual (at20000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. It lists 37 steps for disassembly, which include removing the final drive cover, carrier assemblies, gears, shafts, seals and housings. It then lists 17 steps for assembly, which include cleaning parts, applying anti-seize compound, installing bearings, seals and housings, and attaching the main housing to the motor housing. Tools required include lifting devices, puller studs, torque wrenches and seal installers. Safety precautions are provided for using hydraulic cylinders and puller studs during assembly.
Caterpillar cat 374 f l excavator (prefix ap4) service repair manual (ap40000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. The disassembly process involves removing over 30 individual parts from the final drive housing. The assembly process specifies cleaning and lubricating parts, setting the bearing preload using shims, and installing components in reverse order of disassembly. Precautions are provided regarding tool selection and lubrication of seals during assembly.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374D L Excavator. It describes 34 steps to disassemble the final drive by removing components like the ring gear, carrier assemblies, gears, shafts and seals. It then describes 8 steps for assembling the final drive, which involves cleaning parts, applying threadlocker, installing bearings and housings, and determining the correct shim number based on measuring gear dimensions. The document contains diagrams to illustrate each step in the procedures.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjskefksemer
This document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. The multi-step process includes removing 17 bolts and other hardware to disassemble the final drive cover and housing, exposing internal parts like pistons, seals, and gears. Proper tooling and safety precautions are emphasized to correctly handle springs, weights up to 817kg, and contained hydraulic fluids during disassembly and reassembly.
Caterpillar cat 365 c l hydraulic excavator (prefix par) service repair manua...fjskefksemer
This document provides instructions for disassembling and assembling the travel motor of a 365C excavator. The disassembly process involves 29 steps to remove components like springs, plates, pistons, seals, and bearings. The assembly process describes 31 steps and requires tools to reinstall these components in the reverse order and adjust shims to ensure proper clearance is achieved. Precautions are provided to wear protective equipment when working with spring loaded components.
Caterpillar cat 365 c l excavator (prefix mcy) service repair manual (mcy0000...fjskefksemer
1) The document provides assembly instructions for a 365C L excavator final drive. It describes 36 steps to assemble components like bearings, gears, seals, housings and covers.
2) Precise measurements and torque specifications are listed to ensure proper bearing preload and component attachment.
3) Special tools are required to lift heavy parts, apply sealant and torque fasteners correctly during reassembly.
Caterpillar cat 349 e l vg excavator (prefix kcn) service repair manual (kcn0...fjskefksemer
This document provides assembly instructions for the final drive of a 349E L-VG excavator. It includes specifications for parts, required tools, and a step-by-step procedure. The procedure involves installing bearings, seals, gears, shafts, washers, and bolts in the proper order and orientation. Precise measurements and torque specifications are provided to ensure correct assembly.
Caterpillar cat 385 c l excavator (prefix t2e) service repair manual (t2e0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists 33 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gears, and seals. It notes that cleanliness is important to prevent damage. The assembly section lists one step to reassemble the final drive on the repair stand and cribbing, referring to other sections for installing components like seals. Proper cleaning and inspection of parts is emphasized along with using new replacement parts if any are worn or damaged.
Caterpillar cat 374 f l excavator (prefix nfj) service repair manual (nfj0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. It lists the required tools and presents 37 steps to disassemble the various components of the final drive, including removing the ring gear, carrier assemblies, sun gears, and housing components. The assembly section lists 2 steps, including cleaning all parts and reassembling the final drive while applying anti-seize compound to bearing surfaces. Safety notes warn about ensuring puller studs meet hydraulic cylinder capacity when used.
Caterpillar cat 349 e l vg excavator (prefix dge) service repair manual (dge0...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 349E L-VG excavator. It describes 33 steps to disassemble the final drive components including removing bolts, gears, shafts, and housings. It also lists 13 specifications for reassembly and describes 17 steps to reassemble the final drive, applying sealant and torqueing bolts to specification. The document includes illustrations to clarify each step of the process.
Caterpillar cat 385 c l excavator (prefix eda) service repair manual (eda0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Cleanliness is emphasized to prevent damage to precision parts. The assembly section states to reassemble in reverse order and check seals for wear before installation.
