This service manual provides instructions for servicing the components of a dumper vehicle, including the machine body and framework, operator station, engine, fuel and exhaust system, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The document provides detailed removal and installation instructions for fuel system components like high pressure fuel pipes, low pressure fuel pipes, and injector bleed-off pipes. Safety precautions for working on the fuel system are emphasized.
Liebherr ta240 articulated truck service repair manualfujjsekleio
The document is a technical manual that provides an overview of various systems for a piece of machinery. It includes sections on technical data, maintenance, drive groups, cooling systems, hydraulics, steering, brakes, electrical systems, axles, working equipment, cab features, lubrication and software/hardware options. The document encourages the reader to click on a link for the complete manual or download the PDF.
Liebherr ta230 articulated truck service repair manualfujjsekleio
The document is a technical manual that provides an overview of various systems for a piece of machinery. It includes sections on technical data, maintenance, drive systems, cooling, hydraulics, steering, brakes, electrical, axles, working equipment, cab features, lubrication, software, hardware, and options. The document encourages the reader to click on a link for the complete manual or download the PDF.
Liebherr r974 c 1011 hydraulic excavator service repair manualfujjsekleio
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r974 c 1010 hydraulic excavator service repair manualfujjsekleio
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r974 c 449 hydraulic excavator service repair manualfujjsekleio
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r964 c 1416 hydraulic excavator service repair manualfujjsekleio
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r964 c 1165 hydraulic excavator service repair manualfujjsekleio
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr er 900 hydraulic excavator service repair manualfujjsekleio
The document is a service manual that provides technical data, maintenance guidelines, and information on systems for hydraulic excavators models ER 900-942. It covers general information, tools, the engine, coupling and splitterbox, hydraulic system, hydraulic components, electrical system, swing gear, swing ring, travel gear, track components, undercarriage and uppercarriage attachments, cab heater and air conditioning. The manual is intended to assist with maintenance and repairs for the excavator models.
Liebherr ta240 articulated truck service repair manualfujjsekleio
The document is a technical manual that provides an overview of various systems for a piece of machinery. It includes sections on technical data, maintenance, drive groups, cooling systems, hydraulics, steering, brakes, electrical systems, axles, working equipment, cab features, lubrication and software/hardware options. The document encourages the reader to click on a link for the complete manual or download the PDF.
Liebherr ta230 articulated truck service repair manualfujjsekleio
The document is a technical manual that provides an overview of various systems for a piece of machinery. It includes sections on technical data, maintenance, drive systems, cooling, hydraulics, steering, brakes, electrical, axles, working equipment, cab features, lubrication, software, hardware, and options. The document encourages the reader to click on a link for the complete manual or download the PDF.
Liebherr r974 c 1011 hydraulic excavator service repair manualfujjsekleio
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r974 c 1010 hydraulic excavator service repair manualfujjsekleio
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r974 c 449 hydraulic excavator service repair manualfujjsekleio
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r964 c 1416 hydraulic excavator service repair manualfujjsekleio
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r964 c 1165 hydraulic excavator service repair manualfujjsekleio
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr er 900 hydraulic excavator service repair manualfujjsekleio
The document is a service manual that provides technical data, maintenance guidelines, and information on systems for hydraulic excavators models ER 900-942. It covers general information, tools, the engine, coupling and splitterbox, hydraulic system, hydraulic components, electrical system, swing gear, swing ring, travel gear, track components, undercarriage and uppercarriage attachments, cab heater and air conditioning. The manual is intended to assist with maintenance and repairs for the excavator models.
Jcb js210, js230 excavator service repair manual (from 2453501 to 2453750)fujjsekleio
This service manual provides instructions and safety information for servicing an excavator model JS210 and JS230. It contains sections covering the machine components, attachments, body, operator station, engine, fuel/exhaust, cooling, driveline, hydraulics, electrical systems and other relevant topics. Safety must always be the top priority when operating or servicing the machine.
