This service manual provides instructions for servicing and repairing Loadall rough terrain variable reach trucks. It contains sections on the machine components including the engine, fuel system, cooling system, brake system, steering system, hydraulics, electrical system and other systems. The section summarized focuses on removing and installing the heavy duty PTO gear in the engine. It describes removing components like the starter motor and flywheel first before removing the PTO idler gear, hub and bearing bush. Inspection steps are also outlined.
Jcb 527 58 t4 f telescopic handler service repair manual (sn from 2330671 and...ufjjsjefkksemm
This service manual provides instructions for servicing and maintaining a Loadall rough terrain variable reach truck. The manual contains sections covering the machine, attachments, body and framework, operator station, HVAC system, engine, fuel and exhaust systems, cooling system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The engine section provides detailed removal and installation instructions for components like the camshaft, tappets, rocker assembly, oil sump, and grid heater. Safety precautions are outlined throughout and torque specifications are provided for fasteners.
Jcb js160 tier 4i and t4 f excavator service repair manualfujsjefjwerkskemm
This service manual provides instructions for servicing JCB excavators models JS115 through JS190. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system and other components. The section on the engine covers topics like removing and installing the rocker cover, camshaft, tappets and oil sump. Precise instructions are provided along with torque specifications and safety warnings.
This document provides an outline and general precautions for a shop manual. It discusses the copyright of the manual, preparation for disassembling equipment, safety procedures, hydraulic and electrical equipment handling, welding repairs, and international unit systems. The outline covers topics to be included in the manual such as specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures.
Kobelco sk380 xdlc 10 hydraulic excavator service repair manualfjsjjekdkme
This document is a shop manual that provides guidelines and safety precautions for maintenance and repairs of hydraulic excavators. It contains sections on specifications, maintenance procedures, systems overview, disassembly/assembly instructions, troubleshooting, engines, and optional attachment installation. The manual is intended to instruct repair and service technicians on proper procedures. Copyright of the manual belongs to Kobelco Construction Machinery and permission is required for copying or distributing its contents.
Kobelco sk300 lc 10 hydraulic excavator service repair manualfjsjjekdkme
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and engine information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine, and installation of options. Safety information is provided throughout, including general safety, safety precautions, and warnings.
Kobelco sk270 srlc 5 (na 2018 yu08) hydraulic excavator service repair manualfjsjjekdkme
This document is the shop manual for a hydraulic excavator. It contains outlines, precautions, and general information for repairing and maintaining the excavator. The manual is divided into chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachments. Precautions are provided for safety, preparing for disassembly, hydraulic and electrical equipment, and welding repairs. Copyright information is also included.
Kobelco sk260 lc 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety practices, hydraulic system repair, electrical work, and welding. Permission is required to copy or distribute content from the copyrighted manual. Measurements use the international unit system. Technicians should thoroughly read and understand the manual before performing any repair work.
Kobelco sk250 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. The outline notes that the copyright belongs to Kobelco and outlines rules for copying or distributing the manual's contents. It also introduces the international unit system used in specifications.
Jcb 527 58 t4 f telescopic handler service repair manual (sn from 2330671 and...ufjjsjefkksemm
This service manual provides instructions for servicing and maintaining a Loadall rough terrain variable reach truck. The manual contains sections covering the machine, attachments, body and framework, operator station, HVAC system, engine, fuel and exhaust systems, cooling system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The engine section provides detailed removal and installation instructions for components like the camshaft, tappets, rocker assembly, oil sump, and grid heater. Safety precautions are outlined throughout and torque specifications are provided for fasteners.
Jcb js160 tier 4i and t4 f excavator service repair manualfujsjefjwerkskemm
This service manual provides instructions for servicing JCB excavators models JS115 through JS190. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system and other components. The section on the engine covers topics like removing and installing the rocker cover, camshaft, tappets and oil sump. Precise instructions are provided along with torque specifications and safety warnings.
This document provides an outline and general precautions for a shop manual. It discusses the copyright of the manual, preparation for disassembling equipment, safety procedures, hydraulic and electrical equipment handling, welding repairs, and international unit systems. The outline covers topics to be included in the manual such as specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures.
