This document provides information about identifying JCB machines and torque settings for fasteners. It describes identifying the machine model and serial number using plates located on the outside of the cab and rear frame. It also discusses two types of corrosion resistant fasteners - zinc plated and Dacromet. Dacromet fasteners have a lower torque setting than zinc plated fasteners. The document provides tables of standard torque settings for unlubricated and lubricated fasteners.
JCB 354 360 COMPACT TRACTOR Service Repair Manual Instant Download.pdfukdkksmmd
This document provides service information for a JCB 354/360 tractor. It includes sections on general information, safety, maintenance, attachments, body/framework, electrics, hydraulics, transmission, brakes, hydraulic steering and the engine. The general information section provides introduction text, identifies the machine using serial numbers and plates, lists standard torque settings, service consumables and numerical lists of special tools required for steering valve maintenance.
JCB 4DX Backhoe Loader Service Repair Manual Instant Download.pdfukdkksmmd
This service manual provides information on maintenance and repairs for a JCB 4DX backhoe loader. It includes sections on general information, routine maintenance, attachments, body and framework, electrics, controls, hydraulics, transmission, brakes, steering and engine. The manual provides information on identification plates, torque settings, greasing points, cleaning air filters, and replacing engine coolant. It also includes details on preservation for storing the machine when not in use for extended periods.
JCB JS145W, JS165W Wheeled Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document provides information about identifying JCB machines, including the machine identification plate, product identification number, component identification plates, FOPS data plate, and ROPS data plate. It also discusses torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated, Dacromet plated, and identifying markings and compatible uses for each. Safety warnings are provided about not exceeding load ratings and ensuring ROPS and FOPS certifications remain valid.
JCB JS200 Series Tracked Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document summarizes the structure and contents of a service manual for JCB excavators. It outlines that the manual contains general information, an operator's manual, and technical sections for specific components. It provides guidance on identifying the correct machine, safety information, the manual's format, and definitions for left/right side orientation. Technical topics covered include hydraulic schematic codes, torque specifications, service tools, and ensuring the most up-to-date information is used.
JCB JS200W TIER III WHEELED EXCAVATOR Service Repair Manual Instant Download.pdfukdkksmmd
This document provides information about identifying machines and standard torque settings for fasteners. It discusses identifying the machine model and serial number from plates on the machine. It also outlines two types of fasteners used - zinc plated and Dacromet coated. Tables are included listing torque settings for UNF, metric grade 8.8, 10.9 and 12.9 fasteners under lubricated and unlubricated conditions.
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and their identifying features and torque settings. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under two conditions: unlubricated and lubricated/zinc flake fasteners. Dacromet fasteners have a lower torque setting than zinc plated fasteners due to their lubricated coating. The summary identifies the key topics and types of information contained in the document without providing extensive details.
JCB JS200W WHEELED EXCAVATOR Service Repair Manual Instant Download.pdfukdkksmmd
This document is the service manual for the JS 200W machine. It provides general information on identifying the machine and engine, torque settings, and lists the required service tools for working on the body and framework, electrics, hydraulics, transmission, and other systems. The manual is organized into numbered and lettered sections for different components and systems. It aims to provide JCB service engineers with the information needed to properly maintain and repair the machine.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document provides information about identifying JCB excavator machines and their components. It discusses machine identification plates that contain the serial number and model information. It also describes component plates for the engine that include identification numbers. Torque settings are presented for different types of fasteners used on JCB machines, such as zinc plated and Dacromet fasteners. Conditions for lubricated and unlubricated fasteners are outlined. Tables provide the recommended torque values for UNF and metric grade bolts and screws.
JCB 354 360 COMPACT TRACTOR Service Repair Manual Instant Download.pdfukdkksmmd
This document provides service information for a JCB 354/360 tractor. It includes sections on general information, safety, maintenance, attachments, body/framework, electrics, hydraulics, transmission, brakes, hydraulic steering and the engine. The general information section provides introduction text, identifies the machine using serial numbers and plates, lists standard torque settings, service consumables and numerical lists of special tools required for steering valve maintenance.
JCB 4DX Backhoe Loader Service Repair Manual Instant Download.pdfukdkksmmd
This service manual provides information on maintenance and repairs for a JCB 4DX backhoe loader. It includes sections on general information, routine maintenance, attachments, body and framework, electrics, controls, hydraulics, transmission, brakes, steering and engine. The manual provides information on identification plates, torque settings, greasing points, cleaning air filters, and replacing engine coolant. It also includes details on preservation for storing the machine when not in use for extended periods.
JCB JS145W, JS165W Wheeled Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document provides information about identifying JCB machines, including the machine identification plate, product identification number, component identification plates, FOPS data plate, and ROPS data plate. It also discusses torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated, Dacromet plated, and identifying markings and compatible uses for each. Safety warnings are provided about not exceeding load ratings and ensuring ROPS and FOPS certifications remain valid.
JCB JS200 Series Tracked Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document summarizes the structure and contents of a service manual for JCB excavators. It outlines that the manual contains general information, an operator's manual, and technical sections for specific components. It provides guidance on identifying the correct machine, safety information, the manual's format, and definitions for left/right side orientation. Technical topics covered include hydraulic schematic codes, torque specifications, service tools, and ensuring the most up-to-date information is used.
JCB JS200W TIER III WHEELED EXCAVATOR Service Repair Manual Instant Download.pdfukdkksmmd
This document provides information about identifying machines and standard torque settings for fasteners. It discusses identifying the machine model and serial number from plates on the machine. It also outlines two types of fasteners used - zinc plated and Dacromet coated. Tables are included listing torque settings for UNF, metric grade 8.8, 10.9 and 12.9 fasteners under lubricated and unlubricated conditions.