Jcb js210, js230 excavator service repair manual (from 2453251 to 2453500)fujjsekleio
This document is a service manual for excavator models JS210 and JS230 that contains instructions for maintenance and repair. It includes sections on machine components, safety procedures, descriptions of systems, and troubleshooting guides. Safety is emphasized, with warnings about operating or working on the machine without understanding the manual and ensuring proper training, protective equipment, and safety practices are followed.
Jcb js130 excavator service repair manual sn 2397429 and upfujjsekleio
The document provides a service manual for excavator tracks. It includes sections on track components, measuring wear, adjusting tension, removing and installing tracks, and storing tracks. The manual outlines how to check track condition by measuring link rail surface wear, track pitch, and bush external wear. Wear limits and adjustment procedures are provided to help determine when tracks need repair or replacement.
Jcb js115 t3 excavator service repair manual sn 2397465 and upfujjsekleio
The document provides a service manual for excavator tracks. It includes sections on track components, measuring wear, adjusting tension, removing and installing tracks, and storing tracks. The manual outlines how to check track condition by measuring link rail surface wear, track pitch, and bush external wear. Wear limits and adjustment procedures are provided to help determine when tracks need repair or replacement.
Jcb 540 v180 telescopic handler service repair manual sn from 2460601 onwardsfujjsekleio
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 540 v140 telescopic handler service repair manual sn from 2902000 onwardsfujjsekleio
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, fuel and exhaust, cooling, brake, steering, hydraulic and electrical systems. The engine section provides technical data and instructions for servicing parts like the valves, connecting rods, pistons, and more. Proper safety procedures and use of specialized tools are emphasized throughout.
Jcb 536 t70 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. Procedures are provided for maintenance, removal and installation of parts, and repair. Safety warnings are included throughout regarding working on and operating the machines.
Jcb 536 70 tier 4 telescopic handler service repair manual sn from 2336575 on...fujjsekleio
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstallation.
Jcb 536 70 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 536 60 tier 4 telescopic handler service repair manual sn from 2902000 on...fujjsekleio
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Jcb 536 60 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, technical specifications, and safety information.
Jcb 535 t95 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, torque specifications, and other technical details needed for repair and maintenance.
Jcb 535 95 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, technical specifications, and safety information.
Jcb 533 105 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, electrical system and more. Safety warnings are provided throughout advising technicians to study the manual before working on the machine.
Jcb 531 t70 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, torque specifications, and other technical details needed for repair and maintenance.
Jcb 531 70 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, electrical system and more. Safety warnings are provided throughout advising technicians to study the manual before working on machines.
Jcb 250 skid steer loader service repair manual sn from 2476302 to 2477300fujjsekleio
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning and applying sealant to the bedplate and crankcase mating surfaces before reinstalling with new bolts and ensuring proper torque is applied.
Jcb 9 tft dumper service repair manual sn from frm7139 to frm8868fujjsekleio
This service manual provides instructions for servicing the components of a dumper vehicle, including the machine body and framework, operator station, engine, fuel and exhaust system, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The document provides detailed removal and installation instructions for fuel system components like high pressure fuel pipes, low pressure fuel pipes, and injector bleed-off pipes. Safety precautions for working on the fuel system are emphasized.
Jcb js210, js230 excavator service repair manual (from 2453501 to 2453750)fujjsekleio
This service manual provides instructions and safety information for servicing an excavator model JS210 and JS230. It contains sections covering the machine components, attachments, body, operator station, engine, fuel/exhaust, cooling, driveline, hydraulics, electrical systems and other relevant topics. Safety must always be the top priority when operating or servicing the machine.
Jcb js210, js230 excavator service repair manual (from 2453251 to 2453500)fujjsekleio
This document is a service manual for excavator models JS210 and JS230 that contains instructions for maintenance and repair. It includes sections on machine components, safety procedures, descriptions of systems, and troubleshooting guides. Safety is emphasized, with warnings about operating or working on the machine without understanding the manual and ensuring proper training, protective equipment, and safety practices are followed.
Jcb js130 excavator service repair manual sn 2397429 and upfujjsekleio
The document provides a service manual for excavator tracks. It includes sections on track components, measuring wear, adjusting tension, removing and installing tracks, and storing tracks. The manual outlines how to check track condition by measuring link rail surface wear, track pitch, and bush external wear. Wear limits and adjustment procedures are provided to help determine when tracks need repair or replacement.
