service repair manual

1. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-7-1 CIRCUIT, DRAIN LINE
Item Part # Change No Description Usage Code QTY
1 KNJ0287 Filter Inlet 1
1-1 :KNJ0288A Element Drain 1
2 331/61952 Bracket Filter 1
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=1c426b7d...

2. 3 331/61958 Bracket Filter 1
4 332/J5750 Hose 1
6 KHJ0344 Adapter Elbow 1
7 JHJ0063 Adapter 1
7A :816/60021
Adapter 5/8
Optional See low flow circuit
1
8 MPV2193 Adapter 2
9 JHJ0119 Adapter 1
10 1316/0405D Screw M10 x 20 4
11 1316/0408D Setscrew 1
12 1420/0008D Washer (M10) 5
13 332/K0085 Manifold 1
14 1316/0407D Screw 2
15 JHP0046 Washer M10 2
16 KNJ2143 Hose hyd (l=800) 1
页码，2/2(W)
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2016/6/8
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=1c426b7d...

3. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-8-1 CIRCUIT, BYPASS HYDRAULIC FILTER
Item Part # Change No Description Usage Code QTY
1 C4E7327 Adapter 2
2 JHP0046 Washer M10 4
Filter Plexus
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=5b3c4767...

4. 3 32/925964 For components see E3-17-1 1
4 KHH0143 Band Harness Retainer 2
5 KHJ0341 Elbow 1/4 x 1/4 3
7 KHJ0739 Plug 1
8 KHJ0897 Tap Drain 2
9 KSJ0968 Hose 1/4"BSP ST-ST x 1600mm 1
10 KAJ2176 Adapter 1
11 JRA0283 Hose 1/4" x 2350mm 1
12 1316/0408D Setscrew 4
14 1609/0002 Adapter 2
15 4101/1552 Fluid anaerobic thread locking 0
页码，2/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=5b3c4767...

5. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-10-1 CIRCUIT, PUMP PILOT PRESSURE LINE
Item Part # Change No Description Usage Code QTY
1 ****
'See Remark'
Pump see frame E2-1-1
1
2 KSJ1560
Hose nylon
1
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=6d7d1b29...

6. Pilot pump tp filter
3 KHJ0341 Elbow 1/4 x 1/4 3
3-1 :LBQ0182 O Ring 1
4 32/925214 Filter Assembly 1
4-1 :KBJ1691 Element servo filter 1
4-2 :KHJ1032 O Ring 1
5 331/66669 Bracket 1
6 1316/3214D Bolt M6 x 60mm 2
7 1420/0006D Washer (M6) 2
9 KRJ4097
Hose nylon
Pilot filter to 8 station valve
1
10 KNJ0759 Adapter 1
11 332/J4523 Valve 8 station solenoid inc. accumulator 1
12 1316/0305D Screw M8 X 20 4
13 1420/0007D Washer (M8) 4
15 332/J5190
Hose 1/4" 2650mm 90/90 White/Green
Main control valve PS2 to Pump Pi1
1
16 CNA0584 Adapter Strainer 1
17 JLJ0326
Hose 1/4"BSP ST-ST x 2400mm
8 station valve C4 to Pump Pm2
1
18 KHJ0869 Adapter Tee 1
18-1 :LBQ0112 O Ring 1
19 KSJ1134
Hose 1/4"BSP ST-ST x 500mm
Pump tee adapter Pm2 to Pump Pm1
1
20 KHJ0341 Elbow 1/4 x 1/4 3
20-1 :LBQ0112 O Ring 1
21 KNJ1848
Hose 1/4" 2150mm 180/90 White/Violet
Main control valve PSi to Pump Pi2
1
22 JLJ0309
Hose 1/4"BSP ST-90 x 2900mm
Pump port PSV to solenoid vavle port C11
1
23 KNJ1821
Hose Hyd
Pilot Pump to suction manifold
1
24 KNJ0605 Adapter Hose 2
24-1 :LBQ0112 O Ring 1
页码，2/2(W)
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2016/6/8
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=6d7d1b29...

7. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-14-1 CIRCUIT DUAL CONTROLS STANDARD
USA, OPTIONAL UK WORLD
Item Part # Change No Description Usage Code QTY
1-1 KNJ1872 Hose nylon (l=2150) 1
页码，1/2(W)
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8. 1-2 KNJ1872 Hose nylon (l=2150) 1
1-3 KNJ1872 Hose nylon (l=2150) 1
1-4 KNJ1872 Hose nylon (l=2150) 1
2 25/221066
Valve dual controls
For components see E3-20-1
1
3 KNJ0759 Adapter 6
4 KHJ0342 Elbow 3/8 x 3/8 2
5 1391/3317Z Capscrew 2
6 1420/0007Z Washer (M8) 2
7 817/19097 Label ISO - SAE dual controls 1
8 331/38076 Bracket switch mounting USA dual controls ISO 1
9 1316/0303Z Setscrew M8 x 16mm 2
10 700/50174 Light indicator 24V 1
11 701/58903 Decal switch, SAE 1
12 701/60032 to 16/08/2010 Switch 24V 1
12 701/E0032 Switch 24V 1
13 721/10826 Harness Dual Controls 1
14 270/00106 Tie Cable 385mm 10
15 817/19056
Label Controls Track iso
Standard decal please remove
1
16 KRJ3357 Adapter Elbow 2
17 KHJ0723 Clamp 1
18 1315/0300D Screw set 2
页码，2/2(W)
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2016/6/8
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=2130d99e...

9. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-20-1 CIRCUIT BOOM RAMS MAINFRAME
Item Part # Change No Description Usage Code QTY
1 830/11410 Pipe Assy,Boom raise 1
2 830/12084 Pipe assy, boom lower 1
3 331/45068 Bracket 1
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=78356abc...

10. 4 JRJ0218
Clamp pipe
Secures items 1 & 2 [front]
1
5 JRJ0218
Clamp pipe
Secures items 1 & 2 [side]
1
6 627/10352
Hose
Item 9 to item 2
1
7 627/10351
Hose 3/4"BSP x 940mm
Item 8 to item 1
1
8 JLJ0054
Adapter 3/4
Item 7 to V/block
1
9 JHJ0063
Adapter
Item 6 to V/block
1
11 1316/0514D
Bolt M12 x 60mm
Secures item 5
1
12 1316/0511D
Bolt M12 x 45
Secures item 4
1
13 1316/0505D
Bolt M12 x 20mm
Secures item 3
2
14 1420/0009D
Washer (M12)
For items 11,12,13
1
16 ****
'See Remark'
Not required
0
17 KNJ1919 Hose hyd (l=640) 2
18 KNJ1920 Hose 3/4"BSP ST-ST x 640mm 2
页码，2/2(W)
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2016/6/8
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=78356abc...

11. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-21-1 CIRCUIT DIPPER & BUCKET
MAINFRAME
Item Part # Change No Description Usage Code QTY
1 JNV1455
Hose
Mainframe to Boom pipework
4
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=8471bb7f...

12. 2 830/11449
Tube Assy Dipper head side
V/block to hose
1
3 KNJ0605
Adapter Hose
V/block to pipe assy
2
4 1316/3405D
Bolt M10 x 20 grade 10.9
Secures item 6 to V/block
1
4A 1316/0407D Screw 1
5 1420/0008D
Washer (M10)
For item 4
2
6 ****
None serviced part
Supports pipework
1
6A 332/J2410 Clamp 1
6A JNV1036
Clamp pipe
Replaces 332/J2410
1
6B 332/J2473 Clamp 1
6D JNV0566 Clamp pipe 1
6F 1316/3514D Bolt M12 x 60 2
6G JHP0042
Washer M12
For item 6F
2
6H 1370/0401D Nut (M12) 1
7 830/13089 Pipe dipper,rod side 1
8 830/12207 Pipe bucket ram head side 1
9 KNJ0604
Adaptor
Items 8 & 10 to V/block
2
10 830/12206 Pipe bucket ram rod side 1
页码，2/2(W)
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2016/6/8
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=8471bb7f...

13. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-21-2 CIRCUIT DIPPER & BUCKET
MAINFRAME
Item Part # Change No Description Usage Code QTY
1 JLV1226 Hose 4
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=07a9354a...

14. 2 332/J8582 Tube Assy Dipper Head Side 1
3 KNJ0605 Adapter Hose 3
4 1316/3405D Bolt M10 x 20 grade 10.9 1
4 1316/0407D Screw 1
5 1420/0008D Washer (M10) 2
6 335/07777 Bracket pipe mounting 1
7 332/J8571 Tube Assy Dipper Rod Side 1
8 332/J9736 Tube Assy Bucket Side 1
9 KNJ0604 Adaptor 2
10 332/J9735 Tube Assy Bucket Rod Side 1
12 627/10408 Hose 1
13 JNV1036 Clamp pipe 1
14 JNV0566 Clamp pipe 1
15 1316/3514D Bolt M12 x 60 1
16 1316/3512D Bolt M12X50 1
17 JHP0042 Washer M12 2
18 1370/0401 Nut 1
19 KNJ0718 Bolt U 1
20 1371/0303D Nut M10 grade 10.9 2
21 JHP0046 Washer M10 2
页码，2/2(W)
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2016/6/8
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=07a9354a...

15. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-22-1 CIRCUIT, DIPPER RAM MONOBOOM
Item Part # Change No Description Usage Code QTY
1 830/11426
Pipe Assy Dipper ram feed
Head side
1
2 830/11427
Pipe Dipper Assembly
1
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=14a33852...

16. Rod side
3 823/00409
Washer M16
For item 6
6
4 627/10648
Hose
Items 1 & 2 to ram
2
4A :UBJ0158
O Ring
1 each end of item 4
1
5 KRV1200
Clamp pipe
Secures items 1 & 2
6
6 1316/3716Z
Bolt
Secures item 5
6
7 ****
'See Remark'
Standard dipper ram E4-2-1
1
7A ****
'See Remark'
Dipper ram with HBCV see E4-2-10
1
8 2407/0205
O Ring
Item 10 to ram
1
9 1391/3409Z
Capscrew M10 x 35mm
Secures item 10
4
10 JNV1205 Flange 3/4 SAE 1
页码，2/2(W)
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2016/6/8
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=14a33852...

17. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-22-10 CIRCUIT, DIPPER RAM LONG REACH
BOOM JS145LR
Item Part # Change No Description Usage Code QTY
1 332/L6410 Pipe bucket ram head 1
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=4ccfb0ad...

18. 2 332/L6418 Pipe bucket ram head 1
3 332/L6412 Pipe bucket ram rod 1
4 332/L6417 Pipe bucket ram rod 1
5 KRV0548 Clamp 4
6 1316/3514D Bolt M12 x 60 4
7 JHP0042 Washer M12 4
8 1391/3410D Capscrew M10 x 40 8
页码，2/2(W)
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2016/6/8
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=4ccfb0ad...

19. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-23-1 CIRCUIT, BUCKET RAM
Item Part # Change No Description Usage Code QTY
1 830/11429 Pipe bucket ram rod side 1
2 830/11428 Pipe bucket ram head side 1
3 823/00394 Washer M12 4
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=034f6c72...

20. 4 JNV1164
Hose hydraulic, L=1400
2.1M Dipper
2
4 KNV0816
Hose hydraulic
2.5M Dipper
2
4 JNV1371
Hose
3.0M Dipper
2
4-1 :UBJ0158 O Ring 1
8 KRV0548 Clamp 4
9 1316/3514D Bolt M12 x 60 4
10 KHJ0344 Adapter Elbow 2
页码，2/2(W)
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2016/6/8
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=034f6c72...

21. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-23-20 CIRCUIT, BUCKET RAM LONG REACH
BOOM JS145LR
Item Part # Change No Description Usage Code QTY
1 **** Assembly arm ram HBCV 1
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=52eebafd...