Caterpillar cat 385 c l excavator (prefix sbe) service repair manual (sbe0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and gives step-by-step details for removing components such as housing covers, gears, shafts, and seals. Cleanliness is emphasized throughout. The 34 steps describe taking the final drive apart piece by piece and include notes about weights of components and using lifting devices for heavy parts. Reassembly instructions are provided in the last step.
Caterpillar cat 390 f l excavator (prefix feh) service repair manual (feh0000...fjskefksemer
This document provides instructions for disassembling and assembling the travel motor on a 390F excavator model. It involves 40 steps to disassemble the various components of the travel motor including removing seals, springs, plates, pistons, and bearings. The assembly section outlines 31 steps to reinstall these components in reverse order while ensuring proper cleaning and alignment of parts. Precision tools are required and safety precautions mentioned to avoid injury from spring forces.
Caterpillar cat 345 c l hydraulic excavator (prefix tdg) service repair manua...fjskefksemer
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pins, and housing pieces. It notes to mark parts locations and orientations. Reassembly follows the reverse order, and notes to clean parts and avoid damaging mating surfaces.
Caterpillar cat 345 c l hydraulic excavator (prefix lys) service repair manua...fjskefksemer
This document provides disassembly and assembly instructions for the final drive of a 345C L excavator. The final drive disassembly procedure involves 30 steps to remove components like the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure is not included in full but references using the required tools listed and applying thread lock, gasket sealant, and anti-seize compounds to correctly reassemble components.
Part 2 Deep Dive: Navigating the 2024 Slowdownjeffkluth1
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2. Page No.
Contents
Section 1 - General Information
1-i 1-i
Introduction
About this Manual ...................................................................................... 1-1
Identifying Your Machine ........................................................................... 1-3
Service Consumables
Sealing and Retaining Compounds ........................................................... 1-7
Service Tools
Numerical List ............................................................................................ 1-9
Tool Detail Reference .............................................................................. 1-11
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ..................................... 1-21
Vibromax Specific Torque Settings .......................................................... 1-25
Hydraulic Connections ............................................................................. 1-27
3. Section 1 - General Information
1-1 1-1
9803/9590-4
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– VM 46D/PD from SN 2900500
– VM 75D/PD from SN 2900500
– VM 115D/PD from SN 1801240
– VM 115HD/HPD from SN 1801240
– VM 132D/PD from SN 1801295
– VM 146D/PD from SN 1800000
– VM 166D/PD from SN 1800000
– VM 200D/PD from SN 1801445
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
4. Section 1 - General Information
Introduction
About this Manual
1-2 1-2
9803/9590-4
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
Fig 1.
Cab/Canopy
T1-003_2
This manual frequently makes references to the cab. For
instance, 'do not operate the machine without a manual in
the cab'. It should be noted that these statements also
apply to canopy build machines.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-2).
5. Section 1 - General Information
Introduction
Identifying Your Machine
1-3 1-3
9803/9590-4
Identifying Your Machine
Machine Identification Plate
Your machine has an identification plate mounted as
shown. K Fig 2. ( T 1-3).
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
Fig 2. Location of Machine Identification Plate.
Typical Product Identification Number (PIN)
1 World Manufacturer Identification (JCB)
2 Machine Type and Model (VM115 = VM115)
3 Randomly Generated Check Letter
4 Machine Serial Number (01801240)
OPERATING MASS
(kg) EN500-1
MAX FRONT
AXLE LOAD (kg)
TYPE
JCB VIBROMAX GmbH
SCHAEFERBERG 1
06466 GATERSLEBEN
ENGINE POWER kW
@ RPM,ISO 3046-1
MAX REAR
AXLE LOAD (kg)
Product Identification Number,PIN,ISO 10261 YEAR OF
MANUFACTURE
332/N0674
1 2 3 4
JCB VM115 C 01801240
6. Section 1 - General Information
Introduction
Identifying Your Machine
1-4 1-4
9803/9590-4
Component Identification Plates
844210-2
Fig 3.
1 Engine serial number
2 Drum drive motor serial number
3 Steering unit serial number
4 Rear axle serial number
5 Vibration motor serial number
6 Hydraulic pump serial number
7 Axle hydraulic drive motor serial number
5
3
2
7
4
1
6
7. Section 1 - General Information
Introduction
Identifying Your Machine
1-5 1-5
9803/9590-4
JCB Dieselmax Engine Identification
Typical Engine Identification Number
T1-005_3
Engine data labels A are located on the cylinder block at
position C and rocker cover D (if fitted). K Fig 4. ( T 1-5).