Jcb js115 t3 excavator service repair manual sn 2397465 and upfujjsekleio
The document provides a service manual for excavator tracks. It includes sections on track components, measuring wear, adjusting tension, removing and installing tracks, and storing tracks. The manual outlines how to check track condition by measuring link rail surface wear, track pitch, and bush external wear. Wear limits and adjustment procedures are provided to help determine when tracks need repair or replacement.
Jcb 540 v180 telescopic handler service repair manual sn from 2460601 onwardsfujjsekleio
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 540 v140 telescopic handler service repair manual sn from 2902000 onwardsfujjsekleio
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, fuel and exhaust, cooling, brake, steering, hydraulic and electrical systems. The engine section provides technical data and instructions for servicing parts like the valves, connecting rods, pistons, and more. Proper safety procedures and use of specialized tools are emphasized throughout.
Jcb 536 t70 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. Procedures are provided for maintenance, removal and installation of parts, and repair. Safety warnings are included throughout regarding working on and operating the machines.
Jcb 536 70 tier 4 telescopic handler service repair manual sn from 2336575 on...fujjsekleio
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstallation.
Jcb 536 70 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 536 60 tier 4 telescopic handler service repair manual sn from 2902000 on...fujjsekleio
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Jcb 536 60 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, technical specifications, and safety information.
Jcb 535 t95 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, torque specifications, and other technical details needed for repair and maintenance.
Jcb 535 95 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, technical specifications, and safety information.
Jcb 533 105 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, electrical system and more. Safety warnings are provided throughout advising technicians to study the manual before working on the machine.
Jcb 531 t70 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, torque specifications, and other technical details needed for repair and maintenance.
Jcb 531 70 telescopic handler service repair manual sn 2336575 and upfujjsekleio
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, electrical system and more. Safety warnings are provided throughout advising technicians to study the manual before working on machines.
Jcb 250 skid steer loader service repair manual sn from 2476302 to 2477300fujjsekleio
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning and applying sealant to the bedplate and crankcase mating surfaces before reinstalling with new bolts and ensuring proper torque is applied.
Jcb 9 tft dumper service repair manual sn from frm7139 to frm8868fujjsekleio
This service manual provides instructions for servicing the components of a dumper vehicle, including the machine body and framework, operator station, engine, fuel and exhaust system, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The document provides detailed removal and installation instructions for fuel system components like high pressure fuel pipes, low pressure fuel pipes, and injector bleed-off pipes. Safety precautions for working on the fuel system are emphasized.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
2. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 79 9813/5350-2 18 - 79
03 - High Pressure Pipe
Remove and Install
Special Tools
Description Part No. Qty.
Socket 17MM Offset -
(HP Fuel pipes)
331/27987 1
Torque Wrench
(10-100Nm)
993/70111 1
Important. Before disconnecting or removing fuel
pipes proceed as follows.
1. Make sure that you have the correct new parts.
1.1. The high pressure fuel pipes MUST BE
REPLACED with new ones.
1.2. The new fuel pipes must remain sealed
inside their bags before use. If a bag is open
DO NOT USE the fuel pipe, get a new one.
2. Obey all fuel system health and safety
information. Refer to (PIL 18-00).
3. Make sure that the engine is safe to work on.
3.1. The engine must cool and pressure in the
fuel system must decay before you start
work.
3.2. If the engine has been running, wait at least
one hour before you start work.
4. Clean the engine. Refer to Engine, Clean (PIL
15-00-00).
5. Remove the protective cover as follows.
Figure 300.
C
B
A
A Screw
B Plastic segment
C Protective cover
5.1. Push out the plastic segments.
5.2. Remove the screws and lift off the cover.
5.3. Remove any dirt or debris that is exposed.
Refer to Engine, Clean (PIL 15-00-00).
6. Always use a spanner at the top of the fuel pipe
nut (this will prevent damage to the nut).
Figure 301.
Injector Fuel Pipes
Remove
The procedure describes how to remove one fuel
pipe.