22. 2 KAR0016 Tie Cable 20
3 270/00106 Tie Cable 385mm 21
4 KRV1200 Clamp pipe 9
5 1316/3716D Bolt M16 x 70mm 9
6 JHP0043 Washer M16 9
7 KNV0756 Pin att 2
8 KNV0539 Shim - OD130 ID71 1.2mm Thick 4
9 1316/3724D Bolt M16 X 140 2
10 1371/0601D Nut M16 4
11 KRV0927 Hose hydraulic 2
12 332/L6414 Pipe arm ram rod 1
13 332/L6413 Pipe arm ram head 1
14 332/L9284 Hose 06 BSP LP x 9400mm 2
16 KHJ0342 Elbow 3/8 x 3/8 1
17 KRJ3560 Adapter elbow 1
20 **** Assembly grease line 1
页码，2/2(W)
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2016/6/8
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=52eebafd...

23. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-25-1 CIRCUIT BOOM AND DIPPER HBCV
Item Part # Change No Description Usage Code QTY
A ****
'See Remark'
Cushion valve, see E3-13-1
1
1 KHJ0363 Plug 2
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=d7dfc468...

24. 2 1406/0011 Washer Bonded (1/4") 1
3 331/45484 Manifold hose burst 1
4 KNJ1870 Hose 1/4" BSP x 1850mm 1
5 JNJ0546 Hose 1
7 701/80197 Switch pressure 190 bar 1
8 JNV1311 Hose hyd; 1/4", L=900 1
9 JNV1310 Hose 1/4"BSP ST-90 x 900mm 4
10 721/10462 Harness Overload 1
11 KRJ3560 Adapter elbow 1
12 270/00106 Tie Cable 385mm 8
13 KHJ0342 Elbow 3/8 x 3/8 1
14 KHJ0341 Elbow 1/4 x 1/4 1
15 816/30002 Adapter 1
16 KNJ0758 Adapter 8
17A 1391/3317D P00775AA Capscrew M8 x 75mm A 2
17B 1316/3218D Bolt B 2
18A 1420/0007D P00775AA Washer (M8) A 2
18B 1420/0006D Washer (M6) B 2
19 JNV1312 Hose hyd; 1/4", L=950 1
99 **** Boom mono - HBCV assembly 1
页码，2/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=d7dfc468...

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26. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-25-2 CIRCUIT BOOM AND DIPPER HBCV
Item Part # Change No Description Usage Code QTY
1 **** Assembly boom ram HBCV RH 1
2 **** Assembly boom ram HBCV LH 1
3 JNV1311 Hose hyd; 1/4", L=900 2
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=2637510f...

27. 5 JNV1585 Hose 04 BSP LP x 900mm 4
6 KNJ1870 Hose 1/4" BSP x 1850mm 1
7 1406/0011 Washer Bonded (1/4") 1
8 KAR0016 Tie Cable 8
9 1316/3218D Bolt 2
10 1420/0006D Washer (M6) 2
11 KNV0486 Pin att 70mm dia. x 683mm 1
12 KNV0488 Pin att 2
13 KNV0487 Ring lock 2
14 1316/3724D Bolt M16 X 140 2
15 1371/0601D Nut M16 8
16 JNJ0546 Hose 1
17 KNV0696 Shim plate 1.2mm thick 4
18 1316/3723D Bolt M16x130 2
19 KNJ0758 Adapter 8
20 KHJ0363 Plug 3
21 KHJ0341 Elbow 1/4 x 1/4 1
22 KRJ3560 Adapter elbow 1
24 1606/0004 Adaptor 1
25 KHJ0342 Elbow 3/8 x 3/8 1
26 701/80197 Switch pressure 190 bar 1
27 332/K2242 Adapter 1
28 331/45484 Manifold hose burst 1
29 215/10466 Harness overload warning 1
页码，2/2(W)
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2016/6/8
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=2637510f...

28. Product Catalog AGRICULTURAL CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS145LC 01600011-
01600999 9812/5050 E HYDRAULICS & AIR E01 HOSE & PIPEWORK
9812/5050 E1-26-1 CIRCUIT, DIPPER RAM HBCV FEED &
RETURN
Item Part # Change No Description Usage Code QTY
1 ****
'See Remark'
Dipper ram see E4-2-10
1
页码，1/2(W)
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http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=5013044f...