This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
New holland l228 tier 4 b (final) europe skid steer loader service repair manualfjsjfkskefmem
This document provides service information for Tier 4B engines used in New Holland C227, C232, L221, and L228 skid steer and compact track loaders. It contains over 150 sections covering the engine and all related systems, with detailed removal and installation instructions. Safety precautions are provided throughout regarding handling heavy components, draining fluids, battery and refrigerant handling.
New holland cx720 combine harvesters service repair manualfjsjfkskefmem
The document provides an overview and component locations of the primary hydraulic power system for a New Holland agricultural vehicle. The system uses a closed-center load sensing pump to supply oil to circuits for steering, header height control, straw elevator functions, lateral flotation, reel adjustment, and unloading tube control. Key components include hydraulic pumps and motors, valves, cylinders, filters, accumulators, and manifolds.
New holland cs540 combine harvesters service repair manualfjsjfkskefmem
This document is a repair manual for New Holland agricultural equipment models CS520, CS540, CS640, CS660, and CL560. It contains sections on the machines' distribution systems, power production, power train, travelling systems, body and structure, tool positioning, and crop processing. The sections contain chapters that provide technical data, functional descriptions, diagnostic information, and service procedures for the machines' components and systems. The manual uses a coding system to uniquely identify each piece of technical information and allow users to easily search for the specific information they need.
New holland cr7.90 combine harvesters service repair manualfjsjfkskefmem
This document is a service manual for CNH Industrial combine harvesters and covers models CX7.80 through CR10.90. It contains over 200 sections on the various systems of the combines, including the engine, transmission, hydraulics, electrical systems, attachments and more. Safety guidelines are provided at the beginning emphasizing disengaging machinery, reducing pressures, and using proper protective equipment during maintenance.
New holland c227 tier 4 b final [ndm471836 ]north america compact track load...fjsjfkskefmem
This document is a service manual for New Holland C227, C232, L221, and L228 compact track loaders and skid steer loaders that comply with Tier 4B emissions standards. It contains sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and track suspension, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety and environmental rules are also provided regarding the handling and disposal of fluids, fuels, and other materials.
Caterpillar cat d4 e track tractor service repair manual (77w01664 and up)fjsjfkskefmem
This document provides instructions for removing and installing a fuel priming pump on a Caterpillar D4E track-type tractor with a 3304 engine. The removal procedure involves turning off the fuel supply line valve, removing bolts and washers to detach the pump from its base, disconnecting a tube assembly, and removing two bolts to detach the base from the cylinder block. The installation procedure is the reverse of removal. Proper cleanliness and containment of fluids is emphasized.
Caterpillar cat d4 e track tractor (prefix 68x) service repair manual (68x007...fjsjfkskefmem
The document provides instructions for removing and installing the fuel priming pump, removing and installing the fuel filter base, removing the fuel transfer pump, and disassembling the fuel transfer pump on a Caterpillar D4E track-type tractor with a 3304 engine. The procedures include illustrations and describe disconnecting fuel lines, removing bolts and parts, checking gaskets, and containing fluids.
Caterpillar cat d4 e track tractor (prefix 68x) service repair manual (68x000...fjsjfkskefmem
This document provides instructions for removing and disassembling fuel system components on a Caterpillar D4E track-type tractor with a 3304 engine. The procedures include:
1. Removing the fuel priming pump by taking off bolts, washers and a gasket.
2. Removing the fuel filter base by disconnecting a fuel line, removing bolts and washers, and taking off a gasket.
3. Disassembling the fuel transfer pump by removing tubes, bolts, an O-ring seal, and taking apart the pump housing, piston, springs, and valves.
New holland l228 tier 4 b (final) europe skid steer loader service repair manualfjsjfkskefmem
This document provides service information for Tier 4B engines used in New Holland C227, C232, L221, and L228 skid steer and compact track loaders. It contains over 150 sections covering the engine and all related systems, with detailed removal and installation instructions. Safety precautions are provided throughout regarding handling heavy components, draining fluids, battery and refrigerant handling.
New holland cx720 combine harvesters service repair manualfjsjfkskefmem
The document provides an overview and component locations of the primary hydraulic power system for a New Holland agricultural vehicle. The system uses a closed-center load sensing pump to supply oil to circuits for steering, header height control, straw elevator functions, lateral flotation, reel adjustment, and unloading tube control. Key components include hydraulic pumps and motors, valves, cylinders, filters, accumulators, and manifolds.
New holland cs540 combine harvesters service repair manualfjsjfkskefmem
This document is a repair manual for New Holland agricultural equipment models CS520, CS540, CS640, CS660, and CL560. It contains sections on the machines' distribution systems, power production, power train, travelling systems, body and structure, tool positioning, and crop processing. The sections contain chapters that provide technical data, functional descriptions, diagnostic information, and service procedures for the machines' components and systems. The manual uses a coding system to uniquely identify each piece of technical information and allow users to easily search for the specific information they need.
New holland cr7.90 combine harvesters service repair manualfjsjfkskefmem
This document is a service manual for CNH Industrial combine harvesters and covers models CX7.80 through CR10.90. It contains over 200 sections on the various systems of the combines, including the engine, transmission, hydraulics, electrical systems, attachments and more. Safety guidelines are provided at the beginning emphasizing disengaging machinery, reducing pressures, and using proper protective equipment during maintenance.
New holland c227 tier 4 b final [ndm471836 ]north america compact track load...fjsjfkskefmem
This document is a service manual for New Holland C227, C232, L221, and L228 compact track loaders and skid steer loaders that comply with Tier 4B emissions standards. It contains sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and track suspension, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety and environmental rules are also provided regarding the handling and disposal of fluids, fuels, and other materials.
