service repair manual

1. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL ARTICULATED DUMP TRUCKS 712-37 00612001-
00612369 ADT 9802/4100 B BODYWORK,CAB,LOADER END REFURBISHMENTS B01 BODYWORK/FRAME
9802/4100 B1-1-5 CHASSIS CENTRE PIVOT
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2. Item Part # Change No Description Usage Code QTY
1 280/10500 Pivot chassis 1
2 280/10401 Pin pivot 2
3 1450/1001 Nipple grease 90deg. angle 2
4 808/00242 Bearing pivot 4
5 808/00243 Washer thrust 2
6 280/10403 Plate clamp 1
7 813/00250 Seal V 2
8 280/11900 Ring slew 1
8A :280/11901 Kit-seal 1
9 280/10405 Spacer 20
10 280/10406 Spacer 12
11 1305/0210Z Bolt 6
12 1411/0003Z Washer medium 6
13 1305/0614Z Bolt 1
14 1411/0007Z Washer 5/8 1
15 826/00903 Bolt 40
16 826/00904 Nut self lock 20
17 1305/3232Z Bolt 2
18 1340/0203Z Nut Lock 3/8" UNF 2
19 1410/0002Z Washer (5/16" Small) 2
20 813/00247 Seal V 4
21 819/00040 Shim 1.00/1.05mm 0
22 811/50079
Pin pivot
For front pin, see chassis & fittings, front
2
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3. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL ARTICULATED DUMP TRUCKS 712-37 00612001-
00612369 ADT 9802/4100 B BODYWORK,CAB,LOADER END REFURBISHMENTS B01 BODYWORK/FRAME
9802/4100 B1-1-13 SOUNDPROOFING KIT
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4. Item Part # Change No Description Usage Code QTY
1 280/32305 Panel absorber bottom panel 2
2 280/43300 Duct bottom panel 1
3 1305/0002Z Setscrew (1/4" UNF x 1/2") 3
4 1411/0001Z Washer (1/4" Medium) 8
5 280/18308 Panel absorber 1
6 280/43400 Duct front panel 1
7 926/01100
Strip sealing
Approx 1250mm (4' 1")
0
8 280/43500 Duct side panel LH 1
9 280/43600 Duct side panel RH 1
10 280/32307 Panel absorber duct side 2
11 280/32308 Panel absorber rear top 1
12 280/32303 Panel absorber 2
13 280/32304 Strip retaining 2
14 1430/0102 Screw 8
15 280/32309 Panel absorber bonnet 1
16 280/32306 Panel absorber 1
17 280/18306 Panel absorber 1
18 280/18311 Strip retaining 2
19 G46/3 Rivet 1/8" 4
20 280/18312 Clip 32
21 280/18305 Panel absorber 1
22 280/21700 Guard belly rear 1
23 280/32310 Panel absorber rear panel 1
24 280/32311 Panel absorber rear panel 1
25 281/32500 Cowling bodywork centre 1
26 280/32000 Hinge 1
27 280/31900 Cover Engine 1
28 1411/0002Z Washer (5/16" Medium) 2
29 1305/0102Z Bolt 2
30 1305/0110Z Bolt 4
31 1305/3416Z Bolt 1/2" x 2.1/4" long 4
32 1340/0103Z Nut 5/16" UNF 4
33 1340/0403Z Nut lock 2
34 1410/0002Z Washer (5/16" Small) 8
35 1410/0005Z Washer (1/2") 4
36 280/27600 Pivot tube 1
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5. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL ARTICULATED DUMP TRUCKS 712-37 00612001-
00612369 ADT 9802/4100 B BODYWORK,CAB,LOADER END REFURBISHMENTS B01 BODYWORK/FRAME
9802/4100 B1-2-1 CHASSIS & FITTINGS FRONT
页码，1/2(W)
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6. Item Part # Change No Description Usage Code QTY
1 280/31000 <M612349 Chassis front 1
1 280/41800 Chassis front 1
2 280/31200 Bumper rear 1
2 280/40500
Bumper rear, heated body
For machines with exhaust heated body.