Figure 302.
E
A
B
D
C
A Fuel pipe
B Nut 1
C Fuel injector
D Fuel rail
E Nut 2
1. Remove the fuel pipes one at a time as follows.
1.1. Loosen the nut 2 at the fuel rail. Do not
remove the nut at this step.
1.2. Use the 17mm deep socket special tool at
the top of nut. This will prevent damage to
the nut.
3. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 80 9813/5350-2 18 - 80
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
1.3. Push the fuel pipe against the injector cone
and at the same time remove the nut 1.
1.4. Push the fuel pipe against the fuel rail cone
and at the same time remove the nut 2.
1.5. Make sure that there is no dirt or debris on
the fuel pipe or the connectors.
1.6. Remove the fuel pipe.
1.7. Seal all the open ports, use the correct parts
from the service kit.
2. Repeat step 1 to remove the other fuel pipes.
3. Discard the old fuel pipes.
Install
Important: The high pressure fuel pipes must be
replaced with new ones. The new fuel pipes must
remain sealed inside their bags before use. If a bag
is open do not use the fuel pipe, get a new one. Do
not open the bag until you are ready to assemble the
fuel pipe.
1. Make sure that the bleed-off adaptors are
assembled on the injectors before you install the
high pressure pipes.
2. Assemble the fuel pipes one at a time. The
procedure describes how to assemble one fuel
pipe.
2.1. Put the correct end of the fuel pipe against
the correct injector cone.
2.2. Tighten the nut 1 with your hand.
2.3. Put the other end of the fuel pipe against the
correct fuel rail cone.
2.4. Tighten the nut 2 with your hand.
2.5. Nuts must be tightened in the correct
sequence. Tighten nut 1 and then nut 2.
2.6. Use the special tool at the top of nut 1 and
tighten it to the correct torque value.
Torque: 27N·m
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
2.7. Put the spanner at the top of nut 2 and
tighten it to the correct torque value.
Torque: 27N·m
Injection Pump to Rail Fuel Pipe
Remove
Figure 303.
D
C
E
A
B
A Nut 1
B Fuel rail
C Injection pump
D Nut 2
E Fuel pipe
1. Remove the fuel pipe as follows.
1.1. Loosen the nut 2. Do not remove the nut at
this step.
1.2. Use the 17mm deep socket special tool at
the top of nut. This will prevent damage to
the nut.
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
1.3. Push the fuel pipe against the injector cone
and at the same time remove the nut 1.
1.4. Push the fuel pipe against the rail cone and
at the same time remove the nut 2.
1.5. Make sure that there is no dirt or debris on
the fuel pipe or the connectors.
1.6. Remove the fuel pipe.
1.7. Seal all the open ports, use the correct parts
from the service kit.
2. Discard the old fuel pipe.
4. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 81 9813/5350-2 18 - 81
Install
Important: The high pressure fuel pipes must be
replaced with new ones. The new fuel pipes must
remain sealed inside their bags before use. If a bag
is open do not use the fuel pipe, get a new one. Do
not open the bag until you are ready to assemble the
fuel pipe.
1. To assemble the fuel pipe.
1.1. Put the correct end of the fuel pipe against
the correct pump cone at the injection
pump.
1.2. Tighten the nut 2 with your hand.
1.3. Put the other end of the fuel pipe against the
correct fuel rail cone.
1.4. Tighten the nut 1 with your hand.
1.5. Nuts must be tightened in the correct
sequence. Tighten nut 2 and then nut 1.
1.6. Use the special tool at the top of nut 2 and
tighten it to the correct torque value.
Torque: 27N·m
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
1.7. Put the spanner at the top of nut 1 and
tighten it to the correct torque value.
Torque: 27N·m
After Installation
1. Ensure that all pipes are correctly installed
and located in retaining clips as applicable. If
retaining clips are missing or damaged they must
be replaced or renewed
2. Start the engine and check for fuel leaks.
5. 18 - Fuel and Exhaust System
96 - Fuel Pipe
06 - Low Pressure Pipe
18 - 82 9813/5350-2 18 - 82
06 - Low Pressure Pipe
Remove and Install
Before Removal
Obey all fuel system health and safety information.