Kobelco sk380 xdlc 10 hydraulic excavator service repair manualfjsjjekdkme
This document is a shop manual that provides guidelines and safety precautions for maintenance and repairs of hydraulic excavators. It contains sections on specifications, maintenance procedures, systems overview, disassembly/assembly instructions, troubleshooting, engines, and optional attachment installation. The manual is intended to instruct repair and service technicians on proper procedures. Copyright of the manual belongs to Kobelco Construction Machinery and permission is required for copying or distributing its contents.
Kobelco sk300 lc 10 hydraulic excavator service repair manualfjsjjekdkme
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and engine information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine, and installation of options. Safety information is provided throughout, including general safety, safety precautions, and warnings.
Kobelco sk270 srlc 5 (na 2018 yu08) hydraulic excavator service repair manualfjsjjekdkme
This document is the shop manual for a hydraulic excavator. It contains outlines, precautions, and general information for repairing and maintaining the excavator. The manual is divided into chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachments. Precautions are provided for safety, preparing for disassembly, hydraulic and electrical equipment, and welding repairs. Copyright information is also included.
Kobelco sk260 lc 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety practices, hydraulic system repair, electrical work, and welding. Permission is required to copy or distribute content from the copyrighted manual. Measurements use the international unit system. Technicians should thoroughly read and understand the manual before performing any repair work.
Kobelco sk250 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. The outline notes that the copyright belongs to Kobelco and outlines rules for copying or distributing the manual's contents. It also introduces the international unit system used in specifications.
Kobelco sk60 8 hydraulic excavator service repair manualfjsjjekdkme
This document appears to be a shop manual that contains information for maintenance and repair of hydraulic excavators. It includes sections on specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures. The document provides safety precautions for repairs and disassembly/assembly. It also includes a table for international unit conversion. The manual is intended as a technical reference for maintenance technicians to perform repairs and find fault equipment.
This shop manual provides information needed for the disassembly, reassembly, and repair of a Kawasaki 135ZV-2 wheel loader. It includes specifications, tightening torques, and service standards for the chassis, power, hydraulic, brake, and operator station systems. Safety precautions and symbols are defined. The manual instructs technicians on removing and installing major components like the engine, transmission, axles, cylinders, and more. Cautions are provided regarding parts handling and use of sealants or lock agents.
This shop manual provides information for performing maintenance and repairs on Kawasaki wheel loaders. It contains safety warnings and symbols, an outline of the loader components and maintenance schedule, recommended lubricants, and sections about inspecting and adjusting the chassis and power groups. Technical details are given for linkage pins, center pins, engine and transmission mounts, and the radiator mount. The purpose is to ensure good machine performance through following the correct maintenance and repair procedures.
Kawasaki 92 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Kawasaki 92 z7 wheel loader operation and maintenance manualfjsjjekdkme
The document provides safety instructions and component information for operating heavy machinery. It outlines proper procedures for starting and using the machine, transporting loads, and performing maintenance safely. Operators must follow guidelines to prevent injuries or accidents from improper or unsafe operation. The manual describes the various controls, switches, and components in the operator cab.
Kawasaki 90 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Kawasaki 90 z7 wheel loader operation and maintenance manualfjsjjekdkme
The document provides safety instructions and component descriptions for a machine. It outlines various hazards to avoid when operating or servicing the machine, such as ensuring safety before leaving the operator's seat, wearing protective clothing, and avoiding contact with moving parts. It also describes the machine's components, including the operator's station, consoles, switches, and monitoring systems. Maintenance procedures should follow safety practices like supporting the machine properly and avoiding high-pressure fluids.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area, inspecting components, draining fluids, cleaning parts, applying lubricants, and ensuring proper tightening of fasteners. Special attention should be given to sliding surfaces, seals, and markings for reassembly. Tools and loose parts should be accounted for after completion. Floating seals and nylon slings require special handling to prevent damage or improper installation.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)fjsjjekdkme
This document provides specifications and component layout information for a 90Z6 wheel loader.
