This document provides fluid, lubricant, capacity and specification information for various JCB machine models including 525, 527, 530 and 535 models. It lists recommended engine oils, transmission fluids, gear oils, hydraulic fluids, greases and other lubricants. It also provides coolant mixture recommendations and notes that new engines do not require a break-in period and should be used immediately in normal work cycles.
Jcb 540 170 telescopic handler service repair manualfjskekfoselkkkm
This document provides instructions for removing and replacing front wheels on a JCB machine. It contains 3 sections that describe the procedure for removing and replacing one front wheel and rear wheels. Safety warnings are provided, including ensuring the machine is stable on level ground and cannot be started during the procedure. Torque specifications are listed for tightening the wheel nuts.
The document provides specifications and design details for the Isuzu 4JB1-TC diesel engine. It is a direct injection, water cooled, inline 4-cylinder engine. Key details include:
- Two valves per cylinder operated by a single camshaft
- Bore and stroke of 93mm x 102mm for a total displacement of 2771cc
- Maximum output of 70kw at 3400rpm and 206Nm of torque at 2000rpm
- Dry type chrome plated cylinder liners for durability
- Bosch mechanical fuel injection pump
- Aluminum alloy pistons with two compression rings and one oil ring
This document is a workshop manual for Sisudiesel 320, 420, 620, and 634 diesel engines. It provides specifications, construction details, maintenance instructions, and safety information for working on these engine types. The manual covers topics such as cylinder block components, cylinder head removal, valve maintenance, flywheel housing, lubrication system, cooling system, and more. Safety precautions are listed and technicians are instructed to follow the provided torque specifications for proper repair and installation of engine parts.
O documento fornece orientações técnicas sobre instalações de tubulações de PPR Industrial para redes de ar comprimido, descrevendo as características, itens, instruções de instalação e especificações técnicas da linha de PPR.
Hyster u005 (h110 ft) forklift service repair manualfikdkksmmd
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, electrical components, transmission oil pressures, hydraulic relief pressures, and steering details.
3) The document is a service manual containing technical specifications to aid in repair work for these lift truck models.
Yamaha ft50 bet outboard service repair manual l 406850 fjjsekdmme
This service manual provides instructions for servicing Yamaha F50A, FT50B, and FT50C outboard motors. It contains general information about safety procedures, identification of parts, technical tips, and predelivery checks. The manual consists of sections covering general information, specifications, periodic checks and adjustments, fuel system, power unit, lower unit, bracket unit, and electrical systems. Detailed exploded diagrams show parts and components along with service points and procedures. Symbols are used to indicate lubrication points and types of sealants to use.
Catálogo m80,m85,m90 id e m93 id diesel explodidoJunior Iung
Este documento lista os componentes do sistema de motor, incluindo o bloco do motor, sistema de partida auxiliar, sistema de regulagem de RPM, sistema de cilindro, pistão e anéis. São listados 68 itens individuais com seus respectivos códigos e descrições.
Cummins qsb6.7 engines service repair manualfjkskmmdmme
This document is the troubleshooting and repair manual for Cummins ISB, ISBe4, QSB4.5, QSB5.9, QSB6.7, ISC, QSC8.3, ISL, ISLe3 and QSL9 engines and the CM850 electronic control system. It provides instructions for troubleshooting and repairing these engines in vehicles or equipment. The manual is organized to guide technicians through identifying and correcting engine-related problems. It includes safety instructions, cleaning and repair guidelines, and specifications.
Jcb 540 170 telescopic handler service repair manualfjskekfoselkkkm
This document provides instructions for removing and replacing front wheels on a JCB machine. It contains 3 sections that describe the procedure for removing and replacing one front wheel and rear wheels. Safety warnings are provided, including ensuring the machine is stable on level ground and cannot be started during the procedure. Torque specifications are listed for tightening the wheel nuts.
The document provides specifications and design details for the Isuzu 4JB1-TC diesel engine. It is a direct injection, water cooled, inline 4-cylinder engine. Key details include:
- Two valves per cylinder operated by a single camshaft
- Bore and stroke of 93mm x 102mm for a total displacement of 2771cc
- Maximum output of 70kw at 3400rpm and 206Nm of torque at 2000rpm
- Dry type chrome plated cylinder liners for durability
- Bosch mechanical fuel injection pump
- Aluminum alloy pistons with two compression rings and one oil ring
This document is a workshop manual for Sisudiesel 320, 420, 620, and 634 diesel engines. It provides specifications, construction details, maintenance instructions, and safety information for working on these engine types. The manual covers topics such as cylinder block components, cylinder head removal, valve maintenance, flywheel housing, lubrication system, cooling system, and more. Safety precautions are listed and technicians are instructed to follow the provided torque specifications for proper repair and installation of engine parts.
O documento fornece orientações técnicas sobre instalações de tubulações de PPR Industrial para redes de ar comprimido, descrevendo as características, itens, instruções de instalação e especificações técnicas da linha de PPR.
Hyster u005 (h110 ft) forklift service repair manualfikdkksmmd
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, electrical components, transmission oil pressures, hydraulic relief pressures, and steering details.
3) The document is a service manual containing technical specifications to aid in repair work for these lift truck models.
Yamaha ft50 bet outboard service repair manual l 406850 fjjsekdmme
This service manual provides instructions for servicing Yamaha F50A, FT50B, and FT50C outboard motors. It contains general information about safety procedures, identification of parts, technical tips, and predelivery checks. The manual consists of sections covering general information, specifications, periodic checks and adjustments, fuel system, power unit, lower unit, bracket unit, and electrical systems. Detailed exploded diagrams show parts and components along with service points and procedures. Symbols are used to indicate lubrication points and types of sealants to use.
Catálogo m80,m85,m90 id e m93 id diesel explodidoJunior Iung
Este documento lista os componentes do sistema de motor, incluindo o bloco do motor, sistema de partida auxiliar, sistema de regulagem de RPM, sistema de cilindro, pistão e anéis. São listados 68 itens individuais com seus respectivos códigos e descrições.
Cummins qsb6.7 engines service repair manualfjkskmmdmme
This document is the troubleshooting and repair manual for Cummins ISB, ISBe4, QSB4.5, QSB5.9, QSB6.7, ISC, QSC8.3, ISL, ISLe3 and QSL9 engines and the CM850 electronic control system. It provides instructions for troubleshooting and repairing these engines in vehicles or equipment. The manual is organized to guide technicians through identifying and correcting engine-related problems. It includes safety instructions, cleaning and repair guidelines, and specifications.
O documento apresenta o catálogo de produtos da Spicer para crucetas e componentes de cardans, incluindo mancais e cruzetas. A Spicer é líder mundial no setor e fornece peças para todas as montadoras da América do Sul. O catálogo contém tabelas de aplicação detalhando os produtos compatíveis para cada modelo de veículo de diversas montadoras.
