This document provides information on servicing the oil sump component of a JCB Hydradig 110W wheeled excavator engine. It includes identifying the components of the oil sump, instructions for removing and installing the oil sump, and introduces the engine's lubrication system which draws oil from the sump and circulates it through the engine. The lubrication system is important for cooling, lubricating and sealing the engine's moving parts to reduce friction and wear.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fjjsjeskkekem
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Jcb js160 tier 4i and t4 f excavator service repair manualfujsjefjwerkskemm
This service manual provides instructions for servicing JCB excavators models JS115 through JS190. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system and other components. The section on the engine covers topics like removing and installing the rocker cover, camshaft, tappets and oil sump. Precise instructions are provided along with torque specifications and safety warnings.
Jcb 550 140 telescopic handler service repair manual sn from 2902000 onwardsfisjejfskemmd
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb jcb305, js305 excavator service repair manual (from 2452101 to 2452200)fjjsjeusekkekm
This document is a service manual for an excavator model JCB305, JS305. It contains instructions for servicing and repairing components of the excavator, listed by system (e.g. engine, hydraulic system, electrical system). The manual provides technical specifications, diagrams, removal and installation instructions, and checking/inspection procedures for parts like the engine, pistons, connecting rods, and more. Safety warnings are included to treat the manual as part of the machine and follow all instructions to avoid injury during operation and maintenance.
Jcb 3 cx backhoe loader service repair manual sn from 2254521 and upfujsjefjskekmem
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
This service manual provides instructions for servicing components of the 6TFT and 6TST engines, including the engine, body and framework, operator station, fuel and exhaust systems, cooling system, brakes, steering, driveline, hydraulic system, electrical system, fasteners, and consumable products. The manual contains sections on general information, component identification, and procedures for removing and installing parts. Safety precautions are provided throughout regarding safe operation and maintenance of the machine.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 140 h motor grader (prefix cca) service repair manual (cca000...fiskefjskemem
This document provides instructions for assembling a piston pump used in a 140H motor grader. It describes 58 steps to install various components like seals, springs, pins and manifolds. Special tools are required and cleanliness is important to prevent contamination. Finally, it notes the pump must be properly primed and broken in after assembly to avoid early failures.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fjjsjeskkekem
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Jcb js160 tier 4i and t4 f excavator service repair manualfujsjefjwerkskemm
This service manual provides instructions for servicing JCB excavators models JS115 through JS190. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system and other components. The section on the engine covers topics like removing and installing the rocker cover, camshaft, tappets and oil sump. Precise instructions are provided along with torque specifications and safety warnings.
Jcb 550 140 telescopic handler service repair manual sn from 2902000 onwardsfisjejfskemmd
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb jcb305, js305 excavator service repair manual (from 2452101 to 2452200)fjjsjeusekkekm
This document is a service manual for an excavator model JCB305, JS305. It contains instructions for servicing and repairing components of the excavator, listed by system (e.g. engine, hydraulic system, electrical system). The manual provides technical specifications, diagrams, removal and installation instructions, and checking/inspection procedures for parts like the engine, pistons, connecting rods, and more. Safety warnings are included to treat the manual as part of the machine and follow all instructions to avoid injury during operation and maintenance.
Jcb 3 cx backhoe loader service repair manual sn from 2254521 and upfujsjefjskekmem
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
This service manual provides instructions for servicing components of the 6TFT and 6TST engines, including the engine, body and framework, operator station, fuel and exhaust systems, cooling system, brakes, steering, driveline, hydraulic system, electrical system, fasteners, and consumable products. The manual contains sections on general information, component identification, and procedures for removing and installing parts. Safety precautions are provided throughout regarding safe operation and maintenance of the machine.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 140 h motor grader (prefix cca) service repair manual (cca000...fiskefjskemem
This document provides instructions for assembling a piston pump used in a 140H motor grader. It describes 58 steps to install various components like seals, springs, pins and manifolds. Special tools are required and cleanliness is important to prevent contamination. Finally, it notes the pump must be properly primed and broken in after assembly to avoid early failures.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2460601 on...fusefjjskekemm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Claas axion 850 810 (type a09) tractor service repair manualfusefjskekkmem
1) The document provides instructions for removing and refitting the front axle, epicycloid reducer, and joint unit on a CLAAS AXION 850-810 tractor.
2) Key steps when removing the front axle include draining fluids, removing mounting hardware, wheels, and radiator components.
3) Dismantling the epicycloid reducer involves removing gears, bearings, seals, and mounting components.
4) Removing the joint unit requires taking off the steering bars, supports, and wheel shaft.
Jcb 135 hd skid steer loader service repair manual (sn 2431601 and up)fiskefjskemem
This service manual provides instructions for servicing a JCB 135 HD and 155 HD skid steer loader. It contains sections covering the machine systems, including the engine, fuel system, hydraulic system, electrical system, and other components. The document provides detailed descriptions of components, operating principles, maintenance and repair procedures, specifications, and safety information. Technicians are instructed to carefully follow the procedures in the manual to properly service the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfdjjsekksemxs
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repair, and removal/installation of parts. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 to 2451000fusefjskekkmem
This service manual section provides information on servicing the crankshaft and related components on a backhoe loader. It includes identification of parts, technical specifications, operation descriptions, removal and installation instructions, and check/inspection procedures. Proper cleaning and installation of the crankshaft oil seal is critical to prevent oil leakage. Removal and installation of the crankshaft requires carefully following all steps while ensuring components remain clean and undamaged.