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and their identifying features and torque settings. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under two conditions: unlubricated and lubricated/zinc flake fasteners. Dacromet fasteners have a lower torque setting than zinc plated fasteners due to their lubricated coating. The summary identifies the key topics and types of information contained in the document without providing extensive details.
JCB JS200W WHEELED EXCAVATOR Service Repair Manual Instant Download.pdfukdkksmmd
This document is the service manual for the JS 200W machine. It provides general information on identifying the machine and engine, torque settings, and lists the required service tools for working on the body and framework, electrics, hydraulics, transmission, and other systems. The manual is organized into numbered and lettered sections for different components and systems. It aims to provide JCB service engineers with the information needed to properly maintain and repair the machine.
JCB JS120 Tracked Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document provides information about identifying JCB excavator machines and their components. It discusses machine identification plates that contain the serial number and model information. It also describes component plates for the engine that include identification numbers. Torque settings are presented for different types of fasteners used on JCB machines, such as zinc plated and Dacromet fasteners. Conditions for lubricated and unlubricated fasteners are outlined. Tables provide the recommended torque values for UNF and metric grade bolts and screws.
JCB FRONT MOWER GROUND CARE FM30 Service Repair Manual Instant Download.pdfukdkksmmd
This document is a service manual for the JCB Ground Care FM30 machine. It provides general information to service technicians, including identification of machine components, consumables, service tools, and fastener torque specifications. The service manual is divided into numbered sections for general information and alphabetic sections for specific components. Safety is the top priority for technicians servicing the machine.
JCB Dieselmax Engine (SA-SC Build) Service Repair Manual Instant Download.pdfukdkksmmd
This document is a service manual for the JCB Dieselmax mechanical engine. It contains sections on general information, care and safety, maintenance, systems descriptions, fault finding, test procedures, and information on the fuel, cooling, lubrication and electrical systems. It provides identification information for the engine, technical specifications, torque settings, recommended lubricants and capacities, service tools, repair parts and kits, lifting instructions, and operating procedures.
The document is a service manual that provides information for servicing Liftall 1253/1202/1553/1554 machines. It contains sections covering general information such as machine identification, load charts, torque specifications, and service tools. It also includes sections specific to the body and framework, electrics, hydraulics, engine, and other systems of the machines. The service manual provides technicians with the information necessary to properly maintain and repair these Liftall models.
JCB JS460 Engine Isuzu AA-6SD1T Service Repair Manual Instant Download.pdfukdkksmmd
This document is a service manual for the JS460 engine. It provides information on disassembly, inspection, repair and assembly of the engine. The manual contains 13 chapters covering general information, maintenance, the engine systems and troubleshooting. It includes exploded diagrams, specifications, tightening torques and servicing precautions to guide technicians in servicing and repairing the engine.
JCB LK1 Personnel Platform (Supplement) Service Repair Manual Instant Downloa...ukdkksmmd
This document provides information about the LK1 personnel platform system installed on certain JCB Loadall machines. It includes a safety checklist, overview of system components, and descriptions of system operation in both cabin and remote modes. Key points covered include:
- Remote control of boom functions from the platform via a radio transmitter and receiver.
- Safety interlocks that require stabilizer legs down and park brake on for remote operation.
- Load sensors that limit reach of the platform as machine approaches tipping point.
- Emergency pump for lowering platform in engine failure situations.
- Location and identification of system components like the electronic control unit, sensors, valves and remote control unit.
This manual is intended for use by JCB distributor service engineers who have received technical training from JCB. It assumes the user has a sound knowledge of workshop practices.
Applications
The information contained in this publication applies to the
machine models and variants listed in the applications
tables at the start of each section.
Newest Data
The information contained in this publication is the latest
available at the time of going to press. JCB reserves the
right to update or revise the contents of this publication
without notice.
This document provides fluid, lubricant and specification information for various JCB machines:
- Lists recommended engine oils, transmission fluids, hydraulic fluids, greases and other specifications for 505-19/22, 506-36, 508-40, 510-40 and 506B machines.
- Notes that new engines do not require a running-in period and should be used immediately in normal work cycles to avoid glazing.
- Specifies draining initial 10W/30 oil after 100 hours and replacing with recommended grade.
This document provides information on service tools, torque settings, and identifying machines for the JCB 412S, 414S, and 416S Wheeled Loading Shovels. It includes lists and descriptions of specialized tools required for maintenance and repair of body and framework parts. Standard torque settings are provided for fasteners and hydraulic fittings. Identification plates and numbers are described to properly identify machine models and serial numbers.
JCB 411 416 WHEELED LOADER Service Repair Manual Instant Download.pdfukdkksmmd
This document provides information on identifying JCB 411 and 416 wheeled loading shovels, including identification plates, vehicle identification numbers, engine identification numbers, and transmission serial numbers. It also lists torque settings for various fasteners and service tools required for maintenance in specific sections like body and framework, electrics, hydraulics, and transmission. The document aims to help JCB distributor service engineers with maintenance and repair of these machines.
JCB 525-60 Telescopic Handler Service Repair Manual Instant Download.pdfukdkksmmd
This service manual provides instructions for maintaining the Loadall 525-60 rough terrain variable reach truck. It contains sections on the machine's various systems including the engine. The 15-Engine section describes the Kohler KDI 2504 TCR diesel engine, which is a 4-cylinder inline engine that uses common rail direct injection. It lists the main engine components and covers operation, maintenance, and repair procedures. Safety precautions are also provided when working on the engine.