2006 IVECO DAILY 3 Service Repair Manualfhjskefmmsem
This is the Highly Detailed factory service repair manual for the2006 IVECO DAILY 3, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2006 IVECO DAILY 3 Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Engine
Clutch
Transmission
Propeller Shafts
Rear Axles
Axles
Suspensions
Wheel and Tyres
Steering Gear
Hydro Pneumatic System
Brakes
Bodywork
Chassis Frame
Cab
Air Conditioning
Scheduled Maintenance
Electric System
Electronic System
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2006 IVECO DAILY 3 Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Hyster a177 (h2.50 xl europe) forklift service repair manualfjskefkksem
This document provides specifications for Hyster lift trucks models H2.00XL, H2.50XL, and H3.00XL, including:
1. Weights and dimensions of each model lift truck.
2. Engine specifications for four engine options, including displacement, compression ratio, oil pressure requirements.
3. Additional electrical, hydraulic, capacity, travel speed, tire, and mast speed specifications.
4. Tables listing pressure requirements for different transmission test ports.
Case cx210 b crawler excavator parts catalogue manualfjjkskekfsxswamem
This document provides a parts catalogue for a CX210B crawler excavator. It lists 35 components related to the engine water circuit including the radiator, hoses, clamps, reservoirs, pipes, and mounts. Details include part numbers, quantities, descriptions and references to associated figures. The radiator and various hoses, pipes, supports and fasteners that make up the engine cooling system are identified.
Hyster b274 (h50 ct) forklift service repair manualhhjsekmdmm
This document provides specifications and repair information for lift truck models S50CT and H50CT, including:
- Lifting capacities, counterweight weights, tire sizes, fuel capacities, fluid capacities, and electrical specifications.
- Procedures for removing and disassembling the drive axle, including draining fluid, removing wheels and brakes, and separating the drive axle from the transmission.
- Instructions for cleaning, inspecting, and replacing worn parts of the disassembled drive axle.
- Steps for reassembling and reinstalling the drive axle, including applying sealant, tightening fasteners, and positioning the drive axle in the lift truck frame.
Este documento lista vários sensores e componentes de um veículo, incluindo sensores de pressão e temperatura dos gases de escape, sensor de pressão do turbo, sensor de fase CKP, sensor de nível de combustível e óleo do motor.
1. O documento lista os sensores do sistema de controle do motor e fornece códigos de informação e códigos de falha.
2. É observada a diferença entre códigos de falha e códigos de informação, sendo que estes últimos não indicam falhas.
3. São fornecidos detalhes sobre os códigos de falha, incluindo ID, descrição da falha e componente afetado.
A empresa de tecnologia anunciou um novo smartphone com câmera aprimorada, maior tela e bateria de longa duração. O dispositivo também possui processador mais rápido e armazenamento expansível. O novo modelo será lançado em outubro por um preço inicial de US$799.
1) O documento descreve o sistema de injeção eletrônica de um motor Toyota Hilux 3.0 D-4D com especificações técnicas de 2013 a 2015.
2) São listados diversos componentes e sensores do motor como o ECM, válvulas, sensores de pressão, temperatura e outros itens.
3) Também são mostrados os conectores e cabos que interligam esses componentes no sistema de injeção eletrônica.
O documento lista os códigos de diagnóstico usados para identificar problemas em máquinas Caterpillar equipadas com controles eletrônicos. Inclui uma tabela com os códigos MID para cada módulo de controle e descrições dos componentes.
The document discusses Centerline butterfly valves series VIA/RS. It provides details on:
- The valves' areas of application and product features such as corrosion resistance and permanently tight closure.
- Over 70,000 valves have been installed worldwide in power generation and other industrial sites.
- Technical specifications including size range, pressure ratings, temperature range and material options.
- Main applications in industries like paper, sugar, power plants, chemicals and more.
The document is a catalog that provides application information for SPICER U-joints. It contains three tables: 1) an application table listing U-joint part numbers by vehicle make and model, engine, traction (4x2, 4x4, 6x4), and year, 2) a dimensional table with U-joint dimensions, and 3) a cross reference table showing equivalent part numbers from other brands. The application table is the primary focus and lists U-joint information for various vehicle manufacturers like Ford, Dodge, Fiat, and Agrale models in a standardized format.
O documento fornece especificações técnicas de buchas cônicas do tipo QD, incluindo materiais, dimensões, tolerâncias, peso e formas de montagem. As buchas são fabricadas em aço SAE 1045 com tratamento de óleo protetor e seguem padrões internacionais, proporcionando montagem e desmontagem rápidas de polias em eixos.
Jcb 540 170 telescopic handler service repair manual from 1522578 to tbaufjjdjkskemem
This document is a service manual section covering general information for JCB Loadall side engine machines. It includes tables listing the applicability of each manual section and topic to different machine models. It also provides information on machine identification, torque settings, service tools, consumables, fuels and stall speed combinations. The document contains copyright information and is issued by JCB Technical Publications.
Este manual técnico fornece instruções para a substituição de correias dentadas para vários veículos nacionais e franceses. Inclui cuidados especiais para a instalação correta e durabilidade das correias, procedimentos de substituição detalhados para diferentes motores e marcas de veículos, além de um índice para facilitar a localização das informações.
Caterpillar Diesel Engine Control Systems [PDF, ENG, 588 KB].pdfEguima Guima
This document discusses diesel engine control systems, including engine protection and monitoring system parameters for various engine systems, as well as control systems for engines using Electronic Unit Injection (EUI) and Mechanical Unit Injection (MUI). It covers topics such as lubrication, cooling, fuel, air, exhaust, and off-engine systems; control modules; alarm modules; communication methods; and wiring considerations. The document provides an overview of the key components and considerations for diesel engine control and monitoring systems.
1) O documento apresenta informações técnicas sobre o sistema de injeção eletrônica de um Renault Clio 1.0 16V, incluindo esquemas elétricos e valores de referência para testes.
2) São listados os componentes do motor e suas respectivas localizações no veículo, assim como os pinos de cada componente na central eletrônica.
3) É descrito o histórico de parceria entre a Ciclo Engenharia e a Tecnomotor na produção de manuais técnicos sobre sistemas de inje
1992 land rover range rover classic service repair manualfjsekdmmme
This document provides information and safety guidelines for working on vehicles and with vehicle fluids. It covers topics such as poisonous substances, fuel handling precautions, synthetic rubber, recommended sealants, and used engine oil. Proper vehicle identification numbers and emergency towing procedures are also discussed. Cautions are given regarding working safely and only using manufacturer approved parts for repairs that could impact safety.
The document promotes clicking a link to get more information. In a single short paragraph, it thanks the reader for reading and prompts them to click a link for additional details. The summary focuses on the key points of prompting the reader to click a link and get more information in an effort to concisely capture the essence of the document in 3 sentences or less as requested.
O documento apresenta o catálogo de produtos da Spicer para crucetas e componentes de cardans, incluindo mancais e cruzetas. A Spicer é líder mundial no setor e fornece peças para todas as montadoras da América do Sul. O catálogo contém tabelas de aplicação detalhando os produtos compatíveis para cada modelo de veículo de diversas montadoras.