Caterpillar cat d4 e track tractor service repair manual (77w01664 and up)fjsjfkskefmem
This document provides instructions for removing and installing a fuel priming pump on a Caterpillar D4E track-type tractor with a 3304 engine. The removal procedure involves turning off the fuel supply line valve, removing bolts and washers to detach the pump from its base, disconnecting a tube assembly, and removing two bolts to detach the base from the cylinder block. The installation procedure is the reverse of removal. Proper cleanliness and containment of fluids is emphasized.
Caterpillar cat d4 e track tractor (prefix 68x) service repair manual (68x007...fjsjfkskefmem
The document provides instructions for removing and installing the fuel priming pump, removing and installing the fuel filter base, removing the fuel transfer pump, and disassembling the fuel transfer pump on a Caterpillar D4E track-type tractor with a 3304 engine. The procedures include illustrations and describe disconnecting fuel lines, removing bolts and parts, checking gaskets, and containing fluids.
Caterpillar cat d4 e track tractor (prefix 68x) service repair manual (68x000...fjsjfkskefmem
This document provides instructions for removing and disassembling fuel system components on a Caterpillar D4E track-type tractor with a 3304 engine. The procedures include:
1. Removing the fuel priming pump by taking off bolts, washers and a gasket.
2. Removing the fuel filter base by disconnecting a fuel line, removing bolts and washers, and taking off a gasket.
3. Disassembling the fuel transfer pump by removing tubes, bolts, an O-ring seal, and taking apart the pump housing, piston, springs, and valves.
Caterpillar cat d4 e track tractor (prefix 2cb) service repair manual (2cb000...fjsjfkskefmem
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a Caterpillar D4E track-type tractor powered by a 3304 engine. The removal procedure involves disconnecting fuel lines and other components, then using lifting equipment to remove the housing. The disassembly process describes removing various parts like covers, lifters, bearings, and the camshaft from the housing. The assembly section outlines installing bearings, the camshaft, washer and other parts back into the housing.
Caterpillar cat e70 b excavator (prefix 5tg) service repair manual (5tg00001 ...fjsjfkskefmem
This document provides service information for the travel drive and motor of an E70B excavator model. It includes three pages of specifications and diagrams of the excavator's components. The bulk of the document describes the functional construction and operating principles of the travel drive and motor system. It explains how the swash plate motor, counter-balance valve, parking brake, and reduction gears work together to convert hydraulic pressure into rotational force to power the tracks and control travel speed.
The document provides instructions for properly installing Duo-Cone seals. It describes the components of a Duo-Cone seal and the assembly process. Critical steps include cleaning and inspecting the seal ring, rubber toric, and housing to ensure they are free of contamination or damage before installation. The seal ring and toric must be aligned and installed within specified tolerances to prevent leaks.
Caterpillar cat d6 r track tractor (prefix 7gr) service repair manual (7gr000...fjsjfkskefmem
This document provides instructions for removing and installing a bulldozer blade on a D6R track-type tractor. It lists the required tools and safety precautions. The removal process involves disconnecting hydraulic hoses, removing caps and bolts from the lift cylinders and stabilizer link, and using tooling to support the push arms. Reinstallation is the reverse of the removal process.
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...fjsjfkskefmem
- The document provides installation instructions for a fuel injection pump on a 3054C industrial engine.
- It describes 11 steps for installing the pump, including installing seals, bolts, gears, tubes and ensuring proper timing.
- Proper installation of the spacer and tightening of bolts is emphasized to prevent contact with the pump shaft.
Caterpillar cat d5 htsk ii track skidder (prefix 7eg) service repair manual (...fjsjfkskefmem
This document provides instructions for servicing the valves, valve guides, valve seat inserts, water directors, pistons, and connecting rods of a D5H Track-Type Skidder Series II engine. It describes how to remove and install these components, noting identification marks, cleaning, lubrication steps, and proper tool usage. Removal involves disassembling the engine down to the cylinder block, while installation requires reassembling components in the reverse order. Precautions are provided to prevent damage during disassembly and assembly.
Caterpillar cat 973 c track loader (prefix ldx) service repair manual (ldx000...fjsjfkskefmem
This document provides instructions for servicing the air conditioning and heating system and turbocharger on a 973C track loader with a C9 engine. It describes safety precautions when working on the refrigerant system and notes to keep all parts clean. Steps are outlined for removing and installing the turbocharger and exhaust manifold.
Caterpillar cat d5 b track tractor (prefix 46x) service repair manual (46x000...fjsjfkskefmem
This service repair manual provides instructions for repairing D5B track tractors with 3306 engines. It describes removing and installing various engine components like the front housing, valve mechanism cover, and gear group in the front of the engine. The procedures provide details on required tools, cleaning parts, applying sealants, and proper torque specifications for reinstallation.
Caterpillar cat 951 c track loader (prefix 86j) service repair manual (86j040...fjsjfkskefmem
- The document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators.
- It describes removing over a dozen parts from the starting motor housing, including the rear housing, brushes, field winding coils, and pinion drive components.
- Cleaning and inspection steps are included to check all parts for wear and damage before reassembling the starting motor.
Caterpillar cat d4 htsk iii track skidder (prefix 7pk) service repair manual ...fjsjfkskefmem
This document provides instructions for servicing the cylinder head assembly of a Caterpillar 3304 engine. It describes removing and installing the cylinder head assembly in 31 steps, including draining coolant, removing bolts and various components, loosening belts, and installing push rods and valves. It also describes separately removing and installing the spacer plate and valve lifters. The overall document provides detailed disassembly and reassembly instructions for servicing the cylinder head.
Caterpillar cat 951 c track loader (prefix 86j) service repair manual (86j019...fjsjfkskefmem
The document provides instructions for disassembling three types of starting motors used in Caterpillar track loaders and excavators:
1. The disassembly process involves removing 19 main components like the solenoid, rear housing, brushes, pinion drive housing, and field winding coil.
2. Tools needed include retaining ring pliers and a driver. Detailed steps explain how to remove each part, with illustrations showing the component locations.
