This service manual provides instructions for servicing components of various JCB excavator models. The document reviewed procedures for removing and installing the rocker cover, which requires disconnecting fuel lines and electrical connectors. It also described removing and installing the camshaft, which must be done with the engine inverted to prevent parts from falling in. Proper lubrication and alignment of parts is important during installation. Safety precautions like ensuring the engine has cooled and cleaning areas are noted. Torque specifications are provided for fasteners.
Jcb hydradig 110 w wheeled excavator service repair manual (serial no. from 2...fiskefjskemem
This document provides instructions for removing and installing the oil sump on a JCB Hydradig 110W wheeled excavator. It begins with an introduction to the engine's lubrication system and the role of the oil sump. The component identification section outlines the main parts of the oil sump. The removal and installation section provides a step-by-step process for accessing the engine and safely removing the oil sump, replacing gaskets, and reinstalling the sump. Proper torque values for fasteners are also included.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 to 2451000fusefjskekkmem
This service manual section provides information on servicing the crankshaft and related components on a backhoe loader. It includes identification of parts, technical specifications, operation descriptions, removal and installation instructions, and check/inspection procedures. Proper cleaning and installation of the crankshaft oil seal is critical to prevent oil leakage. Removal and installation of the crankshaft requires carefully following all steps while ensuring components remain clean and undamaged.
Jcb jcb305, js305 excavator service repair manual (from 2452101 to 2452200)fjjsjeusekkekm
This document is a service manual for an excavator model JCB305, JS305. It contains instructions for servicing and repairing components of the excavator, listed by system (e.g. engine, hydraulic system, electrical system). The manual provides technical specifications, diagrams, removal and installation instructions, and checking/inspection procedures for parts like the engine, pistons, connecting rods, and more. Safety warnings are included to treat the manual as part of the machine and follow all instructions to avoid injury during operation and maintenance.
Jcb js160 tier 4i and t4 f excavator service repair manualfujsjefjwerkskemm
This service manual provides instructions for servicing JCB excavators models JS115 through JS190. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system and other components. The section on the engine covers topics like removing and installing the rocker cover, camshaft, tappets and oil sump. Precise instructions are provided along with torque specifications and safety warnings.
Claas axion 850 810 (type a09) tractor service repair manualfusefjskekkmem
1) The document provides instructions for removing and refitting the front axle, epicycloid reducer, and joint unit on a CLAAS AXION 850-810 tractor.
2) Key steps when removing the front axle include draining fluids, removing mounting hardware, wheels, and radiator components.
3) Dismantling the epicycloid reducer involves removing gears, bearings, seals, and mounting components.
4) Removing the joint unit requires taking off the steering bars, supports, and wheel shaft.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfdjjsekksemxs
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repair, and removal/installation of parts. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fjjsjeskkekem
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Jcb 550 140 telescopic handler service repair manual sn from 2902000 onwardsfisjejfskemmd
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb hydradig 110 w wheeled excavator service repair manual (serial no. from 2...fiskefjskemem
This document provides instructions for removing and installing the oil sump on a JCB Hydradig 110W wheeled excavator. It begins with an introduction to the engine's lubrication system and the role of the oil sump. The component identification section outlines the main parts of the oil sump. The removal and installation section provides a step-by-step process for accessing the engine and safely removing the oil sump, replacing gaskets, and reinstalling the sump. Proper torque values for fasteners are also included.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 to 2451000fusefjskekkmem
This service manual section provides information on servicing the crankshaft and related components on a backhoe loader. It includes identification of parts, technical specifications, operation descriptions, removal and installation instructions, and check/inspection procedures. Proper cleaning and installation of the crankshaft oil seal is critical to prevent oil leakage. Removal and installation of the crankshaft requires carefully following all steps while ensuring components remain clean and undamaged.
Jcb jcb305, js305 excavator service repair manual (from 2452101 to 2452200)fjjsjeusekkekm
This document is a service manual for an excavator model JCB305, JS305. It contains instructions for servicing and repairing components of the excavator, listed by system (e.g. engine, hydraulic system, electrical system). The manual provides technical specifications, diagrams, removal and installation instructions, and checking/inspection procedures for parts like the engine, pistons, connecting rods, and more. Safety warnings are included to treat the manual as part of the machine and follow all instructions to avoid injury during operation and maintenance.
Jcb js160 tier 4i and t4 f excavator service repair manualfujsjefjwerkskemm
This service manual provides instructions for servicing JCB excavators models JS115 through JS190. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system and other components. The section on the engine covers topics like removing and installing the rocker cover, camshaft, tappets and oil sump. Precise instructions are provided along with torque specifications and safety warnings.
Claas axion 850 810 (type a09) tractor service repair manualfusefjskekkmem
1) The document provides instructions for removing and refitting the front axle, epicycloid reducer, and joint unit on a CLAAS AXION 850-810 tractor.
2) Key steps when removing the front axle include draining fluids, removing mounting hardware, wheels, and radiator components.
3) Dismantling the epicycloid reducer involves removing gears, bearings, seals, and mounting components.
4) Removing the joint unit requires taking off the steering bars, supports, and wheel shaft.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfdjjsekksemxs
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repair, and removal/installation of parts. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fjjsjeskkekem
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Jcb 550 140 telescopic handler service repair manual sn from 2902000 onwardsfisjejfskemmd
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 135 hd skid steer loader service repair manual (sn 2431601 and up)fiskefjskemem
This service manual provides instructions for servicing a JCB 135 HD and 155 HD skid steer loader. It contains sections covering the machine systems, including the engine, fuel system, hydraulic system, electrical system, and other components. The document provides detailed descriptions of components, operating principles, maintenance and repair procedures, specifications, and safety information. Technicians are instructed to carefully follow the procedures in the manual to properly service the machine.