2006 IVECO DAILY 3 Service Repair Manualfhjskefmmsem
This is the Highly Detailed factory service repair manual for the2006 IVECO DAILY 3, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2006 IVECO DAILY 3 Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Engine
Clutch
Transmission
Propeller Shafts
Rear Axles
Axles
Suspensions
Wheel and Tyres
Steering Gear
Hydro Pneumatic System
Brakes
Bodywork
Chassis Frame
Cab
Air Conditioning
Scheduled Maintenance
Electric System
Electronic System
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2006 IVECO DAILY 3 Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Hyster a177 (h2.50 xl europe) forklift service repair manualfjskefkksem
This document provides specifications for Hyster lift trucks models H2.00XL, H2.50XL, and H3.00XL, including:
1. Weights and dimensions of each model lift truck.
2. Engine specifications for four engine options, including displacement, compression ratio, oil pressure requirements.
3. Additional electrical, hydraulic, capacity, travel speed, tire, and mast speed specifications.
4. Tables listing pressure requirements for different transmission test ports.
Case cx210 b crawler excavator parts catalogue manualfjjkskekfsxswamem
This document provides a parts catalogue for a CX210B crawler excavator. It lists 35 components related to the engine water circuit including the radiator, hoses, clamps, reservoirs, pipes, and mounts. Details include part numbers, quantities, descriptions and references to associated figures. The radiator and various hoses, pipes, supports and fasteners that make up the engine cooling system are identified.
Hyster b274 (h50 ct) forklift service repair manualhhjsekmdmm
This document provides specifications and repair information for lift truck models S50CT and H50CT, including:
- Lifting capacities, counterweight weights, tire sizes, fuel capacities, fluid capacities, and electrical specifications.
- Procedures for removing and disassembling the drive axle, including draining fluid, removing wheels and brakes, and separating the drive axle from the transmission.
- Instructions for cleaning, inspecting, and replacing worn parts of the disassembled drive axle.
- Steps for reassembling and reinstalling the drive axle, including applying sealant, tightening fasteners, and positioning the drive axle in the lift truck frame.
Este documento lista vários sensores e componentes de um veículo, incluindo sensores de pressão e temperatura dos gases de escape, sensor de pressão do turbo, sensor de fase CKP, sensor de nível de combustível e óleo do motor.
1. O documento lista os sensores do sistema de controle do motor e fornece códigos de informação e códigos de falha.
2. É observada a diferença entre códigos de falha e códigos de informação, sendo que estes últimos não indicam falhas.
3. São fornecidos detalhes sobre os códigos de falha, incluindo ID, descrição da falha e componente afetado.
A empresa de tecnologia anunciou um novo smartphone com câmera aprimorada, maior tela e bateria de longa duração. O dispositivo também possui processador mais rápido e armazenamento expansível. O novo modelo será lançado em outubro por um preço inicial de US$799.
1) O documento descreve o sistema de injeção eletrônica de um motor Toyota Hilux 3.0 D-4D com especificações técnicas de 2013 a 2015.
2) São listados diversos componentes e sensores do motor como o ECM, válvulas, sensores de pressão, temperatura e outros itens.
3) Também são mostrados os conectores e cabos que interligam esses componentes no sistema de injeção eletrônica.
O documento lista os códigos de diagnóstico usados para identificar problemas em máquinas Caterpillar equipadas com controles eletrônicos. Inclui uma tabela com os códigos MID para cada módulo de controle e descrições dos componentes.
The document discusses Centerline butterfly valves series VIA/RS. It provides details on:
- The valves' areas of application and product features such as corrosion resistance and permanently tight closure.
- Over 70,000 valves have been installed worldwide in power generation and other industrial sites.
- Technical specifications including size range, pressure ratings, temperature range and material options.
- Main applications in industries like paper, sugar, power plants, chemicals and more.
The document is a catalog that provides application information for SPICER U-joints. It contains three tables: 1) an application table listing U-joint part numbers by vehicle make and model, engine, traction (4x2, 4x4, 6x4), and year, 2) a dimensional table with U-joint dimensions, and 3) a cross reference table showing equivalent part numbers from other brands. The application table is the primary focus and lists U-joint information for various vehicle manufacturers like Ford, Dodge, Fiat, and Agrale models in a standardized format.
O documento fornece especificações técnicas de buchas cônicas do tipo QD, incluindo materiais, dimensões, tolerâncias, peso e formas de montagem. As buchas são fabricadas em aço SAE 1045 com tratamento de óleo protetor e seguem padrões internacionais, proporcionando montagem e desmontagem rápidas de polias em eixos.
Jcb 540 170 telescopic handler service repair manual from 1522578 to tbaufjjdjkskemem
This document is a service manual section covering general information for JCB Loadall side engine machines. It includes tables listing the applicability of each manual section and topic to different machine models. It also provides information on machine identification, torque settings, service tools, consumables, fuels and stall speed combinations. The document contains copyright information and is issued by JCB Technical Publications.
Este manual técnico fornece instruções para a substituição de correias dentadas para vários veículos nacionais e franceses. Inclui cuidados especiais para a instalação correta e durabilidade das correias, procedimentos de substituição detalhados para diferentes motores e marcas de veículos, além de um índice para facilitar a localização das informações.
Caterpillar Diesel Engine Control Systems [PDF, ENG, 588 KB].pdfEguima Guima
This document discusses diesel engine control systems, including engine protection and monitoring system parameters for various engine systems, as well as control systems for engines using Electronic Unit Injection (EUI) and Mechanical Unit Injection (MUI). It covers topics such as lubrication, cooling, fuel, air, exhaust, and off-engine systems; control modules; alarm modules; communication methods; and wiring considerations. The document provides an overview of the key components and considerations for diesel engine control and monitoring systems.
1) O documento apresenta informações técnicas sobre o sistema de injeção eletrônica de um Renault Clio 1.0 16V, incluindo esquemas elétricos e valores de referência para testes.
2) São listados os componentes do motor e suas respectivas localizações no veículo, assim como os pinos de cada componente na central eletrônica.
3) É descrito o histórico de parceria entre a Ciclo Engenharia e a Tecnomotor na produção de manuais técnicos sobre sistemas de inje
1992 land rover range rover classic service repair manualfjsekdmmme
This document provides information and safety guidelines for working on vehicles and with vehicle fluids. It covers topics such as poisonous substances, fuel handling precautions, synthetic rubber, recommended sealants, and used engine oil. Proper vehicle identification numbers and emergency towing procedures are also discussed. Cautions are given regarding working safely and only using manufacturer approved parts for repairs that could impact safety.
The document promotes clicking a link to get more information. In a single short paragraph, it thanks the reader for reading and prompts them to click a link for additional details. The summary focuses on the key points of prompting the reader to click a link and get more information in an effort to concisely capture the essence of the document in 3 sentences or less as requested.
Yamaha 175 aet outboard service repair manual l 302440 fjsekdmmme
This service manual provides procedures for Yamaha outboard motors ranging from 150A to 225D models. It is intended to be used by Yamaha dealers and trained mechanics. The manual contains comprehensive explanations, illustrations, specifications and safety information to assist with maintenance, repairs and inspections. Model details are indicated throughout and special tools may be required for some procedures.