3. Technicians should mark parts for reassembly, clean components with mineral spirits, and inspect all parts for wear and damage after disassembly.
Caterpillar cat 420 e backhoe loader (prefix djl) service repair manual (djl0...fjsjfkskefmem
The document provides instructions for removing and installing the front drive shaft on a Caterpillar 420E backhoe loader. It describes:
1) Using a hydraulic jack to support the drive shaft guard and remove bolts to lower the guard.
2) Removing bolts to detach the front drive shaft.
3) Installing the drive shaft and tightening new bolts to the specified torque.
4) Raising the guard back into position and installing new bolts.
Caterpillar cat d4 htsk ii track skidder (prefix 8zf) service repair manual (...fjsjfkskefmem
This document provides instructions for servicing components of a D4HTSK II Track Skidder, including removing and installing the cylinder head assembly. The key steps are to drain coolant, remove manifolds, covers and other attached components. Then remove bolts holding the cylinder head and lift it off using tooling and a hoist. Reinstallation involves installing spacers, bolts, push rods and rocker assembly with lubricant before tightening bolts on the cylinder head.
Caterpillar cat 420 e backhoe loader (prefix dan) service repair manual (dan0...fjsjfkskefmem
The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. Key steps include:
1. Release hydraulic pressure and remove hoses from the lift cylinder before removing it from the lift arms.
2. Use retaining ring pliers and a lifting device to detach the cylinder, then remove it.
3. To remove the lift arms, first remove the tilt cylinder, bucket, and lift cylinder. Then use pliers to remove pins and bearings from the arms before lifting them off.
4. Installation follows the reverse of removal, taking care to clean parts and apply retaining compounds before reattaching cylinders and bearings.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...fjsjfkskefmem
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and use of service tools. It provides details on pressing parts, bolt torque, a torque-turn-tighten procedure, using torque wrench extensions, and torque multipliers.
Caterpillar cat 416 f backhoe loader (prefix lwt) service repair manual (lwt0...fjsjfkskefmem
The document provides instructions for removing and disassembling components related to the rocker shaft and cylinder head on a Caterpillar 416F backhoe loader engine. The procedures include removing the rocker shaft assembly, pushrods, glow plugs, exhaust manifold, fuel injectors and other components. The cylinder head is then removed by gradually loosening setscrews and lifting the head off using a lifting device.
Caterpillar cat 951 b track loader (prefix 86j) service repair manual (86j025...fjsjfkskefmem
The document provides instructions for disassembling three types of starting motors used on Caterpillar equipment:
1) Remove components like the solenoid, rear housing, brushes, and pinion drive housing to access the internal parts.
2) Mark components for correct reassembly and remove retaining rings, pins, and seals.
3) Extract the armature, field winding coil, and pole shoes from the motor housing.
4) Inspect all parts for wear and clean as needed before reassembly.
Caterpillar cat 422 e backhoe loader (prefix maw) service repair manual (maw0...fjsjfkskefmem
This service repair manual provides instructions for repairing and replacing components of the fuel system for a 422E Backhoe Loader powered by a C4.4 engine, including:
- Removing and installing the fuel priming pump and fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing the fuel injection nozzles.
- Removing the Delphi DP210 fuel injection pump.
The document provides detailed step-by-step instructions and illustrations for completing each repair or replacement, with notes about required tools and safety precautions. Removal and installation procedures for each component are presented separately.
Caterpillar cat 416 e backhoe loader (prefix sha) service repair manual (sha0...fjsjfkskefmem
The document provides instructions for removing and disassembling the transmission of a 416E backhoe loader. The removal process involves draining fluids, disconnecting wiring harnesses and hydraulic lines, and removing mounting hardware. The transmission is then lifted out of the machine. Disassembly separates the transmission into its major components like the torque converter, pump group, and valve groups through removal of mounting bolts and seals.
Caterpillar cat 416 d backhoe loader (prefix cxp) service repair manual (cxp0...fjsjfkskefmem
This document provides instructions to disconnect and separate the engine, torque converter, and transmission from a 416D backhoe loader. It outlines 41 steps to disconnect wiring harnesses, hoses, bolts and other components. The engine and transmission assembly weighs 680 kg and must be lifted and supported by tools during separation from the vehicle. Once separated, the transmission weighs 227 kg on its own.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Caterpillar cat d4 e track tractor (prefix 2cb) service repair manual (2cb000...fjsjfkskefmem
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a Caterpillar D4E track-type tractor powered by a 3304 engine. The removal procedure involves disconnecting fuel lines and other components, then using lifting equipment to remove the housing. The disassembly process describes removing various parts like covers, lifters, bearings, and the camshaft from the housing. The assembly section outlines installing bearings, the camshaft, washer and other parts back into the housing.
Caterpillar cat e70 b excavator (prefix 5tg) service repair manual (5tg00001 ...fjsjfkskefmem
This document provides service information for the travel drive and motor of an E70B excavator model. It includes three pages of specifications and diagrams of the excavator's components. The bulk of the document describes the functional construction and operating principles of the travel drive and motor system. It explains how the swash plate motor, counter-balance valve, parking brake, and reduction gears work together to convert hydraulic pressure into rotational force to power the tracks and control travel speed.
The document provides instructions for properly installing Duo-Cone seals. It describes the components of a Duo-Cone seal and the assembly process. Critical steps include cleaning and inspecting the seal ring, rubber toric, and housing to ensure they are free of contamination or damage before installation. The seal ring and toric must be aligned and installed within specified tolerances to prevent leaks.
Caterpillar cat d6 r track tractor (prefix 7gr) service repair manual (7gr000...fjsjfkskefmem
This document provides instructions for removing and installing a bulldozer blade on a D6R track-type tractor. It lists the required tools and safety precautions. The removal process involves disconnecting hydraulic hoses, removing caps and bolts from the lift cylinders and stabilizer link, and using tooling to support the push arms. Reinstallation is the reverse of the removal process.
