This document provides information about identifying JCB machines, including identification plates, serial numbers, and component plates. It discusses the machine identification plate, product identification number, engine identification plate, FOPS data plate, and ROPS data plate. It also provides information on torque settings for different types of fasteners used on JCB machines, specifically discussing the differences between zinc plated, Dacromet, and yellow plated fasteners.
Jcb js81 tracked excavator service repair manual sn 1480500 to 1481999dfujsjjekme
This document provides information about torque settings for different types of fasteners used on JCB machines. It defines zinc plated fasteners and Dacromet fasteners, which have a silver/mottled finish. Dacromet fasteners require lower torque settings than zinc plated fasteners due to differences in material properties. The document provides tables with torque settings for UNF and metric fasteners under conditioned 1 (unlubricated) and condition 2 (lubricated), specifying the appropriate settings based on fastener type, size, and condition. It advises not to mix Dacromet and zinc plated fasteners.
JCB JS160W Wheeled Excavator Service Repair Manual SN 01789228 to 01789428.pdf8sjkdkdmdmdm
This document provides information about identifying JCB machines, including the machine identification plate, product identification number, component identification plates, FOPS data plate, and ROPS data plate. It also discusses torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated, Dacromet plated, and identifying markings and compatible uses for each. Safety warnings are provided about not exceeding load ratings and ensuring ROPS and FOPS certifications remain valid.
JCB JS145W Wheeled Excavator Service Repair Manual SN 01786864 to 01788884.pdf8sjkdkdmdmdm
This document provides information about identifying JCB machines and their components. It discusses machine identification plates, component plates, FOPS and ROPS data plates, and how to identify the type and serial number of machines and engines. It also provides tables of torque settings for different types of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts. The summary identifies the key elements and purpose of the document in 3 sentences or less.
JCB JS145W, JS165W Wheeled Excavator Service Repair Manual Instant Download.pdff8soekmdmdm
This document provides information about identifying JCB machines and their components. It discusses machine identification plates, component plates, FOPS and ROPS data plates, and how to identify the type and serial number of machines and engines. It also provides tables of torque settings for different types of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts. The summary identifies the key elements and purpose of the document in 3 sentences or less.
JCB JS145W, JS165W Wheeled Excavator Service Repair Manual Instant Download.pdfzao908wangsa
This document provides information about identifying JCB machines and their components. It discusses machine identification plates, component plates like engine plates, and protective structure plates like FOPS and ROPS. It also provides tables of torque settings for different types of fasteners used on JCB machines like zinc plated, Dacromet, and metric grade bolts. The tables provide the torque settings under condition 1 (unlubricated) and condition 2 (lubricated).
JCB JS145W, JS165W Wheeled Excavator Service Repair Manual Instant Download.pdftan0033118
This document provides information about identifying JCB machines and their components. It discusses machine identification plates, component plates, FOPS and ROPS data plates, and how to identify the type and serial number of machines and engines. It also provides tables of torque settings for different types of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts. The summary identifies the key elements and purpose of the document in 3 sentences or less.
JCB JS145W, JS165W Wheeled Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document provides information about identifying JCB machines, including the machine identification plate, product identification number, component identification plates, FOPS data plate, and ROPS data plate. It also discusses torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated, Dacromet plated, and identifying markings and compatible uses for each. Safety warnings are provided about not exceeding load ratings and ensuring ROPS and FOPS certifications remain valid.
JCB JS145W, JS165W Wheeled Excavator Service Repair Manual Instant Download.pdff8iseoddm9i
This document provides information about identifying JCB machines and their components. It discusses machine identification plates, component plates, FOPS plates, and ROPS plates. It provides details on how to identify the machine model and serial number from the product identification number on the machine plate. It also explains how to identify the engine from its identification number on the cylinder block or rocker cover.