Jcb js130 excavator service repair manual sn from 2373080 to 2375080fiskefjskemem
The document provides a service manual for excavator tracks. It includes sections on track components, measuring wear using technical data tables, adjusting tracks, removing and installing tracks, and storing tracks. Procedures are provided for measuring link rail surface wear, track pitch/internal pin and bush wear, and bush external wear to determine wear percentages and maintenance requirements.
Jcb 536 70 telescopic handler service repair manual sn 2460601 and upfujsjefjwerkskemm
This service manual section contains information about JCB diesel engines. It provides a basic description of engine components and operation, including the starter motor, fuel injection system, lubrication system, and ancillary drive components. The manual identifies internal engine parts such as pistons, connecting rods, valves, bearings, and gears. It specifies that all components should be renewed if worn and that leakages should be prevented during maintenance.
Jcb 9 tft dumper service repair manual sn from hrm1382 to hrm4003fusefjskekkmem
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 536 t70 lp telescopic handler service repair manual sn 2336575 and upfiskefjskemem
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. Specific models covered include 526-56, 531-70, 533-105, 535-95, 536-60, and others. Safety warnings are provided throughout and procedures for removal and installation are described in detail with torque specifications.
Jcb 540 v180 telescopic handler service repair manual sn from 2902000 onwardscdfvvv
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear.
Jcb 536 t70 lp telescopic handler service repair manual sn 2336575 and upcdfvvv
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 536 70 lp tier 4 telescopic handler service repair manual sn from 2460601...cdfvvv
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It begins with an introduction to the injector components and operation. The main sections provide procedures for checking injector operation with diagnostic tools, removing and installing individual injectors, and removing and installing injector seals in the cylinder head. The summary highlights that the document contains procedures for servicing fuel injectors, including checking operation, removing and installing individual injectors, and removing and installing injector seals.
Jcb 536 70 tier 4 telescopic handler service repair manual sn from 2902000 on...cdfvvv
This document provides service and repair instructions for fuel injectors on JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for reinstalling injectors and seals.
Jcb 536 60 telescopic handler service repair manual sn 2460601 and upcdfvvv
This document provides instructions for removing and installing the bedplate on a 4-cylinder JCB engine. Key steps include:
1. Removing components like the engine, drive belt, oil sump, fuel pipes and injectors, rocker cover and assembly.
2. Positioning the engine upside down supported at the front cylinder block.
3. Removing the flywheel.
4. Using a template and sealant to install the new bedplate, and torquing bolts to the specified values.
Jcb 535 95 telescopic handler service repair manual sn 2460601 and upcdfvvv
This service manual section provides information on servicing the engine. It describes the basic operation and components of the JCB Tier 2/3 4-cylinder diesel engine. The introduction covers the engine systems and operation, including fuel injection, air intake, lubrication, and ancillary drive. Component identification diagrams show the major internal engine parts.
Jcb 531 70 telescopic handler service repair manual sn 2460601 and upcdfvvv
This service manual section provides information on servicing the engine. It describes the basic operation and components of the JCB Tier 2/3 4-cylinder diesel engine. The introduction covers the engine systems and operation, including fuel injection, air intake, lubrication, and ancillary drive. Component identification diagrams show the major internal engine parts.
Jcb 526 56 telescopic handler service repair manual sn 2460601 and upcdfvvv
This service manual section provides information on servicing the engine. It describes the basic operation and components of the JCB Tier 2/3 4-cylinder diesel engine. The introduction outlines the engine systems and operation, including fuel injection, valve actuation, lubrication, cooling and starting. Component identification diagrams show the major internal and external engine parts.
Jcb 225 t skid steer loader service repair manual sn from 2478301 to 2478700cdfvvv
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine overview, attachments, body/framework, operator station, HVAC, engine, fuel/exhaust, cooling, brakes, driveline, hydraulics, and electrical systems. The section summarized focuses on servicing the engine crankshaft, including removal/installation instructions and specifications. Technicians are advised to follow all safety procedures, use the proper tools, and replace all worn parts.
Jcb 225 t skid steer loader service repair manual sn from 2476302 to 2477300cdfvvv
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine overview, attachments, body/framework, operator station, HVAC, engine, fuel/exhaust, cooling, brakes, driveline, hydraulics, and electrical systems. The document provides an introduction to servicing the engine crankshaft, including guidelines on checking crankshaft condition and removing/installing the crankshaft. Technicians are instructed to follow all safety procedures, use the proper tools, and replace all necessary components.
Jcb 155 hd skid steer loader service repair manual (sn 2431601 and up)cdfvvv
This service manual provides information for servicing a JCB 135 HD and 155 HD skid steer loader. It contains sections covering the machine systems, including the engine, fuel system, hydraulic system, electrical system, and other components. The document provides illustrations and instructions for removal, installation, maintenance, and repair of parts. Safety precautions are described, requiring technicians to fully understand the manual before operating or servicing the machine.