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...fjsjfkskefmem
- The document provides installation instructions for a fuel injection pump on a 3054C industrial engine.
- It describes 11 steps for installing the pump, including installing seals, bolts, gears, tubes and ensuring proper timing.
- Proper installation of the spacer and tightening of bolts is emphasized to prevent contact with the pump shaft.
Caterpillar cat d5 htsk ii track skidder (prefix 7eg) service repair manual (...fjsjfkskefmem
This document provides instructions for servicing the valves, valve guides, valve seat inserts, water directors, pistons, and connecting rods of a D5H Track-Type Skidder Series II engine. It describes how to remove and install these components, noting identification marks, cleaning, lubrication steps, and proper tool usage. Removal involves disassembling the engine down to the cylinder block, while installation requires reassembling components in the reverse order. Precautions are provided to prevent damage during disassembly and assembly.
Caterpillar cat 973 c track loader (prefix ldx) service repair manual (ldx000...fjsjfkskefmem
This document provides instructions for servicing the air conditioning and heating system and turbocharger on a 973C track loader with a C9 engine. It describes safety precautions when working on the refrigerant system and notes to keep all parts clean. Steps are outlined for removing and installing the turbocharger and exhaust manifold.
Caterpillar cat d5 b track tractor (prefix 46x) service repair manual (46x000...fjsjfkskefmem
This service repair manual provides instructions for repairing D5B track tractors with 3306 engines. It describes removing and installing various engine components like the front housing, valve mechanism cover, and gear group in the front of the engine. The procedures provide details on required tools, cleaning parts, applying sealants, and proper torque specifications for reinstallation.
Caterpillar cat 951 c track loader (prefix 86j) service repair manual (86j040...fjsjfkskefmem
- The document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators.
- It describes removing over a dozen parts from the starting motor housing, including the rear housing, brushes, field winding coils, and pinion drive components.
- Cleaning and inspection steps are included to check all parts for wear and damage before reassembling the starting motor.
Caterpillar cat d4 htsk iii track skidder (prefix 7pk) service repair manual ...fjsjfkskefmem
This document provides instructions for servicing the cylinder head assembly of a Caterpillar 3304 engine. It describes removing and installing the cylinder head assembly in 31 steps, including draining coolant, removing bolts and various components, loosening belts, and installing push rods and valves. It also describes separately removing and installing the spacer plate and valve lifters. The overall document provides detailed disassembly and reassembly instructions for servicing the cylinder head.
Caterpillar cat 951 c track loader (prefix 86j) service repair manual (86j019...fjsjfkskefmem
The document provides instructions for disassembling three types of starting motors used in Caterpillar track loaders and excavators:
1. The disassembly process involves removing 19 main components like the solenoid, rear housing, brushes, pinion drive housing, and field winding coil.
2. Tools needed include retaining ring pliers and a driver. Detailed steps explain how to remove each part, with illustrations showing the component locations.
3. Technicians should mark parts for reassembly, clean components with mineral spirits, and inspect all parts for wear and damage after disassembly.
Caterpillar cat 420 e backhoe loader (prefix djl) service repair manual (djl0...fjsjfkskefmem
The document provides instructions for removing and installing the front drive shaft on a Caterpillar 420E backhoe loader. It describes:
1) Using a hydraulic jack to support the drive shaft guard and remove bolts to lower the guard.
2) Removing bolts to detach the front drive shaft.
3) Installing the drive shaft and tightening new bolts to the specified torque.
4) Raising the guard back into position and installing new bolts.
Caterpillar cat d4 htsk ii track skidder (prefix 8zf) service repair manual (...fjsjfkskefmem
This document provides instructions for servicing components of a D4HTSK II Track Skidder, including removing and installing the cylinder head assembly. The key steps are to drain coolant, remove manifolds, covers and other attached components. Then remove bolts holding the cylinder head and lift it off using tooling and a hoist. Reinstallation involves installing spacers, bolts, push rods and rocker assembly with lubricant before tightening bolts on the cylinder head.
Caterpillar cat 420 e backhoe loader (prefix dan) service repair manual (dan0...fjsjfkskefmem
The document provides instructions for removing and installing the lift cylinder and lift arms on a 420E backhoe loader. Key steps include:
1. Release hydraulic pressure and remove hoses from the lift cylinder before removing it from the lift arms.
2. Use retaining ring pliers and a lifting device to detach the cylinder, then remove it.
3. To remove the lift arms, first remove the tilt cylinder, bucket, and lift cylinder. Then use pliers to remove pins and bearings from the arms before lifting them off.
4. Installation follows the reverse of removal, taking care to clean parts and apply retaining compounds before reattaching cylinders and bearings.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...fjsjfkskefmem
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, and use of service tools. It provides details on pressing parts, bolt torque, a torque-turn-tighten procedure, using torque wrench extensions, and torque multipliers.
Caterpillar cat 416 f backhoe loader (prefix lwt) service repair manual (lwt0...fjsjfkskefmem
The document provides instructions for removing and disassembling components related to the rocker shaft and cylinder head on a Caterpillar 416F backhoe loader engine. The procedures include removing the rocker shaft assembly, pushrods, glow plugs, exhaust manifold, fuel injectors and other components. The cylinder head is then removed by gradually loosening setscrews and lifting the head off using a lifting device.
Caterpillar cat 951 b track loader (prefix 86j) service repair manual (86j025...fjsjfkskefmem
The document provides instructions for disassembling three types of starting motors used on Caterpillar equipment:
1) Remove components like the solenoid, rear housing, brushes, and pinion drive housing to access the internal parts.
2) Mark components for correct reassembly and remove retaining rings, pins, and seals.
3) Extract the armature, field winding coil, and pole shoes from the motor housing.