Refer to Fuel System, Health and Safety (PIL 18-00).
Low Pressure Fuel Pipes
Remove
The low pressure fuel pipes have a nylon fitting
attached to the pipe that replaces the nut and olive.
The fittings are part of the pipe and not a separate
item.
1. To release the fuel pipe, first press and hold the
release buttons (one each side of the coupler).
Push the coupler towards the connector spigot
and then withdraw.
2. Cap all open ports to prevent ingress of dirt and
debris.
Assemble
1. To install the fuel pipe, press and hold the release
buttons. Push the coupler over the connector
spigot and release the button. The connector will
be heard to click when it is fully home and locked
in place.
2. To check that the connection has been fully
made, attempt to pull the connector from the
connector spigot without releasing the lock
mechanism. (A gentle pull is all that is required,
if the connection is not correct the connector will
release very easily.)
Figure 304.
B
A
C
A
A Release Buttons
B Coupler
C Spigot
After Assembly
1. Make sure that all the fuel pipes are correctly
installed and located in the retaining clips as
applicable. If retaining clips are missing or
damaged, they must be replaced or renewed.
2. Start the engine and check for fuel leaks.
Injector Bleed-off Pipes
Before Removal
Obey all fuel system health and safety information.
Refer to (PIL 18-00).
1. Make sure that the engine is safe to work on. The
engine must cool and pressure in the fuel system
must decay before you start work. If the engine
has been running, wait at least one hour before
you start work.
2. Clean the engine. Refer to Engine, Clean (PIL
15-00).
3. Remove the protective cover as follows.
6. 18 - Fuel and Exhaust System
96 - Fuel Pipe
06 - Low Pressure Pipe
18 - 83 9813/5350-2 18 - 83
3.1. Push out the plastic segments.
3.2. Remove the screws and lift off the cover.
Figure 305.
C
B
A
A Screw
B Plastic segment
C Protective cover
3.3. Remove any dirt or debris that is exposed.
Refer to Engine, Clean (PIL 15-00).
4. To remove the bleed pipe clips, remove the high
pressure fuel pipes first. Refer to (PIL 18-96-03).
5. DO NOT try to repair fuel pipes or connectors.
Defective fuel pipe assemblies must be replaced.
Remove
The following details the removal and replacement
of one bleed-off connector. The procedure for the
remaining connectors is identical.
1. Gently spring the location tabs apart and pull out
the bleed pipe connector. DO NOT use excessive
force on the tabs.
2. Remove and discard the O-ring.
3. If it is necessary to remove the bleed off pipe
assembly, remove the nylon fitting at the high
pressure pump.
4. Cap all open ports to prevent ingress of dirt and
debris.
Install
1. Install a new O-ring.
2. Push in the bleed pipe connector until the
location tabs snap over the connector.
3. If applicable, replace the high pressure fuel pipes
with new ones. DO NOT use a high pressure fuel
pipe that was removed. Refer to (PIL 18-96-03)
Figure 306.
C
A
D
B
A Location tabs
B Bleed pipe connector
C Bleed pipe clip
D High pressure fuel pipe
After Assembly
1. Make sure that all pipes are correctly installed
and located in retaining clips as applicable. If the
retaining clips are missing or damaged they must
be replaced or renewed.
2. Start the engine and check for fuel leaks.
3. Install the protective cover. Refer to Figure 305.
7. 24 - Brake System
00 - Brake System
00 - General
24 - 3 9813/5350-2 24 - 3
00 - General
Introduction ...................................................... 24-3
Health and Safety ........................................... 24-4
Technical Data ................................................. 24-5
Component Identification ................................. 24-6
Fault-Finding .................................................... 24-7
Bleed ............................................................... 24-8
Introduction
(For: 10TFT, 9TFT)
Under no circumstances allow conventional brake
fluid to be added to the system, never purge the
system and refill with brake fluid. Otherwise damage
will occur to all the rubber sealing components within
the brake system. Use only mineral based hydraulic
oil.