Yamaha 60 fehto, p60th outboard service repair manual l 551924 fjsekdmmme
This document provides instructions and safety guidelines for working on Yamaha outboard motors. It identifies the serial number location and starting serial number blocks for various models. Safety precautions are outlined such as preventing fire, ensuring proper ventilation, self-protection, and safe handling of oils, greases and sealing fluids. Good working practices like using the correct special tools and following disassembly/assembly procedures are emphasized.
Volkswagen tdi 2.5 l 150 5 diesel marine engine service repair manualfjsekdmmme
This document is a workshop manual that provides technical information and instructions for servicing VW Marine Boat Engine 5-Cylinder Diesel Engines. It includes sections on safety precautions, self-diagnosis, removing and installing the engine, servicing the crankshaft group, cylinder head and valve gear, lubrication system, and cooling system. The manual provides detailed instructions on maintenance, repairs, and evaluating engine performance through measuring values.
Valtra valmet 6350 tractor service repair manualfjsekdmmme
This document is the workshop manual for Valtra tractors models 6000-8950. It provides repair and maintenance instructions organized into groups covering general information, engine, electrical systems, power transmission, brakes, steering, hydraulics and other systems. The manual is continually updated with new pages and supplements covering technical modifications and additional models. Only genuine Valtra spare parts should be used for repairs.
This document is a 1991 Accord manual that provides general information and specifications for maintenance, repair, and servicing of 1991-1993 Honda Accord and Accord Aero Deck models. It covers topics such as the engine, transaxle, steering, suspension, brakes, body, electrical systems, identification numbers, tool requirements, and specifications. The manual aims to supplement information for technicians working on these Accord models.
Toyota 02 5 fg33 forklift service repair manualfjsekdmmme
This manual provides service procedures for Toyota forklifts models 5FGi5FD33-45. It is divided into two parts, with Part I covering models from 1988-1994 and Part II covering models from 1994 with minor changes. The manual includes exterior views, vehicle listings, standard torque specifications, lubrication charts, inspection methods and replacement parts lists to aid technicians in servicing corresponding forklift models. Technicians should use genuine Toyota parts and refer to engine repair manuals as a reference along with this manual.
Kioti daedong mechron 2200 utv service repair manualfjsekdmmme
1) The document is a workshop manual for the MECHRON 2200 UTV that provides service information including specifications, service procedures, troubleshooting, exploded views, and part names.
2) Safety is emphasized including wearing proper protective gear, keeping the work area clean and well-lit, following safety instructions, and being aware of fire, electrical, and other hazards.
3) The manual describes safety decals on the vehicle and stresses replacing any damaged or missing decals.
Kioti daedong ds4110 tractor parts catalogue manualfjsekdmmme
The document provides instructions for using a service manual to calculate labor hours for warranty claims. It lists 8 steps to follow, such as only using one job code per repair and including details for additional time used. Failure to follow the instructions could result in the rejection of warranty claims. The manual also indexes repair jobs by group and part name to allow easy searching.
1987 honda vf700 c magna service repair manualfjsekdmmme
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many other details.
Kioti daedong dk45 tractor service repair manualfjsekdmmme
This document appears to be a chapter from a tractor repair manual. It provides general information about the tractor including views, specifications, identifications, and safety cautions for repair. It then details the engine components and systems, including the cylinder head, block, crankshaft, pistons, connecting rod, camshaft, fuel system, lubrication system, cooling system, intake and exhaust systems. It provides a troubleshooting guide and specifications for servicing the engine body, lubrication system, cooling system, and fuel system.
Kioti daedong cs2610 (euau) tractor service repair manualfjsekdmmme
This document is a workshop manual that provides service information for the CS2410(US) and CS2610(EU/AU) tractors. It covers general specifications, service, operation, troubleshooting, and removal and installation procedures. The manual emphasizes using genuine KIOTI parts and lubricants to avoid voiding the warranty. It contains multiple safety warnings and cautions service personnel to read the manual carefully and follow all safety instructions when working on the tractors. The document includes a table of contents that lists the various systems and components covered in each chapter.
Jcb 510 40 telescopic handler service repair manual all564542-579365fjsekdmmme
This document provides fluid, lubricant and specification information for various JCB machines:
- Lists recommended engine oils, transmission fluids, hydraulic fluids, gear oils, greases and other specifications for 505-19/22, 506-36, 508-40, 510-40 and 506B machines.
- Notes that new engines do not require a running-in period and should be used immediately in normal work cycles to avoid glazing. The first engine oil should be changed after 100 hours.
- Provides coolant mixture recommendations and capacities for hydraulic tanks, transmission systems, axles and other components.
Caterpillar cat gc40 k forklift lift trucks service repair manual sn at87a 10...fjsekdmmme
This service manual provides instructions for servicing Caterpillar lift trucks ranging from 3.5 to 7 tons. It covers systems for these models to aid technicians with maintenance and repairs. Safety warnings are included, and the manual notes that fuel systems changed in 2004, 2007, and 2009 to comply with EPA regulations. Additional engine manuals are recommended for general engine repair.
Bobcat ct225, ct230, ct235 compact tractor service repair manual sn abfj11001...fjsekdmmme
The document promotes clicking a link to get more information. In a single short paragraph, it thanks the reader for reading and prompts them to click a link for additional details. The summary focuses on the key points to understand the purpose and main ideas conveyed.
Bobcat ct120 compact tractor service repair manual sn a59 a11001 and abovefjsekdmmme
The document promotes clicking a link to get more information. In a single short sentence, it thanks the reader for reading and directs them to click a link for additional details. The summary focuses on the key points of directing the reader to a link for further information after thanking them.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
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Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
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Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
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Save them for later and save the trouble!
3. Contents
9803/3600 Issue 8*
This Service Manual covers the following Machines:-
525-58 and 525-58 Farm Special - from machine Serial Number 561001
525-67 and 525-67 Farm Special - from machine Serial Number 561001
525-58 and 525-67 Farm Special Plus
525-58 and 525-67 Basic Servo Options
527-58 and 527-67 - from machine Serial Number 572775
530-95 - from machine Serial Number 564980
530-110 - from machine Serial Number 563359
530-110 and 530-120 - PlaceAce
530-110 and 530-120 Servo Options
530-120 - from machine Serial Number 562601
530-67 and 530-67 Farm Special - from machine Serial Number 571001
535-67 - from machine Serial Number 572775
537-120 and 537-130 from machine Serial Number 572900
Information covers two stage and three stage boom machines.
General 1
Hydraulics 2
Body and Framework 3
PlaceAce Control System 4
Servo Control System 4A
Engine 5
Transmission 6
Axles 7
Brakes 8
Hydraulic Steering 9
Electrics 10
Service Tools 11
Index
*
Open front screen
4. Contents
9803/3600 Issue 2*
Introduction
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training
by JCB Technical Training Department.
