This document provides instructions and safety information for identifying, moving, transporting, and lifting a JCB 516-40 excavator. It identifies the machine's data plate, component plates, and product identification number. It describes how to prepare a disabled machine for towing a short distance. Instructions are given for loading the machine safely onto a transport trailer using designated tie-down anchor points. The document warns that only the specified lifting points should be used to lift the machine, and not the anchor points.
Jcb 437 wheeled loading shovel service repair manual from 2063202dujjsjekkekmme
This document provides standard torque settings for zinc plated, Dacromet, and metric grade fasteners used on JCB machines. It identifies the different types of fasteners by color and part number suffix. Torque setting tables are given for UNF grade 'S' fasteners, metric grade 8.8 fasteners, metric grade 10.9 fasteners, and metric grade 12.9 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, though their torque settings depend on the specific application. The document stresses using the correct torque settings matching the fastener type to prevent issues.
JCB JS220 Auto Tier3 TRACKED EXCAVATOR Service Repair Manual SN(1610000 to 16...sjehfd ksejfm
This is the Highly Detailed factory service repair manual for theJCB JS220 AUTO TIER3 TRACKED EXCAVATOR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB JS220 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Track and Running Gear
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB JS220 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
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JCB 801.4 MINI EXCAVATOR Service Repair Manual SN(720001 Onwards)kjmdk oeiyud
This is the Highly Detailed factory service repair manual for theJCB 801.4 MINI EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 801.4 MINI EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Attachments
Body and Framework
Electrics
Controls
Hydraulics
Gearboxes
Track and Running Gear
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 801.4 MINI EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Jcb vmt 260 120 tier2 and tier4 roller service repair manualfjsekkxszdmmem
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet, and yellow plated fasteners. Dacromet fasteners have a lower torque setting than zinc or yellow fasteners. Tables with torque settings in Newton meters are provided for UNF and metric fasteners under lubricated and unlubricated conditions. Proper identification and use of fasteners according to their plating is important to achieve the correct torque values.
Jcb vmt 260 100 tier2 and tier4 roller service repair manualfhsejkdkme
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet, and yellow plated fasteners. Dacromet fasteners have a lower torque setting than zinc or yellow fasteners. Tables with torque settings in Nm are provided for UNF and metric bolt sizes under Grade 8.8, 10.9 and 12.9 specifications. The document also notes that Dacromet bolts should only be used with Dacromet nuts to maintain the correct torque characteristics.
Jcb js235 auto tier3 tracked excavator service repair manualfjskekazswdmme
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners which have a corrosion resistant finish, and how to identify each type. Tables with torque settings are provided for UNF and metric fasteners under lubricated and unlubricated conditions. Dacromet fasteners have lower torque settings than zinc plated fasteners. The document emphasizes using the correct torque settings matching the fastener type to prevent damage.
Jcb 532 120 telescopic handler service repair manual sn796000-1185999fjskekdmmse
This document provides information on identifying JCB machines and standard torque settings for fasteners. It describes how to locate the machine identification plate and component plates that contain serial numbers. It also provides tables of torque settings for different sizes of zinc plated, Dacromet, UNF and metric grade bolts and screws. Dacromet fasteners are identified by their mottled silver color and have lower torque settings than zinc plated fasteners. The document emphasizes only using the appropriate torque settings for the type of fastener and not mixing zinc and Dacromet components.
This document is the service manual for JCB Skid Steer Large Platform machines. It provides copyright information and instructions for using the manual properly. The manual contains sections covering general information, safety, maintenance, and technical specifications and procedures for various components including attachments, body/framework, electrics, hydraulics, transmission, tracks, and the engine. The document provides information on identifying machine models and serial numbers, component locations, torque settings, service tools, and sealing/retaining compounds.
Jcb 437 wheeled loading shovel service repair manual from 2063202dujjsjekkekmme
This document provides standard torque settings for zinc plated, Dacromet, and metric grade fasteners used on JCB machines. It identifies the different types of fasteners by color and part number suffix. Torque setting tables are given for UNF grade 'S' fasteners, metric grade 8.8 fasteners, metric grade 10.9 fasteners, and metric grade 12.9 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, though their torque settings depend on the specific application. The document stresses using the correct torque settings matching the fastener type to prevent issues.