The machine uses axles with oil immersed totally
enclosed multi plate brakes. The machines have
front and rear brakes, operating on independent
circuits that gives dual circuit safety.
The brake system uses a tandem master cylinder
and is filled with mineral oil through a remotely
mounted fluid reservoir located behind the access
panel on the front of the seat support.
Normally adjustment of the brakes is not necessary
as they adjust automatically by design. Bleeding of
the system may be necessary if the system pipework
is damaged causing system leakage.
The dumper has a park brake system which is
integral with the disc and caliper installed to the
gearbox output shaft and is operated by a park brake
located to the right of the operator seat.
8. 24 - Brake System
00 - Brake System
00 - General
24 - 4 9813/5350-2 24 - 4
Health and Safety
Brake Fluid
Use of incorrect brake fluid will cause serious
damage to the seals of the braking system. This will
result in brake failure.
Service Brake Bleeding
Before bleeding the service brake system, park on
level ground and set the park brake to on. Put blocks
on both sides of the wheels on one axle to prevent
the machine rolling. Stop the engine and disconnect
the battery so that the engine cannot be started. If
you do not take these precautions the machine could
run over you.
Park Brake Maintenance
Before working on the park brake, park on level
ground and put blocks on both sides of all wheels
to prevent the machine rolling. Stop the engine and
disconnect the battery so that the engine cannot be
started. If you do not take these precautions the
machine could run over you.
Working Under the Machine
Make the machine safe before getting beneath it.
Make sure that any attachments on the machine are
correctly attached. Engage the park brake, remove
the ignition key, disconnect the battery. If the machine
has wheels use blocks to prevent unintentional
movement.
Brake Dust
Brake pads generate dust, which if inhaled may
endanger health. Wash off the caliper assemblies
before commencing work. Clean hands thoroughly
after completing the work.
Brake Dust
Brake shoes generate dust, which if inhaled
may endanger health. Make sure that dust is
removed correctly, particularly before installing
new components. Clean hands thoroughly after
completing the work.
Springs
Always wear personal protective equipment when
dismantling assemblies containing components
under pressure from springs. This will protect against
eye injury from components accidentally flying out.
Notice: Using incorrect fluid could damage the
system. See Fluids, Capacities and Lubricants for
the correct fluid. The fluid can harm your skin. Wear
rubber gloves. Cover cuts or grazes.
WARNING! Before working on the brake system,
make sure that the machine is on solid level ground.
Put blocks on all wheels to prevent the machine
rolling.
WARNING! Do not use the machine with any part of
its brake system disconnected or inoperative. When
the test has been completed, make sure all brake
system components are installed and the system is
operating correctly.
WARNING! Before testing the park brake make sure
the area around the machine is clear of people.
WARNING! If the machine starts to move during the
park brake test, immediately apply the foot brake and
reduce the engine speed.
WARNING! If the machine starts to move during the
service brake test, immediately reduce the engine
speed and apply the park brake.
WARNING! Do not use a machine with a faulty park
brake.
WARNING! Non approved modifications to drive
ratios, machine weight or wheel and tyre sizes may
adversely affect the performance of the park brake.
WARNING! Oil on the brake disc will reduce brake
effectiveness. Keep oil away from the brake disc.
Remove any oil from the disc with a suitable solvent.
Read and understand the solvent manufacturer's
safety instructions. If the pads are oily, install with the
new pads.
WARNING! Faulty brakes can kill. If you have to
top up the brake reservoir frequently, get the brake
system checked by your JCB Dealer. Do not use the
machine until the fault has been put right.
WARNING! The park brake must not be used to
slow the machine from travelling speed, except in an
emergency, otherwise the efficiency of the brake will
be reduced. Whenever the park brake has been used
in an emergency the brake friction components must
be renewed and the other components inspected.
Notice: Over adjustment or failure to disengage the
park brake properly will cause excessive wear of the
park brake mechanism.
9. 24 - Brake System
00 - Brake System
00 - General
24 - 5 9813/5350-2 24 - 5
Technical Data
(For: 10TFT, 9TFT)
Table 124.