Jcb js81 tracked excavator service repair manual sn 1480500 to 1481999dfujsjjekme
This document provides information about torque settings for different types of fasteners used on JCB machines. It defines zinc plated fasteners and Dacromet fasteners, which have a silver/mottled finish. Dacromet fasteners require lower torque settings than zinc plated fasteners due to differences in material properties. The document provides tables with torque settings for UNF and metric fasteners under conditioned 1 (unlubricated) and condition 2 (lubricated), specifying the appropriate settings based on fastener type, size, and condition. It advises not to mix Dacromet and zinc plated fasteners.
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This document provides information about identifying JCB machines, including the machine identification plate, product identification number, component identification plates, FOPS data plate, and ROPS data plate. It also discusses torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated, Dacromet plated, and identifying markings and compatible uses for each. Safety warnings are provided about not exceeding load ratings and ensuring ROPS and FOPS certifications remain valid.
JCB JS145W Wheeled Excavator Service Repair Manual SN 01786864 to 01788884.pdf8sjkdkdmdmdm
This document provides information about identifying JCB machines and their components. It discusses machine identification plates, component plates, FOPS and ROPS data plates, and how to identify the type and serial number of machines and engines. It also provides tables of torque settings for different types of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts. The summary identifies the key elements and purpose of the document in 3 sentences or less.
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This document provides information about identifying JCB machines and their components. It discusses machine identification plates, component plates, FOPS and ROPS data plates, and how to identify the type and serial number of machines and engines. It also provides tables of torque settings for different types of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts. The summary identifies the key elements and purpose of the document in 3 sentences or less.
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This document provides information about identifying JCB machines and their components. It discusses machine identification plates, component plates like engine plates, and protective structure plates like FOPS and ROPS. It also provides tables of torque settings for different types of fasteners used on JCB machines like zinc plated, Dacromet, and metric grade bolts. The tables provide the torque settings under condition 1 (unlubricated) and condition 2 (lubricated).
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This document provides information about identifying JCB machines and their components. It discusses machine identification plates, component plates, FOPS and ROPS data plates, and how to identify the type and serial number of machines and engines. It also provides tables of torque settings for different types of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts. The summary identifies the key elements and purpose of the document in 3 sentences or less.
JCB JS145W, JS165W Wheeled Excavator Service Repair Manual Instant Download.pdfukdkksmmd
This document provides information about identifying JCB machines, including the machine identification plate, product identification number, component identification plates, FOPS data plate, and ROPS data plate. It also discusses torque settings for different types of fasteners used on JCB machines, distinguishing between zinc plated, Dacromet plated, and identifying markings and compatible uses for each. Safety warnings are provided about not exceeding load ratings and ensuring ROPS and FOPS certifications remain valid.
JCB JS145W, JS165W Wheeled Excavator Service Repair Manual Instant Download.pdff8iseoddm9i
This document provides information about identifying JCB machines and their components. It discusses machine identification plates, component plates, FOPS plates, and ROPS plates. It provides details on how to identify the machine model and serial number from the product identification number on the machine plate. It also explains how to identify the engine from its identification number on the cylinder block or rocker cover.
JCB JS145W, JS165W Wheeled Excavator Service Repair Manual Instant Download.pdfifkksem9didok
This document provides information about identifying JCB machines and their components. It discusses machine identification plates, component plates, FOPS and ROPS data plates, and how to identify the type and serial number of machines and engines. It also provides tables of torque settings for different types of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts. The summary identifies the key elements and purpose of the document in 3 sentences or less.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual SN 01421200...f8usejkdmde3
This document provides information about identifying JCB machines and torque settings for fasteners. It describes identifying the machine model and serial number using plates located on the outside of the cab and rear frame. It also discusses two types of corrosion resistant fasteners - zinc plated and Dacromet. Dacromet fasteners have a lower torque setting than zinc plated fasteners. The document provides tables of standard torque settings for unlubricated and lubricated fasteners.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual SN 01421200...djkkskmmmdm
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Nm are provided for UNF and metric bolt sizes under lubricated and unlubricated conditions. The document emphasizes only using the correct torque settings matching the fastener type to prevent damage.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual SN 01421200...fusjekdkjddkm3e
This document provides information about identifying JCB machines and torque settings for fasteners. It describes identifying the machine model and serial number using plates located on the outside of the cab and rear frame. It also discusses two types of corrosion resistant fasteners - zinc plated and Dacromet. Dacromet fasteners have a lower torque setting than zinc plated fasteners. The document provides tables of standard torque settings for unlubricated and lubricated fasteners.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual Instant Dow...ujdkdkkmsmd
This document provides information about identifying JCB machines and torque settings for fasteners. It describes identifying the machine model and serial number using plates located on the outside of the cab and rear frame. It also discusses two types of corrosion resistant fasteners - zinc plated and Dacromet. Dacromet fasteners have a lower torque setting than zinc plated fasteners. The document provides tables of standard torque settings for unlubricated and lubricated fasteners.