JCB JS220 Auto Tier3 TRACKED EXCAVATOR Service Repair Manual SN(1610000 to 16...sjehfd ksejfm
This is the Highly Detailed factory service repair manual for theJCB JS220 AUTO TIER3 TRACKED EXCAVATOR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB JS220 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Track and Running Gear
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB JS220 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
JCB 801.4 MINI EXCAVATOR Service Repair Manual SN(720001 Onwards)kjmdk oeiyud
This is the Highly Detailed factory service repair manual for theJCB 801.4 MINI EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 801.4 MINI EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Attachments
Body and Framework
Electrics
Controls
Hydraulics
Gearboxes
Track and Running Gear
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 801.4 MINI EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Jcb vmt 260 120 tier2 and tier4 roller service repair manualfjsekkxszdmmem
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet, and yellow plated fasteners. Dacromet fasteners have a lower torque setting than zinc or yellow fasteners. Tables with torque settings in Newton meters are provided for UNF and metric fasteners under lubricated and unlubricated conditions. Proper identification and use of fasteners according to their plating is important to achieve the correct torque values.
Jcb vmt 260 100 tier2 and tier4 roller service repair manualfhsejkdkme
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet, and yellow plated fasteners. Dacromet fasteners have a lower torque setting than zinc or yellow fasteners. Tables with torque settings in Nm are provided for UNF and metric bolt sizes under Grade 8.8, 10.9 and 12.9 specifications. The document also notes that Dacromet bolts should only be used with Dacromet nuts to maintain the correct torque characteristics.
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This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners which have a corrosion resistant finish, and how to identify each type. Tables with torque settings are provided for UNF and metric fasteners under lubricated and unlubricated conditions. Dacromet fasteners have lower torque settings than zinc plated fasteners. The document emphasizes using the correct torque settings matching the fastener type to prevent damage.
Jcb 532 120 telescopic handler service repair manual sn796000-1185999fjskekdmmse
This document provides information on identifying JCB machines and standard torque settings for fasteners. It describes how to locate the machine identification plate and component plates that contain serial numbers. It also provides tables of torque settings for different sizes of zinc plated, Dacromet, UNF and metric grade bolts and screws. Dacromet fasteners are identified by their mottled silver color and have lower torque settings than zinc plated fasteners. The document emphasizes only using the appropriate torque settings for the type of fastener and not mixing zinc and Dacromet components.
This document is the service manual for JCB Skid Steer Large Platform machines. It provides copyright information and instructions for using the manual properly. The manual contains sections covering general information, safety, maintenance, and technical specifications and procedures for various components including attachments, body/framework, electrics, hydraulics, transmission, tracks, and the engine. The document provides information on identifying machine models and serial numbers, component locations, torque settings, service tools, and sealing/retaining compounds.
Jcb 427 wheeled loading shovel service repair manual from 2063050dfjjsjkemmm
This document provides information about torque settings and identifying machines in the JCB wheeled loading shovel range, including 427, 437, and 457 models. It discusses identifying the machine via the identification plate and serial numbers, component identification plates, and standards for zinc plated and Dacromet fasteners. The document is intended as a service manual for JCB distributor service engineers to use when maintaining and repairing these machines.
Jcb 457 wheeled loading shovel service repair manual from 1907000dfjjsjkemmm
This document provides information about torque settings and identifying machines in the JCB wheeled loading shovel range, including 427, 437, and 457 models. It discusses identifying the machine via the identification plate and serial numbers, component identification plates, and standards for zinc plated and Dacromet fasteners. The document is intended as a service manual for JCB distributor service engineers to use when maintaining and repairing these machines.
Jcb 457 wheeled loading shovel service repair manual from 1907000fujsjefkskem
This document provides standard torque settings for zinc plated, Dacromet, and metric grade fasteners used on JCB machines. It identifies the different types of fasteners by color and part number suffix. Torque setting tables are given for UNF grade 'S' fasteners, metric grade 8.8 fasteners, metric grade 10.9 fasteners, and metric grade 12.9 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, though their torque settings depend on the specific application. The document stresses using the correct torque settings matching the fastener type to prevent issues.
