This document provides standard torque settings for zinc plated, Dacromet, and metric grade fasteners used on JCB machines. It identifies the different types of fasteners by color and part number suffix. Torque setting tables are given for UNF grade 'S' fasteners, metric grade 8.8 fasteners, metric grade 10.9 fasteners, and metric grade 12.9 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, though their torque settings depend on the specific application. The document stresses using the correct torque settings matching the fastener type to prevent issues.
JCB JS290 AUTO TIER3 TRACKED EXCAVATOR Service Repair Manual SN:1421200 Onwardsjkemdmisokldd
This is the Highly Detailed factory service repair manual for theJCB JS290 AUTO TIER3 TRACKED EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB JS290 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Machine Model and Serial Numbers:
JS290 Auto Tier3-1421200 Onwards
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Track and Running Gear
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB JS290 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Jcb 516 40 telescopic handler service repair manual (from 2415604 to 2416000)udfjjjskekkem
This document provides instructions and safety information for identifying, moving, transporting, and lifting a JCB 516-40 excavator. It identifies the machine's data plate, component plates, and product identification number. It describes how to prepare a disabled machine for towing a short distance. Instructions are given for loading the machine safely onto a transport trailer using designated tie-down anchor points. The document warns that only the specified lifting points should be used to lift the machine, and not the anchor points.
JCB JS160 Auto Tier3 TRACKED EXCAVATOR Service Repair Manual SN(1612500 to 16...sjehfd ksejfm
This document provides information about identifying JCB excavator models and their components. It includes identifying the machine by its data plate and serial numbers. Safety plates for FOPS protection levels are also described. Torque settings for different types of fasteners used on JCB machines are provided in several tables for both imperial and metric bolts. Dacromet fasteners, which have a corrosion resistant coating, are discussed along with their lower torque settings compared to zinc plated fasteners.
Jcb wls 432 zx wheeled loading shovel service repair manual sn 1507477 to 150...ufjdjfjkskekmmd
The document is a service manual section covering general information about a JCB wheeled loader model WLS 432ZX. It includes:
- Introduction and descriptions of machine components
- Instructions on identifying the machine and component serial numbers
- Tables of standard torque settings for fasteners
- Lists and descriptions of required service tools
- Information on hydraulic connections and sealing compounds
- Color coding and terms used in hydraulic schematics
New holland w170 d xr tier4b wheel loader service repair manualfujsjefkskem
This document is a service manual for wheel loaders. It provides specifications and removal instructions for the engine and crankcase. The specifications include engine RPM ranges for various operations as well as recommended temperature ranges for hydraulic and transmission fluids. The removal instructions describe preparing the machine by parking it, releasing hydraulic and brake pressure, and disconnecting battery power before removing the engine.
New holland w130 c tier 4 wheel loader service repair manualfujsjefkskem
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, then removing mounting bolts. Installation is also reverse of removal. Torque specifications are provided for correct reinstallation of components.
New holland w70 c tier 4a (interim) compact wheel loader service repair manualfujsjefkskem
The document provides instructions to remove an engine from a wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluid systems, and using safety supports to secure the engine. Key steps include turning the ignition to cycle hydraulic systems, switching the battery to the OFF position, removing air filter and sensor connections, draining air conditioning lines if equipped, and securing the engine on safety supports before removal.
New holland td5.85 tractor service repair manualfujsjefkskem
This document is a service manual for tractor models TD5.65, TD5.75, TD5.85, TD5.95, TD5.105, and TD5.115. It contains an introduction and safety rules section, as well as sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform, cab, bodywork, and decals. The manual provides maintenance and repair instructions for authorized workshops and technicians.
JCB JS290 AUTO TIER3 TRACKED EXCAVATOR Service Repair Manual SN:1421200 Onwardsjkemdmisokldd
This is the Highly Detailed factory service repair manual for theJCB JS290 AUTO TIER3 TRACKED EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB JS290 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Machine Model and Serial Numbers:
JS290 Auto Tier3-1421200 Onwards
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Track and Running Gear
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB JS290 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Jcb 516 40 telescopic handler service repair manual (from 2415604 to 2416000)udfjjjskekkem
This document provides instructions and safety information for identifying, moving, transporting, and lifting a JCB 516-40 excavator. It identifies the machine's data plate, component plates, and product identification number. It describes how to prepare a disabled machine for towing a short distance. Instructions are given for loading the machine safely onto a transport trailer using designated tie-down anchor points. The document warns that only the specified lifting points should be used to lift the machine, and not the anchor points.
JCB JS160 Auto Tier3 TRACKED EXCAVATOR Service Repair Manual SN(1612500 to 16...sjehfd ksejfm
This document provides information about identifying JCB excavator models and their components. It includes identifying the machine by its data plate and serial numbers. Safety plates for FOPS protection levels are also described. Torque settings for different types of fasteners used on JCB machines are provided in several tables for both imperial and metric bolts. Dacromet fasteners, which have a corrosion resistant coating, are discussed along with their lower torque settings compared to zinc plated fasteners.