4) Inspect all parts for wear and clean as needed before reassembly.
Caterpillar cat 422 e backhoe loader (prefix maw) service repair manual (maw0...fjsjfkskefmem
This service repair manual provides instructions for repairing and replacing components of the fuel system for a 422E Backhoe Loader powered by a C4.4 engine, including:
- Removing and installing the fuel priming pump and fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing the fuel injection nozzles.
- Removing the Delphi DP210 fuel injection pump.
The document provides detailed step-by-step instructions and illustrations for completing each repair or replacement, with notes about required tools and safety precautions. Removal and installation procedures for each component are presented separately.
Caterpillar cat 416 e backhoe loader (prefix sha) service repair manual (sha0...fjsjfkskefmem
The document provides instructions for removing and disassembling the transmission of a 416E backhoe loader. The removal process involves draining fluids, disconnecting wiring harnesses and hydraulic lines, and removing mounting hardware. The transmission is then lifted out of the machine. Disassembly separates the transmission into its major components like the torque converter, pump group, and valve groups through removal of mounting bolts and seals.
Caterpillar cat 416 d backhoe loader (prefix cxp) service repair manual (cxp0...fjsjfkskefmem
This document provides instructions to disconnect and separate the engine, torque converter, and transmission from a 416D backhoe loader. It outlines 41 steps to disconnect wiring harnesses, hoses, bolts and other components. The engine and transmission assembly weighs 680 kg and must be lifted and supported by tools during separation from the vehicle. Once separated, the transmission weighs 227 kg on its own.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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2. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 79 9813/5350-2 18 - 79
03 - High Pressure Pipe
Remove and Install
Special Tools
Description Part No. Qty.
Socket 17MM Offset -
(HP Fuel pipes)
331/27987 1
Torque Wrench
(10-100Nm)
993/70111 1
Important. Before disconnecting or removing fuel
pipes proceed as follows.
1. Make sure that you have the correct new parts.
1.1. The high pressure fuel pipes MUST BE
REPLACED with new ones.
1.2. The new fuel pipes must remain sealed
inside their bags before use. If a bag is open
DO NOT USE the fuel pipe, get a new one.
2. Obey all fuel system health and safety
information. Refer to (PIL 18-00).
3. Make sure that the engine is safe to work on.
3.1. The engine must cool and pressure in the
fuel system must decay before you start
work.
3.2. If the engine has been running, wait at least
one hour before you start work.
4. Clean the engine. Refer to Engine, Clean (PIL
15-00-00).
5. Remove the protective cover as follows.
Figure 300.
C
B
A
A Screw
B Plastic segment
C Protective cover
5.1. Push out the plastic segments.
5.2. Remove the screws and lift off the cover.
5.3. Remove any dirt or debris that is exposed.
Refer to Engine, Clean (PIL 15-00-00).
6. Always use a spanner at the top of the fuel pipe
nut (this will prevent damage to the nut).
Figure 301.
Injector Fuel Pipes
Remove
The procedure describes how to remove one fuel
pipe.
Figure 302.
E
A
B
D
C
A Fuel pipe
B Nut 1
C Fuel injector
D Fuel rail
E Nut 2
1. Remove the fuel pipes one at a time as follows.
1.1. Loosen the nut 2 at the fuel rail. Do not
remove the nut at this step.
1.2. Use the 17mm deep socket special tool at
the top of nut. This will prevent damage to
the nut.
3. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 80 9813/5350-2 18 - 80
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
1.3. Push the fuel pipe against the injector cone
and at the same time remove the nut 1.
1.4. Push the fuel pipe against the fuel rail cone
and at the same time remove the nut 2.
1.5. Make sure that there is no dirt or debris on
the fuel pipe or the connectors.
1.6. Remove the fuel pipe.
1.7. Seal all the open ports, use the correct parts
from the service kit.
2. Repeat step 1 to remove the other fuel pipes.
3. Discard the old fuel pipes.
Install
Important: The high pressure fuel pipes must be
replaced with new ones. The new fuel pipes must
remain sealed inside their bags before use. If a bag
is open do not use the fuel pipe, get a new one. Do
not open the bag until you are ready to assemble the
fuel pipe.
1. Make sure that the bleed-off adaptors are
assembled on the injectors before you install the
high pressure pipes.
2. Assemble the fuel pipes one at a time. The
procedure describes how to assemble one fuel
pipe.
2.1. Put the correct end of the fuel pipe against
the correct injector cone.
2.2. Tighten the nut 1 with your hand.
2.3. Put the other end of the fuel pipe against the
correct fuel rail cone.
2.4. Tighten the nut 2 with your hand.
2.5. Nuts must be tightened in the correct
sequence. Tighten nut 1 and then nut 2.
2.6. Use the special tool at the top of nut 1 and
tighten it to the correct torque value.
Torque: 27N·m
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
2.7. Put the spanner at the top of nut 2 and
tighten it to the correct torque value.
Torque: 27N·m
Injection Pump to Rail Fuel Pipe
Remove
Figure 303.
D
C
E
A
B
A Nut 1
B Fuel rail
C Injection pump
D Nut 2
E Fuel pipe
1. Remove the fuel pipe as follows.
1.1. Loosen the nut 2. Do not remove the nut at
this step.
1.2. Use the 17mm deep socket special tool at
the top of nut. This will prevent damage to
the nut.
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
1.3. Push the fuel pipe against the injector cone
and at the same time remove the nut 1.
1.4. Push the fuel pipe against the rail cone and
at the same time remove the nut 2.
1.5. Make sure that there is no dirt or debris on
the fuel pipe or the connectors.
1.6. Remove the fuel pipe.
1.7. Seal all the open ports, use the correct parts
from the service kit.