Description Data
Brakes
Type Oil immersed disc type
in the axles
Master cylinder diameter 31.75mm
Master cylinder seals Specific for mineral oil
Brake discs
Type Manually adjusted
'Hayes' type caliper,
mounted on transmis-
sion output shaft
Friction disc diameter 279.4mm
Friction disc minimum
thickness
8.89mm
Friction disc maximum
thickness
9.65mm
Friction material thick-
ness on new pads
(1)
3.18mm
Torque values
Master cylinder retaining
bolts
60N·m
Park brake caliper bolt 230N·m
Park brake caliper
bracket bolt
45N·m
(1) Replace at 2mm
10. 24 - Brake System
00 - Brake System
00 - General
24 - 6 9813/5350-2 24 - 6
Component Identification
(For: 10TFT, 9TFT)
Figure 310.
C
B
A
D
E
F
A Front axle B Front axle brake bleed nipple
C Remote brake fluid tank D Master cylinder
E Rear axle brake bleed nipple F Rear axle
11. 24 - Brake System
00 - Brake System
00 - General
24 - 7 9813/5350-2 24 - 7
Fault-Finding
Fault
Insufficient braking Table 125. Page 24-7
Brake pedal is soft Table 126. Page 24-7
Overheating of the brake system Table 127. Page 24-7
Table 125. Insufficient braking
Cause Remedy
Incorrect adjustment Check the brake disc thickness. Adjust the brakes.
Worn out brake disc Check the brake disc thickness. Replace the brake
discs.
Incorrect brake fluid Drain the incorrect brake fluid. Replace all the seals
and hoses from the brake system. Fill the correct oil.
Loss of brake fluid Check the outside circuit and the master cylinder
for leaks. Repair as necessary. If the leak is to the
outside, replace the O-rings between the center and
the intermediate housings. If the leak is to the inside,
replace the all the O-rings.
Overheated axle causing brake fluid to vaporize Refer to overheating fault remedy.
See Also: Table 127. Overheating of the brake
system
Table 126. Brake pedal is soft
Cause Remedy
Air in the brake system Bleed the brake system.
Table 127. Overheating of the brake system
Cause Remedy
Wrong oil level Drain, flush and fill the brake oil to the correct level.
Too small brake gap Adjust the brakes.
Incorrect brake fluid in the system Drain the incorrect brake fluid. Replace all the seals
and hoses from the brake system. Fill the correct oil.
No free play of brake pedal at master cylinder Adjust the brake pedal free play.
Restrictions in the brake lines Check the condition of the brake lines. Replace as
necessary.
12. 24 - Brake System
00 - Brake System
00 - General
24 - 8 9813/5350-2 24 - 8
Bleed
(For: 10TFT, 9TFT)
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Open the engine compartment cover.
Refer to: PIL 06-06-06.
4. Open the bleed nipple.
Figure 311. Front axle
A
A
A Bleed nipples
5. Press and hold the brake pedal down.
6. Tighten the bleed nipple.
7. Release the brake pedal.
8. Do the steps 4 to step 7 until all of the trapped air
is removed from the brake system.
9. Do the steps 4 to step 8 for the RH (Right Hand)
side brake.
10. Do the steps 4 to step 9 to bleed the rear brake
system.
Figure 312. Rear axle
A
A
A Bleed nipples
13. 24 - Brake System
03 - Service Brake
01 - Master Cylinder
24 - 12 9813/5350-2 24 - 12
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Disconnect the front brake pipe, rear brake pipe
and the brake fluid tank from the master cylinder.
Figure 313.
C
D
ACB
A Front brake pipe
B Rear brake pipe
C Brake fluid tank
D Master cylinder
5. Remove the bolts.
6. Remove the master cylinder from the machine.
Figure 314.
E
D
D Master cylinder
E Bolts
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Tighten the bolts to the correct torque value.
Table 128. Torque Values
Item Description Nm
E Bolts 60
14. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 15 9813/5350-2 24 - 15
06 - Cable
Adjust ............................................................ 24-15
Remove and Install ....................................... 24-16
Adjust
(For: 10TFT, 9TFT)
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Remove the floorplate.
Refer to: PIL 09-78-00.