JCB 3DX, 4DX Backhoe Loader Service Repair Manual Instant Download.pdfukdkksmmd
This document is a service manual for the 3DX/4DX Backhoe Loader. It provides information on machine identification, torque settings for fasteners, hydraulic connections, service tools, and terms/definitions. The manual is organized into numbered sections for general information and alphabetically coded sections for specific components. It aims to guide JCB service engineers in maintenance and repair of the equipment.
JCB 3CX T2 T3 Backhoe Loader Service Repair Manual Instant Download.pdfukdkksmmd
This service manual provides instructions for servicing the valves on a JCB 3CX backhoe loader engine. It describes the valve components and their operation. The procedure explains how to set the engine in two positions to access all the valves. It provides details on measuring valve clearance, adjusting clearance if needed, and removing and installing valves. Special tools are required, including a crankshaft turning tool, valve clearance service kit, and valve stem seal installation tool.
JCB 1THT Dumper Service Repair Manual Instant Download.pdfukdkksmmd
The document is a service manual that provides instructions for servicing components of a dumper vehicle, including the starter motor. It begins with general health and safety warnings about working on the machine. The starter motor section then provides an introduction to how starter motors function, identifies the main components of the starter motor, and provides instructions for checking the condition of the starter motor using a multimeter. It lists acceptable voltage readings at different test points with the ignition switch in the start position.
JCB 1CX Series 1 and Series 2 Backhoe Loader Service Repair Manual Instant Do...ukdkksmmd
This document provides information about torque settings and service tools for a JCB 1CX service manual. It includes sections on identifying the machine through identification plates and serial numbers. It also discusses fastener types and their torque settings, as well as hydraulic connection systems. Colour codes for hydraulic schematics are defined. Lists of service tools are provided for specific sections involving electrics, hydraulics, and other components.
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved by the copyright holder. The manual covers machine components, attachments, body/framework, operator station, HVAC, engine, fuel/exhaust systems, cooling system, driveline, hydraulics, and electrical systems. Safety precautions are provided throughout and the engine section provides detailed instructions and diagrams for servicing the engine, including components like the camshaft, main bearings, drive belts, oil filter, and more.
Daewoo Doosan Mega 400-V Wheel Loader Service Repair Manual Instant Download ...ukdkksmmd
This shop manual provides disassembly instructions for a Daewoo Mega 400-V wheel loader transmission and torque converter. The document outlines over 70 steps to disassemble the various components of the transmission, including removing the torque converter, drive shaft, transmission pump, output shaft assembly, clutches, and power take-off units. Illustrations accompany each step to show how to properly separate the parts. The manual is intended to guide technicians through a full transmission teardown.
Daewoo Doosan Solar 220LL Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document provides operation and safety instructions for a Daewoo Solar 220LL track excavator. It includes information on general safety practices, safety labels, lifting procedures, work site precautions, operation, equipment, maintenance, transportation, and lifting capacities. Owners and operators are instructed to follow all safety guidelines and to check for any local regulations related to lifting work that may apply.
This document provides a summary of service tools for various components of JCB excavators and wheel loaders. It lists tools for working on the body and framework, electrics, hydraulics, and other systems. The tools include equipment for testing pressures and components, installing and removing seals and bearings, cutting glass, and more. Torque wrenches, gauges, pumps, seal installation tools, and other specialized equipment are described to aid in maintenance and repair.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
JCB FRONT MOWER GROUND CARE FM30 Service Repair Manual Instant Download.pdfukdkksmmd
This document is a service manual for the JCB Ground Care FM30 machine. It provides general information to service technicians, including identification of machine components, consumables, service tools, and fastener torque specifications. The service manual is divided into numbered sections for general information and alphabetic sections for specific components. Safety is the top priority for technicians servicing the machine.
JCB Dieselmax Engine (SA-SC Build) Service Repair Manual Instant Download.pdfukdkksmmd
This document is a service manual for the JCB Dieselmax mechanical engine. It contains sections on general information, care and safety, maintenance, systems descriptions, fault finding, test procedures, and information on the fuel, cooling, lubrication and electrical systems. It provides identification information for the engine, technical specifications, torque settings, recommended lubricants and capacities, service tools, repair parts and kits, lifting instructions, and operating procedures.
The document is a service manual that provides information for servicing Liftall 1253/1202/1553/1554 machines. It contains sections covering general information such as machine identification, load charts, torque specifications, and service tools. It also includes sections specific to the body and framework, electrics, hydraulics, engine, and other systems of the machines. The service manual provides technicians with the information necessary to properly maintain and repair these Liftall models.
JCB JS460 Engine Isuzu AA-6SD1T Service Repair Manual Instant Download.pdfukdkksmmd
This document is a service manual for the JS460 engine. It provides information on disassembly, inspection, repair and assembly of the engine. The manual contains 13 chapters covering general information, maintenance, the engine systems and troubleshooting. It includes exploded diagrams, specifications, tightening torques and servicing precautions to guide technicians in servicing and repairing the engine.
JCB LK1 Personnel Platform (Supplement) Service Repair Manual Instant Downloa...ukdkksmmd
This document provides information about the LK1 personnel platform system installed on certain JCB Loadall machines. It includes a safety checklist, overview of system components, and descriptions of system operation in both cabin and remote modes. Key points covered include:
- Remote control of boom functions from the platform via a radio transmitter and receiver.
- Safety interlocks that require stabilizer legs down and park brake on for remote operation.