2. Discard the old fuel pipe.
4. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 81 9813/5350-2 18 - 81
Install
Important: The high pressure fuel pipes must be
replaced with new ones. The new fuel pipes must
remain sealed inside their bags before use. If a bag
is open do not use the fuel pipe, get a new one. Do
not open the bag until you are ready to assemble the
fuel pipe.
1. To assemble the fuel pipe.
1.1. Put the correct end of the fuel pipe against
the correct pump cone at the injection
pump.
1.2. Tighten the nut 2 with your hand.
1.3. Put the other end of the fuel pipe against the
correct fuel rail cone.
1.4. Tighten the nut 1 with your hand.
1.5. Nuts must be tightened in the correct
sequence. Tighten nut 2 and then nut 1.
1.6. Use the special tool at the top of nut 2 and
tighten it to the correct torque value.
Torque: 27N·m
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
1.7. Put the spanner at the top of nut 1 and
tighten it to the correct torque value.
Torque: 27N·m
After Installation
1. Ensure that all pipes are correctly installed
and located in retaining clips as applicable. If
retaining clips are missing or damaged they must
be replaced or renewed
2. Start the engine and check for fuel leaks.
5. 18 - Fuel and Exhaust System
96 - Fuel Pipe
06 - Low Pressure Pipe
18 - 82 9813/5350-2 18 - 82
06 - Low Pressure Pipe
Remove and Install
Before Removal
Obey all fuel system health and safety information.
Refer to Fuel System, Health and Safety (PIL 18-00).
Low Pressure Fuel Pipes
Remove
The low pressure fuel pipes have a nylon fitting
attached to the pipe that replaces the nut and olive.
The fittings are part of the pipe and not a separate
item.
1. To release the fuel pipe, first press and hold the
release buttons (one each side of the coupler).
Push the coupler towards the connector spigot
and then withdraw.
2. Cap all open ports to prevent ingress of dirt and
debris.
Assemble
1. To install the fuel pipe, press and hold the release
buttons. Push the coupler over the connector
spigot and release the button. The connector will
be heard to click when it is fully home and locked
in place.
2. To check that the connection has been fully
made, attempt to pull the connector from the
connector spigot without releasing the lock
mechanism. (A gentle pull is all that is required,
if the connection is not correct the connector will
release very easily.)
Figure 304.
B
A
C
A
A Release Buttons
B Coupler
C Spigot
After Assembly
1. Make sure that all the fuel pipes are correctly
installed and located in the retaining clips as
applicable. If retaining clips are missing or
damaged, they must be replaced or renewed.
2. Start the engine and check for fuel leaks.
Injector Bleed-off Pipes
Before Removal
Obey all fuel system health and safety information.
Refer to (PIL 18-00).
1. Make sure that the engine is safe to work on. The
engine must cool and pressure in the fuel system
must decay before you start work. If the engine
has been running, wait at least one hour before
you start work.
2. Clean the engine. Refer to Engine, Clean (PIL
15-00).
3. Remove the protective cover as follows.
6. 18 - Fuel and Exhaust System
96 - Fuel Pipe
06 - Low Pressure Pipe
18 - 83 9813/5350-2 18 - 83
3.1. Push out the plastic segments.
3.2. Remove the screws and lift off the cover.
Figure 305.
C
B
A
A Screw
B Plastic segment
C Protective cover
3.3. Remove any dirt or debris that is exposed.
Refer to Engine, Clean (PIL 15-00).
4. To remove the bleed pipe clips, remove the high
pressure fuel pipes first. Refer to (PIL 18-96-03).
5. DO NOT try to repair fuel pipes or connectors.
Defective fuel pipe assemblies must be replaced.
Remove
The following details the removal and replacement
of one bleed-off connector. The procedure for the
remaining connectors is identical.
1. Gently spring the location tabs apart and pull out
the bleed pipe connector. DO NOT use excessive
force on the tabs.
2. Remove and discard the O-ring.
3. If it is necessary to remove the bleed off pipe
assembly, remove the nylon fitting at the high
pressure pump.
4. Cap all open ports to prevent ingress of dirt and
debris.
Install
1. Install a new O-ring.
2. Push in the bleed pipe connector until the
location tabs snap over the connector.
3. If applicable, replace the high pressure fuel pipes
with new ones. DO NOT use a high pressure fuel
pipe that was removed. Refer to (PIL 18-96-03)
Figure 306.
C
A
D
B
A Location tabs
B Bleed pipe connector
C Bleed pipe clip
D High pressure fuel pipe
After Assembly
1. Make sure that all pipes are correctly installed
and located in retaining clips as applicable. If the
retaining clips are missing or damaged they must
be replaced or renewed.
2. Start the engine and check for fuel leaks.
3. Install the protective cover. Refer to Figure 305.
7. 24 - Brake System
00 - Brake System
00 - General
24 - 3 9813/5350-2 24 - 3
00 - General
Introduction ...................................................... 24-3
Health and Safety ........................................... 24-4
Technical Data ................................................. 24-5
Component Identification ................................. 24-6
Fault-Finding .................................................... 24-7
Bleed ............................................................... 24-8
Introduction
(For: 10TFT, 9TFT)
Under no circumstances allow conventional brake
fluid to be added to the system, never purge the
system and refill with brake fluid. Otherwise damage
will occur to all the rubber sealing components within
the brake system. Use only mineral based hydraulic
oil.
The machine uses axles with oil immersed totally
enclosed multi plate brakes. The machines have
front and rear brakes, operating on independent
circuits that gives dual circuit safety.
The brake system uses a tandem master cylinder
and is filled with mineral oil through a remotely
mounted fluid reservoir located behind the access
panel on the front of the seat support.
Normally adjustment of the brakes is not necessary
as they adjust automatically by design. Bleeding of
the system may be necessary if the system pipework
is damaged causing system leakage.
The dumper has a park brake system which is
integral with the disc and caliper installed to the
gearbox output shaft and is operated by a park brake
located to the right of the operator seat.