The data label contains important engine information and
includes the engine identification number E.
A typical engine identification number is explained as
follows:
1 Engine Type
S = 4.4 litre series.
2 Engine part number
3 Country of manufacture
U = United Kingdom
4 Engine Serial Number
5 Year of Manufacture
The last three parts of the engine identification number are
stamped on the cylinder block at position B.
C007820-C2
Fig 4. Engine
Cummins QSB Engine Identification
Typical Engine Identification Number
1 Engine Type, YB = 6 cylinder turbo
2 Build Number
3 Country of Origin
4 Engine Sequence Number
5 Year of Manufacture
SA 320/40001 U 00001 04
1 2 3 4 5
JCB Dieselmax (Tier 2)
A = Naturally aspirated
B = Turbocharged
C = Turbocharged and intercooled
JCB Dieselmax (Tier 3)
D = Turbocharged
E = Electronic common rail fuel injection
F = Turbocharged and after-cooled
U 00001 04
1 2 3 4 5
YB 50457 U 576887 6
B
C
D
B
E
8. Section 1 - General Information
Introduction
Identifying Your Machine
1-6 1-6
9803/9590-4
Page left intentionally blank
9. Section 1 - General Information
Service Consumables
Sealing and Retaining Compounds
1-7 1-7
9803/9590-4
Service Consumables
Sealing and Retaining Compounds
T11-001_3
Table 1.
Type Description Part No. Quantity
JCB Multi-Gasket A medium strength sealant suitable for all sizes of
gasket flanges, and for hydraulic fittings of 25-65 mm
diameter.
4102/1212 50 ml
JCB High Strength Threadlocker A high strength locking fluid for use with threaded
components. Gasketing for all sizes of flange where
the strength of the joint is important.
4102/0551 50 ml
JCB Retainer (High Strength) For all retaining parts which are unlikely to be
dismantled.
4101/0651 50 ml
JCB Threadlocker and Sealer A medium strength locking fluid for sealing and
retaining nuts, bolts, and screws up to 50 mm
diameter, and for hydraulic fittings up to 25 mm
diameter.
4101/0250 10 ml
4101/0251 50 ml
JCB Threadlocker and Sealer
(High Strength)
A high strength locking fluid for sealing and retaining
nuts, bolts, and screws up to 50 mm diameter, and
for hydraulic fittings up to 25 mm diameter.
4101/0550 10 ml
4101/0552 200 ml
JCB Threadseal A medium strength thread sealing compound. 4102/1951 50 ml
JCB Activator A cleaning primer which speeds the curing rate of
anaerobic products.
4104/0251 200 ml (Aerosol)
4104/0253 1 ltr (Bottle)
JCB Cleaner/Degreaser For degreasing components prior to use of
anaerobic adhesives and sealants.
4104/1557 400 ml (Aerosol)
Direct Glazing Kit For one pane of glass; comprises of:
– 1 x Ultra Fast Adhesive (310 ml)
– 1 x Active Wipe 205 (30 ml)
– 1 x Black Primer 206J (30 ml)
– plus applicator nozzle etc.
993/55700
Ultra Fast Adhesive For direct glazing. 4103/2109 310 ml
Active Wipe 205 For direct glazing. 4104/1203 250 ml
Black Primer 206J For direct glazing. 4201/4906 30 ml
Clear Silicone Sealant To seal butt jointed glass. 4102/0901
Plastic to Metal Bonder To seal plastic to metal joints. 4103/0956 50 g
Black Polyurethane Sealant To finish exposed edges of laminated glass. 4102/2309 310 ml
10. Section 1 - General Information
Service Consumables
Sealing and Retaining Compounds
1-8 1-8
9803/9590-4
Page left intentionally blank
11. Section 1 - General Information
1-9 1-9
9803/9590-4
Service Tools
Numerical List
The tools listed in the table are special tools required for
carrying out the procedures described in this manual.
These tools are available from JCB Service.
Some tools are available as kits or sets, the part numbers
for parts within such kits or sets are not listed here. For full
details of all tools, including the content of kits and sets,
refer to Tool Detail Reference, Section 1.
Note: Tools other than those listed will be required. It is
expected that such general tools will be available in any
well equipped workshop or be available locally from any
good tool supplier.