The specifications section lists operating weights, engine details, dimensions, speeds and other technical specifications for the GSC and LSC models.
The component layout sections include diagrams and lists showing the layout and weights of major components such as the chassis, powertrain, hydraulic, electrical and other systems. Component names, locations and approximate weights are provided.
Kawasaki 90 z6 wheel loader parts catalogue manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document is a parts catalog for a wheel loader model 90Z6 powered by a Cummins QSM11 engine. It lists parts grouped by system including the front axle, rear axle, power train, engine systems, cab, chassis, electrical systems, hydraulic system, brake system and loader attachments. The document provides part numbers, part names, quantities and the applicable serial number range for each part listed.
Kawasaki 85 z7 wheel loader service repair manual (serial no. 85j1 5001 and up)fjsjjekdkme
This document provides specifications and layout diagrams for the components of a wheel loader. It includes:
- Specifications for dimensions, weights, engine details, speeds, and more.
- Overview diagrams showing the layout of main components such as the bucket, cylinders, lights, engine, and more.
- Detailed diagrams labeling locations of the engine, radiator, filters, tanks, valves, pumps, axles, and other parts.
- An overview of the electric system components around the cab, hydraulic oil tank, fuel tank, and engine.
- Sections providing specifications for the engine, hydraulic and electrical components.
The document contains detailed information on the specifications, component layout and electrical
Kawasaki 80 z7b wheel loader service repair manual (serial no. 80c8 5001 and up)fjsjjekdkme
The document contains sections from a shop manual for a wheel loader. It includes sections on general information, component layout, specifications, and maintenance procedures. The component layout sections describe and illustrate the main components of the wheel loader including the engine, hydraulic system, electrical system, cab, drive unit, and other key components. The specifications section lists technical specifications for the engine, operating weights, dimensions, travel speeds and other performance specifications.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 5001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and assembling components of a wheel loader. It discusses preparing the work area, marking parts for reassembly, cleaning and inspecting components, applying lubricants, and properly tightening bolts and nuts. Proper maintenance following these guidelines helps prevent damage and ensures safe and efficient reassembly.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 3001 and up)fjsjjekdkme
The document provides layout diagrams and specifications for the components of a Hitachi 80Z7 wheel loader, including the location of the engine, hydraulic pumps, electrical components, radiator assembly, cab, front and rear axles, and other major systems. Specification data is given for the loader's dimensions, bucket capacity, operating weight, tipping load, and engine details. The diagrams show the positioning of the main mechanical and electrical components.
- The document provides instructions for safely operating and maintaining a machine. It emphasizes the importance of carefully reading the manual to avoid injury or damage.
- The manual outlines various safety precautions including wearing protective equipment, inspecting the machine daily, following signals, and avoiding hazards like power lines or falling debris.
- It also describes the components and controls of the machine as well as procedures for operating, transporting, and performing routine maintenance.
Hitachi zaxis 110, 110 m excavator operator manual sn 010570 and upfjsjjekdkme
- The document is an operation manual that provides instructions for safely operating a machine. It details safety precautions, component identification, operating procedures, maintenance requirements, and transportation instructions.
- Sections include identifying components in the operator station, starting and operating the engine, driving and operating the machine, preventative maintenance schedules, and transporting the machine by road or trailer.
- The manual emphasizes following all instructions to properly maintain the machine and prevent injuries or damage from occurring.
Daewoo doosan solar 290 lc v (dieu exp) crawler excavator parts catalogue manualfjsjjekdkme
This document provides a parts list and descriptions for components of a cylinder block assembly. It includes the cylinder block, caps, plugs, rings, bolts, and other parts. Serial numbers and replacement part numbers are provided for items that may need replacing.