8. 24 - Brake System
00 - Brake System
00 - General
24 - 4 9813/5350-2 24 - 4
Health and Safety
Brake Fluid
Use of incorrect brake fluid will cause serious
damage to the seals of the braking system. This will
result in brake failure.
Service Brake Bleeding
Before bleeding the service brake system, park on
level ground and set the park brake to on. Put blocks
on both sides of the wheels on one axle to prevent
the machine rolling. Stop the engine and disconnect
the battery so that the engine cannot be started. If
you do not take these precautions the machine could
run over you.
Park Brake Maintenance
Before working on the park brake, park on level
ground and put blocks on both sides of all wheels
to prevent the machine rolling. Stop the engine and
disconnect the battery so that the engine cannot be
started. If you do not take these precautions the
machine could run over you.
Working Under the Machine
Make the machine safe before getting beneath it.
Make sure that any attachments on the machine are
correctly attached. Engage the park brake, remove
the ignition key, disconnect the battery. If the machine
has wheels use blocks to prevent unintentional
movement.
Brake Dust
Brake pads generate dust, which if inhaled may
endanger health. Wash off the caliper assemblies
before commencing work. Clean hands thoroughly
after completing the work.
Brake Dust
Brake shoes generate dust, which if inhaled
may endanger health. Make sure that dust is
removed correctly, particularly before installing
new components. Clean hands thoroughly after
completing the work.
Springs
Always wear personal protective equipment when
dismantling assemblies containing components
under pressure from springs. This will protect against
eye injury from components accidentally flying out.
Notice: Using incorrect fluid could damage the
system. See Fluids, Capacities and Lubricants for
the correct fluid. The fluid can harm your skin. Wear
rubber gloves. Cover cuts or grazes.
WARNING! Before working on the brake system,
make sure that the machine is on solid level ground.
Put blocks on all wheels to prevent the machine
rolling.
WARNING! Do not use the machine with any part of
its brake system disconnected or inoperative. When
the test has been completed, make sure all brake
system components are installed and the system is
operating correctly.
WARNING! Before testing the park brake make sure
the area around the machine is clear of people.
WARNING! If the machine starts to move during the
park brake test, immediately apply the foot brake and
reduce the engine speed.
WARNING! If the machine starts to move during the
service brake test, immediately reduce the engine
speed and apply the park brake.
WARNING! Do not use a machine with a faulty park
brake.
WARNING! Non approved modifications to drive
ratios, machine weight or wheel and tyre sizes may
adversely affect the performance of the park brake.
WARNING! Oil on the brake disc will reduce brake
effectiveness. Keep oil away from the brake disc.
Remove any oil from the disc with a suitable solvent.
Read and understand the solvent manufacturer's
safety instructions. If the pads are oily, install with the
new pads.
WARNING! Faulty brakes can kill. If you have to
top up the brake reservoir frequently, get the brake
system checked by your JCB Dealer. Do not use the
machine until the fault has been put right.
WARNING! The park brake must not be used to
slow the machine from travelling speed, except in an
emergency, otherwise the efficiency of the brake will
be reduced. Whenever the park brake has been used
in an emergency the brake friction components must
be renewed and the other components inspected.
Notice: Over adjustment or failure to disengage the
park brake properly will cause excessive wear of the
park brake mechanism.
9. 24 - Brake System
00 - Brake System
00 - General
24 - 5 9813/5350-2 24 - 5
Technical Data
(For: 10TFT, 9TFT)
Table 124.
Description Data
Brakes
Type Oil immersed disc type
in the axles
Master cylinder diameter 31.75mm
Master cylinder seals Specific for mineral oil
Brake discs
Type Manually adjusted
'Hayes' type caliper,
mounted on transmis-
sion output shaft
Friction disc diameter 279.4mm
Friction disc minimum
thickness
8.89mm
Friction disc maximum
thickness
9.65mm
Friction material thick-
ness on new pads
(1)
3.18mm
Torque values
Master cylinder retaining
bolts
60N·m
Park brake caliper bolt 230N·m
Park brake caliper
bracket bolt
45N·m
(1) Replace at 2mm
10. 24 - Brake System
00 - Brake System
00 - General
24 - 6 9813/5350-2 24 - 6
Component Identification
(For: 10TFT, 9TFT)
Figure 310.
C
B
A
D
E
F
A Front axle B Front axle brake bleed nipple
C Remote brake fluid tank D Master cylinder
E Rear axle brake bleed nipple F Rear axle
11. 24 - Brake System
00 - Brake System
00 - General
24 - 7 9813/5350-2 24 - 7
Fault-Finding
Fault
Insufficient braking Table 125. Page 24-7
Brake pedal is soft Table 126. Page 24-7
Overheating of the brake system Table 127. Page 24-7
Table 125. Insufficient braking
Cause Remedy
Incorrect adjustment Check the brake disc thickness. Adjust the brakes.
Worn out brake disc Check the brake disc thickness. Replace the brake
discs.
Incorrect brake fluid Drain the incorrect brake fluid. Replace all the seals
and hoses from the brake system. Fill the correct oil.
Loss of brake fluid Check the outside circuit and the master cylinder
for leaks. Repair as necessary. If the leak is to the
outside, replace the O-rings between the center and
the intermediate housings. If the leak is to the inside,
replace the all the O-rings.
Overheated axle causing brake fluid to vaporize Refer to overheating fault remedy.
See Also: Table 127. Overheating of the brake
system
Table 126. Brake pedal is soft
Cause Remedy
Air in the brake system Bleed the brake system.
Table 127. Overheating of the brake system
Cause Remedy
Wrong oil level Drain, flush and fill the brake oil to the correct level.
Too small brake gap Adjust the brakes.
Incorrect brake fluid in the system Drain the incorrect brake fluid. Replace all the seals
and hoses from the brake system. Fill the correct oil.