Jcb 135 hd skid steer loader service repair manual (sn 2431601 and up)cdfvvv
This service manual provides instructions for servicing a JCB skid steer loader models 135 HD and 155 HD. It contains sections covering the machine systems including the engine, fuel system, hydraulic system, electrical system, and other components. The document provides detailed descriptions of components, operating principles, maintenance and repair procedures, specifications, and safety information. Technicians are instructed to carefully follow the procedures in the manual to properly service the loader and ensure safe operation.
Jcb 5 cx backhoe loader service repair manual sn from 2509500 and upcdfvvv
This service manual provides instructions for servicing components of JCB backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering various systems of the machine including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The manual instructs technicians on removing, installing, and servicing components and includes diagrams identifying parts. Safety warnings are provided throughout advising technicians to follow instructions carefully and wear proper protective equipment when servicing machines.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2460601 on...fusefjjskekemm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Claas axion 850 810 (type a09) tractor service repair manualfusefjskekkmem
1) The document provides instructions for removing and refitting the front axle, epicycloid reducer, and joint unit on a CLAAS AXION 850-810 tractor.
2) Key steps when removing the front axle include draining fluids, removing mounting hardware, wheels, and radiator components.
3) Dismantling the epicycloid reducer involves removing gears, bearings, seals, and mounting components.
4) Removing the joint unit requires taking off the steering bars, supports, and wheel shaft.
Jcb 135 hd skid steer loader service repair manual (sn 2431601 and up)fiskefjskemem
This service manual provides instructions for servicing a JCB 135 HD and 155 HD skid steer loader. It contains sections covering the machine systems, including the engine, fuel system, hydraulic system, electrical system, and other components. The document provides detailed descriptions of components, operating principles, maintenance and repair procedures, specifications, and safety information. Technicians are instructed to carefully follow the procedures in the manual to properly service the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfdjjsekksemxs
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repair, and removal/installation of parts. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 to 2451000fusefjskekkmem
This service manual section provides information on servicing the crankshaft and related components on a backhoe loader. It includes identification of parts, technical specifications, operation descriptions, removal and installation instructions, and check/inspection procedures. Proper cleaning and installation of the crankshaft oil seal is critical to prevent oil leakage. Removal and installation of the crankshaft requires carefully following all steps while ensuring components remain clean and undamaged.
Jcb js130 excavator service repair manual sn from 2373080 to 2375080fiskefjskemem
The document provides a service manual for excavator tracks. It includes sections on track components, measuring wear using technical data tables, adjusting tracks, removing and installing tracks, and storing tracks. Procedures are provided for measuring link rail surface wear, track pitch/internal pin and bush wear, and bush external wear to determine wear percentages and maintenance requirements.
Jcb 536 70 telescopic handler service repair manual sn 2460601 and upfujsjefjwerkskemm
This service manual section contains information about JCB diesel engines. It provides a basic description of engine components and operation, including the starter motor, fuel injection system, lubrication system, and ancillary drive components. The manual identifies internal engine parts such as pistons, connecting rods, valves, bearings, and gears. It specifies that all components should be renewed if worn and that leakages should be prevented during maintenance.
Jcb 9 tft dumper service repair manual sn from hrm1382 to hrm4003fusefjskekkmem
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 536 t70 lp telescopic handler service repair manual sn 2336575 and upfiskefjskemem
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. Specific models covered include 526-56, 531-70, 533-105, 535-95, 536-60, and others. Safety warnings are provided throughout and procedures for removal and installation are described in detail with torque specifications.
Jcb 540 v180 telescopic handler service repair manual sn from 2902000 onwardscdfvvv
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear.
Jcb 536 t70 lp telescopic handler service repair manual sn 2336575 and upcdfvvv
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 536 70 lp tier 4 telescopic handler service repair manual sn from 2460601...cdfvvv
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It begins with an introduction to the injector components and operation. The main sections provide procedures for checking injector operation with diagnostic tools, removing and installing individual injectors, and removing and installing injector seals in the cylinder head. The summary highlights that the document contains procedures for servicing fuel injectors, including checking operation, removing and installing individual injectors, and removing and installing injector seals.
Jcb 536 70 tier 4 telescopic handler service repair manual sn from 2902000 on...cdfvvv
This document provides service and repair instructions for fuel injectors on JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for reinstalling injectors and seals.
Jcb 536 60 telescopic handler service repair manual sn 2460601 and upcdfvvv
This document provides instructions for removing and installing the bedplate on a 4-cylinder JCB engine. Key steps include:
1. Removing components like the engine, drive belt, oil sump, fuel pipes and injectors, rocker cover and assembly.
2. Positioning the engine upside down supported at the front cylinder block.
3. Removing the flywheel.
4. Using a template and sealant to install the new bedplate, and torquing bolts to the specified values.
Jcb 535 95 telescopic handler service repair manual sn 2460601 and upcdfvvv
This service manual section provides information on servicing the engine. It describes the basic operation and components of the JCB Tier 2/3 4-cylinder diesel engine. The introduction covers the engine systems and operation, including fuel injection, air intake, lubrication, and ancillary drive. Component identification diagrams show the major internal engine parts.