1
4 1305/3214Z Bolt 3/8"UNF X 2" 3
5 1340/0203Z Nut Lock 3/8" UNF 11
6 1305/0208Z Bolt 9
7 1411/0003Z Washer medium 9
9 280/10002 Bracket brake pipe 1
10 811/20026
Pin pivot
Front
2
10 811/50079
Pin pivot
Rear
2
11 819/00040 Shim 1.00/1.05mm 0
12 813/00247 Seal V 8
13 1305/3216Z Setscrew (3/8" UNF x 2-25") 2
14 1305/0206Z Setscrew (3/8" UNF x1") 17
15 1410/0002Z Washer (5/16" Small) 25
16 1340/0203Z Nut Lock 3/8" UNF 12
17 280/37300 Step swinging 2
18 280/01001 Plate retaining 2
19 1305/3212Z Bolt 4
20 280/22000 Stay safety 1
21 280/35800 Step 4
22 1305/3216Z Setscrew (3/8" UNF x 2-25") 2
23 1305/0212Z Bolt 4
24 280/19400 Box headlight L.H 1
25 280/19500 Box headlight R.H 1
26 1340/0203Z Nut Lock 3/8" UNF 2
27 280/01004 <M612304 Guard 1
27 281/10504 Guard 1
28 280/19100 Guide hose 1
29 280/10005 Superseded
Guard flap
Left hand
1
29 280/10004 Guard flap 1
30 280/10004
Guard flap
Right hand
1
31 280/37600 Superseded Plate filler 1
31 280/10003 Plate 1
32 2410/1111 >M612305 Grommet Black blind 4
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7. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL ARTICULATED DUMP TRUCKS 712-37 00612001-
00612369 ADT 9802/4100 B BODYWORK,CAB,LOADER END REFURBISHMENTS B01 BODYWORK/FRAME
9802/4100 B1-2-4 TANK, DIESEL FUEL
页码，1/2(W)
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8. Item Part # Change No Description Usage Code QTY
1 280/12100 Tank assembly, fuel 1
2 N.S.P. None serviced part 1
3 1406/0021 Washer Bonded 1
4 816/80011 Plug 3/4BSP 1
5 121/95800 Cap filler c/w padlock lug 1
5A 122/98439 Strainer Diesel Filler 1
7 826/00687 Screw 6
8 813/00302 Seal 6
9 706/77000 <M Lead earth 1
10 704/13300 Sender unit,fuel 1
11 ****
'See Remark'
Sealent
0
12 255/28200 Mirror 1
12A :255/28201 Mirror glass 1
13 107/87601 Bracket 1
14 1410/0001Z Washer (1/4") 2
15 1305/0004Z Bolt 2
16 826/00972 Nut Rivet,M6 8
17 813/00360 Gasket 8 Hole 1
18 123/00877 Cover 1
19 826/00953 Bolt 8
页码，2/2(W)
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9. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL ARTICULATED DUMP TRUCKS 712-37 00612001-
00612369 ADT 9802/4100 B BODYWORK,CAB,LOADER END REFURBISHMENTS B01 BODYWORK/FRAME
9802/4100 B1-2-5 BODYWORK
页码，1/2(W)
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10. Item Part # Change No Description Usage Code QTY
1 ****
'See Remark'
See B1-2-4, fuel tank
1
2 ****
'See Remark'
See B1-2-3, hydraulic tank
1
3 280/31600 Guard mud wing 1
4 ****
'See Remark'
See B1-2-6, bodywork - centre
1
7 926/04800 Strip Edging 0
8 280/13300 Panel rear 1
9 1305/0206Z Setscrew (3/8" UNF x1") 10
10 1305/0204Z Bolt 3/8" 15
11 1340/0203Z Nut Lock 3/8" UNF 26
12 1411/0003Z Washer medium 31
13 1305/3214Z Bolt 3/8"UNF X 2" 2
16 150/35200 Superseded Latch 5
16 826/01187 Latch 5
18 210/33604 Strut Gas 1
20 1420/0007Z Washer (M8) 2
21 1340/0103Z Nut 5/16" UNF 4
22 1412/0002Z Washer (5/16") 4
23 280/13500 Guard belly 1
24 2410/1202 Grommet blind 2
25 926/04800 Strip Edging 0
26 2410/1002 Grommet 2
27 1305/0410Z <M612304 Bolt 1/2" x 1.1/2" long 2
27 1411/0003Z Washer medium 2
28 280/03002 Spacer 4
29 1410/0005Z <M612304 Washer (1/2") 2
29 1412/0003Z Washer (3/8" Large) 2
30 1340/0403Z Nut lock 2
31 280/22600 Frame grille 1
32 280/22700 <M612334 Grille 1
32 281/17000 Grille 1
33 280/22800 Strut gas 1
34 1370/0203Z Nut Nut M8 2
35 1391/3409Z Capscrew M10 x 35mm 2