Jcb wls 432 zx wheeled loading shovel service repair manual sn 1507477 to 150...ufjdjfjkskekmmd
The document is a service manual section covering general information about a JCB wheeled loader model WLS 432ZX. It includes:
- Introduction and descriptions of machine components
- Instructions on identifying the machine and component serial numbers
- Tables of standard torque settings for fasteners
- Lists and descriptions of required service tools
- Information on hydraulic connections and sealing compounds
- Color coding and terms used in hydraulic schematics
New holland w170 d xr tier4b wheel loader service repair manualfujsjefkskem
This document is a service manual for wheel loaders. It provides specifications and removal instructions for the engine and crankcase. The specifications include engine RPM ranges for various operations as well as recommended temperature ranges for hydraulic and transmission fluids. The removal instructions describe preparing the machine by parking it, releasing hydraulic and brake pressure, and disconnecting battery power before removing the engine.
New holland w130 c tier 4 wheel loader service repair manualfujsjefkskem
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, then removing mounting bolts. Installation is also reverse of removal. Torque specifications are provided for correct reinstallation of components.
New holland w70 c tier 4a (interim) compact wheel loader service repair manualfujsjefkskem
The document provides instructions to remove an engine from a wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluid systems, and using safety supports to secure the engine. Key steps include turning the ignition to cycle hydraulic systems, switching the battery to the OFF position, removing air filter and sensor connections, draining air conditioning lines if equipped, and securing the engine on safety supports before removal.
New holland td5.85 tractor service repair manualfujsjefkskem
This document is a service manual for tractor models TD5.65, TD5.75, TD5.85, TD5.95, TD5.105, and TD5.115. It contains an introduction and safety rules section, as well as sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform, cab, bodywork, and decals. The manual provides maintenance and repair instructions for authorized workshops and technicians.
New holland td4.70 f tractor service repair manualfujsjefkskem
The document provides a service manual for removing the engine from a tractor. It lists 19 steps for disconnecting components like the battery, exhaust pipe, bonnet, front axle guard, propeller shaft, hydraulic lines, and electrical connections. Removing the engine allows access to components like the clutch and transmission for service.
New holland tc35 a tractor service repair manualfujsjefkskem
This document is the contents page for a repair manual for New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, and TC45DA tractors. It lists the sections and chapters contained within the repair manual, including the engine, clutch, transmission, driveline, front and rear axles, brakes, hydraulic system, steering, climate control, electrical systems, and platform. The document provides an overview of the complete contents and organization of the repair manual.
New holland t6080 power command tractor service repair manualfujsjefkskem
The document is a service manual that provides technical specifications, descriptions of operation, and repair/maintenance procedures for the primary hydraulic power system on various tractor models. The system includes a variable displacement hydraulic pump, charge pump, compensator, and filter. The manual provides exploded views and step-by-step instructions for maintenance tasks like replacing the filter, overhauling pumps, and performing pressure tests to diagnose issues. Technical data includes pump specifications, torque values for fasteners, and information on hydraulic components.
New holland t5060 tractor service repair manualfujsjefkskem
This document is a service manual for tractor models T5030-T5060. It contains sections for repairing and servicing different tractor systems and components, including the engine, transmission, brakes, hydraulics, steering, axles, electrical systems and more. The manual provides general safety guidelines and instructions for repair work, such as using genuine spare parts, lubricating components properly, and taking safety precautions like disconnecting the battery before servicing.
New holland e505 c evo tier iii crawler excavator service repair manualfujsjefkskem
The document is a service manual that provides instructions for removing an engine from an excavator. It details removing hoses, lines, covers, and drains before detaching the engine from the excavator using lifting equipment. Safety precautions are provided throughout for crushing hazards, heavy objects, escaping fluids, and explosion risks from batteries. The manual includes a list of tools needed and diagrams to identify specific engine components.
New holland e37 c canopy tier iv final engine mini excavator service repair m...fujsjefkskem
This service manual provides information on servicing an E37C mini excavator with a Tier IV final engine. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Safety precautions are provided, noting hazards that could result in death, serious injury, or machine/property damage. Cleaning procedures specify using an approved cleaning solution followed by drying and oiling parts.
New holland boomer 25 compact tractor service repair manualfujsjefkskem
This service manual provides technical information for servicing the Boomer 20 and 25 compact tractors. It includes sections on the engine, transmission, axles, brakes, hydraulics, hitches, steering, wheels, electrical systems, and operator platform. The manual should be used along with the operator's manual and only by qualified dealership personnel when performing repairs or maintenance according to the instructions and using recommended tools.