Jcb 531 70 telescopic handler service repair manual sn 2460601 and upcdfvvv
This service manual section provides information on servicing the engine. It describes the basic operation and components of the JCB Tier 2/3 4-cylinder diesel engine. The introduction covers the engine systems and operation, including fuel injection, air intake, lubrication, and ancillary drive. Component identification diagrams show the major internal engine parts.
Jcb 526 56 telescopic handler service repair manual sn 2460601 and upcdfvvv
This service manual section provides information on servicing the engine. It describes the basic operation and components of the JCB Tier 2/3 4-cylinder diesel engine. The introduction outlines the engine systems and operation, including fuel injection, valve actuation, lubrication, cooling and starting. Component identification diagrams show the major internal and external engine parts.
Jcb 225 t skid steer loader service repair manual sn from 2478301 to 2478700cdfvvv
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine overview, attachments, body/framework, operator station, HVAC, engine, fuel/exhaust, cooling, brakes, driveline, hydraulics, and electrical systems. The section summarized focuses on servicing the engine crankshaft, including removal/installation instructions and specifications. Technicians are advised to follow all safety procedures, use the proper tools, and replace all worn parts.
Jcb 225 t skid steer loader service repair manual sn from 2476302 to 2477300cdfvvv
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine overview, attachments, body/framework, operator station, HVAC, engine, fuel/exhaust, cooling, brakes, driveline, hydraulics, and electrical systems. The document provides an introduction to servicing the engine crankshaft, including guidelines on checking crankshaft condition and removing/installing the crankshaft. Technicians are instructed to follow all safety procedures, use the proper tools, and replace all necessary components.
Jcb 155 hd skid steer loader service repair manual (sn 2431601 and up)cdfvvv
This service manual provides information for servicing a JCB 135 HD and 155 HD skid steer loader. It contains sections covering the machine systems, including the engine, fuel system, hydraulic system, electrical system, and other components. The document provides illustrations and instructions for removal, installation, maintenance, and repair of parts. Safety precautions are described, requiring technicians to fully understand the manual before operating or servicing the machine.
Jcb 135 hd skid steer loader service repair manual (sn 2431601 and up)cdfvvv
This service manual provides instructions for servicing a JCB skid steer loader models 135 HD and 155 HD. It contains sections covering the machine systems including the engine, fuel system, hydraulic system, electrical system, and other components. The document provides detailed descriptions of components, operating principles, maintenance and repair procedures, specifications, and safety information. Technicians are instructed to carefully follow the procedures in the manual to properly service the loader and ensure safe operation.
Jcb 5 cx backhoe loader service repair manual sn from 2509500 and upcdfvvv
This service manual provides instructions for servicing components of JCB backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering various systems of the machine including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The manual instructs technicians on removing, installing, and servicing components and includes diagrams identifying parts. Safety warnings are provided throughout advising technicians to follow instructions carefully and wear proper protective equipment when servicing machines.
Jcb 4 cx backhoe loader service repair manual sn from 2509500 and upcdfvvv
This service manual provides instructions for servicing components of JCB backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering various systems of the machine including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The manual instructs technicians on removing, installing, and servicing components and includes diagrams identifying parts. Safety warnings are provided throughout advising technicians to follow instructions carefully and wear proper protective equipment when servicing machines.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upcdfvvv
This service manual provides instructions for servicing components of JCB 3CX, 4CX, and 5CX backhoe loaders, including the machine, attachments, body, operator station, HVAC, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners, consumable products, and after sales. The manual contains safety warnings and instructions for removing and installing components. It provides identification diagrams and specifications for proper servicing.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...cdfvvv
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator engine. It describes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The summaries provide tools needed and step-by-step instructions for each procedure.
Caterpillar cat 303 e cr mini hydraulic excavator (prefix smg) service repair...cdfvvv
The document provides instructions for removing and installing a governor and fuel injection pump on a Caterpillar 303E CR Mini Hydraulic Excavator. It describes removing 11 parts in 11 steps to remove the governor, including bolts, springs, plates and shafts. It then describes installing the governor in 11 corresponding steps. Separate sections provide 3 steps to remove the fuel injection pump and 4 steps to install it, noting the importance of matching shim thicknesses. Another section outlines 4 steps for removing fuel injectors and 4 steps for installing them.
Caterpillar cat 303.5 e mini hydraulic excavator (prefix rse) service repair ...cdfvvv
The document provides instructions for disassembling and assembling the swing motor and swing drive of a 303.5E Mini Hydraulic Excavator. It lists 32 steps for disassembly, removing components like valves, springs, spools, checks valves, plates, and gears. It then lists 28 steps for assembly, installing these components in reverse order. Precautions are provided for parts under spring force. Required tools include bearing pullers, crossblocks, and retaining ring pliers.
Caterpillar cat 140 h motor grader (prefix cca) service repair manual (cca000...cdfvvv
1) The document provides assembly instructions for a piston pump used in a 140H motor grader.
2) It describes 57 assembly steps involving over 30 individual parts like pistons, springs, seals, and manifolds.
3) Special tools and cleanliness are emphasized to prevent damage during assembly, and proper break-in is noted after assembly is complete.