36 1305/0404Z Setscrew (1/2" UNF x 3/4") 2
37 1410/0005Z Washer (1/2") 2
38 1305/3112Z Bolt 2
41 280/12701 Panel access 1
42 G46/6 Rivet pop 10
43 2410/0009 Grommet 1
页码，2/2(W)
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11. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL ARTICULATED DUMP TRUCKS 712-37 00612001-
00612369 ADT 9802/4100 B BODYWORK,CAB,LOADER END REFURBISHMENTS B01 BODYWORK/FRAME
9802/4100 B1-2-7 TANK, HYDRAULIC
页码，1/2(W)
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12. Item Part # Change No Description Usage Code QTY
1 281/31400 Tank hydraulic, ABI 1
2 :N.S.P. None serviced part 1
3 :1305/0004 Bolt 8
4 :1416/0004 Washer 8
5 :4102/0804 Sealant 5oz 0
6 :816/80011 Plug 3/4BSP 1
7 :1406/0021 Washer Bonded 1
8 :280/37200 Plate cover 1
9 :813/00239 Gasket 8 Hole 1
10 :123/00306 Gauge Sight Hydraulic 1
11 :581/05800
Filter Main Hydraulic
Also see index E2 for parts breakdown
1
12 ::581/05609
Element filter
Also see index E
1
13 :1305/3426Z Bolt 1
14 :1411/0005Z Washer (1/2" Medium) 1
15 :32/901100 Strainer Suction 1
16 :32/900100 Cap filler assembly 1
16A ::993/99172 Seal hydraulic oil filler 1
18 :122/22701 Stop bump 1
19 :1305/0105Z Bolt 4
20 :1411/0002Z Washer (5/16" Medium) 4
21 :1412/0002Z Washer (5/16") 1
22 :1340/0101Z Nut 1
页码，2/2(W)
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13. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL ARTICULATED DUMP TRUCKS 712-37 00612001-
00612369 ADT 9802/4100 B BODYWORK,CAB,LOADER END REFURBISHMENTS B01 BODYWORK/FRAME
9802/4100 B1-2-8 BODYWORK, CENTRE
页码，1/2(W)
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14. Item Part # Change No Description Usage Code QTY
1 281/31800 Bonnet centre 1
2 280/31900 Cover Engine 1
3 280/32000 Hinge 2
4 1305/0102Z Bolt 2
5 1411/0002Z Washer (5/16" Medium) 2
6 281/03002 Spacer 2
7 280/03101 Wire rope 1
8 1305/3116Z Bolt 2
9 1340/0103Z Nut 5/16" UNF 2
10 210/33604 Strut Gas 1
11 1412/0005Z Washer Plain 1/2" 2
12 280/03002 Spacer 4
15 826/01187 Latch 1
16 1340/0203Z Nut Lock 3/8" UNF 2
17 1411/0003Z Washer medium 2
18 1305/0206Z Setscrew (3/8" UNF x1") 2
19 G46/6 Rivet pop 2
页码，2/2(W)
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15. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL ARTICULATED DUMP TRUCKS 712-37 00612001-
00612369 ADT 9802/4100 B BODYWORK,CAB,LOADER END REFURBISHMENTS B01 BODYWORK/FRAME
9802/4100 B1-2-9 CHASSIS, REAR FLATBED
页码，1/2(W)
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16. Item Part # Change No Description Usage Code QTY
1 280/38400
Chassis rear flatbed long
712-47 RTV
1
2 280/39400
Chassis rear flatbed standard
712-37 RTV
1
3 280/10312
Bracket axle mounting
Long flatbed
2
3 281/10209
Bracket axle mounting
Standard flatbed
2
4 280/01002 Mounting rear lighting R.H. 1
5 280/01003 Mounting rear light L.H. 1
6 280/01007 Guard brake pipe axle 1
7 1305/0206Z Setscrew (3/8" UNF x1") 10
8 1410/0002Z Washer (5/16" Small) 10
9 1340/0203Z Nut Lock 3/8" UNF 10
页码，2/2(W)
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17. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL ARTICULATED DUMP TRUCKS 712-37 00612001-
00612369 ADT 9802/4100 B BODYWORK,CAB,LOADER END REFURBISHMENTS B02 CAB
9802/4100 B2-1-3 CAB FRAME
页码，1/2(W)
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18. Item Part # Change No Description Usage Code QTY