Hyster e019 (h14.00 xm europe) forklift service repair manualfujsjefkskem
This document provides instructions for repairing components on a forklift, including the counterweight, fenders, hood, hydraulic tank, and side counterweights. The counterweight is removed using an eyebolt and lifting device. Fenders are removed using eyebolts through mount holes and lifting devices. The hood assembly can be removed as a unit or pivoted for access. The hydraulic tank is removed by disconnecting hoses, draining oil, and lifting it off after removing mounting hardware. Side counterweights require lifting slings and studs to remove them.
Hyster d005 (h110 e americas) forklift service repair manualfujsjefkskem
1) The document provides information on servicing gear pumps used in hydraulic systems. It describes the components and operation of single-stage and tandem gear pumps.
2) The repair process begins with removing the pump, disassembling it, cleaning and inspecting parts. Worn seals are a common cause of failure. Replacement seals are recommended even for parts in good condition.
3) Reassembly involves lubricating parts and installing them back into the pump housing. Proper cleaning and care is important to prevent dirt from damaging parts or entering the hydraulic system.
Hyster c008 (h420 c) forklift service repair manualfujsjefkskem
1) Gear pumps come in single stage or tandem designs and work by using rotating gears to move oil from an inlet port to an outlet port. Seals are used to prevent leaks between sections.
2) As pressure increases, devices keep the clearance between gears at a minimum to prevent leakage while still allowing for lubrication and reducing wear.
3) The document provides detailed instructions on disassembling, cleaning, inspecting, and repairing various components of gear pumps, including replacing worn seals, gears, shafts, and other parts. Diagrams are included to illustrate the components and operation.
Hyster b214 (h450 hds ec) forklift service repair manualfujsjefkskem
1. The document provides repair procedures for the frame, counterweight, covers, floor plates, handrails, steps, hydraulic tank, and fuel tank of various lift truck models.
2. The frame is a one-piece weldment that mounts various components and has a counterweight ranging from 6,000 to 8,450 kg depending on the model.
3. Counterweight removal requires a lifting device and removal of mounting hardware, while installation requires aligning and reinstalling the hardware.
Case w24 wheel loader service repair manualfujsjefkskem
This document is a service manual that provides maintenance and repair information for a W24 articulated loader. It includes sections on engine systems, fuel systems, hydraulics, steering, powertrain, electrical systems, and mounted equipment (loader). The table of contents lists the various systems covered and the specific manuals/form numbers for each section. Lubrication requirements and maintenance schedules are also provided to guide maintenance of the loader.
Case w20 f wheel loader service repair manualfujsjefkskem
This document is a service manual for the W20F wheel loader. It provides specifications and repair instructions for the engine, transmission, axles, hydraulics, brakes, electrical systems, cab, and other components of the W20F wheel loader. The manual is intended for qualified service technicians and contains important safety notices for proper servicing of the equipment.
Case 1021 f stage iv wheel loader service repair manualfujsjefkskem
This document provides instructions for removing an engine from a wheel loader. It outlines 16 steps including draining fluids, disconnecting battery cables, removing covers and disconnecting hoses. Precautions are given to avoid damaging emission sensors during removal.
Case 921 g tier 4b (final) wheel loader service repair manualfujsjefkskem
This document is a service manual for Case 821G and 921G wheel loaders with Tier 4B engines. It contains sections covering the engine, transmission, drivetrain, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, and other machine components. Safety precautions are provided to ensure personal safety when performing maintenance, repairs or other work on the equipment.
Case 821 g wheel loader zbar eh, new cab, tier 4b, multipurpose wheel loader ...fujsjefkskem
This document is a service manual for CNH Industrial wheel loaders models 821G and 921G. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. Safety information is provided at the beginning emphasizing the importance of following all safety precautions when operating or servicing the machine.
Case 821 e tier3 z bar wheel loader service repair manual [n7ae13000 - ]fujsjefkskem
This document provides a service manual for the 821E Wheel Loader. It contains information on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform/cab/bodywork. The manual is intended for qualified dealership personnel and provides maintenance and repair procedures and specifications to resolve customer concerns with machine functions and systems. It uses a coding system to classify information by location, type, and product to allow technicians to efficiently search for the specific technical data needed to service the machine.
Case 621 g wheel loader xr eh, new cab tier4b na wheel loader service repair ...fujsjefkskem
This document is a service manual for Case wheel loaders models 621G and 721G with Tier 4B engines. It contains sections covering the engine, transmission, axles, brakes, hydraulic systems, frames, steering, wheels, cab climate control, and electrical systems. Repair and maintenance procedures are provided for each system along with specifications and component diagrams.
Case 621 e wheel loader service repair manualfujsjefkskem
This document is a repair manual that provides instructions for removing and installing an engine on a CNH Italia 621E wheel loader. It outlines 16 steps to remove the engine, including draining fluids, disconnecting wiring harnesses and hoses, removing mounting bolts, and lifting the engine out. The document also indicates that engine repair information can be found in a separate engine service manual.