Caterpillar cat 140 h motor grader (prefix 8km) service repair manual (8km000...cdfvvv
This document provides instructions for removing and installing various engine components on a Caterpillar 140H motor grader, including:
- Inlet and exhaust valves
- Valve guides
- Valve seat inserts
- Engine oil filter base
The instructions include lists of required tools, step-by-step procedures, diagrams, and safety notices for each component.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 156 9813/8250-1 15 - 156
Remove and Install
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Get access to the engine.
3. Disconnect and remove the fuel pipes from the
fuel injectors, refer to Fuel pipes (PIL 18-96).
4. Remove the rocker cover, refer to (PIL 15-42).
Figure 206.
743830
4
7
4
5
4
4
4
4
4
1
6
2
3
2
2
2
2
2
2
1 Rocker shaft assembly 2 Rocker shaft fixing bolts (x7)
3 Rocker shaft - oil feed pedestal fixing bolt (x1) 4 Pedestals (x7)
5 Oil feed pedestal (x1) 6 Bridge pieces (x8)
7 Push rods (x8)
3. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 157 9813/8250-1 15 - 157
Remove
1. Remove the rocker shaft fixing bolts. DO NOT
withdraw the bolts. Lift the rocker shaft assembly
from the cylinder head complete with pedestals
still attached. Important: Keep all pedestals and
fixing bolts in their original positions.
2. Lift off the bridge pieces from the pairs of inlet
and exhaust valves.
3. Withdraw the push rods from the cylinder block.
Before Installation
1. Make sure that all items are clean and free from
damage and corrosion. Refer to Check Condition
(PIL 15-42).
2. Make sure that all oil-ways and cross drillings in
the cylinder head, rocker shaft and pedestals are
clear and free from debris. Use an air line to blow
through the cross drillings.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Use a suitable degreasing agent to clean the top
of the cylinder head.
3. Install the bridge pieces on to the pairs of inlet
and exhaust valves in the cylinder head.
4. Insert the push rods into the cylinder block. Make
sure that they engage with the camshaft tappets.
5. Install the rocker shaft assembly into the cylinder
head. Make sure that the pedestals are located in
their original positions. Note the position of the oil
feed pedestal and the longer bolt. Make sure that
the push rods engage with the tappet adjusters
and that the rockers are located over the bridge
pieces.
6. Tighten the bolts to the correct torque value.
After Installation
1. Measure and adjust the valve clearances, refer
to (PIL 15-30).
Table 59. Torque Values
Item Nm
2 24
3 24
5. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 159 9813/8250-1 15 - 159
Disassemble
1. Lift out the rocker shaft fixing bolts, then slide
the pedestals, rockers and wave washers off the
rocker shaft as shown. Label the pedestals and
rockers to make sure that they are installed in the
correct positions on assembly.
2. Check the rocker shaft and rocker bushings for
signs of damage and excessive wear. Refer to
Check (Condition) (PIL 15-42).
Assemble
1. The assembly procedure is the opposite of
the disassemble procedure. Additionally do the
following steps.
2. Lubricate the rocker shaft and rocker bearing
bushes with clean engine oil.
3. Make sure that the rockers and pedestals are
installed in their original positions along the
rocker shaft. Note the position of the oil feed
pedestal.
4. Insert the rocker shaft fixing bolts to hold the
rockers and pedestals loosely in position before
fitting the assembly into the cylinder head. Note
the position of the longer bolt.
After Assembly
1. Install the rocker assembly. Refer to (PIL 15-42).
2. Install the rocker cover. Refer to (PIL 15-42).
6. 15 - Engine
42 - Rocker and Fittings
06 - Rocker Cover
15 - 160 9813/8250-1 15 - 160
06 - Rocker Cover
Remove and Install
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Clean the engine. Refer to Engine - Clean (PIL
15-00).
Figure 208.
B
A
C
A Rocker cover B Bolts
C Gasket D Injector seals
7. 15 - Engine
42 - Rocker and Fittings
06 - Rocker Cover
15 - 161 9813/8250-1 15 - 161
Remove
1. Get access to the engine.
2. Remove the high pressure fuel pipes. Refer to
Fuel Pipes (PIL 18-96).
3. Remove the fuel bleed off fuel pipes. Refer to
Fuel Pipes (PIL 18-96).
4. Disconnect the electrical connectors at the fuel
injectors. Refer to Fuel Injection (PIL 18-18).
5. Disconnect the electrical connector at the coolant
temperature sensor. Refer to Engine Sensors
(PIL 15-84).
6. Move the electrical harness away from the rocker
cover.
7. Remove the bolts and lift the rocker cover from
the cylinder head.
8. Discard the gasket.
9. The rocker cover injector seals must be replaced.
Refer to Injector seals (PIL 18-18).
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Remove all oil and sludge contamination from
inside the rocker chamber.
3. Renew the injector seals. Refer to Injector seals
(PIL 18-18).
4. Renew the rocker cover gasket.
5. Prevent damage to the seals. Put sleeves/covers
on the four injectors. Apply a rubber lubricant to
the seals and then install the rocker cover.