Jcb 3 cx t2 t3 backhoe loader service repair manual from 2615002 to 2616002fusefjjskekemm
This service manual provides instructions for servicing the valves on a backhoe loader engine. It describes how the valve train components operate and the process for measuring and adjusting valve clearances. The procedure involves using special tools to position the engine, lock the valve tappets, and measure clearance with a dial indicator. Clearances are adjusted by turning the tappet adjusters if needed. Instructions are also provided for removing and installing the valves, which requires compressing the springs and removing retaining collets.
Jcb 536 70 telescopic handler service repair manual sn 2460601 and upfujsjefjwerkskemm
This service manual section contains information about JCB diesel engines. It provides a basic description of engine components and operation, including the starter motor, fuel injection system, lubrication system, and ancillary drive components. The manual identifies internal engine parts such as pistons, connecting rods, valves, bearings, and gears. It specifies that all components should be renewed if worn and that leakages should be prevented during maintenance.
Jcb js130 excavator service repair manual sn from 2373080 to 2375080fiskefjskemem
The document provides a service manual for excavator tracks. It includes sections on track components, measuring wear using technical data tables, adjusting tracks, removing and installing tracks, and storing tracks. Procedures are provided for measuring link rail surface wear, track pitch/internal pin and bush wear, and bush external wear to determine wear percentages and maintenance requirements.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2460601 on...fusefjjskekemm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Caterpillar cat 140 h motor grader (prefix cca) service repair manual (cca000...fiskefjskemem
This document provides instructions for assembling a piston pump used in a 140H motor grader. It describes 58 steps to install various components like seals, springs, pins and manifolds. Special tools are required and cleanliness is important to prevent contamination. Finally, it notes the pump must be properly primed and broken in after assembly to avoid early failures.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Jcb js220 tracked excavator service repair manual sn from 2460501 onwardsfusjefjkskem
This service manual provides information on servicing excavator models JS200, JS210, JS220, and JS235. It contains instructions from the manufacturer and copyrighted content. The manual covers safety procedures and contains sections on various machine systems including the engine, fuel system, cooling system, driveline, hydraulics, electrical system and other components.
Jcb 9 tft dumper service repair manual sn from hrm1382 to hrm4003fusefjskekkmem
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 536 t70 lp telescopic handler service repair manual sn 2336575 and upfiskefjskemem
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. Specific models covered include 526-56, 531-70, 533-105, 535-95, 536-60, and others. Safety warnings are provided throughout and procedures for removal and installation are described in detail with torque specifications.
Jcb 540 v180 telescopic handler service repair manual sn from 2902000 onwardscdfvvv
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear.
Jcb 536 t70 lp telescopic handler service repair manual sn 2336575 and upcdfvvv
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 536 70 lp tier 4 telescopic handler service repair manual sn from 2460601...cdfvvv
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It begins with an introduction to the injector components and operation. The main sections provide procedures for checking injector operation with diagnostic tools, removing and installing individual injectors, and removing and installing injector seals in the cylinder head. The summary highlights that the document contains procedures for servicing fuel injectors, including checking operation, removing and installing individual injectors, and removing and installing injector seals.
Jcb 536 70 tier 4 telescopic handler service repair manual sn from 2902000 on...cdfvvv
This document provides service and repair instructions for fuel injectors on JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for reinstalling injectors and seals.
Jcb 536 60 telescopic handler service repair manual sn 2460601 and upcdfvvv
This document provides instructions for removing and installing the bedplate on a 4-cylinder JCB engine. Key steps include:
1. Removing components like the engine, drive belt, oil sump, fuel pipes and injectors, rocker cover and assembly.
2. Positioning the engine upside down supported at the front cylinder block.
3. Removing the flywheel.
4. Using a template and sealant to install the new bedplate, and torquing bolts to the specified values.
Jcb 535 95 telescopic handler service repair manual sn 2460601 and upcdfvvv
This service manual section provides information on servicing the engine. It describes the basic operation and components of the JCB Tier 2/3 4-cylinder diesel engine. The introduction covers the engine systems and operation, including fuel injection, air intake, lubrication, and ancillary drive. Component identification diagrams show the major internal engine parts.
Jcb 531 70 telescopic handler service repair manual sn 2460601 and upcdfvvv
This service manual section provides information on servicing the engine. It describes the basic operation and components of the JCB Tier 2/3 4-cylinder diesel engine. The introduction covers the engine systems and operation, including fuel injection, air intake, lubrication, and ancillary drive. Component identification diagrams show the major internal engine parts.
Jcb 526 56 telescopic handler service repair manual sn 2460601 and upcdfvvv
This service manual section provides information on servicing the engine. It describes the basic operation and components of the JCB Tier 2/3 4-cylinder diesel engine. The introduction outlines the engine systems and operation, including fuel injection, valve actuation, lubrication, cooling and starting. Component identification diagrams show the major internal and external engine parts.
Jcb 225 t skid steer loader service repair manual sn from 2478301 to 2478700cdfvvv
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine overview, attachments, body/framework, operator station, HVAC, engine, fuel/exhaust, cooling, brakes, driveline, hydraulics, and electrical systems. The section summarized focuses on servicing the engine crankshaft, including removal/installation instructions and specifications. Technicians are advised to follow all safety procedures, use the proper tools, and replace all worn parts.