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This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Nm are provided for UNF and metric fasteners under lubricated and unlubricated conditions. The document instructs only to use the specified fastener type and not to mix zinc/yellow and Dacromet fasteners.
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This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Nm are provided for UNF and metric fasteners under lubricated and unlubricated conditions. The document instructs only to use the specified fastener type and not to mix zinc/yellow and Dacromet fasteners.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual SN 01421200...f8iiseokddmm
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables are provided with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. The settings are intended for use when specific torque values are not provided elsewhere in the manual.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual Instant Dow...kdiskddmm
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Nm are provided for UNF and metric fasteners under lubricated and unlubricated conditions. The document emphasizes only using the proper fasteners and torque settings matching the type of fastener.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual Instant Dow...9fikskemmddm
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Nm are provided for UNF and metric fasteners under lubricated and unlubricated conditions. The document instructs only using the specified plated fastener types together and not to mix with incompatible types.
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This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables are provided with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. The settings are intended for use when specific torque values are not provided elsewhere in the manual.
Jcb js290 tier iii auto tracked excavator service repair manual sn 01421200...ifkskjdksmem
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Nm are provided for UNF and metric fasteners under lubricated and unlubricated conditions. The document instructs only using the specified plated fastener types together and not to mix with incompatible types.
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This document provides information about identifying JCB machines and torque settings for fasteners. It describes identifying the machine model and serial number using plates located on the outside of the cab and rear frame. It also discusses two types of corrosion resistant fasteners - zinc plated and Dacromet. Dacromet fasteners have a lower torque setting than zinc plated fasteners. The document provides tables of torque settings for unlubricated, lubricated, and naturally lubricated fasteners.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual SN 01421200...9skemdddmmd
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Nm, kgf-m, and lbf-ft are provided for UNF, metric grade 8.8, 10.9, and 12.9 fasteners under lubricated and unlubricated conditions. The document emphasizes using the proper torque settings matching the specific fastener type.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual Instant Dow...ukdkksmmd
This document provides information about identifying JCB machines and torque settings for fasteners. It describes identifying the machine model and serial number using plates located on the outside of the cab and rear frame. It also discusses two types of corrosion resistant fasteners - zinc plated and Dacromet. Dacromet fasteners have a lower torque setting than zinc plated fasteners. The document provides tables of standard torque settings for unlubricated and lubricated fasteners.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual Instant Dow...f8iseoddm9i
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Nm are provided for UNF and metric fasteners under lubricated and unlubricated conditions. The document instructs only using the specified plated fastener types together and not to mix with incompatible types.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual SN 01421200...f7sedidkdmd3e
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Nm are provided for UNF and metric fasteners under lubricated and unlubricated conditions. The document emphasizes only using the proper fasteners and torque settings matching the type of fastener.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual Instant Dow...ifkksem9didok
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Nm are provided for UNF and metric fasteners under lubricated and unlubricated conditions. The document specifies that the correct torque settings must be used based on the type of fastener.