6. Tighten the bolts to the correct torque value.
7. Remove the sleeves/covers.
After Installation
1. The high pressure fuel pipes must be replaced
with new parts. Refer to Fuel Pipes (PIL 18-96).
2. Start the engine and check for oil and fuel leaks.
Table 60. Torque Values
Item Nm
B 24
8. 15 - Engine
42 - Rocker and Fittings
21 - Tappet
15 - 164 9813/8250-1 15 - 164
21 - Tappet
Remove and Install
Before Removal
1. Drain the oil from the engine.
2. Disconnect and remove the fuel pipes from the
injectors. Refer to (PIL 18-96).
3. Remove the rocker cover. Refer to (PIL 15-42).
4. Remove the fuel injection pump. Refer to (PIL
18-18).
5. Remove the rocker assembly and push rods.
Refer to (PIL 15-42).
6. Remove the starter motor. Refer to (PIL 15-75).
7. Remove the oil sump. Refer to (PIL 15-45).
8. Remove the flywheel. Refer to (PIL 15-54).
9. Remove the flywheel housing. Refer to (PIL
15-54).
10. Rotate the crankshaft until the camshaft timing
pin can be inserted through the gear and into the
aligning hole in the rear gear case.
Figure 209.
A
A Timing pin - camshaft
11. Remove the taper blanking plug and insert
the crankshaft locking pin. The camshaft and
crankshaft locking pins must be in position to lock
the crankshaft and camshaft before removing the
camshaft assembly.
Figure 210.
B
C
B Timing pin - crankshaft
C Blanking plug
12. Remove the fuel injection pump drive gear. Refer
to (PIL 15-51).
Removal
The engine must be inverted. DO NOT attempt
to remove the camshaft and its drive gears with
the engine upright. The tappets and push rods will
fall into the engine and further dismantling will be
required to retrieve them.
1. Remove the camshaft timing pin.
2. Carefully withdraw the camshaft and gear
assembly from the crankcase. Make sure you
fully support the camshaft to prevent the lobes
contacting the bearing surfaces in the crankcase.
The bearing surfaces can easily be damaged by
the sharp hard edges on the cam lobes.
Figure 211.
A
D
A Timing pin - camshaft
D Camshaft and drive gear
9. 15 - Engine
42 - Rocker and Fittings
21 - Tappet
15 - 165 9813/8250-1 15 - 165
3. Access the tappets through the apertures in
the crankcase bedplate next to the crankshaft.
Lift out the tappets from the crankcase using a
suitable magnetic probe. Label the tappets to
ensure replacement in their original positions.
Figure 212.
E
F
E
E Tappet (8 off)
F Magnetic probe
Inspection
1. Inspect the camshaft gear teeth for signs of
damage or excessive wear.
2. Inspect the cam lobes for signs of excessive
wear, scoring or pitting.
3. Inspect the cam bearing surfaces for signs
of excessive wear, or scoring. Check that the
dimensions are within service limits.
4. Inspect the cam bearing surfaces inside the
crankcase for signs of excessive wear, or
scoring. Check that the dimensions are within
service limits.
5. Inspect the bearing surfaces of the tappets for
signs of excessive wear or damage. Check that
the dimensions are within service limits.
6. Inspect the tappet bores inside the crankcase for
signs of excessive wear or damage. Check that
the dimensions are within service limits.
7. If any of the camshaft bearings or lobes are worn
or damaged then the relative oil feed galleries
in the crankcase and camshaft may be blocked.
Make sure all oil ways are clear and free from
debris.
Installation
1. Lubricate the tappets and tappet bores inside the
crankcase with clean engine oil.
2. Insert the tappets in their original positions in the
crankcase using a suitable magnetic probe.
3. Lubricate the camshaft bearing journals inside
the crankcase with clean engine oil.
4. Carefully insert the camshaft assembly into the
crankcase as shown. Support the camshaft
preventing the lobes contacting the bearing
surfaces in the crankcase. Before meshing the
camshaft gear with the crankshaft gear, rotate
the camshaft until the timing hole in the gear
aligns with the dowel hole in the gear casing.
Insert the timing pin to lock the camshaft in this
position.
After Installation
1. Note that the fuel injection pump drive gear
fixing nut is torque tightened as part of the fuel
injection pump replacement procedure. Refer to
(PIL 18-18).
2. Do the procedures in Before Removal in reverse
order.
10. 15 - Engine
42 - Rocker and Fittings
24 - Tappet Cover
15 - 166 9813/8250-1 15 - 166
24 - Tappet Cover
Remove and Install
It is not necessary to remove the tappet covers
unless a new rocker cover is to be installed. It is
necessary to remove the tappet covers to measure
and adjust the valve clearances. Refer to Valve-
Adjust, Valve Clearances (PIL 15-30).
Remove
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Get access to the engine.
3. Clean the tappet covers and the adjacent areas
of the rocker cover. Refer to Engine - Clean.
Important: Make sure that the screws do not fall
into the engine.
4. Remove the tappet cover screws.
5. Keep the screws away from the engine.
6. Use a screwdriver in the slot to remove the tappet
covers. Make sure that dirt or debris does not fall
into the engine.
Figure 213.