It is assumed that these personnel have a sound knowledge of workshop practice, safety procedures, and general techniques
associated with the maintenance and repair of hydraulic earthmoving equipment. Therefore these basic subjects generally are
omitted from this manual, the intention being to convey only more specialised information concerning particular aspects of a
machine or component.
For example, renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as
a matter of course, and therefore information of this nature is included only in the context of specialised procedures or where a
range of wear tolerances is required. Similarly, it is expected that components will be cleaned and lubricated where
appropriate, also that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and
ingress of dirt.
For convenience this manual is compiled in sections, e.g. "Hydraulics", "Electrics", etc. but, to find details of a specific
component, reference should be made to the alphabetical index at the back of the book.
Illustrations which show a dismantled component are numbered as a guide to the dismantling sequence, which generally can
be reversed for assembly.
Torque settings are given as a 'mean' figure which may be varied by plus or minus 3%. Torque figures indicated are for dry
threads, hence for lubricated threads may be reduced by one third. Where no figure is quoted in the text, refer to page 1/1 - 3.
'Left Hand' and 'Right Hand' are as viewed from the rear of the machine looking forward.
! WARNING
Asbestos
Asbestos dust can damage your lungs. Some engine joints
and gaskets may contain asbestos. Take the following
precautions when working on them.
1 Wear a face mask and gloves.
2 Work in a well ventilated area and do not smoke.
3 Do not use a rotary wire brush, use a hand scraper.
4 Make sure the material to be removed is wet with oil or
water to contain loose particles.
5 Place all material into plastic bags and dispose in
accordance with local regulations.
GEN-1-8
! WARNING
Fluoroelastomeric Materials
Certain seals and gaskets (e.g. crankshaft oil seal) on JCB
machines contain fluoroelastomeric materials such as Viton,
Fluorel and Technoflon. Fluoroelastomeric materials
subjected to high temperatures can produce highly corrosive
hydrofluoric acid. THIS ACID CAN SEVERELY BURN.
New fluoroelastomeric components at ambient temperature
require no special safety precautions.
Used fluoroelastomeric components whose temperatures
have not exceeded 300°C require no special safety
precautions. If evidence of decomposition (e.g. charring) is
found, refer to the next paragraph for safety instructions DO
NOT TOUCH COMPONENT OR SURROUNDING AREA.
Used fluoroelastomeric components subjected to
temperatures greater than 300°C (e.g. engine fire) must be
treated using the following safety procedure. Make sure that
heavy duty gloves and special safety glasses are worn:
1 Ensure that components have cooled then remove and
place material into plastic bags.
2 Thoroughly wash contaminated area with 10% calcium
hydroxide or other suitable alkali solution, if necessary
use wire wool to remove burnt remains.
3 Thoroughly wash contaminated area with detergent and
water.
4 Contain all removed material, gloves etc. used in this
operation in sealed plastic bags and dispose of in
accordance with Local Authority Regulations.
DO NOT BURN FLUOROELASTOMERIC MATERIALS.
If contamination of skin or eyes occurs, wash the affected
area with a continuous supply of clean water or with calcium
hydroxide solution for 15-60 minutes. Get medical attention
immediately.
INT-3-3-5/1
5. Colour Coding
The following colour coding, used on illustrations to denote various conditions of oil pressure and flow, is standardised
throughout JCB Service publications.
9803/3600 Issue 1
A390940
Full Pressure
Pressure generated from operation of a service. Depending on application this may
be anything between neutral circuit pressure and M.R.V. operating pressure.
Pressure
Pressure that is above neutral circuit pressure but lower than that denoted by red.
Servo
Oil pressure used in controlling a device (servo).
Neutral
Neutral circuit pressure.
Exhaust
Cavitation
Oil subjected to a partial vacuum due to a drop in pressure (cavitation).
Lock Up
Oil trapped within a chamber or line, preventing movement of components (lock up).
Red
Pink
Orange
Blue
Green
Light
Green
Yellow
8. 1 - 1
1 General
9803/3600
1
1 - 1
Issue 7*
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(525-58, 67, 527-58, 67, 530-95)
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 10 (2.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,
-10 °C to 50 °C (14 °F to 122 °F) API CD/SE, MIL-L-2104
JCB Super Universal Agricultural SAE10W/30, MIL-L-2105, MIL-L-46152
-15 °C to 30 °C (5 °F to 86 °F) API CD/SE, MIL-L-2104C
JCB Torque Converter Fluid SAE10W, MIL-L-46152, MIL-L-2104D
-18 °C to 0 °C (0 °F to 32 °F) API CD/SE
Engine (Coolant) 17 (3.7) JCB Universal Antifreeze/water ASTM D3306-74
( See Coolant Mixtures)
Gearbox
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Powershift †15.0 (3.3) JCB Special Transmission Fluid ESP-M2C 33G
Front Axle
Housing 18 (3.9) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Rear Axle
Housing 13 (2.8) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank *152 (33.5) JCB High Performance Hydraulic Oil ISO VG46
(Above 38 °C, 100 °F)
JCB Special Hydraulic Fluid ISO VG32
(Below 38 °C, 100 °F)
Grease Points JCB Special MPL Grease Lithium based, No. 2 consistency
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
* Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill with
all rams closed. Watch level sight glass when filling.
† Note: This is a system capacity. Use the 'MIN' and 'MAX' marks on the dipstick when refilling the system.
Coolant Mixtures % Antifreeze Starts to Freeze
55 9.35 litres (2.04 gal) -36° C (-33 °F)
*
*
9. 1 - 2
1 General
9803/3600
1
1 - 2
Issue 8*
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended
below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil)
Engine Type: 10 (2.2) JCB Super Multigrade 15W/40 SAE15W/40
AA, AB, AR & AK -10°C to 50°C (14°F to 122°F) API CF4/SG
Builds JCB Super Multigrade 10W/30 SAE 10W/30
-15°C to 40°C (5°F to 104°F) API CF4/SG
Engine Type: JCB Super Universal Agricultural SAE10W/30
AA & AB Builds -15°C to 30°C (5°F to 86°F) API CD/SE
Only JCB Torque Converter Fluid SAE10W
-18°C to 0°C (0°F to 32°F) API CD/SE
Engine (Coolant) JCB Four Seasons Antifreeze ASTM D3306-74
System 18 (3.9) And Summer Coolant
Antifreeze 10 (2.2) ( See Coolant Mixtures)
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Axles
Housing (Front) 18 (3.9) JCB High Performance Gear Oil API GL4
Housing (Rear) 13 (2.8)
Hubs (x2) 2.0 (0.4)
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank (*) 190 (41.8) JCB High Performance Hydraulic Oil ISO VG46
(Above 38°C, 100°F)
JCB Special Hydraulic Fluid ISO VG32
(Below 38 °C, 100 °F)
JCB Light Hydraulic Fluid ISO VG15
(For Iceland, Norway, Sweden
and Finland ONLY)
Grease Points (**) JCB HP Grease Lithium complex NLGI No. 2 consistency
including extreme pressure additives
JCB Special MPL-EP Grease Lithium based NLGI No. 2 consistency
including extreme pressure additives
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
(*) Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill and
check with all rams closed. Watch level sight glass when filling.