No free play of brake pedal at master cylinder Adjust the brake pedal free play.
Restrictions in the brake lines Check the condition of the brake lines. Replace as
necessary.
12. 24 - Brake System
00 - Brake System
00 - General
24 - 8 9813/5350-2 24 - 8
Bleed
(For: 10TFT, 9TFT)
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Open the engine compartment cover.
Refer to: PIL 06-06-06.
4. Open the bleed nipple.
Figure 311. Front axle
A
A
A Bleed nipples
5. Press and hold the brake pedal down.
6. Tighten the bleed nipple.
7. Release the brake pedal.
8. Do the steps 4 to step 7 until all of the trapped air
is removed from the brake system.
9. Do the steps 4 to step 8 for the RH (Right Hand)
side brake.
10. Do the steps 4 to step 9 to bleed the rear brake
system.
Figure 312. Rear axle
A
A
A Bleed nipples
13. 24 - Brake System
03 - Service Brake
01 - Master Cylinder
24 - 12 9813/5350-2 24 - 12
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Disconnect the front brake pipe, rear brake pipe
and the brake fluid tank from the master cylinder.
Figure 313.
C
D
ACB
A Front brake pipe
B Rear brake pipe
C Brake fluid tank
D Master cylinder
5. Remove the bolts.
6. Remove the master cylinder from the machine.
Figure 314.
E
D
D Master cylinder
E Bolts
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Tighten the bolts to the correct torque value.
Table 128. Torque Values
Item Description Nm
E Bolts 60
14. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 15 9813/5350-2 24 - 15
06 - Cable
Adjust ............................................................ 24-15
Remove and Install ....................................... 24-16
Adjust
(For: 10TFT, 9TFT)
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Remove the floorplate.
Refer to: PIL 09-78-00.
3. Isolate the battery.
Refer to: PIL 33-03-00.
4. Remove the plastic hand grip from the park brake
lever.
Figure 315.
A
A Plastic hand grip
5. Loosen the locking grub screw.
6. Rotate the adjusting nut in an anticlockwise
direction to give free play in the cable.
Figure 316.
B
C
B Grub screw
C Adjusting nut
7. Adjust the cable so that the specified length of
thread protrudes through the locknut.
Dimension: 5mm
8. Tighten the nut against the back of the bracket.
15. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 16 9813/5350-2 24 - 16
Figure 317.
D
F
E
D Park brake cable
E Locknut
F Nut
9. Rotate the adjusting nut on the park brake lever
in a clockwise direction until the free play in the
cable has been taken up. Correct adjustment is
achieved when there is no free play in the cable
and no pressure on the brake lever.
10. Tighten the locking grub screw.
11. Install the plastic hand grip to the park brake
lever.
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Release the park brake.
5. Disconnect the park brake cable from the caliper.
Figure 318.
A
A Park brake cable
6. Disconnect the park brake cable from the
reaction bracket.
Figure 319.
B
A
A Park brake cable
B Reaction bracket
7. Remove the split pin.
8. Disconnect the park brake cable from the park
brake handle.
16. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 17 9813/5350-2 24 - 17
Figure 320.
H
J
H Split pin
J Park brake handle
9. Loosen the locknut.
10. Disconnect the park brake cable from the
bracket.
Figure 321.
K
L
K Locknut
L Bracket
11. Make a note of the route and the position of the
cable to help installation.
12. Remove the park brake cable from the chassis.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Adjust the park brake cable.
Refer to: PIL 24-18-06.
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18. 24 - Brake System
18 - Park Brake
18 - Caliper
24 - 18 9813/5350-2 24 - 18
18 - Caliper
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Release the park brake.
5. Disconnect the park brake cable from the caliper.
Figure 322.
A
A Park brake cable
6. Disconnect the park brake cable from the
reaction bracket.
Figure 323.
B
A
A Park brake cable
B Reaction bracket
7. Remove the bolts.
8. Remove the park brake caliper from the machine.
Figure 324.
D
C
C Park brake caliper
D Bolts
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
1.1. Tighten the bolts to the correct torque value.
1.2. Adjust the park brake cable. Refer to (PIL
24-18).
Table 129. Torque Values
Item Description Nm
D Bolts 230
19. 25 - Steering System
06 - Steer Unit/Valve
00 - General
25 - 8 9813/5350-2 25 - 8
Check (Condition)
Consumables
Description Part No. Size
Surface Cleaning Fluid 4103/1204 1L
1. Examine all contact surfaces and replace any
parts that have scratches, wear or other damage
that could cause leakage.
2. Do not use abrasive or try to file or grind the
surfaces.
3. Clean all metal parts with a solvent and blow dry
with an air line.
Consumable: Surface Cleaning Fluid
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03.
3. Remove the floor plate.
Refer to: PIL 09-78-00.
4. Remove the bolts 1.
5. Remove the steering column cover.
Refer to: PIL 25-12-06.
6. Remove the cable ties.
Figure 325.
A
A Cable ties
7. Disconnect the hoses from the steer unit.
8. Put a label on the hoses to help installation.
9. Plug all the open ports and hoses to prevent
contamination.
20. 25 - Steering System
06 - Steer Unit/Valve
00 - General
25 - 9 9813/5350-2 25 - 9
Figure 326.
B
B Hoses
10. Remove the grease nipple.
11. Remove the bolts 2.
12. Disconnect the steer valve from the steering
column.
Figure 327.
J
K
L
J Grease nipple
K Steer valve
L Bolts 2
13. Rotate the steer valve anti-clockwise and remove
the steer valve from the machine.
Figure 328.
K
K Steer valve
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Align the steering column splines to the steer
unit.
3. Tighten the bolts to the correct torque value.
4. Check the hydraulic oil level and top up as
required.
Refer to: PIL 30-00-00.
Table 131. Torque Values
Item Description Nm
L Bolts 2 60