Jcb 225 t skid steer loader service repair manual sn from 2476302 to 2477300cdfvvv
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine overview, attachments, body/framework, operator station, HVAC, engine, fuel/exhaust, cooling, brakes, driveline, hydraulics, and electrical systems. The document provides an introduction to servicing the engine crankshaft, including guidelines on checking crankshaft condition and removing/installing the crankshaft. Technicians are instructed to follow all safety procedures, use the proper tools, and replace all necessary components.
Jcb 155 hd skid steer loader service repair manual (sn 2431601 and up)cdfvvv
This service manual provides information for servicing a JCB 135 HD and 155 HD skid steer loader. It contains sections covering the machine systems, including the engine, fuel system, hydraulic system, electrical system, and other components. The document provides illustrations and instructions for removal, installation, maintenance, and repair of parts. Safety precautions are described, requiring technicians to fully understand the manual before operating or servicing the machine.
Jcb 135 hd skid steer loader service repair manual (sn 2431601 and up)cdfvvv
This service manual provides instructions for servicing a JCB skid steer loader models 135 HD and 155 HD. It contains sections covering the machine systems including the engine, fuel system, hydraulic system, electrical system, and other components. The document provides detailed descriptions of components, operating principles, maintenance and repair procedures, specifications, and safety information. Technicians are instructed to carefully follow the procedures in the manual to properly service the loader and ensure safe operation.
Jcb 135 hd skid steer loader service repair manual (sn 2431601 and up)fiskefjskemem
This service manual provides instructions for servicing a JCB 135 HD and 155 HD skid steer loader. It contains sections covering the machine systems, including the engine, fuel system, hydraulic system, electrical system, and other components. The document provides detailed descriptions of components, operating principles, maintenance and repair procedures, specifications, and safety information. Technicians are instructed to carefully follow the procedures in the manual to properly service the machine.
Jcb 3 cx t2 t3 backhoe loader service repair manual from 2615002 to 2616002fusefjjskekemm
This service manual provides instructions for servicing the valves on a backhoe loader engine. It describes how the valve train components operate and the process for measuring and adjusting valve clearances. The procedure involves using special tools to position the engine, lock the valve tappets, and measure clearance with a dial indicator. Clearances are adjusted by turning the tappet adjusters if needed. Instructions are also provided for removing and installing the valves, which requires compressing the springs and removing retaining collets.
Jcb 536 70 telescopic handler service repair manual sn 2460601 and upfujsjefjwerkskemm
This service manual section contains information about JCB diesel engines. It provides a basic description of engine components and operation, including the starter motor, fuel injection system, lubrication system, and ancillary drive components. The manual identifies internal engine parts such as pistons, connecting rods, valves, bearings, and gears. It specifies that all components should be renewed if worn and that leakages should be prevented during maintenance.
Jcb js130 excavator service repair manual sn from 2373080 to 2375080fiskefjskemem
The document provides a service manual for excavator tracks. It includes sections on track components, measuring wear using technical data tables, adjusting tracks, removing and installing tracks, and storing tracks. Procedures are provided for measuring link rail surface wear, track pitch/internal pin and bush wear, and bush external wear to determine wear percentages and maintenance requirements.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2460601 on...fusefjjskekemm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Caterpillar cat 140 h motor grader (prefix cca) service repair manual (cca000...fiskefjskemem
This document provides instructions for assembling a piston pump used in a 140H motor grader. It describes 58 steps to install various components like seals, springs, pins and manifolds. Special tools are required and cleanliness is important to prevent contamination. Finally, it notes the pump must be properly primed and broken in after assembly to avoid early failures.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Jcb js220 tracked excavator service repair manual sn from 2460501 onwardsfusjefjkskem
This service manual provides information on servicing excavator models JS200, JS210, JS220, and JS235. It contains instructions from the manufacturer and copyrighted content. The manual covers safety procedures and contains sections on various machine systems including the engine, fuel system, cooling system, driveline, hydraulics, electrical system and other components.
Jcb 9 tft dumper service repair manual sn from hrm1382 to hrm4003fusefjskekkmem
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 536 t70 lp telescopic handler service repair manual sn 2336575 and upfiskefjskemem
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. Specific models covered include 526-56, 531-70, 533-105, 535-95, 536-60, and others. Safety warnings are provided throughout and procedures for removal and installation are described in detail with torque specifications.
Jcb 540 v180 telescopic handler service repair manual sn from 2902000 onwardscdfvvv
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear.
Jcb 536 t70 lp telescopic handler service repair manual sn 2336575 and upcdfvvv
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 536 70 lp tier 4 telescopic handler service repair manual sn from 2460601...cdfvvv
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It begins with an introduction to the injector components and operation. The main sections provide procedures for checking injector operation with diagnostic tools, removing and installing individual injectors, and removing and installing injector seals in the cylinder head. The summary highlights that the document contains procedures for servicing fuel injectors, including checking operation, removing and installing individual injectors, and removing and installing injector seals.
Jcb 536 70 tier 4 telescopic handler service repair manual sn from 2902000 on...cdfvvv
This document provides service and repair instructions for fuel injectors on JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for reinstalling injectors and seals.