JCB JS290 - Tier III Auto Tracked Excavator Service Repair Manual Instant Dow...f8iseokddm3e
This document provides information about identifying JCB machines and torque settings for fasteners. It describes identifying the machine model and serial number using plates located on the outside of the cab and rear frame. It also discusses two types of corrosion resistant fasteners - zinc plated and Dacromet. Dacromet fasteners have a lower torque setting than zinc plated fasteners. The document provides tables of standard torque settings for unlubricated and lubricated fasteners.
Jcb js290 tier iii auto tracked excavator service repair manual sn 01421200...udjjfkkskemm
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners which have a corrosion resistant coating, and provides tables with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. The document specifies that the correct torque settings must be used depending on the type of fastener.
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The document provides instructions for the reader to click on a link to access a complete manual with no waiting. It notes that if clicking the link does not work, the reader should first download the PDF document and then click on it to access the manual.
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This document provides information about identifying JCB machines and their components. It discusses machine identification plates, component plates, FOPS and ROPS data plates, and how to identify the type and serial number of machines and engines. It also provides tables of torque settings for different types of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts. The summary identifies the key elements and purpose of the document in 3 sentences or less.
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Save them for later and save the trouble!
3. Page No.Contents
Section 1 - General Information
1-i 1-i
Introduction
About this Manual ...................................................................................... 1-1
Identifying Your Machine ........................................................................... 1-2
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-7
Hydraulic Connections ............................................................................. 1-11
Service Tools
Numerical List .......................................................................................... 1-15
Tool Detail Reference .............................................................................. 1-18
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-37
Terms and Definitions
Colour Coding .......................................................................................... 1-39
4. Section 1 - General Information
1-1 1-19813-1700
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
JCB JS145W from serial number 01786864 to 01788884.
JCB JS160W from serial number 01789228 to 01789428.
Note: The above machines are available in various
configurations which are identified by a model number
suffix, e.g. JS145W. Where appropriate, specific
information for these variants is given in this manual.
Using this Manual
T1-044
This manual is arranged to give you a good understanding
of the machine and its safe operation. It also contains
maintenance information and specification data. Read this
manual from front to back before using the machine for the
first time. Particular attention must be given to all the safety
aspects of operating and maintaining the machine.
If there is anything you are not sure about, ask your JCB
distributor or employer. Do not guess, you or others could
be killed or seriously injured.
General warnings in this chapter are repeated throughout
the book, as well as specific warnings. Read all the safety
statements regularly, so you do not forget them.
Remember that the best operators are the safest
operators.
The illustrations in this manual are for guidance only.
Where the machines differ, the text and or the illustration
will specify.
This manual contains original instructions, verified by the
manufacturer (or their authorised representative).
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
All optional equipment included in this manual may not be
available in all territories.
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
T017280-1
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-1).
A
B
5. Section 1 - General Information
Introduction
Identifying Your Machine
1-2 1-29813-1700
Identifying Your Machine
Machine Identification Plate
Your machine has a data plate, located on the outside the
cab as shown at A. The machine serial number is inscribed
at B which is the baseplate of the rear frame.
Fig 2.
Fig 3.
Typical Product Identification Number (PIN)
1 World Manufacturer Identification (JCB)
2 Machine Type and Model (JW14C = JS145 Wheeled)
3 Randomly Generated Check Letter.
4 Machine Serial Number (01786864)
1 2 3 4
JCB JW14C C 01786864
6. Section 1 - General Information
Introduction
Identifying Your Machine
1-3 1-39813-1700
Component Identification Plates
Typical Engine Identification Number
Engine data labels A are located on the cylinder block at
position C and rocker cover D (if fitted). K Fig 4. ( T 1-3).
The data label contains important engine information and
includes the engine identification number E.
A typical engine identification number is explained as
follows:
1 Engine Type
SE = 4.4 litre electronic common rail fuel injection Tier
3
2 Engine part number
3 Country of manufacture
U = United Kingdom
4 Engine Serial Number
5 Year of Manufacture
The last three parts of the engine identification number are
stamped on the cylinder block at position B.