Jcb 437 wheeled loading shovel service repair manual from 2063202dfjjsjkemmm
This document provides standard torque settings for zinc plated, Dacromet, and metric grade fasteners used on JCB machines. It identifies the different types of fasteners by color and part number suffix. Torque settings are given for unlubricated and lubricated conditions. Verbus Ripp bolts require torque settings specific to the application. The document instructs that Dacromet fasteners should only be used with like fasteners and not mixed with zinc or yellow plated fasteners.
Jcb 437 wheeled loading shovel service repair manual from 2063202fujsjefkskem
This document provides standard torque settings for zinc plated, Dacromet, and metric grade fasteners used on JCB machines. It identifies the different types of fasteners by color and part number suffix. Torque setting tables are given for UNF grade 'S' fasteners, metric grade 8.8 fasteners, metric grade 10.9 fasteners, and metric grade 12.9 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, though their torque settings depend on the specific application. The document stresses using the correct torque settings matching the fastener type and cautions against mixing fastener types.
Jcb 457 wheeled loading shovel service repair manual from 1907000fjskekfmsmeer
This document provides information about identifying JCB wheeled loading shovels, including the 427, 437, and 457 models. It discusses identifying the machine via the identification plate, which includes the serial number and product identification number. It also describes identifying the engine, transmission, and other major components via their identification plates. Safety plates providing falling object protective structure (FOPS) and roll-over protective structure (ROPS) levels are also discussed. The document provides sections of the service manual, including general information, care and safety, and maintenance. It gives standard torque settings for zinc plated and Dacromet fasteners.
Jcb 427 wheeled loading shovel service repair manual from 2063050dujjsjekkekmme
This document provides standard torque settings for zinc plated, Dacromet, and metric grade fasteners used on JCB machines. It identifies the different types of fasteners by color and part number suffix. Torque setting tables are given for UNF grade 'S' fasteners, metric grade 8.8 fasteners, metric grade 10.9 fasteners, and metric grade 12.9 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, though their torque settings depend on the specific application. The document stresses using the correct torque settings matching the fastener type to prevent issues.
Jcb 437 wheeled loading shovel service repair manual from 2063202fjskekfmsmeer
This document provides standard torque settings for zinc plated, Dacromet, and metric grade fasteners used on JCB machines. It identifies the different types of fasteners by color and part number suffix. Torque settings are given for unlubricated and lubricated conditions. Verbus Ripp bolts require torque settings specific to the application. The document instructs that Dacromet fasteners should only be used with like fasteners and not mixed with zinc or yellow plated fasteners.
Jcb 427 wheeled loading shovel service repair manual from 2063050fjskekfmsmeer
This document provides information about identifying JCB wheeled loading shovels, including the 427, 437, and 457 models. It discusses identifying the machine via the identification plate, which includes the serial number and product identification number. It also describes identifying the engine, transmission, and other components via their identification plates. Safety plates providing falling object protective structure (FOPS) and roll-over protective structure (ROPS) levels are also discussed. The document is the service manual for these models, broken into sections covering general information, maintenance, attachments, and other systems. It provides service tools, torque settings for fasteners, and other reference information for maintenance and repair of the machines.
Jcb 457 wheeled loading shovel service repair manual from 1907000dujjsjekkekmme
This document provides standard torque settings for zinc plated, Dacromet, and metric grade fasteners used on JCB machines. It identifies the different types of fasteners by color and part number suffix. Torque setting tables are given for UNF grade 'S' fasteners, metric grade 8.8 fasteners, metric grade 10.9 fasteners, and metric grade 12.9 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, though their torque settings depend on the specific application. The document stresses using the correct torque settings matching the fastener type and cautions against mixing fastener types.