Jcb 536 60 telescopic handler service repair manual sn 2460601 and upcdfvvv
This document provides instructions for removing and installing the bedplate on a 4-cylinder JCB engine. Key steps include:
1. Removing components like the engine, drive belt, oil sump, fuel pipes and injectors, rocker cover and assembly.
2. Positioning the engine upside down supported at the front cylinder block.
3. Removing the flywheel.
4. Using a template and sealant to install the new bedplate, and torquing bolts to the specified values.
Jcb 535 95 telescopic handler service repair manual sn 2460601 and upcdfvvv
This service manual section provides information on servicing the engine. It describes the basic operation and components of the JCB Tier 2/3 4-cylinder diesel engine. The introduction covers the engine systems and operation, including fuel injection, air intake, lubrication, and ancillary drive. Component identification diagrams show the major internal engine parts.
Jcb 531 70 telescopic handler service repair manual sn 2460601 and upcdfvvv
This service manual section provides information on servicing the engine. It describes the basic operation and components of the JCB Tier 2/3 4-cylinder diesel engine. The introduction covers the engine systems and operation, including fuel injection, air intake, lubrication, and ancillary drive. Component identification diagrams show the major internal engine parts.
Jcb 526 56 telescopic handler service repair manual sn 2460601 and upcdfvvv
This service manual section provides information on servicing the engine. It describes the basic operation and components of the JCB Tier 2/3 4-cylinder diesel engine. The introduction outlines the engine systems and operation, including fuel injection, valve actuation, lubrication, cooling and starting. Component identification diagrams show the major internal and external engine parts.
Jcb 225 t skid steer loader service repair manual sn from 2478301 to 2478700cdfvvv
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine overview, attachments, body/framework, operator station, HVAC, engine, fuel/exhaust, cooling, brakes, driveline, hydraulics, and electrical systems. The section summarized focuses on servicing the engine crankshaft, including removal/installation instructions and specifications. Technicians are advised to follow all safety procedures, use the proper tools, and replace all worn parts.
Jcb 225 t skid steer loader service repair manual sn from 2476302 to 2477300cdfvvv
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine overview, attachments, body/framework, operator station, HVAC, engine, fuel/exhaust, cooling, brakes, driveline, hydraulics, and electrical systems. The document provides an introduction to servicing the engine crankshaft, including guidelines on checking crankshaft condition and removing/installing the crankshaft. Technicians are instructed to follow all safety procedures, use the proper tools, and replace all necessary components.
Jcb 155 hd skid steer loader service repair manual (sn 2431601 and up)cdfvvv
This service manual provides information for servicing a JCB 135 HD and 155 HD skid steer loader. It contains sections covering the machine systems, including the engine, fuel system, hydraulic system, electrical system, and other components. The document provides illustrations and instructions for removal, installation, maintenance, and repair of parts. Safety precautions are described, requiring technicians to fully understand the manual before operating or servicing the machine.
Jcb 135 hd skid steer loader service repair manual (sn 2431601 and up)cdfvvv
This service manual provides instructions for servicing a JCB skid steer loader models 135 HD and 155 HD. It contains sections covering the machine systems including the engine, fuel system, hydraulic system, electrical system, and other components. The document provides detailed descriptions of components, operating principles, maintenance and repair procedures, specifications, and safety information. Technicians are instructed to carefully follow the procedures in the manual to properly service the loader and ensure safe operation.
Jcb 5 cx backhoe loader service repair manual sn from 2509500 and upcdfvvv
This service manual provides instructions for servicing components of JCB backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering various systems of the machine including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The manual instructs technicians on removing, installing, and servicing components and includes diagrams identifying parts. Safety warnings are provided throughout advising technicians to follow instructions carefully and wear proper protective equipment when servicing machines.
Jcb 4 cx backhoe loader service repair manual sn from 2509500 and upcdfvvv
This service manual provides instructions for servicing components of JCB backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering various systems of the machine including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The manual instructs technicians on removing, installing, and servicing components and includes diagrams identifying parts. Safety warnings are provided throughout advising technicians to follow instructions carefully and wear proper protective equipment when servicing machines.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upcdfvvv
This service manual provides instructions for servicing components of JCB 3CX, 4CX, and 5CX backhoe loaders, including the machine, attachments, body, operator station, HVAC, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners, consumable products, and after sales. The manual contains safety warnings and instructions for removing and installing components. It provides identification diagrams and specifications for proper servicing.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...cdfvvv
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator engine. It describes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The summaries provide tools needed and step-by-step instructions for each procedure.
Caterpillar cat 303 e cr mini hydraulic excavator (prefix smg) service repair...cdfvvv
The document provides instructions for removing and installing a governor and fuel injection pump on a Caterpillar 303E CR Mini Hydraulic Excavator. It describes removing 11 parts in 11 steps to remove the governor, including bolts, springs, plates and shafts. It then describes installing the governor in 11 corresponding steps. Separate sections provide 3 steps to remove the fuel injection pump and 4 steps to install it, noting the importance of matching shim thicknesses. Another section outlines 4 steps for removing fuel injectors and 4 steps for installing them.
Caterpillar cat 303.5 e mini hydraulic excavator (prefix rse) service repair ...cdfvvv
The document provides instructions for disassembling and assembling the swing motor and swing drive of a 303.5E Mini Hydraulic Excavator. It lists 32 steps for disassembly, removing components like valves, springs, spools, checks valves, plates, and gears. It then lists 28 steps for assembly, installing these components in reverse order. Precautions are provided for parts under spring force. Required tools include bearing pullers, crossblocks, and retaining ring pliers.
Caterpillar cat 140 h motor grader (prefix cca) service repair manual (cca000...cdfvvv
1) The document provides assembly instructions for a piston pump used in a 140H motor grader.