- Load sensors that limit reach of the platform as machine approaches tipping point.
- Emergency pump for lowering platform in engine failure situations.
- Location and identification of system components like the electronic control unit, sensors, valves and remote control unit.
This manual is intended for use by JCB distributor service engineers who have received technical training from JCB. It assumes the user has a sound knowledge of workshop practices.
Applications
The information contained in this publication applies to the
machine models and variants listed in the applications
tables at the start of each section.
Newest Data
The information contained in this publication is the latest
available at the time of going to press. JCB reserves the
right to update or revise the contents of this publication
without notice.
This document provides fluid, lubricant and specification information for various JCB machines:
- Lists recommended engine oils, transmission fluids, hydraulic fluids, greases and other specifications for 505-19/22, 506-36, 508-40, 510-40 and 506B machines.
- Notes that new engines do not require a running-in period and should be used immediately in normal work cycles to avoid glazing.
- Specifies draining initial 10W/30 oil after 100 hours and replacing with recommended grade.
This document provides information on service tools, torque settings, and identifying machines for the JCB 412S, 414S, and 416S Wheeled Loading Shovels. It includes lists and descriptions of specialized tools required for maintenance and repair of body and framework parts. Standard torque settings are provided for fasteners and hydraulic fittings. Identification plates and numbers are described to properly identify machine models and serial numbers.
JCB 411 416 WHEELED LOADER Service Repair Manual Instant Download.pdfukdkksmmd
This document provides information on identifying JCB 411 and 416 wheeled loading shovels, including identification plates, vehicle identification numbers, engine identification numbers, and transmission serial numbers. It also lists torque settings for various fasteners and service tools required for maintenance in specific sections like body and framework, electrics, hydraulics, and transmission. The document aims to help JCB distributor service engineers with maintenance and repair of these machines.
JCB 525-60 Telescopic Handler Service Repair Manual Instant Download.pdfukdkksmmd
This service manual provides instructions for maintaining the Loadall 525-60 rough terrain variable reach truck. It contains sections on the machine's various systems including the engine. The 15-Engine section describes the Kohler KDI 2504 TCR diesel engine, which is a 4-cylinder inline engine that uses common rail direct injection. It lists the main engine components and covers operation, maintenance, and repair procedures. Safety precautions are also provided when working on the engine.
JCB 3DX, 4DX Backhoe Loader Service Repair Manual Instant Download.pdfukdkksmmd
This document is a service manual for the 3DX/4DX Backhoe Loader. It provides information on machine identification, torque settings for fasteners, hydraulic connections, service tools, and terms/definitions. The manual is organized into numbered sections for general information and alphabetically coded sections for specific components. It aims to guide JCB service engineers in maintenance and repair of the equipment.
JCB 3CX T2 T3 Backhoe Loader Service Repair Manual Instant Download.pdfukdkksmmd
This service manual provides instructions for servicing the valves on a JCB 3CX backhoe loader engine. It describes the valve components and their operation. The procedure explains how to set the engine in two positions to access all the valves. It provides details on measuring valve clearance, adjusting clearance if needed, and removing and installing valves. Special tools are required, including a crankshaft turning tool, valve clearance service kit, and valve stem seal installation tool.
JCB 1THT Dumper Service Repair Manual Instant Download.pdfukdkksmmd
The document is a service manual that provides instructions for servicing components of a dumper vehicle, including the starter motor. It begins with general health and safety warnings about working on the machine. The starter motor section then provides an introduction to how starter motors function, identifies the main components of the starter motor, and provides instructions for checking the condition of the starter motor using a multimeter. It lists acceptable voltage readings at different test points with the ignition switch in the start position.
JCB 1CX Series 1 and Series 2 Backhoe Loader Service Repair Manual Instant Do...ukdkksmmd
This document provides information about torque settings and service tools for a JCB 1CX service manual. It includes sections on identifying the machine through identification plates and serial numbers. It also discusses fastener types and their torque settings, as well as hydraulic connection systems. Colour codes for hydraulic schematics are defined. Lists of service tools are provided for specific sections involving electrics, hydraulics, and other components.
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved by the copyright holder. The manual covers machine components, attachments, body/framework, operator station, HVAC, engine, fuel/exhaust systems, cooling system, driveline, hydraulics, and electrical systems. Safety precautions are provided throughout and the engine section provides detailed instructions and diagrams for servicing the engine, including components like the camshaft, main bearings, drive belts, oil filter, and more.
Daewoo Doosan Mega 400-V Wheel Loader Service Repair Manual Instant Download ...ukdkksmmd
This shop manual provides disassembly instructions for a Daewoo Mega 400-V wheel loader transmission and torque converter. The document outlines over 70 steps to disassemble the various components of the transmission, including removing the torque converter, drive shaft, transmission pump, output shaft assembly, clutches, and power take-off units. Illustrations accompany each step to show how to properly separate the parts. The manual is intended to guide technicians through a full transmission teardown.
Daewoo Doosan Solar 220LL Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document provides operation and safety instructions for a Daewoo Solar 220LL track excavator. It includes information on general safety practices, safety labels, lifting procedures, work site precautions, operation, equipment, maintenance, transportation, and lifting capacities. Owners and operators are instructed to follow all safety guidelines and to check for any local regulations related to lifting work that may apply.
