service repair manual

1. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 E HYDRAULICS & AIR E04 RAMS
9812/5030 E4-3-10 RAM BUCKET
Item Part # Change No Description Usage Code QTY
1 332/J0121 Bucket Cylinder 1
2 830/12128 Pipe bucket rod side 1
3 830/12127 Pipe bucket piston side 1
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2. 4 332/J3213 Clamp boom cylinder (176) 2
5 332/J3243 Clamp bucket ram (176) 2
6 JRJ0349 Clamp pipe 2
7 2409/0210 O Ring 2
8 1391/3509D Capscrew M12x35mm 8
9 1420/0009D Washer (M12) 2
10 1316/3512D Bolt M12X50 2
11 1371/0303D Nut M10 grade 10.9 4
12 1420/0008D Washer (M10) 8
13 1316/3410D Bolt 4
14 4101/0500 Fluid Locking Loctite 262 0
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3. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 E HYDRAULICS & AIR E05 FILTER
9812/5030 E5-1-1 FILTER MAIN HYDRAULIC HAMMER
Item Part # Change No Description Usage Code QTY
A 333/J9617 Filter 1
1 334/P3400 Element filter Hammer Return 1
2 334/P3401 Kit Seal 1
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4. 3 334/P3402 Indicator plug 1
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5. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 F TRACK/SLEW GEARBOX F04 SLEW/TRACK GEARBOXES
9812/5030 F4-1-1 GEARBOX TRACK ASSEMBLY
Item Part # Change No Description Usage Code QTY
1 331/55577 Sprocket 2
2 1316/4016D Bolt 36
3 JHP0044 Washer 48
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6. 4 1316/3815D Bolt M20 X 65 48
5 JHP0063 Washer 36
6 05/204600
Gearbox assembly
for components see J01-18-01
2
7 4101/0500
Fluid Locking Loctite 262
as required
0
页码，2/2(W)
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7. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 F TRACK/SLEW GEARBOX F04 SLEW/TRACK GEARBOXES
9812/5030 F4-2-1 GEARBOX TRACK COMPONENTS
Item Part # Change No Description Usage Code QTY
A 05/204600 Gearbox assembly 1
1 :05/903839 Bolt 20
2 :05/903803 Washer 2
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8. 3 :05/903822 Plug breather 2
4 :05/903840 O Ring 1
5 :05/903841 Pad 1
6 :332/D1953 Cover assembly 1
7 :332/D1961 Gear Sun 1
8 :332/D1962 Gear 1st reduction 1
9 :332/D1963 Gear 2nd reduction 1
10 :05/903846 Bolt 4
11 :05/903847 Gear planet 1
12 :05/903848 Bush 4
13 :332/D1965 Housing gearbox 1
14 :05/903850 Seal assembly 1
15 :05/903851 Retainer 1
16 :332/D1972 Hub 1
17 :332/D1976 Spacer 1
18 :332/D1994 O Ring 1
19 :332/D1978 Coupling 1
20 :332/D1980 Circlip 1
21 :332/D1987
Motor Hydraulic
See page E2-6-1 for components
1
22 :332/D1983 Capscrew 3
23 :332/D1975 Capscrew 4
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9. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 F TRACK/SLEW GEARBOX F04 SLEW/TRACK GEARBOXES
9812/5030 F4-3-1 SWING EQUIPMENT ASSEMBLY
Item Part # Change No Description Usage Code QTY
A **** Swing equipment assembly 1
1 KRC0079 Pin headed 1
2 1609/0004 Adapter 1
3 KSC0187 to AUG2011 Tube assembly 1
3 332/J0679 Pipe slew gearbox drain 1
4 KSC0186 Clamp pipe 1
5 1316/0305D Screw M8 X 20 1
6 1316/4018D Bolt M24 x 80mm 12
7 JHP0063 Washer 12
8 4101/0500 Fluid Locking Loctite 262 0
9 332/K3065 Cap Pipe G1/2" 1
10 **** Gearbox swing assembly 1
11 JHP0080 Washer (M8) 1
12 BHJ0967 Socket 1
页码，1/1(W)
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10. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 F TRACK/SLEW GEARBOX F04 SLEW/TRACK GEARBOXES
9812/5030 F4-3-10 SWING GEARBOX ASSEMBLY
Item Part # Change No Description Usage Code QTY
A **** Gearbox swing assembly 0
1 05/205900 Gearbox swing 1
2 20/952286 Motor hydraulic 1
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11. 2A :20/951042 Tube oil filler 1
3 1391/3812D Capscrew M20 x 50mm 14
4 4101/0500
Fluid Locking Loctite 262
as required
0
5 ****
Fluid Locking
as required
0
6 1316/4018D
Bolt M24 x 80mm
Gearbox assembly to mainframe
12
7 JHP0063
Washer
Gearbox assembly to mainframe
12
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12. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 F TRACK/SLEW GEARBOX F04 SLEW/TRACK GEARBOXES
9812/5030 F4-3-20 GEARBOX SWING COMPONENTS
Item Part # Change No Description Usage Code QTY
A 05/205900 Gearbox swing 1
1 :332/F1067 Shaft pinion 1
2 :20/950968 Spacer 1
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13. 3 :20/950969 Ring nilos 1
4 :332/F1073 Bearing 1
5 :332/F1075 Gearbox output assembly 1
6 :20/950971 Gearbox housing 1
7 :20/950972 Seal ring 2
8 :20/950973 Bearing 1
9 :20/950974 Spacer 1