B A
E
B
B
B B
C
D
A Screws
B Tappet covers
C Slot
D Rocker cover
E Tappet cover seals
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Inspect the tappet cover seals for signs of
damage. Replace any damaged seals.
3. Install the tappet covers. Tighten the screws to
the correct torque value.
Table 61. Torque Values
Item Nm
A 9
11. 15 - Engine
45 - Oil Sump
00 - General
15 - 169 9813/8250-1 15 - 169
00 - General
Introduction .................................................. 15-169
Component Identification ............................. 15-170
Remove and Install ..................................... 15-171
Introduction
The lubrication system distributes oil around the
engine by a system of galleries and drillings in the
crankcase and cylinder head. The oil lubricates and
seals the moving parts of the engine, reducing friction
and wear. In addition the oil plays an important role in
cooling the engine by carrying heat from the engine
to the cooler. A piston cooling jet sprays oil onto the
underside of the pistons to keep them cool, refer to
(PIL 15-36).
Oil is drawn from the oil sump by the integral oil pump
via the suction strainer. The strainer prevents any
large particles of debris passing through, which may
damage the pump.
The oil passes from the outlet side of the pump
through a relief valve which limits the maximum oil
pressure by venting oil back to the inlet side of the
pump, refer to (PIL 15-36).
From the pump the oil passes through the oil cooler
and filter, refer to (PIL 15-69 and PIL 15-21).
After cooling and filtering, the oil passes into the
main oil gallery. An oil pressure switch senses the
oil pressure. From the main gallery oil is delivered,
via drillings, to the crankshaft main bearings, rocker
assembly, camshaft and timing gears. Note that
drillings are through the crankcase and cylinder
head.
When the high pressure oil has passed through the
bearings it reverts to sump pressure and splash
lubricates the internal components such as rocker
tips, cam lobes and timing gear teeth. Gravity
drains the oil via drains into the cylinder head and
crankcase, back into the oil sump. A drain slot allows
the oil to drain from the timing case back to the oil
sump.
12. 15 - Engine
45 - Oil Sump
00 - General
15 - 170 9813/8250-1 15 - 170
Component Identification
Figure 214.
1 Oil sump 2 Suction strainer
3 Oil pump 4 Oil cooler
5 Filter 6 Camshaft - high pressure oil feed
7 Crankshaft main bearings - high pressure oil
feed
8 Rocker assembly - high pressure oil feed
9 PTO (Power Take-Off) idler gear bearing/
timing case - high pressure oil feed
10 External high pressure oil feed connection
(crankcase) - Turbocharger (if installed)
11 Main high pressure oil feed gallery
(crankcase)
12 Oil pressure switch
Green- Oil at sump pressure Red- Oil at high pressure
Pink- Oil at lower pressure but higher than
sump pressure
13. 15 - Engine
45 - Oil Sump
00 - General
15 - 171 9813/8250-1 15 - 171
Remove and Install
Special Tools
Tool
Category
Description Part No. Qty.
Special
Tool
Template
for Sealant
Oil Sump -
Pressed
892/01149 1
Special
Tool
Oil Sump
Location
Dowel
892/01150 2
Special
Tool
Template
for Sealant
Oil Sump
(Cast)
892/12354 1
Consumables
Description Part No. Size
Clear Silicone Sealant 4102/0901 0.31L
Before Removal
1. Make sure that the engine is safe to work on.
If the engine has been running, make sure the
engine has cooled sufficiently before you start.
2. Drain the engine oil.
Removal
1. Remove the fixing bolts and remove the oil sump
from the engine. The oil sump may be difficult to
remove due to adhesion of sealing compound.
If necessary, carefully lever the mating flanges
apart. Do not use excessive force, the oil sump
could be damaged. Be sure to retrieve the oil pick
up seal.
2. Use a gasket removal compound, carefully
remove all traces of sealing compound from the
oil sump and engine mating faces. Do not allow
the sealing compound to enter the engine.
3. Use a suitable degreasing agent to thoroughly
clean the oil sump.
Figure 215.
14. 15 - Engine
45 - Oil Sump
00 - General
15 - 172 9813/8250-1 15 - 172
1 Oil sump 1a Integral suction tube
1b Integral baffle plates 2 Oil sump fixing bolts (x20)
3 Oil pick up seal
15. 15 - Engine
45 - Oil Sump
00 - General
15 - 173 9813/8250-1 15 - 173
Installation
1. Lightly smear the new oil pick up seal with oil and
install into the bedplate as shown.
Figure 216.
3 Oil pick up seal
2. Install the two guide pins at the oil sump screw
holes in the engine.
Special Tool: Oil Sump Location Dowel (Qty.: 2)
3. Use the fixing bolts to locate the template to
the oil sump mating face. Make sure that the
template is the correct way round (note that holes
are on different centres).
Special Tool: Template for Sealant Oil Sump
(Cast) (Qty.: 1)
Special Tool: Template for Sealant Oil Sump -
Pressed (Qty.: 1)
4. Apply a bead of sealing compound around the
oil sump flange using the inside edge of the
template as a guide as shown. Note the beads
around holes.
Length/Dimension/Distance: 4mm
Consumable: Clear Silicone Sealant
5. Carefully remove the template without smudging
the sealant beads.