Jcb 427 wheeled loading shovel service repair manual from 2063050fujsjefkskem
This document provides standard torque settings for zinc plated, Dacromet, and metric grade fasteners used on JCB machines. It identifies the different types of fasteners by color and part number suffix. Torque setting tables are given for UNF grade 'S' fasteners, metric grade 8.8 fasteners, metric grade 10.9 fasteners, and metric grade 12.9 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, though their torque settings depend on the specific application. The document stresses using the correct torque settings matching the fastener type to prevent issues.
New holland we170 b wheeled excavator service repair manualfujsjefkskekmem
This document is a service manual for Wheeled Excavators models WE170B and WE190B. It contains instructions for repair and maintenance work that must be carried out by qualified personnel using the specified procedures and tools. The manufacturer will not be responsible for damages caused by using unapproved parts or failing to follow the proper procedures. The manual is divided into sections covering the engine, transmission, hydraulic and electrical systems, frames, steering, wheels, cab controls and more. It provides information to service these various components of the excavators.
New holland w300 c tier 4 wheel loader service repair manualfujsjefkskekmem
This document is a service manual for a wheel loader that provides specifications and repair instructions. It contains sections on the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, loader attachments, and cab/body. Tables provide standard torque specifications for decimal hardware. International conversion factors are also included.
New holland w190 c wheel loader service repair manualfujsjefkskekmem
This section of the service manual provides instructions for removing and installing the engine and radiator on a W190C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounting brackets and hoses. Engine installation is the reverse of removal. Radiator removal involves draining coolant and removing mounting brackets, and radiator installation is the reverse of removal. Refer to the engine service manual for any engine repairs.
New holland w50 c zb tier 4a (interim) compact wheel loader service repair ma...fujsjefkskekmem
This document is a service manual for New Holland compact wheel loaders that provides information on maintenance and repair of components. It includes sections on the engine, fuel tanks, drive train, axles, brakes, hydraulic and electrical systems, frames, steering, climate control, and the front loader and bucket. The manual instructs technicians on proper procedures for tasks like shimming, installing seals, and applying sealing compounds.
New holland tl90 a tractor service repair manualfujsjefkskekmem
This document is a service manual for tractor models TL70A through TL100A. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. The manual provides specifications, diagrams, troubleshooting information, and procedures for removal, installation, and overhaul of components.
New holland td5040 tractor service repair manualfujsjefkskekmem
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems. Safety warnings are provided, noting that maintenance and repair should only be performed by trained technicians using the proper tools and following the instructions carefully.
New holland t8020 tractor service repair manualfujsjefkskekmem
This document provides a service manual for tractor models T8010 through T8050. It describes the primary hydraulic power system, including the three hydraulic pumps that are driven by the transmission. A pressure and flow compensating piston pump supplies hydraulic flow to priority valves and then to steering, remote valves, and the three point hitch. A dual gear pump has front and rear sections, with the front supplying regulated pressure to circuits like brakes and transmission, and the rear supplying charge flow to the piston pump. An optional high flow piston pump increases hydraulic flow.
New holland t6050 tractor service repair manualfujsjefkskekmem
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t8.380 tractor service repair manual (pin zfre03123 and above)fujsjefkskekmem
This document is a service manual for CNH Industrial T8.320, T8.350, T8.380, T8.410, T8.380 SmartTraxTM, and T8.410 SmartTraxTM tractors with Powershift Transmissions (PST). The manual contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and drawbars, steering, wheels, tracks and track suspension, cab climate control, and electrical systems. Each section provides detailed information and specifications to service and repair the components.
New holland e145 c evo crawler excavator lc version (tier 3) service repair m...fujsjefkskekmem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e39 bsr mini excavator service repair manualfujsjefkskekmem
This document is a service manual for E35B SR and E39B SR mini excavators. It contains information on servicing and repairing the engine, hydraulic systems, frames, tracks, cab climate control, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, and bodywork. Safety precautions are provided throughout to prevent injury or damage during maintenance and repair. The manual instructs only qualified dealership personnel to perform repairs using the specified procedures and tools.