This document provides a summary of service tools for various components of JCB excavators and wheel loaders. It lists tools for working on the body and framework, electrics, hydraulics, and other systems. The tools include equipment for testing pressures and components, installing and removing seals and bearings, cutting glass, and more. Torque wrenches, gauges, pumps, seal installation tools, and other specialized equipment are described to aid in maintenance and repair.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
3. Page No.
Contents
Section 1 - General Information
1-i 1-i
Introduction
About this Manual ...................................................................................... 1-1
Identifying Your Machine ........................................................................... 1-3
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-7
Hydraulic Connections ............................................................................. 1-11
Service Tools
Numerical List .......................................................................................... 1-15
Tool Detail Reference .............................................................................. 1-18
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-39
Terms and Definitions
Colour Coding .......................................................................................... 1-41
4. Section 1 - General Information
1-1 1-1
9803-9800-3
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
JCB JS290 from serial number 01421200 to 01421599.
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
5. Section 1 - General Information
Introduction
About this Manual
1-2 1-2
9803-9800-3
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
C017280
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-2).
A
B
6. Section 1 - General Information
Introduction
Identifying Your Machine
1-3 1-3
9803-9800-3
Identifying Your Machine
Machine Identification Plate
Your machine has a data plate, located on the outside the
cab as shown at A. The machine serial number is inscribed
at B which is the baseplate of the rear frame.
Fig 2.
Fig 3.
Typical Product Identification Number (PIN)
1 World Manufacturer Code (JCB)
2 Machine Type and Model (JS102 = JS330 Tracked)
3 Randomly Generated Check Letter
4 Machine Serial Number (01474000)
1 2 3 4
JCB JS102 C 01474000
7. Section 1 - General Information
Introduction
Identifying Your Machine
1-4 1-4
9803-9800-3
FOPS Data Plate
!MWARNING
Do not use the machine if the falling objects protection
level provided by the structure is not sufficient for the
application. Falling objects can cause serious injury.
8-2-8-17
If the machine is used in any application where there is a
risk of falling objects then a falling-objects protective
structure (FOPS) must be installed. For further information
contact your JCB Dealer
The falling objects protection structure (FOPS) is fitted with
a dataplate. The dataplate indicates what level protection
the structure provides.
There are two levels of FOPS:
– Level I Impact Protection - impact strength for
protection from small falling objects (e.g. bricks, small
concrete blocks, hand tools) encountered in
operations such as highway maintenance,
landscaping and other construction site services.
– Level II Impact Protection - impact strength for
protection from heavy falling objects (e.g. trees,
rocks) for machines involved in site clearing,
overhead demolition or forestry.
Fig 4.
The cab mounted FOPS available for the JS excavator
range are tested to ISO 10262 level 2 and comply with EN
13627:2000.
Fig 5.
The frame mounted FOPS available for the JS excavator
range are tested to ISO 3449 level 2 and comply with EN
13627:2000.
8. Section 1 - General Information
Introduction
Identifying Your Machine
1-5 1-5
9803-9800-3
Component Identification Plates
Typical Engine Identification Number
If the engine is replaced by a new one, the data plate serial
number will be wrong. Either stamp the new number on the
plate or stamp out the old one. This will prevent the wrong
number being quoted when you order replacement parts.
The serial number is stamped at A.
Fig 6. 6HK
A
9. Section 1 - General Information
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-7 1-7
9803-9800-3
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-7).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 7.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
13. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-11 1-11
9803-9800-3
Hydraulic Connections
T11-003
'O' Ring Face Seal System
Adaptors Screwed into Valve Blocks
Adaptor screwed into valve blocks, seal onto an 'O' ring
which is compressed into a 45° seat machined into the
face of the tapped port.
Table 8. Torque Settings - BSP Adaptors
Table 9. Torque Settings - SAE Connections
BSP Adaptor
Size
Hexagon (A/F)
Nm kgf m lbf ft
in. mm
1/4 19.0 18.0 1.8 13.0
3/8 22.0 31.0 3.2 23.0
1/2 27.0 49.0 5.0 36.0
5/8 30.0 60.0 6.1 44.0
3/4 32.0 81.0 8.2 60.0
1 38.0 129.0 13.1 95.0
1 1/4 50.0 206.0 21.0 152.0
SAE Tube
Size
SAE Port
Thread Size
Hexagon (A/F)
Nm kgf m lbf ft
mm
4 7/16 - 20 15.9 20.0 - 28.0 2.0 - 2.8 16.5 - 18.5
6 9/16 - 18 19.1 46.0 - 54.0 4.7 - 5.5 34.0 - 40.0
8 3/4 - 16 22.2 95.0 - 105.0 9.7 - 10.7 69.0 - 77.0
10 7/8 - 14 27.0 130.0 - 140.0 13.2 - 14.3 96.0 - 104.0
12 1 1/16 - 12 31.8 190.0 - 210.0 19.4 - 21.4 141.0 - 155.0
16 1 5/16 - 12 38.1 290.0 - 310.0 29.6 - 31.6 216.0 - 230.0
20 1 5/8 47.6 280.0 - 380.0 28.5 - 38.7 210.0 - 280.0
14. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-12 1-12
9803-9800-3
Hoses Screwed into Adaptors
Fig 8.
Hoses 8-B screwed into adaptors 8-A seal onto an `O' ring
8-C which is compressed into a 45° seat machined into the
face of the adaptor port.
Note: Dimension 8-D will vary depending upon the torque
applied.