Daewoo doosan solar 255 lc v (di exp) crawler excavator parts catalogue manualfjsjjekdkme
The document provides a parts list and diagrams for components of a cylinder head assembly. It lists various cylinder head assembly parts numbers and descriptions, quantities, serial numbers, replacement part numbers, and other identifying information. Replacement or updated parts are identified. The parts list includes items like the cylinder head, valve seats, valve guides, plugs, and other components that make up the cylinder head assembly.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Kobelco sk60 8 hydraulic excavator service repair manualfjsjjekdkme
This document appears to be a shop manual that contains information for maintenance and repair of hydraulic excavators. It includes sections on specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures. The document provides safety precautions for repairs and disassembly/assembly. It also includes a table for international unit conversion. The manual is intended as a technical reference for maintenance technicians to perform repairs and find fault equipment.
This shop manual provides information needed for the disassembly, reassembly, and repair of a Kawasaki 135ZV-2 wheel loader. It includes specifications, tightening torques, and service standards for the chassis, power, hydraulic, brake, and operator station systems. Safety precautions and symbols are defined. The manual instructs technicians on removing and installing major components like the engine, transmission, axles, cylinders, and more. Cautions are provided regarding parts handling and use of sealants or lock agents.
This shop manual provides information for performing maintenance and repairs on Kawasaki wheel loaders. It contains safety warnings and symbols, an outline of the loader components and maintenance schedule, recommended lubricants, and sections about inspecting and adjusting the chassis and power groups. Technical details are given for linkage pins, center pins, engine and transmission mounts, and the radiator mount. The purpose is to ensure good machine performance through following the correct maintenance and repair procedures.
Kawasaki 92 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Kawasaki 92 z7 wheel loader operation and maintenance manualfjsjjekdkme
The document provides safety instructions and component information for operating heavy machinery. It outlines proper procedures for starting and using the machine, transporting loads, and performing maintenance safely. Operators must follow guidelines to prevent injuries or accidents from improper or unsafe operation. The manual describes the various controls, switches, and components in the operator cab.
Kawasaki 90 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Kawasaki 90 z7 wheel loader operation and maintenance manualfjsjjekdkme
The document provides safety instructions and component descriptions for a machine. It outlines various hazards to avoid when operating or servicing the machine, such as ensuring safety before leaving the operator's seat, wearing protective clothing, and avoiding contact with moving parts. It also describes the machine's components, including the operator's station, consoles, switches, and monitoring systems. Maintenance procedures should follow safety practices like supporting the machine properly and avoiding high-pressure fluids.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area, inspecting components, draining fluids, cleaning parts, applying lubricants, and ensuring proper tightening of fasteners. Special attention should be given to sliding surfaces, seals, and markings for reassembly. Tools and loose parts should be accounted for after completion. Floating seals and nylon slings require special handling to prevent damage or improper installation.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)fjsjjekdkme
This document provides specifications and component layout information for a 90Z6 wheel loader.
The specifications section lists operating weights, engine details, dimensions, speeds and other technical specifications for the GSC and LSC models.
The component layout sections include diagrams and lists showing the layout and weights of major components such as the chassis, powertrain, hydraulic, electrical and other systems. Component names, locations and approximate weights are provided.
Kawasaki 90 z6 wheel loader parts catalogue manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document is a parts catalog for a wheel loader model 90Z6 powered by a Cummins QSM11 engine. It lists parts grouped by system including the front axle, rear axle, power train, engine systems, cab, chassis, electrical systems, hydraulic system, brake system and loader attachments. The document provides part numbers, part names, quantities and the applicable serial number range for each part listed.
Kawasaki 85 z7 wheel loader service repair manual (serial no. 85j1 5001 and up)fjsjjekdkme
This document provides specifications and layout diagrams for the components of a wheel loader. It includes:
- Specifications for dimensions, weights, engine details, speeds, and more.
- Overview diagrams showing the layout of main components such as the bucket, cylinders, lights, engine, and more.
- Detailed diagrams labeling locations of the engine, radiator, filters, tanks, valves, pumps, axles, and other parts.
- An overview of the electric system components around the cab, hydraulic oil tank, fuel tank, and engine.
- Sections providing specifications for the engine, hydraulic and electrical components.