(**) Note: If JCB MPL Grease is used, all 50 hour greasing operations must be carried out at TEN (10) HOUR intervals; all 500
hour greasing operations must be carried out at 50 HOUR intervals.
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(530-110)
10. 1 - 2A
1 General
9803/3600
1
1 - 2A
Issue 2*
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended
below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 10 (2.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,
-10 °C to 50 °C (14 °F to 122 °F) API CD/SE, MIL-L-2104
JCB Super Universal Agricultural SAE10W/30, MIL-L-2105, MIL-L-46152
-15 °C to 30 °C (5 °F to 86 °F) API CD/SE, MIL-L-2104C
JCB Torque Converter Fluid SAE10W, MIL-L-46152, MIL-L-2104D
-18 °C to 0 °C (0 °F to 32 °F) API CD/SE
Engine (Coolant) 23.5 (5.2) JCB Universal Antifreeze/water ASTM D3306-74
( See Coolant Mixtures)
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Front Axle
Housing 17 (3.7) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Rear Axle
Housing 18 (3.9) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 0.75 (0.16) JCB Special Gear Oil ESEN-M2C 86A/B
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank †292 (64.3) JCB High Performance Hydraulic Oil ISO VG46
(Above 38 °C, 100 °F)
JCB HP32 ISO 32
(Below 38 °C, 100 °F)
Grease Points JCB Special MPL Grease Lithium based, No. 2 consistency
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
† Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill with
all rams closed. Watch level sight glass when filling.
Coolant Mixtures % Antifreeze Starts to Freeze
55 12.92 litres (2.84 gal) -36° C (-33 °F)
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(530-120, 537-120 & 537-130)
*
*
*
11. 1 - 2B
1 General
9803/3600
1
1 - 2B
Issue 3*
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended
below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 10 (2.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,
-10 °C to 50 °C (14 °F to 122 °F) API CD/SE, MIL-L-2104
JCB Super Universal Agricultural SAE10W/30, MIL-L-2105, MIL-L-46152
-15 °C to 30 °C (5 °F to 86 °F) API CD/SE, MIL-L-2104C
JCB Torque Converter Fluid SAE10W, MIL-L-46152, MIL-L-2104D
-18 °C to 0 °C (0 °F to 32 °F) API CD/SE
Engine (Coolant) 17 (3.7) JCB Universal Antifreeze/water ASTM D3306-74
( See Coolant Mixtures)
Gearbox
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Powershift †15.0 (3.3) JCB Special Transmission Fluid ESP-M2C 33G
Front Axle
Housing 18 (3.9) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Rear Axle
Housing 13 (2.8) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank ††152 (34.5) JCB High Performance Hydraulic Oil ISO VG46
(Above 38 °C, 100 °F)
JCB Special Hydraulic Fluid ISO VG32
(Below 38 °C, 100 °F)
Grease Points JCB Special MPL Grease Lithium based, No. 2 consistency
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
†† Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill with
all rams closed. Watch level sight glass when filling.
† Note: This is a system capacity. Use the 'MIN' and 'MAX' marks on the dipstick when refilling the system.
Coolant Mixtures % Antifreeze Starts to Freeze
55 9.35 litres (2.04 gal) -36° C (-33 °F)
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(525-58 Farm Special Plus, 530-67, 535-67)
*
*
12. 1 - 3
1 General
9803/3600
1
1 - 3
Issue 2*
Torque Settings
Use only where no torque setting is specified in the text. Values are for dry threads and may be within three per cent of the
figures stated. For lubricated threads the values should be REDUCED by one third.
UNF Grade 'S' Bolts
Bolt Size Hexagon (A/F) Torque Settings
in (mm) in Nm kgf m lbf ft
1
/4 (6.3) 7
/16 14 1.4 10
5
/16 (7.9) 1
/2 28 2.8 20
3
/8 (9.5) 9
/16 49 5.0 36
7
/16 (11.1) 5
/8 78 8.0 58
1
/2 (12.7) 3
/4 117 12.0 87
9
/16 (14.3) 13
/16 170 17.3 125
5
/8 (15.9) 15
/16 238 24.3 175
3
/4 (19.0) 11
/8 407 41.5 300
7
/8 (22.2) 15
/16 650 66.3 480
1 (25.4) 11
/2 970 99.0 715
11
/4 (31.7) 17
/8 1940 198.0 1430
11
/2 (38.1) 21
/4 3390 345.0 2500
Metric Grade 8.8 Bolts
Bolt Size Hexagon (A/F) Torque Settings
(mm) mm Nm kgf m lbf ft
M5 (5) 8 7 0.7 5
M6 (6) 10 12 1.2 9
M8 (8) 13 28 3.0 21
M10 (10) 17 56 5.7 42
M12 (12) 19 98 10 72
M16 (16) 24 244 25 180
M20 (20) 30 476 48 352
M24 (24) 36 822 84 607
M30 (30) 46 1633 166 1205
M36 (36) 55 2854 291 2105
Rivet Nut Bolts/Screws
Bolt Size Torque Settings (for steel rivet nuts)
(mm) Nm kgf m lbf ft
M3 (3) 1.2 0.12 0.9
M4 (4) 3.0 0.3 2.0
M5 (5) 6.0 0.6 4.5
M6 (6) 10.0 1.0 7.5
M8 (8) 24.0 2.5 18.0
M10 (10) 48.0 4.9 35.5
M12 (12) 82.0 8.4 60.5
Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification.
*
21. 3 - 2
1 General
9803/3600
1
3 - 2
Issue 7*
GREASING (See Section Contents for machine models)
For interval see Service Schedule
*
S146620
22. 3 - 3
1 General
9803/3600
1
3 - 3
Issue 7*
GREASING (See Section Contents for machine models)
For interval see Service Schedule
*
S138700
23. 3 - 4
1 General
9803/3600
1
3 - 4
Issue 6*
GREASING (See Section Contents for machine models)
For interval see Service Schedule
*
S155800
24. 3 - 5
GREASING
Front Axle and Driveshaft
For interval see Service Schedule
Note: Raise the wheels and swing them from lock to lock.
This will ensure full penetration.
All except 530-120
530-120 only
! WARNING
Make the machine safe before working underneath it.
Park the machine on level ground, lower the boom.
Apply the parking brake, put the transmission in neutral
and stop the engine. Chock both sides of all four wheels.
Disconnect the battery, to prevent the engine being
started while you are beneath the machine.
GEN-003
1 General
9803/3600
1
3 - 5
Issue 6*
4
0
1
2
8
3 5
6
7
9
!
£
1
2
9
4
3 5
6 8
7
0 !
@
S138690
*
*
25. 3 - 6
GREASING
Rear Axle and Driveshaft
For interval see Service Schedule
Note: Raise the wheels and swing them from lock to lock.
This will ensure full penetration.
All except 530-120
530-120 only
! WARNING
Make the machine safe before working underneath it.
Park the machine on level ground, lower the boom.