Case 521 g stage iv wheel loader service repair manualfujsjefkskem
This service manual provides information for servicing the 521G wheel loader, including the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety precautions are outlined, noting potential hazards and the importance of only authorized personnel performing repairs.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
New holland td4.70 f tractor service repair manualfujsjefkskem
The document provides a service manual for removing the engine from a tractor. It lists 19 steps for disconnecting components like the battery, exhaust pipe, bonnet, front axle guard, propeller shaft, hydraulic lines, and electrical connections. Removing the engine allows access to components like the clutch and transmission for service.
New holland tc35 a tractor service repair manualfujsjefkskem
This document is the contents page for a repair manual for New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, and TC45DA tractors. It lists the sections and chapters contained within the repair manual, including the engine, clutch, transmission, driveline, front and rear axles, brakes, hydraulic system, steering, climate control, electrical systems, and platform. The document provides an overview of the complete contents and organization of the repair manual.
New holland t6080 power command tractor service repair manualfujsjefkskem
The document is a service manual that provides technical specifications, descriptions of operation, and repair/maintenance procedures for the primary hydraulic power system on various tractor models. The system includes a variable displacement hydraulic pump, charge pump, compensator, and filter. The manual provides exploded views and step-by-step instructions for maintenance tasks like replacing the filter, overhauling pumps, and performing pressure tests to diagnose issues. Technical data includes pump specifications, torque values for fasteners, and information on hydraulic components.
New holland t5060 tractor service repair manualfujsjefkskem
This document is a service manual for tractor models T5030-T5060. It contains sections for repairing and servicing different tractor systems and components, including the engine, transmission, brakes, hydraulics, steering, axles, electrical systems and more. The manual provides general safety guidelines and instructions for repair work, such as using genuine spare parts, lubricating components properly, and taking safety precautions like disconnecting the battery before servicing.
New holland e505 c evo tier iii crawler excavator service repair manualfujsjefkskem
The document is a service manual that provides instructions for removing an engine from an excavator. It details removing hoses, lines, covers, and drains before detaching the engine from the excavator using lifting equipment. Safety precautions are provided throughout for crushing hazards, heavy objects, escaping fluids, and explosion risks from batteries. The manual includes a list of tools needed and diagrams to identify specific engine components.
New holland e37 c canopy tier iv final engine mini excavator service repair m...fujsjefkskem
This service manual provides information on servicing an E37C mini excavator with a Tier IV final engine. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Safety precautions are provided, noting hazards that could result in death, serious injury, or machine/property damage. Cleaning procedures specify using an approved cleaning solution followed by drying and oiling parts.
New holland boomer 25 compact tractor service repair manualfujsjefkskem
This service manual provides technical information for servicing the Boomer 20 and 25 compact tractors. It includes sections on the engine, transmission, axles, brakes, hydraulics, hitches, steering, wheels, electrical systems, and operator platform. The manual should be used along with the operator's manual and only by qualified dealership personnel when performing repairs or maintenance according to the instructions and using recommended tools.
Hyster e019 (h14.00 xm europe) forklift service repair manualfujsjefkskem
This document provides instructions for repairing components on a forklift, including the counterweight, fenders, hood, hydraulic tank, and side counterweights. The counterweight is removed using an eyebolt and lifting device. Fenders are removed using eyebolts through mount holes and lifting devices. The hood assembly can be removed as a unit or pivoted for access. The hydraulic tank is removed by disconnecting hoses, draining oil, and lifting it off after removing mounting hardware. Side counterweights require lifting slings and studs to remove them.
Hyster d005 (h110 e americas) forklift service repair manualfujsjefkskem
1) The document provides information on servicing gear pumps used in hydraulic systems. It describes the components and operation of single-stage and tandem gear pumps.
2) The repair process begins with removing the pump, disassembling it, cleaning and inspecting parts. Worn seals are a common cause of failure. Replacement seals are recommended even for parts in good condition.
3) Reassembly involves lubricating parts and installing them back into the pump housing. Proper cleaning and care is important to prevent dirt from damaging parts or entering the hydraulic system.
Hyster c008 (h420 c) forklift service repair manualfujsjefkskem
1) Gear pumps come in single stage or tandem designs and work by using rotating gears to move oil from an inlet port to an outlet port. Seals are used to prevent leaks between sections.
2) As pressure increases, devices keep the clearance between gears at a minimum to prevent leakage while still allowing for lubrication and reducing wear.
3) The document provides detailed instructions on disassembling, cleaning, inspecting, and repairing various components of gear pumps, including replacing worn seals, gears, shafts, and other parts. Diagrams are included to illustrate the components and operation.
Hyster b214 (h450 hds ec) forklift service repair manualfujsjefkskem
1. The document provides repair procedures for the frame, counterweight, covers, floor plates, handrails, steps, hydraulic tank, and fuel tank of various lift truck models.