Part
Number
Description See Section
- Bonded Washers - see Tool Detail Reference (Section 1) for content E
- Female Cone Blanking Caps - see Tool Detail Reference (Section 1) for content E
- Female Connectors - see Tool Detail Reference (Section 1) for content E
- Hydraulic Flow Test Equipment - see Tool Detail Reference (Section 1) for content E
- Male Adapters - BSP x BSP - see Tool Detail Reference (Section 1) for content E
- Male Adapters - BSP x NPT (USA only) - see Tool Detail Reference (Section 1) for
content
E
- Male Cone Blanking Caps - see Tool Detail Reference (Section 1) for content E
- Pressure Test Points - Adaptors - see Tool Detail Reference (Section 1) for content E
- Pressure Test Points - 'T' Adaptors - see Tool Detail Reference (Section 1) for content E
- Rivet Nut Tool - see Tool Detail Reference (Section 1) for content B
4104/1310 Hand Cleaner B
892/00253 Hydraulic Circuit Pressure Test Kit - see Tool Detail Reference (Section 1) for content E
892/00254 Hose E
892/00279 Gauge E
892/00280 Gauge E
892/00284 Digital Tachometer C
892/00285 Hyd. Oil Temperature Probe C
892/00298 Fluke Meter C
892/00346 Gauge E
892/00347 Connector E
892/00842 Glass Lifter B
892/00843 Folding Stand for Holding Glass B
892/00845 Cartridge Gun B
892/00846 Glass Extractor (Handles) B
892/00847 Nylon Spatula B
12. Section 1 - General Information
Service Tools
Numerical List
1-10 1-10
9803/9590-4
892/00848 Wire Starter B
892/00849 Braided Cutting Wire B
892/01246 Vibromax male to JCB female threaded adaptor E
892/01247 JCB male to Vibromax female threaded adaptor E
892/12345 Frequency and Vibration Measuring Tool E
926/15500 Rubber Spacer Blocks B
992/12300 12V Mobile Oven B
992/12400 24V Static Oven (2 Cartridge) B
992/12800 Cut-Out Knife B
992/12801 'L' Blades B
993/68100 Slide Hammer Kit - see Tool Detail Reference (Section 1) for content B
Part
Number
Description See Section
13. Section 1 - General Information
Service Tools
Tool Detail Reference
1-11 1-11
9803/9590-4
Tool Detail Reference
Section B - Body and Framework
Note: Not all service tools are illustrated.
Fig 5. 993/68100 Slide Hammer Kit
1 993/68101 Slide Hammer 7 993/68107 Bar - M20 x M20 X 800 mm
2 993/68102 End Stops 8 993/68108 Adaptor - M20 x 7/8" UNF
3 993/68103 Adaptor - M20 x 5/8" UNF 9 993/68109 Adaptor - M20 x M12
4 993/68104 Adaptor - M20 x 1" UNF 10 993/68110 Adaptor - M20 x 5/8" UNF (Shoulder)
5 993/68105 Adaptor - M20 x M20 11 993/68111 Adaptor - M20 x 1/2" UNF
6 993/68106 Adaptor - M20 x M24
Fig 6. Rivet Nut Tool
1 826/01099 M6 x 16 mm Rivet Nut
826/01101 M6 x 19 mm Rivet Nut
826/01102 M8 x 18 mm Rivet Nut
826/01103 M8 x 21 mm Rivet Nut
826/01104 M10 x 23 mm Rivet Nut
826/01105A M10 x 26 mm Rivet Nut
2 - Installation Tool available from: Bollhoff
Fastenings Ltd (www.bollhof.com)
Fig 7. 892/00842 Glass Lifter
Minimum 2 off - Essential for glass installation, 2 required
to handle large panes of glass. Ensure suction cups are
protected from damage during storage.
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15. Section 1 - General Information
Service Tools
Tool Detail Reference
1-12 1-12
9803/9590-4
Fig 8. 892/00843 Folding Stand
Essential for preparing new glass prior to installation.
Fig 9. 892/00845 Cartridge Gun
Hand operated. Essential for the application of sealants,
polyurethane materials etc.
Fig 10. 892/00846 Glass Extractor (Handles)
Used with braided cutting wire to cut out broken glass.
K Fig 13. ( T 1-13).