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Jcb 427 wheeled loading shovel service repair manual from 2063050dujjsjekkekmme
This document provides standard torque settings for zinc plated, Dacromet, and metric grade fasteners used on JCB machines. It identifies the different types of fasteners by color and part number suffix. Torque setting tables are given for UNF grade 'S' fasteners, metric grade 8.8 fasteners, metric grade 10.9 fasteners, and metric grade 12.9 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, though their torque settings depend on the specific application. The document stresses using the correct torque settings matching the fastener type to prevent issues.
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3. Page No.Contents
Section 1 - General Information
1-i 1-i
Introduction
About This Publication ............................................................................... 1-1
Identifying Your Machine ........................................................................... 1-3
Moving a Disabled Machine ...................................................................... 1-7
Transporting the Machine .......................................................................... 1-8
Lifting the Machine .................................................................................. 1-10
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ..................................... 1-13
Hydraulic Connections ............................................................................. 1-17
Service Tools
Numerical List .......................................................................................... 1-21
Tool Detail Reference .............................................................................. 1-23
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-39
Terms and Definitions
Colour Coding .......................................................................................... 1-41
4. Section 1 - General Information
1-1 1-19813/4600-1
Introduction
About This Publication
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– 516-40 from 2415604 to 2416000.
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
5. Section 1 - General Information
Introduction
About This Publication
1-2 1-29813/4600-1
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
447200-2
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-2).
6. Section 1 - General Information
Introduction
Identifying Your Machine
1-3 1-39813/4600-1
Identifying Your Machine
Machine Identification Plate
Your machine has an identification plate mounted as
shown. The serial numbers of the machine and its major
units are stamped on the plate.
Note: The machine model and build specification is
indicated by the PIN. Refer to Typical Product
Identification Number (PIN).
The serial number of each major unit is also stamped on
the unit itself. If a major unit is replaced by a new one, the
serial number on the identification plate will be wrong.
Either stamp the new number of the unit on the
identification plate, or simply stamp out the old number.
This will prevent the wrong unit number being quoted when
replacement parts are ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
C091000
Fig 2. The plate is below the seat
Typical Product Identification Number
The PIN, weight, engine power and serial number of the
machine are stamped on the identification plate.
1 World Manufacturer Identification (3 Digits)
2 Machine Model (5 Digits)
3 Randomly Generated Check Letter (1 Digit)
4 Machine Serial Number (8 Digits)
Each machine has a unique serial number.
817-18435-2
Fig 3.
0
1 2
3
POWER
OUTLET
12V
1
0F
R
J C B 5 1 5 4 0 L 9 1 6 2 7 5 0 1
321 4
7. Section 1 - General Information
Introduction
Identifying Your Machine
1-4 1-49813/4600-1
Component Identification Plates
Typical Engine Identification Number
The engine data label is located on the top of the engine.
If the engine is replaced by a new one, the data plate serial
number will be wrong.
Either stamp the new number on the plate or stamp out the
old one. This will prevent the wrong number being quoted
when you order replacement parts.
a Engine Model
b Engine Serial Number
c EU Approval Code
d Specification Number
e RPM
C089970-C10
Fig 4.
Emission Control Information
The data plate which shows the EPA regulations is on the
rocker arm cover.
1 Power Category
2 Engine Displacement
3 EPA Family ID
4 Tune-up Specifications: Injection Timing
5 Tune-up Specifications: Injection Opening Pressure
6 PM
7 Fuel Type
C089970-C2
Fig 5.
ROPS Data Plate
!MWARNING
You could be killed or seriously injured if you operate
a machine with a damaged or missing ROPS/FOPS. If
the Roll Over Protection Structure (ROPS)/Falling
Objects Protection Structure (FOPS) has been in an
accident, do not use the machine until the structure
has been renewed. Modifications and repairs that are
not approved by the manufacturer may be dangerous
and will invalidate the ROPS/FOPS certification.
INT-2-1-9_6
!MWARNING
Seat Belts
The ROPS/FOPS is designed to give you protection in
an accident. If you do not wear your seat belt, you
could be thrown out of the machine and crushed. You
must wear a seat belt when using the machine. Fasten
the seat belt before starting the engine.