Table 10. BSP Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ft
in. mm
1/8 14.0 14.0 - 16.00 1.4 - 1.6 10.3 - 11.8
1/4 19.0 24.0 - 27.0 2.4 - 2.7 17.7 - 19.9
3/8 22.0 33.0 - 40.0 3.4 - 4.1 24.3 - 29.5
1/2 27.0 44.0 - 50.0 4.5 - 5.1 32.4 - 36.9
5/8 30.0 58.0 - 65.0 5.9 - 6.6 42.8 - 47.9
3/4 32.0 84.0 - 92.0 8.6 - 9.4 61.9 - 67.8
1 38.0 115.0 - 126.0 11.7 - 12.8 84.8 - 92.9
1 1/4 50.0 189.0 - 200.0 19.3 - 20.4 139.4 - 147.5
1 1/2 55.0 244.0 - 260.0 24.9 - 26.5 180.0 - 191.8
15. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-13 1-13
9803-9800-3
Adaptors into Component Connections with Bonded Washers
Table 11. BSP Adaptors with Bonded Washers - Torque Settings
BSP Size
Nm kgf m lbf ft
in.
1/8 20.0 2.1 15.0
1/4 34.0 3.4 25.0
3/8 75.0 7.6 55.0
1/2 102.0 10.3 75.0
5/8 122.0 12.4 90.0
3/4 183.0 18.7 135.0
1 203.0 20.7 150.0
1 1/4 305.0 31.0 225.0
1 1/2 305.0 31.0 225.0
16. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-14 1-14
9803-9800-3
'Torque Stop' Hose System
Fig 9.
`Torque Stop' Hoses 9-B screwed into adaptors 9-A seal
onto an 'O' ring 9-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 9-D, which acts
as a physical stop.
Note: Minimum dimension 9-E fixed by shoulder 9-D.
Table 12. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ft
in. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
18. Page No.
Contents
Section 2 - Care and Safety
2-i 2-i
Safety Notices
Important Information ................................................................................ 2-1
Safety Check List ....................................................................................... 2-2
Safety Labels ........................................................................................... 2-12
19. Section 2 - Care and Safety
2-1 2-1
9803/9800-3
Safety Notices
Important Information
T1-042
The Operator Manual
!MWARNING
You and others can be killed or seriously injured if you
operate or maintain the machine without first studying
the Operator Manual. You must understand and follow
the instructions in the Operator Manual. If you do not
understand anything, ask your employer or JCB
dealer to explain it.
INT-1-4-2
Do not operate the machine without an Operator Manual,
or if there is anything on the machine you do not
understand.
Treat the Operator Manual as part of the machine. Keep it
clean and in good condition. Replace the Operator Manual
immediately if it is lost, damaged or becomes unreadable.
Safety Warnings
In this publication and on the machine, there are safety
notices. Each notice starts with a signal word. The signal
word meanings are given below.
!MDANGER
Denotes an extreme hazard exists. If proper
precautions are not taken, it is highly probable that the
operator (or others) could be killed or seriously
injured.
INT-1-2-1
!MWARNING
Denotes a hazard exists. If proper precautions are not
taken, the operator (or others) could be killed or
seriously injured.
INT-1-2-2
!MCAUTION
Denotes a reminder of safety practices. Failure to
follow these safety practices could result in injury to
the operator (or others) and possible damage to the
machine.
INT-1-2-3
This safety alert system identifies
important safety messages in this
manual. When you see this symbol, be
alert, your safety is involved, carefuly
read the message that follows, and inform
other operators.
20. Section 2 - Care and Safety
Safety Notices
Safety Check List
2-2 2-2
9803/9800-3
Safety Check List
P11-1007_2
Safety - Yours and Others
INT-1-3-1_3
All machinery can be hazardous. When a machine is
correctly operated and properly maintained, it is a safe
machine to work with. But when it is carelessly operated or
poorly maintained it can become a danger to you (the
operator) and others.
In this manual and on the machine you will find warning
messages. Read and understand them. They tell you of
potential hazards and how to avoid them. If you do not fully
understand the warning messages, ask your employer or
JCB distributor to explain them.
But safety is not just a matter of responding to the
warnings. All the time you are working on or with the
machine you must be thinking what hazards there might be
and how to avoid them.
Do not work with the machine until you are sure that you
can control it.
Do not start any job until you are sure that you and those
around you will be safe.
If you are unsure of anything, about the machine or the job,
ask someone who knows. Do not assume anything.
Remember
BE CAREFUL
BE ALERT
BE SAFE
General Safety
T1-043
!MWARNING
To operate the machine safely you must know the
machine and have the skill to use it. You must abide by
all relevant laws, health and safety regulations that
apply to the country you are operating in. The
Operator Manual instructs you on the machine, its
controls and its safe operation; it is not a training
manual. If you are a new operator, get yourself trained
in the skills of using a machine before trying to work
with it. If you don't, you will not do your job well, and
you will be a danger to yourself and others.
INT-1-4-1
!MWARNING
Care and Alertness
All the time you are working with or on the machine,
take care and stay alert. Always be careful. Always be
alert for hazards.
INT-1-3-5
!MWARNING
Clothing
You can be injured if you do not wear the proper
clothing. Loose clothing can get caught in the
machinery. Wear protective clothing to suit the job.
Examples of protective clothing are: a hard hat, safety
shoes, safety glasses, a well fitting overall, ear-
protectors and industrial gloves. Keep cuffs fastened.
Do not wear a necktie or scarf. Keep long hair
restrained. Remove rings, watches and personal
jewellery.
INT-1-3-6_2
!MWARNING
Alcohol and Drugs
It is extremely dangerous to operate machinery when
under the influence of alcohol or drugs. Do not
consume alcoholic drinks or take drugs before or
while operating the machine or attachments. Be aware
of medicines which can cause drowsiness.