3. Isolate the battery.
Refer to: PIL 33-03-00.
4. Remove the plastic hand grip from the park brake
lever.
Figure 315.
A
A Plastic hand grip
5. Loosen the locking grub screw.
6. Rotate the adjusting nut in an anticlockwise
direction to give free play in the cable.
Figure 316.
B
C
B Grub screw
C Adjusting nut
7. Adjust the cable so that the specified length of
thread protrudes through the locknut.
Dimension: 5mm
8. Tighten the nut against the back of the bracket.
15. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 16 9813/5350-2 24 - 16
Figure 317.
D
F
E
D Park brake cable
E Locknut
F Nut
9. Rotate the adjusting nut on the park brake lever
in a clockwise direction until the free play in the
cable has been taken up. Correct adjustment is
achieved when there is no free play in the cable
and no pressure on the brake lever.
10. Tighten the locking grub screw.
11. Install the plastic hand grip to the park brake
lever.
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Release the park brake.
5. Disconnect the park brake cable from the caliper.
Figure 318.
A
A Park brake cable
6. Disconnect the park brake cable from the
reaction bracket.
Figure 319.
B
A
A Park brake cable
B Reaction bracket
7. Remove the split pin.
8. Disconnect the park brake cable from the park
brake handle.
16. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 17 9813/5350-2 24 - 17
Figure 320.
H
J
H Split pin
J Park brake handle
9. Loosen the locknut.
10. Disconnect the park brake cable from the
bracket.
Figure 321.
K
L
K Locknut
L Bracket
11. Make a note of the route and the position of the
cable to help installation.
12. Remove the park brake cable from the chassis.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Adjust the park brake cable.
Refer to: PIL 24-18-06.
17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. 24 - Brake System
18 - Park Brake
18 - Caliper
24 - 18 9813/5350-2 24 - 18
18 - Caliper
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Release the park brake.
5. Disconnect the park brake cable from the caliper.
Figure 322.
A
A Park brake cable
6. Disconnect the park brake cable from the
reaction bracket.
Figure 323.
B
A
A Park brake cable
B Reaction bracket
7. Remove the bolts.
8. Remove the park brake caliper from the machine.
Figure 324.
D
C
C Park brake caliper
D Bolts
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
1.1. Tighten the bolts to the correct torque value.
1.2. Adjust the park brake cable. Refer to (PIL
24-18).
Table 129. Torque Values
Item Description Nm
D Bolts 230
19. 25 - Steering System
06 - Steer Unit/Valve
00 - General
25 - 8 9813/5350-2 25 - 8
Check (Condition)
Consumables
Description Part No. Size
Surface Cleaning Fluid 4103/1204 1L
1. Examine all contact surfaces and replace any
parts that have scratches, wear or other damage
that could cause leakage.
2. Do not use abrasive or try to file or grind the
surfaces.
3. Clean all metal parts with a solvent and blow dry
with an air line.
Consumable: Surface Cleaning Fluid
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03.
3. Remove the floor plate.
Refer to: PIL 09-78-00.
4. Remove the bolts 1.
5. Remove the steering column cover.
Refer to: PIL 25-12-06.
6. Remove the cable ties.
Figure 325.
A
A Cable ties
7. Disconnect the hoses from the steer unit.
8. Put a label on the hoses to help installation.
9. Plug all the open ports and hoses to prevent
contamination.
20. 25 - Steering System
06 - Steer Unit/Valve
00 - General
25 - 9 9813/5350-2 25 - 9
Figure 326.
B
B Hoses
10. Remove the grease nipple.
11. Remove the bolts 2.
12. Disconnect the steer valve from the steering
column.
Figure 327.
J
K
L
J Grease nipple
K Steer valve
L Bolts 2
13. Rotate the steer valve anti-clockwise and remove
the steer valve from the machine.
Figure 328.
K
K Steer valve
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Align the steering column splines to the steer
unit.
3. Tighten the bolts to the correct torque value.
4. Check the hydraulic oil level and top up as
required.
Refer to: PIL 30-00-00.
Table 131. Torque Values
Item Description Nm
L Bolts 2 60