2) It describes 57 assembly steps involving over 30 individual parts like pistons, springs, seals, and manifolds.
3) Special tools and cleanliness are emphasized to prevent damage during assembly, and proper break-in is noted after assembly is complete.
Caterpillar cat 140 h motor grader (prefix 8km) service repair manual (8km000...cdfvvv
This document provides instructions for removing and installing various engine components on a Caterpillar 140H motor grader, including:
- Inlet and exhaust valves
- Valve guides
- Valve seat inserts
- Engine oil filter base
The instructions include lists of required tools, step-by-step procedures, diagrams, and safety notices for each component.
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2. 15 - Engine
42 - Rocker and Fittings
06 - Rocker Cover
15 - 170 9813/7150-1 15 - 170
06 - Rocker Cover
Remove and Install
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Clean the engine. Refer to Engine - Clean (PIL
15-00).
Figure 199.
B
A
C
A Rocker cover B Bolts
C Gasket D Injector seals
3. 15 - Engine
42 - Rocker and Fittings
06 - Rocker Cover
15 - 171 9813/7150-1 15 - 171
Remove
1. Get access to the engine.
2. Remove the high pressure fuel pipes. Refer to
Fuel Pipes (PIL 18-96).
3. Remove the fuel bleed off fuel pipes. Refer to
Fuel Pipes (PIL 18-96).
4. Disconnect the electrical connectors at the fuel
injectors. Refer to Fuel Injection (PIL 18-18).
5. Disconnect the electrical connector at the coolant
temperature sensor. Refer to Engine Sensors
(PIL 15-84).
6. Move the electrical harness away from the rocker
cover.
7. Remove the bolts and lift the rocker cover from
the cylinder head.
8. Discard the gasket.
9. The rocker cover injector seals must be replaced.
Refer to Injector seals (PIL 18-18).
Install
1. Replacement is the reversal of the removal
procedure.
2. Remove all oil and sludge contamination from
inside the rocker chamber.
3. Renew the injector seals. Refer to Injector seals
(PIL 18-18).
4. Renew the rocker cover gasket.
5. Prevent damage to the seals. Put sleeves/covers
on the four injectors. Apply a rubber lubricant to
the seals and then install the rocker cover.
6. Tighten the bolts to the correct torque value.
7. Remove the sleeves/covers.
After Installation
1. The high pressure fuel pipes must be replaced
with new parts. Refer to Fuel Pipes (PIL 18-96).
2. Start the engine and check for oil and fuel leaks.
Table 72. Torque Values
Item Nm
B 24
4. 15 - Engine
42 - Rocker and Fittings
21 - Tappet
15 - 174 9813/7150-1 15 - 174
21 - Tappet
Remove and Install
Before Removal
1. Drain the oil from the engine.
2. Disconnect and remove the fuel pipes from the
injectors. Refer to (PIL 18-96).
3. Remove the rocker cover. Refer to (PIL 15-42).
4. Remove the fuel injection pump. Refer to (PIL
18-18).
5. Remove the rocker assembly and push rods.
Refer to (PIL 15-42).
6. Remove the starter motor. Refer to (PIL 15-75).
7. Remove the oil sump. Refer to (PIL 15-45).
8. Remove the flywheel. Refer to (PIL 15-54).
9. Remove the flywheel housing. Refer to (PIL
15-54).
10. Rotate the crankshaft until the camshaft timing
pin can be inserted through the gear and into the
aligning hole in the rear gear case.
Figure 200.
A
A Timing pin - camshaft
11. Remove the taper blanking plug and insert
the crankshaft locking pin. The camshaft and
crankshaft locking pins must be in position to lock
the crankshaft and camshaft before removing the
camshaft assembly.
Figure 201.
B
C
B Timing pin - crankshaft
C Blanking plug
12. Remove the fuel injection pump drive gear. Refer
to (PIL 15-51).
Removal
The engine must be inverted. DO NOT attempt
to remove the camshaft and its drive gears with
the engine upright. The tappets and push rods will
fall into the engine and further dismantling will be
required to retrieve them.
1. Remove the camshaft timing pin.
2. Carefully withdraw the camshaft and gear
assembly from the crankcase. Make sure you
fully support the camshaft to prevent the lobes
contacting the bearing surfaces in the crankcase.
The bearing surfaces can easily be damaged by
the sharp hard edges on the cam lobes.
5. 15 - Engine
42 - Rocker and Fittings
21 - Tappet
15 - 175 9813/7150-1 15 - 175
Figure 202.
A
D
A Timing pin - camshaft
D Camshaft and drive gear
3. Access the tappets through the apertures in
the crankcase bedplate next to the crankshaft.
Lift out the tappets from the crankcase using a
suitable magnetic probe. Label the tappets to
ensure replacement in their original positions.
Figure 203.
E
F
E
E Tappet (8 off)
F Magnetic probe
Inspection
1. Inspect the camshaft gear teeth for signs of
damage or excessive wear.
2. Inspect the cam lobes for signs of excessive
wear, scoring or pitting.
3. Inspect the cam bearing surfaces for signs
of excessive wear, or scoring. Check that the
dimensions are within service limits.
4. Inspect the cam bearing surfaces inside the
crankcase for signs of excessive wear, or
scoring. Check that the dimensions are within
service limits.
5. Inspect the bearing surfaces of the tappets for
signs of excessive wear or damage. Check that
the dimensions are within service limits.