0153
c
db
ea
4
7
62
1
3
5
8. Section 1 - General Information
Introduction
Identifying Your Machine
1-5 1-59813/4600-1
The machine is built to the ROPS standard and has a data
plate attached to the frame.
For an example of the ROPS data plate, refer to
K Fig 6. ( T 1-5).
C090690
Fig 6.
SERIALNo:
YEAR:
ROPS:
COMPLIESTO
ENISO3471:2008
333/P2846
515-40
CABPARTNo:
332/W1466
J.C.B.CABSYSTEMS
LAKESIDEWORKS
ROCESTER
UTTOXETER,STAFFS
ST145JP
ENGLAND
FOPS:
COMPLIESTO
ENISO3449:2008
LEVEL1
MAXIMUMUNLADEN
MASS5000kg.
9. Section 1 - General Information
Introduction
Identifying Your Machine
1-6 1-69813/4600-1
FOPS Data Plate
!MWARNING
Do not use the machine if the falling objects protection
level provided by the structure is not sufficient for the
application. Falling objects can cause serious injury.
8-2-8-17
If the machine is used in any application where there is a
risk of falling objects then a falling-objects protective
structure (FOPS) must be installed. For further information
contact your JCB Dealer
The falling objects protection structure (FOPS) is fitted with
a dataplate. The dataplate indicates what level protection
the structure provides.
There are two levels of FOPS:
– Level I Impact Protection - impact strength for
protection from small falling objects (e.g. bricks, small
concrete blocks, hand tools) encountered in
operations such as highway maintenance,
landscaping and other construction site services.
– Level II Impact Protection - impact strength for
protection from heavy falling objects (e.g. trees,
rocks) for machines involved in site clearing,
overhead demolition or forestry.
For an example of the FOPS data plate, refer to
K Fig 7. ( T 1-6).
C090690
Fig 7.
SERIALNo:
YEAR:
ROPS:
COMPLIESTO
ENISO3471:2008
333/P2846
515-40
CABPARTNo:
332/W1466
J.C.B.CABSYSTEMS
LAKESIDEWORKS
ROCESTER
UTTOXETER,STAFFS
ST145JP
ENGLAND
FOPS:
COMPLIESTO
ENISO3449:2008
LEVEL1
MAXIMUMUNLADEN
MASS5000kg.
10. Section 1 - General Information
Introduction
Moving a Disabled Machine
1-7 1-79813/4600-1
Moving a Disabled Machine
!MCAUTION
The transmission will be damaged, if the machine is
moved unless the transmission pump is prepared for
towing.
4-2-5-6
!MCAUTION
Towing a machine too far or too fast can damage the
transmission. Do not tow the machine further than one
mile. Use a trailer for greater distances. When towing
do not travel faster than 15 mph (25 km/h).
Use a rigid draw-bar. If a towing chain must be used,
then use two towing vehicles. One towing vehicle
should be coupled to the front of the disabled
machine. The other towing vehicle should be coupled
to the rear of the disabled machine, to provide braking
power.
The towing vehicle(s) must have enough pulling and
braking power to move and stop the machine.
2-2-7-3-2
1 Using suitable lifting equipment, remove any payload
from the machine.
2 Attach a rigid tow bar between a suitable connection
point on the machine and the towing vehicle.
3 Place blocks both sides of each wheel on the disabled
machine.
Important: If the machine is to be towed a short distance,
the transmission pump bypass valves should be opened.
The machine should only be towed the minimum distance
required to load it onto a transporter. The transporter
should be positioned as close as possible to the machine.
4 Open the two bypass valves, as follows:
a Remove the seat and seat pan to gain access to
the transmission pump. Refer to Access Panels,
Section 3.
b On the bottom bypass valve, slacken locknut A
Screw in adjuster B until the top is level with the
locknut. Tighten the locknut.
Repeat the procedure with the top bypass valve.
5 Remove the wheel blocks from each wheel and tow
the machine to a place of repair at a maximum speed
of 2kph (1 1/4mph). Tow the machine the minimum
distance necessary (maximum 1km). When towing is
complete, place chocks both sides of each wheel.
6 Close the bypass valves: Slacken the locknut and
rotate the two bypass valve adjusters until the stop is
felt. Retighten the locknut.