Apply the parking brake, put the transmission in neutral
and stop the engine. Chock both sides of all four wheels.
Disconnect the battery, to prevent the engine being
started while you are beneath the machine.
GEN-003
1 General
9803/3600
1
3 - 6
Issue 4*
2
4
9
5
7
1
3
6
8
!
0
*
*
27. GREASING
Boom Wear Pad Runways - Every 1000 Hours
Remove boom rear cover. With the boom retracted apply Waxoyl to the inner, intermediate and outer boom inner surfaces.
Extend the boom to uncover the inner surfaces as required, refit the boom rear cover.
With the boom fully extended apply Waxoyl evenly over surfaces A. Allow 2-3 hours drying time before retracting the boom.
Apply Slide lubricant to inner hoses and hose runs.
The illustration shown is a 3 stage boom but the procedure applies to all machines.
3 - 8
1 General
9803/3600
1
3 - 8
Issue 2*
! CAUTION
Waxoyl contains turpentine
substitute, which is flammable. Keep
flames away when applying Waxoyl.
Waxoyl can take a few weeks to dry
completely. Keep flames away
during the drying period.
Do not weld near the affected area
during the drying period. Take the
same precautions as for oil to keep
Waxoyl off your skin. Do not breathe
the fumes. Apply in a well-ventilated
area.
5-3-1-9
*
S138730
28. 3 - 9
1 General
9803/3600
1
3 - 9
Issue 2*
GREASING (See Section Contents for machine models)
Boom Extension Ram Pivots - Every 1000 Hours
Remove inner extension ram pivot pin A and coat with specified grease. Refit pivot pin.
Note: Use another pivot pin to support the ram while greasing the pivot pin.
A
S112050
*
29. 3 - 10
1 General
9803/3600
1
3 - 10
Issue 2*
GREASING (See Section Contents for machine models)
Boom Extension Ram Pivots - Every 1000 Hours
Remove inner extension ram pivot pin A and coat with specified grease. Refit pivot pin.
Note: Use another pivot pin to support the ram while greasing the pivot pin.
S138740
*
A
1
2
3
30. 3 - 11
1 General
9803/3600
1
3 - 11
Issue 2*
GREASING (See Section Contents for machine models)
Boom Extension Ram Pivots - Every 1000 Hours
Remove inner extension ram pivot pin A and coat with specified grease. Refit pivot pin.
Note: Use another pivot pin to support the ram while greasing the pivot pin.
S143500
*
A
1
32
31. 3 - 12
1 General
9803/3600
1
3 - 12
Issue 2
OILING
The following points should be lightly oiled with engine oil at
the periods stated in the service schedule.
! WARNING
Make the machine safe before working underneath it.
Park the machine on level ground, lower the boom. Apply
the parking brake, put the transmission in neutral and
stop the engine. Chock both sides of all four wheels.
Disconnect the battery, to prevent the engine being
started while you are beneath the machine.
GEN-003
1 Parking Brake Cable
Oil the clevis at the brake end of the cable. DO NOT
allow oil to get on to the brake disc.
2 2/4 Wheel Drive Lever (if fitted)
Oil the clevis at the end of the lever.
3 Control Levers (Not PlaceAce or Servo Machines)
Oil the clevis at the bottom of each control lever.
S112070
S112070
S112070
32. 4 - 1
FITTING THE BOOM SAFETY STRUT
! WARNING
You could be killed or injured if the boom drops while
you are working under it.
Always fit the boom safety strut before working
underneath a raised boom.
GEN-004
Fit the boom safety strut as follows:
1 Raise the boom just far enough to fit the strut then stop
the engine.
2 Remove the strut from its stowage position and place
around the ram piston rod as shown. Fix in place with
screw A.
3 Start the engine lower the boom carefully onto the strut.
Stop as soon as the weight of the boom is on the strut.
Remove the boom safety strut as follows:
1 Raise the boom slightly to clear the strut then stop the
engine.
2 Remove screw A and remove the strut from the ram.
3 Secure the strut in its stowage position.
1 General
9803/3600
1
4 - 1
Issue 1
S138640
A
36. 1 - 1
2 Hydraulics
9803/3600E
2
1 - 1
Issue 9*
TECHNICAL DATA (525-58, 67, 527-58, 67, 530-67 & 535-67)
Pump
Type Sundstrand SP/230/40, gear type
Flow at max. engine rev/min
— at zero pressure 88.0 litres/min 19.4 UK gal/min 23.2 US gal/min
— at system pressure 84.0 litres/min 18.5 UK gal/min 22.2 US gal/min
Supplementary Pump (Farm Special Plus & 530-67, 535-67)
Type Ultra IPR/009/CT/DT/BE/8451
Flow at max. engine rev/min
— at zero pressure 19.8 litres/min 4.4 UK gal/min 5.3 US gal/min
— at system pressure 17.8 litres/min 4.0 UK gal/min 4.8 US gal/min
Control Valves
Type Kontak, parallel service, double acting spools.
Services Operated
— Spool 1 Boom Raise & Lower
— Spool 2 Boom Extend & Retract
— Spool 3 Auxiliary (see note)
— Spool 4 Carriage Tilt
— Spool 5 Auxiliary (see note)
— Spool 6 Auxiliary (see note)
Relief Valve Operating Pressures bar kgf/cm2
lbf/in2
Main Relief Valve (MRV) 220 224 3200
Auxiliary Relief Valves (ARV)
— Attachments 138 140 2000
— Carriage Tilt, head side 138 140 2000
— Carriage Tilt, rod side 275 281 4000
— Hydraulic Tow Hitch lower (head side) 96 98 1400
— Hydraulic Tow Hitch raise (rod side) 172 176 2500
— Sway, head side 131 133 1900
— Sway, rod side 165 168 2400
Note: On later machines the sway ARVs are not fitted
Rams Bore Rod Dia. Stroke
mm in mm in mm in
Boom Lift - 525-58, 527-58 110 4.3 60 2.4 615 24.2
Boom Lift - 525-67, 527-58, 530-67, 535-67 110 4.3 60 2.4 807 31.8
Boom Extension - 525-58, 527-58 70 2.8 50 1.9 1700 66.9
Boom Extension - 525-67, 527-58, 530-67, 535-67 70 2.8 50 1.9 1968 77.5
Tilt Ram 110 4.3 50 1.9 620 24.4
Displacement 110 4.3 50 1.9 355 13.9
Tow Hitch 70 2.8 30 1.2 220 8.7
Sway Ram 110 4.3 50 1.9 196 7.7
Sway Ram (later machines) 110 4.3 50 1.9 178 7.0
Filter
Filter Type Partial flow ('spin on')
Filtration Size 25 microns (0.001 in)
Relief Valve Setting 0.17 bar
Suction Strainer 125 microns (0.005 in)
Fan Motor
Type Sundstrand TFU 200/8, gear type / Ultra 1MR 084C 8784
Max fan speed at Max engine rev/min 18 inch fan 20 inch fan
40° C ambient 46° C ambient 40° C ambient 46° C ambient
temp. zone temp. zone temp. zone temp. zone
NAT ASP engine 2100 2500
TURBO engine 2100 2100 2300 2600
Note: The function of spools 3, 5 & 6 (where fitted) will vary from machine to machine but may include the following: Hydraulic
Tow Hitch, Sway Control and Auxiliary Attachment Control.