C007820-C2
Fig 4. Engine
SD 320/40001 U 00001 04
1 2 3 4 5
U 00001 04
BC
D
B
E
7. Section 1 - General Information
Introduction
Identifying Your Machine
1-4 1-49813-1700
FOPS Data Plate
!MWARNING
Do not use the machine if the falling objects protection
level provided by the structure is not sufficient for the
application. Falling objects can cause serious injury.
8-2-8-17
If the machine is used in any application where there is a
risk of falling objects then a falling-objects protective
structure (FOPS) must be installed. For further information
contact your JCB Dealer
The falling objects protection structure (FOPS) is fitted with
a dataplate. The dataplate indicates what level protection
the structure provides.
There are two levels of FOPS:
– Level I Impact Protection - impact strength for
protection from small falling objects (e.g. bricks, small
concrete blocks, hand tools) encountered in
operations such as highway maintenance,
landscaping and other construction site services.
– Level II Impact Protection - impact strength for
protection from heavy falling objects (e.g. trees,
rocks) for machines involved in site clearing,
overhead demolition or forestry.
Fig 5.
The cab mounted FOPS available for the JS excavator
range are tested to ISO 10262 level 2 and comply with EN
13627:2000.
Fig 6.
The frame mounted FOPS available for the JS excavator
range are tested to ISO 3449 level 2 and comply with EN
13627:2000.
8. Section 1 - General Information
Introduction
Identifying Your Machine
1-5 1-59813-1700
ROPS Data Plate
!MWARNING
Your machine may be fitted with a Roll-Over Protective
Structure (ROPS) indicating that the purchaser
specified the machine for use in applications where
there is risk of roll-over.
ROPS is a device to protect the operator in the event
of roll-over. Any damage or modification to the cab
structure may invalidate the ROPs certification. If
damage has occurred then an authorised JCB dealer
should be consulted.
13-1-1-34
An excavator fitted with ROPS can be identified by
referring to the cab identification plate. K Fig 7. ( T 1-5).
Work place (worksite, jobsite) risk assessment should
facilitate machine selection and the need for an excavator
with ROPS.
Fig 7.
TIM S.A
B.P. n 49
Route de Socx
59380 QUAEDYPRE
FRANCE
YEAR OF MANUFACTUERE
MAXIMUM UNLAIDEN MASS:
SERIAL No.
CAB PART No:
MODELS:
JS115-235
JZ140-255
JS130W-200W
ROPS
COMPLIES TO
ISO 12117-2
JCB Excavator
26.5T
332/K9027
123702
o
9. Section 1 - General Information
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-7 1-79813-1700
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-7).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 1.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
16. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-14 1-149813-1700
'Torque Stop' Hose System
Fig 3.
`Torque Stop' Hoses 3-B screwed into adaptors 3-A seal
onto an 'O' ring 3-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 3-D, which acts
as a physical stop.
Note: Minimum dimension 3-E fixed by shoulder 3-D.
Table 12. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
18. Page No.Contents
Section 2 - Care and Safety
2-i 2-i
Safety Notices
Important Information ................................................................................ 2-1
Safety Check List ....................................................................................... 2-2
19. Section 2 - Care and Safety
2-1 2-19813/1700
Safety Notices
Important Information
T1-042
The Operator Manual
!MWARNING
You and others can be killed or seriously injured if you
operate or maintain the machine without first studying
the Operator Manual. You must understand and follow
the instructions in the Operator Manual. If you do not
understand anything, ask your employer or JCB
dealer to explain it.
INT-1-4-2
Do not operate the machine without an Operator Manual,
or if there is anything on the machine you do not
understand.
Treat the Operator Manual as part of the machine. Keep it
clean and in good condition. Replace the Operator Manual
immediately if it is lost, damaged or becomes unreadable.
Safety Warnings
In this publication and on the machine, there are safety
notices. Each notice starts with a signal word. The signal
word meanings are given below.
!MDANGER
Denotes an extreme hazard exists. If proper
precautions are not taken, it is highly probable that the
operator (or others) could be killed or seriously
injured.