7 Remove the tow bar and wheel chocks.
8 Refit the seat and seat pan.
Fig 8.
448950-C1
A
B
A
B
11. Section 1 - General Information
Introduction
Transporting the Machine
1-8 1-89813/4600-1
Transporting the Machine
!MWARNING
The safe transit of the load is the responsibility of the
transport contractor and driver. Any machine,
attachments or parts that may move during transit
must be adequately secured.
5-2-5-9
Important: Use only the tie down anchor points specified.
Note: Before transporting the machine make sure you will
be obeying the rules and laws of all the areas that the
machine will be carried through.
Make sure that the transporting vehicle is suitable. See
Static Dimensions (SPECIFICATIONS section) for the
dimensions of your machine.
!MWARNING
Before moving the machine onto the trailer, make sure
that the trailer and ramp are free from oil, grease and
ice. Remove oil, grease and ice from the machine
tyres. Make sure the machine will not foul on the ramp
angle. See Static Dimensions in SPECIFICATION
section for the minimum ground clearance of your
machine.
2-2-7-5_1
1 Place blocks at the front and rear of the trailer wheels.
2 Move the machine onto the trailer.
Loading a serviceable machine onto the trailer:
a Make sure the ramps are correctly in place and
secure.
b Set the boom.
c Carefully drive the machine onto the trailer.
d Engage the park brake and set the drive to
neutral.
e Lower the carriage onto the trailer.
f Check that the overall height of the load is within
regulations. Adjust if necessary.
g Switch off the engine.
h Put blocks at the front and rear of all four tyres.
i Secure the cab.
j Cover the exhaust pipe.
Loading a disabled machine onto the trailer:
a Align the trailer with the rear of the machine.
Note: The trailer must be equipped with a winch to pull the
machine aboard.
b Make sure the ramps are correctly in place and
secure.
c Connect the winch cable onto the recovery hitch
on the back of the machine.
d Prepare the machine for recovery. K Moving a
Disabled Machine ( T 1-7)
e Operate the winch and pull the machine onto the
trailer until the shovel/attachment is well inside the
back end of the trailer.
f Engage the park brake.
g Put blocks at the front and rear of all four tyres.
h Lower the carriage onto the trailer.
i Check that the overall height of the load is within
regulations. Adjust if necessary.
j Secure the cab.
k Cover the exhaust pipe.
3 Anchor the machine to the trailer with chains. The
anchor points are shown on the illustration.
4 Measure the maximum height of the machine from
the ground. Make sure the truck driver knows the
clearance height before he drives away.
12. Section 1 - General Information
Introduction
Transporting the Machine
1-9 1-99813/4600-1
T043110-C2
Fig 9. Hooks can be used on the anchor points
13. Section 1 - General Information
Introduction
Lifting the Machine
1-10 1-109813/4600-1
Lifting the Machine
Introduction
Do not use the anchor points to lift the machine. If the
anchor points are used, the machine will not lift evenly and
become unstable.
The lifting-eyes in the top surface of the counterweight are
for the removal and installation of the counterweight only.
The lifting-eyes can not support the weight of the machine.
To safely lift the machine, the Lifting Point Option (333/
R3798) must be installed, refer to your JCB Dealer.
Preparing the Machine
1 Stop the machine on level, solid ground.
2 Engage the park brake and set the drive to neutral.
3 Retract the boom.
4 Lower the boom fully, then lift it slightly.
5 Tilt the carriage back to keep the heel of the forks
300mm (12in.) above the ground.
6 Switch off the engine and remove the starter key.
7 Isolate the battery.
8 Remove all loose equipment.
9 Attach the D-shackles:
Attach a D-shackle A to the front sling-point. The front
sling-point is a permanent fixture, which is welded to
the steel fuel tank. The fuel tank is part of the chassis,
which gives the sling-point extra strength.
Attach a D-shackle B to the two rear sling-points. The
two rear sling-points are attached to the chassis with
M16 bolts.
Note: The D-shackles each have a safe working load of
five tonnes.
333-R3798
Fig 10.