INT-1-3-9_2
21. Section 2 - Care and Safety
Safety Notices
Safety Check List
2-3 2-3
9803/9800-3
!MWARNING
Feeling Unwell
Do not attempt to operate the machine if you are
feeling unwell. By doing so you could be a danger to
yourself and those you work with.
8-1-2-4
!MWARNING
Mobile Phones
Switch off your mobile phone before entering an area
with a potentially explosive atmosphere. Sparks in
such an area could cause an explosion or fire
resulting in death or serious injury.
Switch off and do not use your mobile phone when
refuelling the machine.
INT-3-3-9
!MWARNING
Lifting Equipment
You can be injured if you use incorrect or faulty lifting
equipment. You must identify the weight of the item to
be lifted then choose lifting equipment that is strong
enough and suitable for the job. Make sure that lifting
equipment is in good condition and complies with all
local regulations.
INT-1-3-7_2
!MWARNING
Raised Equipment
Never walk or work under raised equipment unless it
is supported by a mechanical device. Equipment
which is supported only by a hydraulic device can
drop and injure you if the hydraulic system fails or if
the control is operated (even with the engine stopped).
Make sure that no-one goes near the machine while
you install or remove the mechanical device.
13-2-3-7_3
!MWARNING
Raised Machine
NEVER position yourself or any part of your body
under a raised machine which is not properly
supported. If the machine moves unexpectedly you
could become trapped and suffer serious injury or be
killed.
INT-3-3-7_1
!MDANGER
Lightning
Lightning can kill you. Do not use the machine if there
is lightning in your area.
5-1-1-2
!MWARNING
Machine Modifications
This machine is manufactured in compliance with
legislative and other requirements. It should not be
altered in any way which could affect or invalidate any
of these requirements. For advice consult your JCB
Distributor.
INT-1-3-10_2
22. Section 2 - Care and Safety
Safety Notices
Safety Check List
2-4 2-4
9803/9800-3
Operating Safety
!MWARNING
Machine Condition
A defective machine can injure you or others. Do not
operate a machine which is defective or has missing
parts. Make sure the maintenance procedures in this
manual are completed before using the machine.
INT-2-1-2_2
!MWARNING
Machine Limits
Operating the machine beyond its design limits can
damage the machine, it can also be dangerous. Do not
operate the machine outside its limits. Do not try to
upgrade the machine performance with unapproved
modifications.
INT-2-1-4
!MWARNING
Engine/Steering Failure
If the engine or steering fails, stop the machine as
quickly as possible. Do not operate the machine until
the fault has been corrected.
INT-2-1-5
!MWARNING
Exhaust Gases
Breathing the machine exhaust gases can harm and
possibly kill you. Do not operate the machine in closed
spaces without making sure there is good ventilation.
If possible, fit an exhaust extension. If you begin to
feel drowsy, stop the machine at once and get into
fresh air.
INT-2-1-10_2
!MWARNING
Work Sites
Work sites can be hazardous. Inspect the site before
working on it. You could be killed or injured if the
ground gives way under your machine or if piled
material collapses onto it. Check for potholes and
hidden debris, logs, ironwork etc. Any of these could
cause you to lose control of your machine. Check for
utilities such as electric cables (overhead and
underground), gas and water pipes etc. Mark the
positions of the underground cables and pipes. Make
sure that you have enough clearance beneath
overhead cables and structures.
INT-2-2-1_2
!MWARNING
Communications
Bad communications can cause accidents. Keep
people around you informed of what you will be doing.
If you will be working with other people, make sure any
hand signals that may be used are understood by
everybody. Work sites can be noisy, do not rely on
spoken commands.
INT-2-2-3
!MWARNING
Parking
An incorrectly parked machine can move without an
operator. Follow the instructions in the Operator
Manual to park the machine correctly.
INT-2-2-4_2
!MWARNING
Banks and Trenches
Banked material and trenches can collapse. Do not
work or drive too close to banks and trenches where
there is danger of collapse.
INT-2-2-5
!MWARNING
Before moving the machine onto the trailer, make sure
that the trailer and ramp are free from oil, grease and
ice. Remove oil, grease and ice from the machine
tyres. Make sure the machine will not foul on the ramp
angle. See Static Dimensions in SPECIFICATION
section for the minimum ground clearance of your
machine.
2-2-7-5_1
23. Section 2 - Care and Safety
Safety Notices
Safety Check List
2-5 2-5
9803/9800-3
!MWARNING
Safety Barriers
Unguarded machines in public places can be
dangerous. In public places, or where your visibility is
reduced, place barriers around the work area to keep
people away.
INT-2-2-8
!MDANGER
Sparks
Explosions and fire can be caused by sparks from the
exhaust or the electrical system. Do not use the
machine in closed areas where there is flammable
material, vapour or dust.
INT-2-2-10
!MWARNING
Hazardous Atmospheres
This machine is designed for use in normal out door
atmospheric conditions. It should not be used in an
enclosed area without adequate ventilation. Do not
use the machine in a potentially explosive
atmosphere, i.e. combustible vapours, gas or dust,
without first consulting your JCB Distributor.
INT-2-1-14
!MCAUTION
Regulations
Obey all laws, work site and local regulations which
affect you and your machine.
INT-1-3-3
!MWARNING
Practice
You or others can be killed or seriously injured if you
do unfamiliar operations without first practising them.
Practise away from the work site on a clear area. Keep
other people away. Do not perform new operations
until you are sure you can do them safely.