INT-1-2-1
!MWARNING
Denotes a hazard exists. If proper precautions are not
taken, the operator (or others) could be killed or
seriously injured.
INT-1-2-2
!MCAUTION
Denotes a reminder of safety practices. Failure to
follow these safety practices could result in injury to
the operator (or others) and possible damage to the
machine.
INT-1-2-3
This safety alert system identifies
important safety messages in this
manual. When you see this symbol, be
alert, your safety is involved, carefully
read the message that follows, and inform
other operators.
20. Section 2 - Care and Safety
Safety Notices
Safety Check List
2-2 2-29813/1700
Safety Check List
Safety - Yours and Others
INT-1-3-1_3
All machinery can be hazardous. When a machine is
correctly operated and properly maintained, it is a safe
machine to work with. But when it is carelessly operated or
poorly maintained it can become a danger to you (the
operator) and others.
In this manual and on the machine you will find warning
messages. Read and understand them. They tell you of
potential hazards and how to avoid them. If you do not fully
understand the warning messages, ask your employer or
JCB distributor to explain them.
But safety is not just a matter of responding to the
warnings. All the time you are working on or with the
machine you must be thinking what hazards there might be
and how to avoid them.
Do not work with the machine until you are sure that you
can control it.
Do not start any job until you are sure that you and those
around you will be safe.
If you are unsure of anything, about the machine or the job,
ask someone who knows. Do not assume anything.
Remember
BE CAREFUL
BE ALERT
BE SAFE
General Safety
T1-043
!MWARNING
To operate the machine safely you must know the
machine and have the skill to use it. You must abide by
all relevant laws, health and safety regulations that
apply to the country you are operating in. The
Operator Manual instructs you on the machine, its
controls and its safe operation; it is not a training
manual. If you are a new operator, get yourself trained
in the skills of using a machine before trying to work
with it. If you don't, you will not do your job well, and
you will be a danger to yourself and others.
INT-1-4-1
!MWARNING
Care and Alertness
All the time you are working with or on the machine,
take care and stay alert. Always be careful. Always be
alert for hazards.
INT-1-3-5
!MWARNING
Clothing
You can be injured if you do not wear the proper
clothing. Loose clothing can get caught in the
machinery. Wear protective clothing to suit the job.
Examples of protective clothing are: a hard hat, safety
shoes, safety glasses, a well fitting overall, ear-
protectors and industrial gloves. Keep cuffs fastened.
Do not wear a necktie or scarf. Keep long hair
restrained. Remove rings, watches and personal
jewellery.
INT-1-3-6_2
!MWARNING
Alcohol and Drugs
It is extremely dangerous to operate machinery when
under the influence of alcohol or drugs. Do not
consume alcoholic drinks or take drugs before or
while operating the machine or attachments. Be aware
of medicines which can cause drowsiness.
INT-1-3-9_2
21. Section 2 - Care and Safety
Safety Notices
Safety Check List
2-3 2-39813/1700
!MWARNING
Feeling Unwell
Do not attempt to operate the machine if you are
feeling unwell. By doing so you could be a danger to
yourself and those you work with.
8-1-2-4
!MWARNING
Mobile Phones
Switch off your mobile phone before entering an area
with a potentially explosive atmosphere. Sparks in
such an area could cause an explosion or fire
resulting in death or serious injury.
Switch off and do not use your mobile phone when
refuelling the machine.
INT-3-3-9
!MWARNING
Lifting Equipment
You can be injured if you use incorrect or faulty lifting
equipment. You must identify the weight of the item to
be lifted then choose lifting equipment that is strong
enough and suitable for the job. Make sure that lifting
equipment is in good condition and complies with all
local regulations.
INT-1-3-7_2
!MWARNING
Raised Equipment
Never walk or work under raised equipment unless it
is supported by a mechanical device. Equipment
which is supported only by a hydraulic device can
drop and injure you if the hydraulic system fails or if
the control is operated (even with the engine stopped).
Make sure that no-one goes near the machine while
you install or remove the mechanical device.