!MWARNING
Lifting Equipment
You can be injured if you use incorrect or faulty lifting
equipment. You must identify the weight of the item to
be lifted then choose lifting equipment that is strong
enough and suitable for the job. Make sure that lifting
equipment is in good condition and complies with all
local regulations.
INT-1-3-7_2
10 Attach the lifting equipment to the D-shackles.
11 Install a spreader-frame to prevent damage to the
machine.
A
B
14. Section 1 - General Information
Introduction
Lifting the Machine
1-11 1-119813/4600-1
Lifting the Machine
!MDANGER
Do not stand underneath the raised load during the
lowering procedure. Stand clear and to one side until
the load has been safely lowered. Make sure that the
area is clear of other people before lowering the load.
If you do not follow these precautions you or others
could be killed or seriously injured.
2-3-5-3
1 Make sure that the lifting-eye is directly above the
centre of the machine.
2 Lift the machine.
Make sure that the lifting equipment does not catch
the machine.
15. Section 1 - General Information
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-13 1-139813/4600-1
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-13).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 11.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
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20. Section 1 - General Information
Standard Torque Settings
Hydraulic Connections
1-17 1-179813/4600-1
Hydraulic Connections
T11-003
'O' Ring Face Seal System
Adaptors Screwed into Valve Blocks
Adaptor screwed into valve blocks, seal onto an 'O' ring
which is compressed into a 45° seat machined into the
face of the tapped port.
Table 8. Torque Settings - BSP Adaptors
Table 9. Torque Settings - SAE Connections
BSP Adaptor
Size
Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/4 19.0 18.0 1.8 13.0
3/8 22.0 31.0 3.2 23.0
1/2 27.0 49.0 5.0 36.0
5/8 30.0 60.0 6.1 44.0
3/4 32.0 81.0 8.2 60.0
1 38.0 129.0 13.1 95.0
1 1/4 50.0 206.0 21.0 152.0
SAE Tube
Size
SAE Port
Thread Size
Hexagon (A/F)
Nm kgf m lbf ftmm
4 7/16 - 20 15.9 20.0 - 28.0 2.0 - 2.8 16.5 - 18.5
6 9/16 - 18 19.1 46.0 - 54.0 4.7 - 5.5 34.0 - 40.0
8 3/4 - 16 22.2 95.0 - 105.0 9.7 - 10.7 69.0 - 77.0
10 7/8 - 14 27.0 130.0 - 140.0 13.2 - 14.3 96.0 - 104.0
12 1 1/16 - 12 31.8 190.0 - 210.0 19.4 - 21.4 141.0 - 155.0
16 1 5/16 - 12 38.1 290.0 - 310.0 29.6 - 31.6 216.0 - 230.0
20 1 5/8 47.6 280.0 - 380.0 28.5 - 38.7 210.0 - 280.0
21. Section 1 - General Information
Standard Torque Settings
Hydraulic Connections
1-18 1-189813/4600-1
Hoses Screwed into Adaptors
Fig 12.
Hoses 12-B screwed into adaptors 12-A seal onto an `O'
ring 12-C which is compressed into a 45° seat machined
into the face of the adaptor port.
Note: Dimension 12-D will vary depending upon the
torque applied.
Table 10. BSP Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/8 14.0 14.0 - 16.00 1.4 - 1.6 10.3 - 11.8
1/4 19.0 24.0 - 27.0 2.4 - 2.7 17.7 - 19.9
3/8 22.0 33.0 - 40.0 3.4 - 4.1 24.3 - 29.5
1/2 27.0 44.0 - 50.0 4.5 - 5.1 32.4 - 36.9
5/8 30.0 58.0 - 65.0 5.9 - 6.6 42.8 - 47.9
3/4 32.0 84.0 - 92.0 8.6 - 9.4 61.9 - 67.8
1 38.0 115.0 - 126.0 11.7 - 12.8 84.8 - 92.9
1 1/4 50.0 189.0 - 200.0 19.3 - 20.4 139.4 - 147.5
1 1/2 55.0 244.0 - 260.0 24.9 - 26.5 180.0 - 191.8