Fig 11. 892/00847 Nylon Spatula
General tool used for smoothing sealants - also used to
re-install glass in rubber glazing because metal tools will
chip the glass edge.
Fig 12. 892/00848 Wire Starter
Used to access braided cutting wire through original
polyurethane seal. K Fig 13. ( T 1-13).
16. Section 1 - General Information
Service Tools
Tool Detail Reference
1-13 1-13
9803/9590-4
Fig 13. 892/00849 Braided Cutting Wire
Consumable heavy duty cut-out wire used with the glass
extraction tool. K Fig 10. ( T 1-12). Approx 25 m length.
Fig 14. 926/15500 Rubber Spacer Blocks
Used to provide the correct set clearance between glass
edge and cab frame. Unit quantity = 500 off.
Fig 15. 992/12300 Mobile Oven 12V
1 cartridge capacity. Required to pre-heat adhesive prior
to use. It is fitted with a male plug (703/23201) which fits
into a female socket (715/04300).
Fig 16. 992/12400 Static Oven 240V
Required to pre-heat adhesive prior to use. No plug
supplied.
Note: 110V models available upon request - contact JCB
Technical Service.
Fig 17. 992/12800 Cut-Out Knife
Used to remove broken glass.
Fig 18. 992/12801 'L' Blades
25 mm (1 in.) cut. Replacement blades for cut-out knife.
K Fig 17. ( T 1-13). Unit quantity = 5 off.
17. Section 1 - General Information
Service Tools
Tool Detail Reference
1-14 1-14
9803/9590-4
Fig 19. 4104/1310 Hand Cleaner
Special blend for the removal of polyurethane adhesives
(454g; 1 lb tub).
18. Section 1 - General Information
Service Tools
Tool Detail Reference
1-15 1-15
9803/9590-4
Section C - Electrics
Note: Not all service tools are illustrated.
Fig 20. 892/00298 Fluke Meter
Fig 21. 892/00285 Hydraulic Temperature Probe
Fig 22. 892/00284 Venture Microtach Digital
Tachometer
19. Section 1 - General Information
Service Tools
Tool Detail Reference
1-16 1-16
9803/9590-4
Section E - Hydraulics
Note: Not all service tools are illustrated.
Fig 23. Male Adaptors
Male Adapters - BSP x BSP
1606/2052 3/8 in. x 1/4 in.
1604/0003A 3/8 in. x 3/8 in.
892/00071 3/8 in. x 3/8 in. taper
1606/0004 1/2 in. x 1/4 in.
1606/0007A 1/2 in. x 3/8 in.
1604/0004A 1/2 in. x 1/2 in.
1606/0017 5/8 in. x 1/2 in.
1606/0008 3/4 in. x 3/8 in.
Male Adapters - BSP x NPT (USA only) 1606/0009 3/4 in. x 1/2 in.
816/00439 3/8 in. x 1/4 in. 1604/2055 3/4 in. x 3/4 in.
816/00440 1/2 in. x 1/4 in. 1606/0012 3/4 in. x 1 in.
816/15007A 3/8 in. x 3/8 in. 1606/0014 3/4 in. x 1.1/4 in.
816/15008 1/2 in. x 3/8 in. 1606/0015 1 in. x 1.1/4 in.
Fig 24. Pressure Test Adapters
892/00255 1/4 in. BSP x Test Point
892/00256 3/8 in. BSP x Test Point
892/00257 1/2 in. BSP x Test Point
892/00258 5/8 in. BSP x Test Point
816/15118 3/4 in. BSP x Test Point
892/00259 1 in BSP x Test Point
892/00260 1.1/4 in. BSP x Test Point
892/00261 5/8 in. UNF x Test Point
Fig 25. Pressure Test 'T' Adapters
816/55045 1/4 in. M BSP x 1/4 in. F BSP x Test Point
816/55038 3/8 in. M BSP x 3/8 in. F BSP x Test Point
816/55040 1/2 in. M BSP x 1/2 in. F BSP x Test Point
892/00263 5/8 in. M BSP x 5/8 in. F BSP x Test Point
892/00264 3/4 in. M BSP x 3/4 in. F BSP x Test Point
892/00265 1 in. M BSP x 1 in. F BSP x Test Point
892/00266 1.1/4 in. M BSP x 1.1/4 in. F BSP x Test Point
892/00267 1.1/4 in. M BSP x 1.1/2 in. F BSP x Test Point