10 :20/950976 Nut 1
11 :20/950975 Seal O ring 2
12 :05/202700 Ring toothed 1
13 :05/202600 Gear reduction assembly 1
14 :05/202601 Gear sun 1
15 :05/202602 Ring toothed 1
16 :332/F1078 Capscrew 12
17 :05/202603 Gear reduction assembly 1
18 :05/202605 Gear sun 1
19 :05/903807 Circlip 1
20 :332/F1079 Filler lubrication kit 1
21 :05/202604 Screw 20
页码，2/2(W)
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14. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 F TRACK/SLEW GEARBOX F04 SLEW/TRACK GEARBOXES
9812/5030 F4-4-1 TURNTABLE BEARING ASSEMBLY
Item Part # Change No Description Usage Code QTY
A **** Bearing turntable assembly 1
1 JSB0022 Bearing turntable 1
2 1316/4024D Setscrew M24 x 140 grade 10.9 38
页码，1/2(W)
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15. 3 1316/4019D Setscrew M24 X 90 grade 10.9 43
4 JHP0063 Washer 81
5 KSB0396 Plate cover 1
6 1316/0507D Setscrew M12 x 25 grade 10.9 4
7 1425/0009Z Washer Spring M12 4
8 4101/0500
Fluid Locking Loctite 262
as required
0
9 JHC0001
Sealant liquid packing, Gasket
as required
0
10 ****
Grease Line Upper Assembly
for components see F04-05-01
1
页码，2/2(W)
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16. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 F TRACK/SLEW GEARBOX F04 SLEW/TRACK GEARBOXES
9812/5030 F4-5-1 UPPER GREASE LINE ASSEMBLY
Item Part # Change No Description Usage Code QTY
1 KMJ0964 Connector 2
2 KMJ0985 Adapter elbow 2
3 KSB0635 Tube assembly 1
页码，1/2(W)
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17. 4 KSB0636 Tube assembly 1
5 JHP0037 Nipple Grease Straight 2
6 KRR0170 to 04/09/2011 Clamp PVC coated 2
6 333/J2461 Clamp Zinc plated 2
7 1316/0201D Screw 2
8 1425/0006Z to 04/09/2011 Washer Spring (M6) 2
8 1425/0006D Washer Spring M6 2
页码，2/2(W)
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18. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 J TRACK & RUNNING GEAR UNDERCARRIAGE J01 TRACK,
GEAR/UNDERCARRIAGE
9812/5030 J1-0-1 UNDERCARRIAGE ASSEMBLY NARROW -
NC
Item Part # Change No Description Usage Code QTY
Assembly undercarriage WA
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19. 1 335/12589 <M1807004 for components see J01-03-01 1
1 332/K2139 >M1807005
Undercarriage
for components see J01-03-01
1
2 ****
Roller lower assembly
for components see J01-05-01
1
3 **** Covers under assembly 1
4 ****
Unit recoil assembly
for components see J01-11-01
1
5 ****
Joint centre assembly
for components see J01-13-01
1
6 ****
Roller upper assembly
for components see J01-14-01
1
7 ****
Circuit traction motor line, assembly
for components see E01-5-01
1
9 **** Traction equipment assembly 1
页码，2/2(W)
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20. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 J TRACK & RUNNING GEAR UNDERCARRIAGE J01 TRACK,
GEAR/UNDERCARRIAGE
9812/5030 J1-0-10 UNDERCARRIAGE ASSEMBLY STD - LC
Item Part # Change No Description Usage Code QTY
1 335/09467 <M1807004
Assembly undercarriage
for components see J01-04-01
1
页码，1/2(W)
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21. 1 332/K2094 >M1807005
Undercarriage
for components see J01-04-01
1
2 ****
Roller lower assembly
for components see J01-05-01
1
3 ****
Covers under lower assembly
for components see J01-06-01
1
4 ****
Unit recoil assembly
for components see J01-11-01
1
5 ****
Joint centre assembly
for components see J01-13-01
1
6 ****
Roller upper assembly
for components see J01-14-01
1
7 **** Circuit traction motor line, assembly 1
9 **** Traction equipment assembly 1
页码，2/2(W)
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23. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 J TRACK & RUNNING GEAR UNDERCARRIAGE J01 TRACK,
GEAR/UNDERCARRIAGE
9812/5030 J1-1-1 UNDERCARRIAGE WELDED ASSEMBLY
NARROW
Item Part # Change No Description Usage Code QTY
1 335/12589 <M1807004 Assembly undercarriage WA 1
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24. 1 332/K2139 >M1807005 Undercarriage 1
2 :331/55590 Block upper roller mounting 4
页码，2/2(W)
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25. Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL JS TRACKED EXCAVATORS JS360 01807000-
01807299,01909300-01910299 Crawler Excavator 9812/5030 J TRACK & RUNNING GEAR UNDERCARRIAGE J01 TRACK,
GEAR/UNDERCARRIAGE
9812/5030 J1-1-10 UNDERCARRIAGE WELDED ASSEMBLY
STD
Item Part # Change No Description Usage Code QTY
1 335/09467 Assembly undercarriage 1
页码，1/2(W)
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