6. Apply a bead of sealant so as to join the sealant
beads around holes with the bead around the oil
sump flange.
Length/Dimension/Distance: 4mm
7. After applying the sealing compound, the oil
sump must be installed and the bolts torque
tightened within
Duration: 5min
Figure 217.
X
X
S Hole
T Hole
T2 Guide pins
X 4mm Bead of sealant
8. Position the oil sump with the suction tube outlet
aligned with the oil pump inlet port on the engine.
Take care not to damage the oil pick up seal when
you install the oil sump. Damage to the seal could
cause a drop in oil pressure and subsequently
damage to the engine.
9. Locate the oil sump on the guide pins on the
engine. Avoid smudging the sealant beads. DO
NOT remove the guide pins until sufficient bolts
have been installed to secure the oil sump.
10. Install the bolts and tighten the bolts to the correct
torque value. Note that the bolts are not installed
at 6 positions.
Figure 218.
2 Bolts
Y No bolts to be installed at this position (x6)
16. 15 - Engine
45 - Oil Sump
00 - General
15 - 174 9813/8250-1 15 - 174
After Replacing
1. Allow the sealant to cure for
Duration: 20min
2. Refill the engine with the recommended engine
oil. Refer to (PIL 75-00).
3. Start the engine and check for oil leaks.
Table 62. Torque Values
Item Nm
2 24
17. 15 - Engine
51 - Timing Gear
00 - General
15 - 178 9813/8250-1 15 - 178
Component Identification
Figure 219.
B
A
E
D
C
A Crankshaft gear B Camshaft gear
C High pressure fuel pump gear D Oil pump gear
E Heavy duty PTO device gear (if installed) F Heavy duty PTO device gear (if installed)
G Low duty PTO device gear (if installed)
18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. 15 - Engine
51 - Timing Gear
00 - General
15 - 179 9813/8250-1 15 - 179
Operation
All the gears are driven via the crankshaft gear as
follows:
• Camshaft gear-The camshaft is driven at half
crankshaft speed.
• High pressure fuel pump gear-The high
pressure fuel pump is driven via the camshaft
gear installed to the camshaft.
• Oil pump gear-The lubrication oil pump is driven
directly by the crankshaft gear.
• Power Take-Off (PTO)-driven by the crankshaft
gear via idler gear.
• Low Duty Power Take-Off (PTO) Gear (if
installed)-driven by the camshaft gear.
Figure 220.
B
A
E
D
C
A Crankshaft gear B Camshaft gear
C High pressure fuel pump gear D Oil pump gear
E Heavy duty PTO device gear (if installed) F Heavy duty PTO device gear (if installed)
20. 15 - Engine
51 - Timing Gear
03 - Crankshaft Gear
15 - 181 9813/8250-1 15 - 181
03 - Crankshaft Gear
Remove and Install
Special Tools
Tool
Category
Description Part No. Qty.
Special
Tool
Crankshaft /
Camshaft
Timing Pin
892/01148 2
Note: The illustrations show the engine inverted. If
the drive gear components are being removed prior
to crankshaft or camshaft removal the engine must
be inverted. If the gear components only are being
removed (for inspection/renewal) then the engine
need not be inverted.
Before Removal
1. Remove the starter motor. Refer to (PIL 15-75).
2. Remove the flywheel. Refer to (PIL 15-54).
3. Remove the flywheel housing. Refer to (PIL
15-54).
4. Rotate the crankshaft until the camshaft locking
pin can be inserted through the gear and into the
aligning hole in the rear gear case. Note: The
camshaft and crankshaft locking pins must be
in position to lock the crankshaft and camshaft
before removing the crankshaft gear.
Special Tool: Crankshaft / Camshaft Timing Pin
(Qty.: 2)
5. Remove the taper blanking plug and insert the
crankshaft locking pin.
21. 15 - Engine
51 - Timing Gear
03 - Crankshaft Gear
15 - 182 9813/8250-1 15 - 182
Figure 221.
1
T2
6
4
2
T1
3
7
5
1 Drive gear and flywheel hub fixing bolt 2 Flywheel hub
3 Crankshaft gear 4 Location dowel
5 Camshaft drive gear 6 Blanking plug - crankcase
7 Crankshaft - gear location spigot T1 Timing pin - camshaft
T2 Timing pin - crankshaft
Remove
1. Remove the flywheel hub fixing bolt and remove
the flywheel hub.
2. Remove the crankshaft gear from the crankshaft.
Make sure you retrieve the location dowel.
22. 15 - Engine
51 - Timing Gear
03 - Crankshaft Gear
15 - 183 9813/8250-1 15 - 183
Inspect
1. Carefully inspect the outer diameter of the
flywheel hub for signs of wear or damage. Wear
or damage will cause the crankshaft rear oil seal
to fail. If in doubt renew the hub.
Install
1. Apply some clean engine oil to the location spigot
on the end of the crankshaft.
2. Make sure that the dowel is located in the
crankshaft gear and locate the gear and dowel
on to the crankshaft spigot.
3. Install the flywheel hub to the gear, locate on the
dowel. Fix the hub with fixing bolt. Tighten the bolt
to the correct torque value.
Table 63. Torque Values
Item Nm
1 47
6 11