2. The frame is a one-piece weldment that mounts various components and has a counterweight ranging from 6,000 to 8,450 kg depending on the model.
3. Counterweight removal requires a lifting device and removal of mounting hardware, while installation requires aligning and reinstalling the hardware.
Case w24 wheel loader service repair manualfujsjefkskem
This document is a service manual that provides maintenance and repair information for a W24 articulated loader. It includes sections on engine systems, fuel systems, hydraulics, steering, powertrain, electrical systems, and mounted equipment (loader). The table of contents lists the various systems covered and the specific manuals/form numbers for each section. Lubrication requirements and maintenance schedules are also provided to guide maintenance of the loader.
Case w20 f wheel loader service repair manualfujsjefkskem
This document is a service manual for the W20F wheel loader. It provides specifications and repair instructions for the engine, transmission, axles, hydraulics, brakes, electrical systems, cab, and other components of the W20F wheel loader. The manual is intended for qualified service technicians and contains important safety notices for proper servicing of the equipment.
Case 1021 f stage iv wheel loader service repair manualfujsjefkskem
This document provides instructions for removing an engine from a wheel loader. It outlines 16 steps including draining fluids, disconnecting battery cables, removing covers and disconnecting hoses. Precautions are given to avoid damaging emission sensors during removal.
Case 921 g tier 4b (final) wheel loader service repair manualfujsjefkskem
This document is a service manual for Case 821G and 921G wheel loaders with Tier 4B engines. It contains sections covering the engine, transmission, drivetrain, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, and other machine components. Safety precautions are provided to ensure personal safety when performing maintenance, repairs or other work on the equipment.
Case 821 g wheel loader zbar eh, new cab, tier 4b, multipurpose wheel loader ...fujsjefkskem
This document is a service manual for CNH Industrial wheel loaders models 821G and 921G. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. Safety information is provided at the beginning emphasizing the importance of following all safety precautions when operating or servicing the machine.
Case 821 e tier3 z bar wheel loader service repair manual [n7ae13000 - ]fujsjefkskem
This document provides a service manual for the 821E Wheel Loader. It contains information on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform/cab/bodywork. The manual is intended for qualified dealership personnel and provides maintenance and repair procedures and specifications to resolve customer concerns with machine functions and systems. It uses a coding system to classify information by location, type, and product to allow technicians to efficiently search for the specific technical data needed to service the machine.
Case 621 g wheel loader xr eh, new cab tier4b na wheel loader service repair ...fujsjefkskem
This document is a service manual for Case wheel loaders models 621G and 721G with Tier 4B engines. It contains sections covering the engine, transmission, axles, brakes, hydraulic systems, frames, steering, wheels, cab climate control, and electrical systems. Repair and maintenance procedures are provided for each system along with specifications and component diagrams.
Case 621 e wheel loader service repair manualfujsjefkskem
This document is a repair manual that provides instructions for removing and installing an engine on a CNH Italia 621E wheel loader. It outlines 16 steps to remove the engine, including draining fluids, disconnecting wiring harnesses and hoses, removing mounting bolts, and lifting the engine out. The document also indicates that engine repair information can be found in a separate engine service manual.
Case 521 g stage iv wheel loader service repair manualfujsjefkskem
This service manual provides information for servicing the 521G wheel loader, including the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety precautions are outlined, noting potential hazards and the importance of only authorized personnel performing repairs.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
3. Page No.Contents
Section 1 - General Information
1 - i 1 - i
Introduction
About this Manual .................................................................................... 1 - 1
Identifying Your Machine ......................................................................... 1 - 3
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ..................................... 1 - 5
Hydraulic Connections ............................................................................. 1 - 9
Service Tools
Numerical List ........................................................................................ 1 - 13
Tool Detail Reference Section ............................................................... 1 - 14
Service Aids
Sealing and Retaining Compounds ....................................................... 1 - 27
Terms and Definitions
Colour Coding ........................................................................................ 1 - 29
Basic Operation
Transporting the Machine ...................................................................... 1 - 31
Moving a Disabled Machine .................................................................. 1 - 34
Lifting the Machine ................................................................................ 1 - 36
Storage of the Machine ......................................................................... 1 - 37
4. Section 1 - General Information
1 - 1 1 - 19813-1600-3
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– 427 T4i from 2063050
– 437 T4i from 2063202
– 457 T4i from 1907000.
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
5. Section 1 - General Information
Introduction
About this Manual
1 - 2 1 - 29813-1600-3
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
T033800-1
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-2).
6. Section 1 - General Information
Introduction
Identifying Your Machine
1 - 3 1 - 39813-1600-3
Identifying Your Machine
Machine Identification Plate
Your machine has an identification plate mounted as
shown. The serial numbers of the machine and its major
units are stamped on the plate.