13-2-3-7_3
!MWARNING
Raised Machine
NEVER position yourself or any part of your body
under a raised machine which is not properly
supported. If the machine moves unexpectedly you
could become trapped and suffer serious injury or be
killed.
INT-3-3-7_1
!MDANGER
Lightning
Lightning can kill you. Do not use the machine if there
is lightning in your area.
5-1-1-2
!MWARNING
Machine Modifications
This machine is manufactured in compliance with
legislative and other requirements. It should not be
altered in any way which could affect or invalidate any
of these requirements. For advice consult your JCB
Distributor.
INT-1-3-10_2
22. Section 2 - Care and Safety
Safety Notices
Safety Check List
2-4 2-49813/1700
Operating Safety
!MWARNING
Machine Condition
A defective machine can injure you or others. Do not
operate a machine which is defective or has missing
parts. Make sure the maintenance procedures in this
manual are completed before using the machine.
INT-2-1-2_2
!MWARNING
Machine Limits
Operating the machine beyond its design limits can
damage the machine, it can also be dangerous. Do not
operate the machine outside its limits. Do not try to
upgrade the machine performance with unapproved
modifications.
INT-2-1-4
!MWARNING
Engine/Steering Failure
If the engine or steering fails, stop the machine as
quickly as possible. Do not operate the machine until
the fault has been corrected.
INT-2-1-5
!MWARNING
Exhaust Gases
Breathing the machine exhaust gases can harm and
possibly kill you. Do not operate the machine in closed
spaces without making sure there is good ventilation.
If possible, fit an exhaust extension. If you begin to
feel drowsy, stop the machine at once and get into
fresh air.
INT-2-1-10_2
!MWARNING
Work Sites
Work sites can be hazardous. Inspect the site before
working on it. You could be killed or injured if the
ground gives way under your machine or if piled
material collapses onto it. Check for potholes and
hidden debris, logs, ironwork etc. Any of these could
cause you to lose control of your machine. Check for
utilities such as electric cables (overhead and
underground), gas and water pipes etc. Mark the
positions of the underground cables and pipes. Make
sure that you have enough clearance beneath
overhead cables and structures.
INT-2-2-1_2
!MWARNING
Communications
Bad communications can cause accidents. Keep
people around you informed of what you will be doing.
If you will be working with other people, make sure any
hand signals that may be used are understood by
everybody. Work sites can be noisy, do not rely on
spoken commands.
INT-2-2-3
!MWARNING
Parking
An incorrectly parked machine can move without an
operator. Follow the instructions in the Operator
Manual to park the machine correctly.
INT-2-2-4_2
!MWARNING
Banks and Trenches
Banked material and trenches can collapse. Do not
work or drive too close to banks and trenches where
there is danger of collapse.
INT-2-2-5
!MWARNING
Before moving the machine onto the trailer, make sure
that the trailer and ramp are free from oil, grease and
ice. Remove oil, grease and ice from the machine
tyres. Make sure the machine will not foul on the ramp
angle. See Static Dimensions in SPECIFICATION
section for the minimum ground clearance of your
machine.
2-2-7-5_1
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24. Section 2 - Care and Safety
Safety Notices
Safety Check List
2-5 2-59813/1700
!MWARNING
Safety Barriers
Unguarded machines in public places can be
dangerous. In public places, or where your visibility is
reduced, place barriers around the work area to keep
people away.
INT-2-2-8
!MDANGER
Sparks
Explosions and fire can be caused by sparks from the
exhaust or the electrical system. Do not use the
machine in closed areas where there is flammable
material, vapour or dust.
INT-2-2-10
!MWARNING
Hazardous Atmospheres
This machine is designed for use in normal out door
atmospheric conditions. It should not be used in an
enclosed area without adequate ventilation. Do not
use the machine in a potentially explosive
atmosphere, i.e. combustible vapours, gas or dust,
without first consulting your JCB Distributor.
INT-2-1-14
!MCAUTION
Regulations
Obey all laws, work site and local regulations which
affect you and your machine.