INT-2-1-1
!MWARNING
Airborne particles of light combustible material such
as straw, grass, wood shavings, etc. must not be
allowed to accumulate within the engine compartment
or in the propshaft guards (when fitted). Inspect these
areas frequently and clean at the beginning of each
work shift or more often if required. Before opening
the engine cover, ensure that the top is clear of debris.
5-3-1-12_3
!MWARNING
Keep the machine controls clean and dry. Your hands
and feet could slide off slippery controls. If that
happens you could lose control of the machine.
2-2-3-6
!MWARNING
Visibility
Accidents can be caused by working in poor visibility.
Use your lights to improve visibility. Keep the road
lights, windows and mirrors clean.
Do not operate the machine if you cannot see clearly.
5-1-4-7
!MWARNING
Electrical Power Cables
You could be electrocuted or badly burned if you get
the machine or its attachments too close to electrical
power cables.
You are strongly advised to make sure that the safety
arrangements on site comply with the local laws and
regulations concerning work near electric power lines.
Before you start using the machine, check with your
electricity supplier if there are any buried power
cables on the site.
There is a minimum clearance required for working
beneath overhead power cables. You must obtain
details from your local electricity supplier.
2-2-5-4
24. Section 2 - Care and Safety
Safety Notices
Safety Check List
2-6 2-6
9803/9800-3
!MCAUTION
If you have an attachment which is not covered in the
Operator Manual do not install it, use it or remove it
until you have obtained, read and understood the
pertinent information. Install attachments only on the
machines for which they were designed.
5-5-1-1_2
!MWARNING
Use only the JCB approved attachments that are
specified for your machine. Operating with non-
specified attachments can overload the machine,
causing possible damage and machine instability
which could result in injury to yourself or others.
The use of non-approved attachments could invalidate
your warranty.
2-4-5-2_1
!MDANGER
Working Platform
Using the machine as a working platform is
hazardous; you can fall off and be killed or injured.
Never use the machine as a working platform.
5-1-5-9
!MWARNING
The engine has exposed rotating parts. Switch OFF the
engine before working in the engine compartment. Do
not use the machine with the engine cover open.
5-2-6-5
!MWARNING
You could be killed or seriously injured if you operate
a machine with a damaged or missing ROPS/FOPS. If
the Roll Over Protection Structure (ROPS)/Falling
Objects Protection Structure (FOPS) has been in an
accident, do not use the machine until the structure
has been renewed. Modifications and repairs that are
not approved by the manufacturer may be dangerous
and will invalidate the ROPS/FOPS certification.
INT-2-1-9_6
!MWARNING
Travelling at High Speeds
Travelling at high speeds can cause accidents. Do not
reverse in a high gear with full throttle. Always travel
at a safe speed to suit working conditions.
INT-5-3-3
!MWARNING
Controls
You or others can be killed or seriously injured if you
operate the control levers from outside the machine.
Operate the control levers only when you are correctly
seated.
0179_2
!MCAUTION
Passengers
Passengers in or on the machine can cause accidents.
Do not carry passengers.
INT-2-2-2_1
!MWARNING
Fires
If your machine is equipped with a fire extinguisher,
make sure it is checked regularly. Keep it in the correct
machine location until you need to use it.
Do not use water to put out a machine fire, you could
spread an oil fire or get a shock from an electrical fire.
Use carbon dioxide, dry chemical or foam
extinguishers. Contact your nearest fire department as
quickly as possible. Firefighters should use self-
contained breathing apparatus.
INT-3-2-7_2
!MWARNING
Should the machine start to roll over, you can be
crushed if you try to leave the cab. If the machine
starts to roll over, do not try and jump from the cab.
Stay in the cab, with your seat belt fastened.
INT-2-1-12
25. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
26. Section 2 - Care and Safety
Safety Notices
Safety Check List
2-7 2-7
9803/9800-3
!MWARNING
Entering/Leaving
Entering or leaving the cab or canopy must only be
made where steps and handrails are provided. Always
face the machine when entering and leaving. Make
sure the step(s), handrails and your boot soles are
clean and dry. Do not jump from the machine. Do not
use the machine controls as handholds, use the
handrails.
INT-2-1-7_1
!MWARNING
Seat Belt
Operating the machine without a seat belt can be
dangerous. Before starting the engine, make sure your
seat belt is fastened. Check the tightness and
condition of the seat belt securing bolts regularly (see
maintenance schedules).
INT-2-1-8_1
!MWARNING
Front Axle Lock
Do not travel on the road unless the front axle is free
to pivot. Lock the axle only while excavating or lifting.
8-2-9-1
Maintenance Safety
!MWARNING
Communications
Bad communications can cause accidents. If two or
more people are working on the machine, make sure
each is aware of what the others are doing. Before
starting the engine make sure the others are clear of
the danger areas; examples of danger areas are: the
rotating blades and belt on the engine, the
attachments and linkages, and anywhere beneath or
behind the machine. People can be killed or injured if
these precautions are not taken.
INT-3-1-5
!MWARNING
Repairs
If your machine does not function correctly in any way,
get it repaired straight away. Neglect of necessary
repairs could result in an accident or affect your
health. Do not try to do repairs or any other type of
maintenance work you do not understand. To avoid
injury and/or damage get the work done by a specialist
engineer.
GEN-1-5_2
!MWARNING
Metal Splinters
You can be injured by flying metal splinters when
driving metal pins in or out. Use a soft faced hammer
or copper pin to remove and fit metal pins. Always
wear safety glasses.
INT-3-1-3_2
!MWARNING
Electrical Circuits
Understand the electrical circuit before connecting or
disconnecting an electrical component. A wrong
connection can cause injury and/or damage.
INT-3-1-4