6. Inspect the tappet bores inside the crankcase for
signs of excessive wear or damage. Check that
the dimensions are within service limits.
7. If any of the camshaft bearings or lobes are worn
or damaged then the relative oil feed galleries
in the crankcase and camshaft may be blocked.
Make sure all oil ways are clear and free from
debris.
Installation
1. Lubricate the tappets and tappet bores inside the
crankcase with clean engine oil.
2. Insert the tappets in their original positions in the
crankcase using a suitable magnetic probe.
3. Lubricate the camshaft bearing journals inside
the crankcase with clean engine oil.
4. Carefully insert the camshaft assembly into the
crankcase as shown. Support the camshaft
preventing the lobes contacting the bearing
surfaces in the crankcase. Before meshing the
camshaft gear with the crankshaft gear, rotate
the camshaft until the timing hole in the gear
aligns with the dowel hole in the gear casing.
Insert the timing pin to lock the camshaft in this
position.
After Installation
1. Note that the fuel injection pump drive gear
fixing nut is torque tightened as part of the fuel
injection pump replacement procedure. Refer to
(PIL 18-18).
2. Do the procedures in Before Removal in reverse
order.
6. 15 - Engine
42 - Rocker and Fittings
24 - Tappet Cover
15 - 176 9813/7150-1 15 - 176
24 - Tappet Cover
Remove and Install
It is not necessary to remove the tappet covers
unless a new rocker cover is to be installed. It is
necessary to remove the tappet covers to measure
and adjust the valve clearances. Refer to Valve-
Adjust, Valve Clearances (PIL 15-30).
Remove
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Get access to the engine.
3. Clean the tappet covers and the adjacent areas
of the rocker cover. Refer to Engine - Clean.
Important: Make sure that the screws do not fall
into the engine.
4. Remove the tappet cover screws.
5. Keep the screws away from the engine.
6. Use a screwdriver in the slot to remove the tappet
covers. Make sure that dirt or debris does not fall
into the engine.
Figure 204.
B A
E
B
B
B B
C
D
A Screws
B Tappet covers
C Slot
D Rocker cover
E Tappet cover seals
Install
1. Replacement is the reversal of the removal
procedure.
2. Inspect the tappet cover seals for signs of
damage. Replace any damaged seals.
3. Install the tappet covers. Tighten the screws to
the correct torque value.
Table 73. Torque Values
Item Nm
A 9
7. 15 - Engine
45 - Oil Sump
00 - General
15 - 180 9813/7150-1 15 - 180
Component Identification
Figure 205.
1 Oil sump 2 Suction strainer
3 Oil pump 4 Oil cooler
5 Filter 6 Camshaft - high pressure oil feed
7 Crankshaft main bearings - high pressure oil
feed
8 Rocker assembly - high pressure oil feed
9 PTO (Power Take-Off) idler gear bearing/
timing case - high pressure oil feed
10 External high pressure oil feed connection
(crankcase) - Turbocharger (if installed)
11 Main high pressure oil feed gallery
(crankcase)
12 Oil pressure switch
Green- Oil at sump pressure Red- Oil at high pressure
Pink- Oil at lower pressure but higher than
sump pressure
8. 15 - Engine
45 - Oil Sump
00 - General
15 - 181 9813/7150-1 15 - 181
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Oil Sump (Pressed)
892/01149 1
Oil Sump Location
Dowel
892/01150 2
Template for Sealant
Oil Sump (Cast)
892/12354 1
Consumables
Description Part No. Size
Clear Silicone Sealant 4102/0901 0.31L
Before Removal
1. Make sure that the engine is safe to work on.
If the engine has been running, make sure the
engine has cooled sufficiently before you start.
2. Drain the engine oil.
Removal
1. Remove the fixing bolts and remove the oil sump
from the engine. The oil sump may be difficult to
remove due to adhesion of sealing compound.
If necessary, carefully lever the mating flanges
apart. Do not use excessive force, the oil sump
could be damaged. Be sure to retrieve the oil pick
up seal.
2. Use a gasket removal compound, carefully
remove all traces of sealing compound from the
oil sump and engine mating faces. Do not allow
the sealing compound to enter the engine.
3. Use a suitable degreasing agent to thoroughly
clean the oil sump.
Figure 206.
1 Oil sump 1a Integral suction tube
1b Integral baffle plates 2 Oil sump fixing bolts (x20)
3 Oil pick up seal
9. 15 - Engine
45 - Oil Sump
00 - General
15 - 182 9813/7150-1 15 - 182
Installation
1. Lightly smear the new oil pick up seal with oil and
install into the bedplate as shown.
Figure 207.
3 Oil pick up seal
2. Install the two guide pins at the oil sump screw
holes in the engine.
Special Tool: Oil Sump Location Dowel (Qty.: 2)
3. Use the fixing bolts to locate the template to
the oil sump mating face. Make sure that the
template is the correct way round (note that holes
are on different centres).
Special Tool: Template for Sealant Oil Sump
(Cast) (Qty.: 1)
Special Tool: Template for Sealant Oil Sump
(Pressed) (Qty.: 1)
4. Apply a bead of sealing compound around the
oil sump flange using the inside edge of the
template as a guide as shown. Note the beads
around holes.
Length/Dimension/Distance: 4mm
Consumable: Clear Silicone Sealant
5. Carefully remove the template without smudging
the sealant beads.
6. Apply a bead of sealant so as to join the sealant
beads around holes with the bead around the oil
sump flange.