*
*
*
*
*
*
37. 1 - 1A
2 Hydraulics
9803/3600E
2
1 - 1A
Issue 5*
TECHNICAL DATA (530-120 Only)
Pump
Type Sundstrand SP/230/50 or Ultra 2PR050, gear type
Flow at max. engine rev/min
— at zero pressure 110.0 litres/min 24.2 UK gal/min 29.0 US gal/min
— at system pressure 105.0 litres/min 23.0 UK gal/min 27.6 US gal/min
Control Valves
Type Kontak, parallel service, double acting spools.
Services Operated
— Spool 1 Boom Raise & Lower
— Spool 2 Boom Extend & Retract
— Spool 3 Auxiliary
— Spool 4 Carriage Tilt
— Spool 5 Stabiliser
— Spool 6 Stabiliser
— Spool 7 Sway
Relief Valve Operating Pressures bar kgf/cm2
lbf/in2
Main Relief Valve (M.R.V.) 241 245 3500
Auxiliary Relief Valves (A.R.V.)
— Attachments 138 140 2000
— Carriage Tilt, head side 138 140 2000
— Carriage Tilt, rod side 275 281 4000
— Sway, head side 131 133 1900
— Sway, rod side 165 168 2400
Note: On later machines the sway ARVs are not fitted
Rams Bore Rod Dia. Stroke
mm in mm in mm in
Boom Lift 120 4.7 65 2.5 1040 40.9
Boom Outer Extension 120 4.7 65 2.5 3053 120.1
Boom Inner Extension 100 3.9 60 2.3 3107 122.3
Tilt Ram 130 5.1 50 1.9 695 27.3
Displacement 130 5.1 50 1.9 500 19.6
Stabiliser 110 4.3 60 2.3 527 20.7
Sway 110 4.3 50 1.9 196 7.7
Sway Ram (later machines) 110 4.3 50 1.9 178 7.0
On machines from serial number 567736
Tilt Ram 130 5.1 65 2.5 695 27.3
Displacement 130 5.1 65 2.5 500 19.6
Filter
Filter Type Partial flow ('spin on')
Filtration Size 25 microns (0.001 in)
Relief Valve Setting 1.05 bar
Suction Strainer 125 microns (0.005 in)
Fan Motor
Type Sundstrand TFU 200/8, gear type or Ultra 1MR 084C 8784
Max fan speed at Max engine rev/min 40° C ambient 46° C ambient
temp. zone temp. zone
NAT ASP engine 1800 2500
TURBO engine 1800 2500
*
38. 1 - 1B
2 Hydraulics
9803/3600E
2
1 - 1B
Issue 3*
TECHNICAL DATA (530-110 Only)
Pump
Type Sundstrand SP/230/40, gear type
Flow at max. engine rev/min
— at zero pressure 88.0 litres/min 19.4 UK gal/min 23.2 US gal/min
— at system pressure 84.0 litres/min 18.5 UK gal/min 22.2 US gal/min
Control Valves
Type Kontak, parallel service, double acting spools.
Services Operated
— Spool 1 Boom Raise & Lower
— Spool 2 Boom Extend & Retract
— Spool 3 Auxiliary
— Spool 4 Carriage Tilt
— Spool 5 Stabiliser
— Spool 6 Stabiliser
Relief Valve Operating Pressures bar kgf/cm2
lbf/in2
Main Relief Valve (M.R.V.) 241 245 3500
Auxiliary Relief Valves (A.R.V.)
— Attachments 138 140 2000
— Carriage Tilt, head side 138 140 2000
— Carriage Tilt, rod side 275 281 4000
Rams Bore Rod Dia Stroke
mm in mm in mm in
Boom Lift 110 4.3 60 2.3 1020 40.1
Boom Outer Extension 110 4.3 60 2.3 2560 100.7
Boom Inner Extension 90 3.5 60 2.3 2690 105.9
Tilt Ram 120 4.7 65 2.5 495 19.4
Displacement 120 4.7 65 2.5 495 19.4
Stabiliser 100 3.9 60 2.3 380 15
Filter
Filter Type Partial flow ('spin on')
Filtration Size 25 microns (0.001 in)
Relief Valve Setting 1.05 bar
Suction Strainer 125 microns (0.005 in)
Fan Motor
Type Sundstrand TFU 200/8, gear type / Ultra 1MR 084C 8784
Max fan speed at Max engine rev/min 40° C ambient 46° C ambient
temp. zone temp. zone
NAT ASP engine 1800 2100
TURBO engine 1800 2100
39. 1 - 1C
2 Hydraulics
9803/3600E
2
1 - 1C
Issue 3*
TECHNICAL DATA (530-95 Only)
Pump
Type Sundstrand SP/230/40, gear type
Flow at max. engine rev/min
— at zero pressure 88.0 litres/min 19.4 UK gal/min 23.2 US gal/min
— at system pressure 84.0 litres/min 18.5 UK gal/min 22.2 US gal/min
Control Valves
Type Kontak, parallel service, double acting spools.
Services Operated
— Spool 1 Boom Raise & Lower
— Spool 2 Boom Extend & Retract
— Spool 3 Auxiliary (see note)
— Spool 4 Carriage Tilt
— Spool 5 Auxiliary (see note)
— Spool 6 Sway
Relief Valve Operating Pressures bar kgf/cm2
lbf/in2
Main Relief Valve (M.R.V.) 220 225 3200
Auxiliary Relief Valves (A.R.V.)
— Attachments 138 140 2000
— Carriage Tilt, head side 138 140 2000
— Carriage Tilt, rod side 275 281 4000
— Sway, head side 131 133 1900
— Sway, rod side 165 168 2400
Note: On later machines the sway ARVs are not fitted
Rams Bore Rod Dia. Stroke
mm in mm in mm in
Boom Lift 110 4.3 60 2.3 1020 40.1
Boom Extension 100 3.9 60 2.3 3860 151.9
Tilt Ram 120 4.7 65 2.5 495 19.4
Displacement 120 4.7 65 2.5 495 19.4
Sway 110 4.3 60 1.9 196 7.7
Sway Ram (later machines) 110 4.3 50 1.9 178 7.0
Filter
Filter Type Partial flow ('spin on')
Filtration Size 25 microns (0.001 in)
Relief Valve Setting 1.05 bar
Suction Strainer 125 microns (0.005 in)
Fan Motor
Type Sundstrand TFU 200/8, gear type / Ultra 1MR 084C 8784
Max fan speed at Max engine rev/min 40° C ambient 46° C ambient
temp. zone temp. zone
NAT ASP engine 1800 2100
TURBO engine 1800 2100
Note: The function of spools 3, 5 (where fitted) will vary from machine to machine but may include the following: Hydraulic Tow
Hitch, and Auxiliary Attachment Control.
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