Note: The machine model and build specification is
indicated by the PIN. Refer to Typical Product
Identification Number (PIN).
The serial number of each major unit is also stamped on
the unit itself. If a major unit is replaced by a new one, the
serial number on the identification plate will be wrong.
Either stamp the new number of the unit on the
identification plate, or simply stamp out the old number.
This will prevent the wrong unit number being quoted when
replacement parts are ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
T033550-2
Fig 2.
Typical Product Identification Number
T033160-9
Fig 3.
1 World Manufacturer Identification (3 Digits)
2 Model Number (3 Digits)
3 Loader End Type (1 Digit)
4 Designation (1 Digit)
5 Year of Manufacture (1 Digit)
6 Machine Serial Number (8 Digits)
Each machine has a unique serial number.
O = HT Loader End
Z = ZX Loader End
S = Farmmaster
O = Non Farmmaster
I = India
7 = 2007 A = 2010
8 = 2008 B = 2011
9 = 2009 C = 2012
0 8B 4 6386025 7 Z S DCJ
7. Section 1 - General Information
Introduction
Identifying Your Machine
1 - 4 1 - 49813-1600-3
Component Identification Plates
Engine
The engine data plate A is on top of the crankcase.
333-R1376-3
Fig 4.
Transmission
The transmission data plate A is on the front face.
795550-2
Fig 5.
FOPS Data Plate
!MWARNING
Do not use the machine if the falling objects protection
level provided by the structure is not sufficient for the
application. Falling objects can cause serious injury.
8-2-8-17
If the machine is used in any application where there is a
risk of falling objects then a falling-objects protective
structure (FOPS) must be installed. For further information
contact your JCB Dealer
The falling objects protection structure (FOPS) is fitted with
a dataplate. The dataplate indicates what level protection
the structure provides.
There are two levels of FOPS:
– Level I Impact Protection - impact strength for
protection from small falling objects (e.g. bricks, small
concrete blocks, hand tools) encountered in
operations such as highway maintenance,
landscaping and other construction site services.
– Level II Impact Protection - impact strength for
protection from heavy falling objects (e.g. trees,
rocks) for machines involved in site clearing,
overhead demolition or forestry.
ROPS Data Plate
!MWARNING
Seat Belts
The ROPS/FOPS is designed to give you protection in
an accident. If you do not wear your seat belt, you
could be thrown out of the machine and crushed. You
must wear a seat belt when using the machine. Fasten
the seat belt before starting the engine.
0153
Machines built to the ROPS/FOPS standard have a data
plate attached to the inside of the cab.
332-A5586
Fig 6.
A
A
J.C.B.CABSYSTEMS
LAKESIDEWORKS
ROCESTER
UTTOXETER,STAFFS
ST145JP
ENGLAND
427
437
457
FOPS:
COMPLIESTO
EN13627:2000
LEVEL2
CABPARTNo:
335/06840,335/09298
YEAR:
SERIALNo:
MAXIMUMUNLADEN
MASS26000Kg
JCBWHEELEDLOADER ROPS:
COMPLIESTO
EN13510:2000
ISO3471:1994
332/A5586
8. Section 1 - General Information
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1 - 5 1 - 59813-1600-3
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-5).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 7.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
15. Section 1 - General Information
Standard Torque Settings
Hydraulic Connections
1 - 12 1 - 129813-1600-3
'Torque Stop' Hose System
Fig 9.
`Torque Stop' Hoses 9-B screwed into adaptors 9-A seal
onto an 'O' ring 9-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 9-D, which acts
as a physical stop.
Note: Minimum dimension 9-E fixed by shoulder 9-D.
Table 12. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
16. Section 1 - General Information
Basic Operation
Transporting the Machine
1 - 31 1 - 319813-1600-3
Basic Operation
Transporting the Machine
!MWARNING
The safe transit of the load is the responsibility of the
transport contractor and driver. Any machine,
attachments or parts that may move during transit
must be adequately secured.
5-2-5-9
Note: Before transporting the machine make sure that you
will be obeying the rules and laws of all the areas that the
machine will be carried through.
Make sure that the transporting machine is suitable. See
Static Dimensions (Specifications Section) for the
dimensions of your machine.
!MWARNING
Before moving the machine onto the trailer, make sure
that the trailer and ramp are free from oil, grease and
ice. Remove oil, grease and ice from the machine
tyres. Make sure the machine will not foul on the ramp
angle. See Static Dimensions in SPECIFICATION
section for the minimum ground clearance of your
machine.
2-2-7-5_1
1 Put the trailer in position:
If the machine is serviceable, use any available
position.
If the machine is unserviceable, you must align the
trailer with the rear of the machine.
2 Put chocks at the front and rear of the trailer wheels.
3 Make sure the ramps onto the trailer are in the correct
position and are attached securely.
4 Set the loader arm to the road travel position. Refer to
Preparing for Road Travel.