Length/Dimension/Distance: 4mm
7. After applying the sealing compound, the oil
sump must be installed and the bolts torque
tightened within
Duration: 5min
Figure 208.
X
X
S Hole
T Hole
T2 Guide pins
X 4mm Bead of sealant
8. Position the oil sump with the suction tube outlet
aligned with the oil pump inlet port on the engine.
Take care not to damage the oil pick up seal when
you install the oil sump. Damage to the seal could
cause a drop in oil pressure and subsequently
damage to the engine.
9. Locate the oil sump on the guide pins on the
engine. Avoid smudging the sealant beads. DO
NOT remove the guide pins until sufficient bolts
have been installed to secure the oil sump.
10. Install the bolts and tighten the bolts to the correct
torque value. Note that the bolts are not installed
at 6 positions.
Figure 209.
2 Bolts
Y No bolts to be fitted at this position (x6)
10. 15 - Engine
45 - Oil Sump
00 - General
15 - 183 9813/7150-1 15 - 183
After Replacing
1. Allow the sealant to cure for
Duration: 20min
2. Refill the engine with the recommended engine
oil. Refer to (PIL 75-00).
3. Start the engine and check for oil leaks.
Table 74. Torque Values
Item Nm
2 24
11. 15 - Engine
51 - Timing Gear
00 - General
15 - 185 9813/7150-1 15 - 185
00 - General
Introduction .................................................. 15-185
Component Identification ............................. 15-186
Operation ..................................................... 15-187
Check (Condition) ........................................ 15-189
Introduction
The timing gears are located inside a case at the
flywheel end of the engine.
The engine must be timed so that the camshaft
operates the valves at the correct times relative to
the crankshaft position.
Valve timing is achieved by ensuring that the
camshaft drive gear is meshed to the crankshaft gear
at their correct angular positions, refer to Engine-
General, Operation, The Four Stroke Cycle (PIL
15-00) for more information about valve timing.
12. 15 - Engine
51 - Timing Gear
00 - General
15 - 186 9813/7150-1 15 - 186
Component Identification
Figure 210.
B
A
E
D
C
A Crankshaft gear B Camshaft gear
C High pressure fuel pump gear D Oil pump gear
E Heavy duty PTO device gear (if fitted) F Heavy duty PTO device gear (if fitted)
G Low duty PTO device gear (if fitted)
13. 15 - Engine
51 - Timing Gear
00 - General
15 - 187 9813/7150-1 15 - 187
Operation
All the gears are driven via the crankshaft gear as
follows:
• Camshaft gear-The camshaft is driven at half
crankshaft speed.
• High pressure fuel pump gear-The high
pressure fuel pump is driven via the camshaft
gear installed to the camshaft.
• Oil pump gear-The lubrication oil pump is driven
directly by the crankshaft gear.
• Power Take-Off (PTO)-driven by the crankshaft
gear via idler gear.
• Low Duty Power Take-Off (PTO) Gear (if
installed)-driven by the camshaft gear.
Figure 211.
B
A
E
D
C
A Crankshaft gear B Camshaft gear
C High pressure fuel pump gear D Oil pump gear
E Heavy duty PTO device gear (if installed) F Heavy duty PTO device gear (if installed)
15. 15 - Engine
51 - Timing Gear
00 - General
15 - 189 9813/7150-1 15 - 189
Check (Condition)
1. Inspect the gears for wear or damage. If one or
more of the gears are worn or damaged, replace
them.
16. 15 - Engine
51 - Timing Gear
03 - Crankshaft Gear
15 - 190 9813/7150-1 15 - 190
03 - Crankshaft Gear
Remove and Install
Special Tools
Description Part No. Qty.
Crankshaft / Camshaft
Timing Pin
892/01148 2
Note: The illustrations show the engine inverted. If
the drive gear components are being removed prior
to crankshaft or camshaft removal the engine must
be inverted. If the gear components only are being
removed (for inspection/renewal) then the engine
need not be inverted.
Before Removal
1. Remove the starter motor. Refer to (PIL 15-75).
2. Remove the flywheel. Refer to (PIL 15-54).
3. Remove the flywheel housing. Refer to (PIL
15-54).
4. Rotate the crankshaft until the camshaft locking
pin can be inserted through the gear and into the
aligning hole in the rear gear case. Note: The
camshaft and crankshaft locking pins must be
in position to lock the crankshaft and camshaft
before removing the crankshaft gear.
Special Tool: Crankshaft / Camshaft Timing Pin
(Qty.: 2)
5. Remove the taper blanking plug and insert the
crankshaft locking pin.
17. 15 - Engine
51 - Timing Gear
03 - Crankshaft Gear
15 - 191 9813/7150-1 15 - 191
Figure 212.
1
T2
6
4
2
T1
3
7
5
1 Drive gear and flywheel hub fixing bolt 2 Flywheel hub
3 Crankshaft gear 4 Location dowel
5 Camshaft drive gear 6 Blanking plug - crankcase
7 Crankshaft - gear location spigot T1 Timing pin - camshaft
T2 Timing pin - crankshaft
Remove
1. Remove the flywheel hub fixing bolt and remove
the flywheel hub.
2. Remove the crankshaft gear from the crankshaft.
Make sure you retrieve the location dowel.
18. 15 - Engine
51 - Timing Gear
03 - Crankshaft Gear
15 - 192 9813/7150-1 15 - 192
Inspect
1. Carefully inspect the outer diameter of the
flywheel hub for signs of wear or damage. Wear
or damage will cause the crankshaft rear oil seal
to fail. If in doubt renew the hub.