1 N.S.P.
None serviced part
See frame B2-1-4 item 1, cab as bought in
1
2 :281/15200 <M Frame cab 1
2 :281/16500 >M612335
Frame cab
712
1
2 :281/16500 >M614009
Frame cab
716
1
3 :280/15700 <M Door cab 1
3 :281/16100 >M612335
Door cab
712
1
3 :281/16100 >M614009
Door cab
716
1
4 :280/15800 <M Roof cab 1
4 :281/16400 >M612335
Roof cab
712
1
4 :281/16400 >M614009
Roof cab
716
1
5 :1305/0106Z Bolt 5/16"UNF x 1" long 4
6 :1410/0002Z Washer (5/16" Small) 12
7 :281/15101 Plate heater top 1
8 :1340/0103Z Nut 5/16" UNF 4
9 :1305/1704 Bolt 4
页码，2/2(W)
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19. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL ARTICULATED DUMP TRUCKS 712-37 00612001-
00612369 ADT 9802/4100 B BODYWORK,CAB,LOADER END REFURBISHMENTS B02 CAB
9802/4100 B2-1-4 CAB COMPLETE INCLUDING GLASS
页码，1/2(W)
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20. Item Part # Change No Description Usage Code QTY
1 281/22300
Cab clear glass complete
as bought in
1
1 281/22400
Cab tinted glass complete
as bought in
1
2 :281/15000
Cab assembly ROPS & FOPS
Less glass, contains items 3 to 32
1
3 ::N.S.P.
None serviced part
See frame B2-1-1
1
4 ::280/15002 Superseded Panel door trim 1
4 ::280/15006 Panel door trim 1
5 ::280/15003 Panel R.H trim 1
6 ::280/15004 Panel rear trim 1
7 ::280/15005 Panel L.H trim 1
8 ::120/92808 Bush Hinge 2
9 ::826/00720 Circlip 2
10 ::122/22001 Cap Hinge 2
11 ::926/06800 Superseded
Seal weather door
Door seal
0
11 ::926/07800 Seal Rubber, Window/Door 0
12 ::259/46000 Handle locking exterior 1
13 ::120/93002 Key 1
14 ::826/00547 Screw 1
15 ::1420/0006Z Washer (M6) 1
16 ::121/13400 Lock Door 1
17 ::826/00726 Bolt 5
18 ::826/00687 Screw 2
19 ::120/92804 Cover L.H. 1
20 ::120/92807 Knob interior 1
21 ::1391/3205Z Capscrew M6x20 1
22 ::1370/0102Z Nut 1
23 ::120/77505 Bolt closing 1
24 ::826/00622 Nut 1
25 ::823/00224 Washer 2
26 ::107/88000 Mirror interior 1
27 ::1430/1303 Screw 2
28 ::259/17501 Blind sun visor 1
29 ::280/15001
Lining roof
Not illustrated
1
30 ::926/04800
Strip Edging
50mm, 170mm, & 275mm long
0
31 157/51701 Holder handbook 1
32 1305/0006Z Bolt 4
页码，2/2(W)
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22. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL ARTICULATED DUMP TRUCKS 712-37 00612001-
00612369 ADT 9802/4100 B BODYWORK,CAB,LOADER END REFURBISHMENTS B02 CAB
9802/4100 B2-2-1 CAB GLAZING CLEAR
页码，1/2(W)
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2017/3/25 星期六
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23. Item Part # Change No Description Usage Code QTY
1 927/15400 Glass sliding assy 1
2 :927/15401 Glass fixed upper 1
3 :927/15402 Glass fixed lower 1
4 :927/15403 Glass sliding 1
5 :927/12308
Catch
Also used on item 8
1
6 827/20134 Glass side L.H 1
7 827/50084 Windscreen 1
8 927/15600 Glass sliding assy R.H 1
9 :927/15601 Glass fixed 1
10 :927/15602 Glass sliding 1
11 :927/15603 Handle 1
12 827/20149 Glass rear 1
12 827/20208
Glass rear
Use if rear wiper fitted
1
13 824/00017 Glazing seal metres 0
14 824/00006 Strip filler 0
15 152/17502 Ring key 20mm diameter approx. 2
16 152/17501 Ring key 38mm diameter approx 2
17 927/15404
Gasket fixed window R.H.
R.H.
1
17 927/15604
Gasket fixed window L.H.
L.H.
1
页码，2/2(W)
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2017/3/25 星期六
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24. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL ARTICULATED DUMP TRUCKS 712-37 00612001-
00612369 ADT 9802/4100 B BODYWORK,CAB,LOADER END REFURBISHMENTS B02 CAB
9802/4100 B2-2-2 CAB GLAZING TINTED
页码，1/2(W)
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