5 Move the machine onto the trailer:
a Carefully reverse a serviceable machine onto the
trailer.
b Lift a unserviceable machine into position on the
trailer.
Important: Put chocks at the front and rear of all four
tyres.
6 Engage the park brake and set the transmission to
the neutral position.
7 When the machine is safely in position, lower the
attachment onto the trailer, then stop the engine.
8 Install the articulation lock. Refer to Articulation
Lock.
9 Make sure that the total height of the load is within the
regulations, adjust the height if necessary.
10 Secure the cab in position.
11 Put a cover on the exhaust stack.
12 Use the tie-down/lift points A to attach the machine to
the trailer with chains.
Note: The tie-down labels identify the correct positions.
13 Measure the maximum height of the machine from
the ground. Make sure the driver knows the clearance
height before he drives away.
17. Section 1 - General Information
Basic Operation
Transporting the Machine
1 - 32 1 - 329813-1600-3
397160-2
Fig 56.
817-01803-4
Fig 57. Tie-down label
A Tie-down/lift points
B Extra set of tie-down points
A
A
B
18. Section 1 - General Information
Basic Operation
Transporting the Machine
1 - 33 1 - 339813-1600-3
Articulation Lock
Transport Position
!MWARNING
Make sure the articulation lock is in the transport
position before you transport the machine. The
articulation lock must also be in the transport position
if you are carrying out daily checks or doing any
maintenance work in the articulation danger zone.
If the articulation lock is not in the transport position
you could be crushed between the two parts of the
chassis.
4-3-5-7
The articulation lock is stowed in the: machine toolbox
(457 Machines), under the right hand step (427/437
Machines).
The articulation lock must be installed with the machine in
the 'straight ahead' position.
1 Manoeuvre the machine to put the front and rear
wheels in a straight line, then park the machine on
hard, level ground.
2 Remove the articulation lock from its mounting.
3 Put the articulation lock C in position, then install
pivot-pin A, then pivot-pin B into the articulation lock
as shown.
4 When pivot-pin A is installed, if pivot-pin B will not go
through the holes, turn the steering wheel slightly to
align the holes for pivot-pin B.
Drive Position
!MWARNING
Always make sure the articulation lock has been
removed before attempting to drive the machine. The
machine cannot be steered with the articulation lock
fitted.
16-3-1-4_2
1 Remove the pivot-pins A and B.
2 Put the articulation lock in the toolbox.
812230-2
Fig 58.
A Pivot-pin
B Pivot-pin
C Articulation lock
19. Section 1 - General Information
Basic Operation
Moving a Disabled Machine
1 - 34 1 - 349813-1600-3
Moving a Disabled Machine
Introduction
P4-2025
The machine can be lifted onto a trailer for transportation.
However, you must contact the nearest JCB Dealer before
you try to tow, winch or push the machine. Towing,
winching or pushing the machine without following the
correct procedure can damage the transmission. If
possible, repair the disabled machine where it stands.
It is not recommended to tow a disabled machine. If the
machine becomes disabled, the machine must be made
safe, lifted onto a transporter and moved to a location
where maintenance can be carried out. If towing the
machine to a safe location is unavoidable, do the
procedure that follows before you try to move the machine.
Preparation for Towing
!MCAUTION
Towing a machine too far or too fast can damage the
transmission. Do not tow the machine further than 10
Km (6 miles). Use a trailer for greater distances. When
towing do not travel faster than 16 km/h (10 mph).
Use a rigid towbar. If you must use towing chains, then
use two vehicles, One towing vehicle should be
coupled to the front of the disabled machine. The other
towing vehicle should be couple to the rear of the
disabled machine, to provide braking power.
The towing vehicle(s) must have enough pulling and
braking power to move and stop the machine.
4-2-5-4_2
1 Disengage the park brake.
2 Set the transmission to neutral.
3 Prepare the loader arm:
a If the engine and hydraulic systems are not
damaged, lift the shovel to 900mm (3ft) above the
ground, then fully 'crowd' the shovel. The machine
in this position can have a straight-pull from the
recovery point.
b If the engine does not work, use the applicable
equipment to lift the shovel to 900mm (3ft) above
the ground and crowd the shovel. Secure the
shovel in position.
Note: The procedure for preparing the loader arm will
depend on the condition of the machine and its hydraulic
circuits. For this reason you should contact your JCB
Dealer for help and advice before you do this task.
4 Attach the drawbar (or chain) to the front chassis side
plate hole (left or right).
5 Attach the chain to the recovery hitch (if chains are
used).
Front recovery hitch A.
Rear recovery hitch B. (The rear chassis lift points)
The machine is now ready for towing. Make sure you
understand what the towing driver will be doing. Obey his
instructions and all relevant regulations.
The retrieval points are shown in K Fig 59. ( T 1-35).