Install
1. Apply some clean engine oil to the location spigot
on the end of the crankshaft.
2. Make sure that the dowel is located in the
crankshaft gear and locate the gear and dowel
on to the crankshaft spigot.
3. Install the flywheel hub to the gear, locate on the
dowel. Fix the hub with fixing bolt. Tighten the bolt
to the correct torque value.
Table 75. Torque Values
Item Nm
1 47
6 11
19. 15 - Engine
51 - Timing Gear
06 - Camshaft Gear
15 - 193 9813/7150-1 15 - 193
06 - Camshaft Gear
Remove and Install
The camshaft drive gears are an interference fit on
the end of the camshaft and cannot be removed
individually. If the gears are damaged or worn the
complete camshaft and gear assembly must be
renewed. Refer to Camshaft- Remove and Install.
Refer to (PIL 15-15).
Figure 213.
1
1 Camshaft gear
20. 15 - Engine
51 - Timing Gear
09 - Fuel Injection Pump Gear
15 - 194 9813/7150-1 15 - 194
09 - Fuel Injection Pump Gear
Remove and Install
Note: The illustrations show the engine inverted. If
the drive gear components are being removed prior
to crankshaft or camshaft removal the engine must
be inverted. If the gear components only are being
removed (for inspection/renewal) then the engine
need not be inverted.
Before Removal
1. Remove the high pressure fuel injection pump.
Refer to (PIL 18-18).
2. Loosely install the high pressure fuel pump and
fixing nut, retain the gear.
3. Remove the starter motor. Refer to (PIL 15-75).
4. Remove the flywheel. Refer to (PIL 15-54).
5. Remove the flywheel housing. Refer to (PIL
15-54).
21. 15 - Engine
51 - Timing Gear
09 - Fuel Injection Pump Gear
15 - 195 9813/7150-1 15 - 195
Figure 214.
1
2
1 Drive gear - high pressure fuel pump 2 Fixing nut - drive gear - high pressure fuel pump
Remove
1. Remove the fixing nut and lift out the gear.
2. If the rear timing case is to be removed, remove
the high pressure fuel pump.
Install
1. Use the fixing nut to loosely install the high
pressure fuel pump and the drive gear. DO NOT
lock the gear to the taper on the fuel pump drive
shaft.
2. Follow the procedures listed under Before
Removal in reverse order. Note that the gear
22. 15 - Engine
51 - Timing Gear
09 - Fuel Injection Pump Gear
15 - 196 9813/7150-1 15 - 196
fixing nut is torque tightened as part of the
high pressure fuel pump replacement procedure.
Refer to (PIL 18-18).
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24. 15 - Engine
51 - Timing Gear
15 - Heavy Duty PTO Gear
15 - 197 9813/7150-1 15 - 197
15 - Heavy Duty PTO Gear
Remove and Install
Note: The illustrations show the engine inverted. If
the drive gear components are being removed prior
to crankshaft or camshaft removal the engine must
be inverted. If the gear components only are being
removed (for inspection/renewal) then the engine
need not be inverted.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Remove the starter motor.
Refer to: Engine > Starter Motor > General >
Remove and Install (Page 15-253).
3. Remove the flywheel.
Refer to: Engine > Flywheel > General > Remove
and Install (Page 15-207).
4. Remove the flywheel housing.
Refer to: Engine > Flywheel > Housing > Remove
and Install (Page 15-209).
25. 15 - Engine
51 - Timing Gear
15 - Heavy Duty PTO Gear
15 - 198 9813/7150-1 15 - 198
Figure 215.
1 Z
Y
6
2
3
W
X
W
4
5
1
2
3
1 High duty PTO idler gear 2 Idler gear hub
3 Idler gear hub retaining screws (x3) 4 Flywheel hub
5 Flywheel hub fixing bolt 6 Idler gear bearing bush
X Crankshaft gear Y Idler gear hub location dowel
Z Oil feed drilling
Remove
1. Remove the flywheel hub fixing bolt and remove
the flywheel hub. DO NOT remove the crankshaft
gear.
2. Lift the High duty PTO idler gear from the hub.
3. If required, remove the idler gear hub retaining
screws and lift out the hub.
Inspect
1. Check the idler gear teeth and idler gear bearing
bush for signs of damage or excessive wear.
2. Measure the bearing bush inside diameter
to confirm it is within service limits, refer to
Technical Data.
26. 15 - Engine
51 - Timing Gear
15 - Heavy Duty PTO Gear
15 - 199 9813/7150-1 15 - 199
Install
1. Replacement is the reversal of the removal
procedure but note the following.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Make sure the oil way in the idler gear hub is
clear and free from debris. Use an air line to blow
through the oil feed drilling.
4. When you install the idler gear hub, make sure
the Idler gear hub location dowel locates into the
hole in the crankcase.
5. Lubricate the idler gear bearing bush with clean
engine oil.
6. Install the flywheel hub to the crankshaft gear,
locate on the dowel. Tighten the bolt to the
correct torque value.
After Installation
1. Install the flywheel housing.
Refer to: Engine > Flywheel > Housing > Remove
and Install (Page 15-209).
2. Install the flywheel to the crankshaft hub.
Refer to: Engine > Flywheel > General > Remove
and Install (Page 15-207).
3. Install the starter motor.
Refer to: Engine > Starter Motor > General >
Remove and Install (Page 15-253).
Table 76. Torque Values
Item Nm
3 65
5 47