INT-1-3-3
!MWARNING
Practise
You or others can be killed or seriously injured if you
do unfamiliar operations without first practising them.
Practise away from the work site on a clear area. Keep
other people away. Do not perform new operations
until you are sure you can do them safely.
INT-2-1-1
!MWARNING
Airborne particles of light combustible material such
as straw, grass, wood shavings, etc. must not be
allowed to accumulate within the engine compartment
or in the propshaft guards (when fitted). Inspect these
areas frequently and clean at the beginning of each
work shift or more often if required. Before opening
the engine cover, ensure that the top is clear of debris.
5-3-1-12_3
!MWARNING
Keep the machine controls clean and dry. Your hands
and feet could slide off slippery controls. If that
happens you could lose control of the machine.
2-2-3-6
!MWARNING
Visibility
Accidents can be caused by working in poor visibility.
Use your lights to improve visibility. Keep the road
lights, windows and mirrors clean.
Do not operate the machine if you cannot see clearly.
5-1-4-7
!MWARNING
Electrical Power Cables
You could be electrocuted or badly burned if you get
the machine or its attachments too close to electrical
power cables.
You are strongly advised to make sure that the safety
arrangements on site comply with the local laws and
regulations concerning work near electric power lines.
Before you start using the machine, check with your
electricity supplier if there are any buried power
cables on the site.
There is a minimum clearance required for working
beneath overhead power cables. You must obtain
details from your local electricity supplier.
2-2-5-4
25. Section 2 - Care and Safety
Safety Notices
Safety Check List
2-6 2-69813/1700
!MCAUTION
If you have an attachment which is not covered in the
Operator Manual do not install it, use it or remove it
until you have obtained, read and understood the
pertinent information. Install attachments only on the
machines for which they were designed.
5-5-1-1_2
!MWARNING
Use only the JCB approved attachments that are
specified for your machine. Operating with non-
specified attachments can overload the machine,
causing possible damage and machine instability
which could result in injury to yourself or others.
The use of non-approved attachments could invalidate
your warranty.
2-4-5-2_1
!MDANGER
Working Platform
Using the machine as a working platform is
hazardous; you can fall off and be killed or injured.
Never use the machine as a working platform.
5-1-5-9
!MWARNING
The engine has exposed rotating parts. Switch OFF the
engine before working in the engine compartment. Do
not use the machine with the engine cover open.
5-2-6-5
!MWARNING
You could be killed or seriously injured if you operate
a machine with a damaged or missing ROPS/FOPS. If
the Roll Over Protection Structure (ROPS)/Falling
Objects Protection Structure (FOPS) has been in an
accident, do not use the machine until the structure
has been renewed. Modifications and repairs that are
not approved by the manufacturer may be dangerous
and will invalidate the ROPS/FOPS certification.
INT-2-1-9_6
!MWARNING
Travelling at High Speeds
Travelling at high speeds can cause accidents. Do not
reverse in a high gear with full throttle. Always travel
at a safe speed to suit working conditions.
INT-5-3-3
!MWARNING
Seat Belt
Operating the machine without a seat belt can be
dangerous. Before starting the engine, make sure your
seat belt is fastened. Check the tightness and
condition of the seat belt securing bolts regularly (see
maintenance schedules).
INT-2-1-8_1
!MWARNING
Front Axle Lock
Do not travel on the road unless the front axle is free
to pivot. Lock the axle only while excavating or lifting.
8-2-9-1
!MWARNING
Entering/Leaving
Entering or leaving the cab or canopy must only be
made where steps and handrails are provided. Always
face the machine when entering and leaving. Make
sure the step(s), handrails and your boot soles are
clean and dry. Do not jump from the machine. Do not
use the machine controls as handholds, use the
handrails.
INT-2-1-7_1
!MDANGER
Before removing the boom from the machine, ensure
that the counterweight is adequately supported as in
certain ground conditions the machine could tip
backwards. Never travel or transport the machine with
the boom removed.
BF-6-3