If the steering wheel has to be turned when the machine is
disabled and the engine is stopped, push and hold the
Secondary Steer System switch. Refer to Switches.
When the steering wheel is turned, the pump is heard
running and the articulation of the chassis is felt. Test the
switch once a month.
Note: The full operation of the steering system is only
achieved when the machine is moving.
The machines retrieval points conform to ISO:10532, refer
to this standard to obtain a particular machines permissible
forces.
20. Section 1 - General Information
Basic Operation
Moving a Disabled Machine
1 - 35 1 - 359813-1600-3
T010560-7
Fig 59.
T033800-2
Fig 60.
Important: Only pull the machine in the direction of
rotation of the wheels. K Fig 60. ( T 1-35).
AB
A Front recovery hitch
B Rear recovery hitch
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22. Section 1 - General Information
Basic Operation
Lifting the Machine
1 - 36 1 - 369813-1600-3
Lifting the Machine
!MWARNING
Communications
Bad communications can cause accidents. Keep
people around you informed of what you will be doing.
If you will be working with other people, make sure any
hand signals that may be used are understood by
everybody. Work sites can be noisy, do not rely on
spoken commands.
INT-2-2-3
1 Lower the loader arms to the ground.
2 Remove all the attachments. Refer to Attachments.
3 Install the articulation lock. Refer to Articulation
Lock.
4 Remove the starter key and leave the machine.
5 Remove all the loose equipment from the exterior of
the machine.
6 Check the unladen weight of the machine. Refer to
Specifications.
!MWARNING
Lifting Equipment
You can be injured if you use faulty lifting equipment.
Make sure that lifting equipment is in good condition.
Make sure that lifting tackle complies with all local
regulations and is suitable for the job. Make sure that
lifting equipment is strong enough for the job.
INT-1-3-7
7 Attach the lifting equipment to the sling points A.
Note: The sling point labels identify the correct positions.
!MCAUTION
When lifting the machine, a suitable spreader frame
must be used to ensure the pull on each lifting point is
vertical and the machine is level.
4-2-5-7
8 Install a spreader frame to prevent damage to the
machine.
9 Make sure that the lifting eye is directly above the
centre of gravity of the machine.
10 Lift the machine. Make sure the lifting equipment
does not catch the machine.
!MDANGER
Do not stand underneath the raised load during the
lowering procedure. Stand clear and to one side until
the load has been safely lowered. Make sure that the
area is clear of other people before lowering the load.
If you do not follow these precautions you or others
could be killed or seriously injured.
2-3-5-3
397160-1
Fig 61.
817-01803-3
Fig 62. Sling point label
A Sling points
A
A
A
23. Section 1 - General Information
Basic Operation
Storage of the Machine
1 - 37 1 - 379813-1600-3
Storage of the Machine
Introduction
T2-074
If you will not use the machine for an extended period, you
must store the machine correctly. If you prepare the
machine carefully and apply on-going care you can
prevent deterioration and damage to the machine while it
is in storage.
Note: JCB Dealers must check stock monthly.
Storage Area
The machine can be stored in a temperature range of:
-40°C to 54°C (-40°F to 129°F).
When possible, you must keep the machine in a dry
building or shelter.
If only an outdoor storage area is available, look for a
storage area with good drainage.
If the machine is to be out of use for an extended period,
careful preparation and on-going care will minimise the
possibility of deterioration and damage while in storage.
Prepare the Machine for Storage
T2-076
1 Clean the machine to remove all unwanted material
and corrosive products.
Dry the machine to remove solvents and moisture.
2 Apply grease to the moving parts. Refer to Greasing
the Machine.
3 Examine the machine for worn or damaged parts.
Replace if necessary.
4 Fill the fuel tank to prevent a build up of condensation
in the tank.
5 Examine the coolant condition. Replace if necessary.
6 Examine all fluid levels. Top up if necessary.
Put the Machine into Storage
T2-077
1 Park the machine on level, solid ground.
Park the machine in a position where the machine is
easy to get access (in case the machine does not
start at the end of the storage period).
Place suitable timbers under the machine to eliminate
direct contact with the ground.
2 Retract all rams and lower the attachments to the
ground.
3 Vent the hydraulic system.
4 Remove the starter key.
5 Apply a thin layer of grease or petroleum jelly to all
exposed ram piston rods.
6 Remove the battery. Charge the battery.
Keep the battery in warm, dry conditions. Charge the
battery periodically.
7 If you keep the machine outdoors, cover the machine
with tarpaulins or plastic sheets.
During Storage
T2-078
Operate the machine functions each week to prevent a
build up of rust in the engine and hydraulic circuits, and to
minimise deterioration of the hydraulic seals.
1 Clean the machine to remove all unwanted material
and corrosives.
Remove the grease or petroleum jelly from the ram
piston rods.
2 Install a charged battery.
3 Examine all fluid levels. Top up if necessary.
4 Start the engine.