The document contains detailed information on the specifications, component layout and electrical
Kawasaki 80 z7b wheel loader service repair manual (serial no. 80c8 5001 and up)fjsjjekdkme
The document contains sections from a shop manual for a wheel loader. It includes sections on general information, component layout, specifications, and maintenance procedures. The component layout sections describe and illustrate the main components of the wheel loader including the engine, hydraulic system, electrical system, cab, drive unit, and other key components. The specifications section lists technical specifications for the engine, operating weights, dimensions, travel speeds and other performance specifications.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 5001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and assembling components of a wheel loader. It discusses preparing the work area, marking parts for reassembly, cleaning and inspecting components, applying lubricants, and properly tightening bolts and nuts. Proper maintenance following these guidelines helps prevent damage and ensures safe and efficient reassembly.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 3001 and up)fjsjjekdkme
The document provides layout diagrams and specifications for the components of a Hitachi 80Z7 wheel loader, including the location of the engine, hydraulic pumps, electrical components, radiator assembly, cab, front and rear axles, and other major systems. Specification data is given for the loader's dimensions, bucket capacity, operating weight, tipping load, and engine details. The diagrams show the positioning of the main mechanical and electrical components.
- The document provides instructions for safely operating and maintaining a machine. It emphasizes the importance of carefully reading the manual to avoid injury or damage.
- The manual outlines various safety precautions including wearing protective equipment, inspecting the machine daily, following signals, and avoiding hazards like power lines or falling debris.
- It also describes the components and controls of the machine as well as procedures for operating, transporting, and performing routine maintenance.
Hitachi zaxis 110, 110 m excavator operator manual sn 010570 and upfjsjjekdkme
- The document is an operation manual that provides instructions for safely operating a machine. It details safety precautions, component identification, operating procedures, maintenance requirements, and transportation instructions.
- Sections include identifying components in the operator station, starting and operating the engine, driving and operating the machine, preventative maintenance schedules, and transporting the machine by road or trailer.
- The manual emphasizes following all instructions to properly maintain the machine and prevent injuries or damage from occurring.
Daewoo doosan solar 290 lc v (dieu exp) crawler excavator parts catalogue manualfjsjjekdkme
This document provides a parts list and descriptions for components of a cylinder block assembly. It includes the cylinder block, caps, plugs, rings, bolts, and other parts. Serial numbers and replacement part numbers are provided for items that may need replacing.
Daewoo doosan solar 255 lc v (di exp) crawler excavator parts catalogue manualfjsjjekdkme
The document provides a parts list and diagrams for components of a cylinder head assembly. It lists various cylinder head assembly parts numbers and descriptions, quantities, serial numbers, replacement part numbers, and other identifying information. Replacement or updated parts are identified. The parts list includes items like the cylinder head, valve seats, valve guides, plugs, and other components that make up the cylinder head assembly.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
2. 15 - Engine
42 - Rocker and Fittings
21 - Tappet
15 - 172 9813/9400-1 15 - 172
21 - Tappet
Remove and Install
Before Removal
1. Drain the oil from the engine.
2. Disconnect and remove the fuel pipes from the
injectors. Refer to (PIL 18-96).
3. Remove the rocker cover. Refer to (PIL 15-42).
4. Remove the fuel injection pump. Refer to (PIL
18-18).
5. Remove the rocker assembly and push rods.
Refer to (PIL 15-42).
6. Remove the starter motor. Refer to (PIL 15-75).
7. Remove the oil sump. Refer to (PIL 15-45).
8. Remove the flywheel. Refer to (PIL 15-54).
9. Remove the flywheel housing. Refer to (PIL
15-54).
10. Rotate the crankshaft until the camshaft timing
pin can be inserted through the gear and into the
aligning hole in the rear gear case.
Figure 219.
A
A Timing pin - camshaft
11. Remove the taper blanking plug and insert
the crankshaft locking pin. The camshaft and
crankshaft locking pins must be in position to lock
the crankshaft and camshaft before removing the
camshaft assembly.
Figure 220.
B
C
B Timing pin - crankshaft
C Blanking plug
12. Remove the fuel injection pump drive gear. Refer
to (PIL 15-51).
Removal
The engine must be inverted. DO NOT attempt
to remove the camshaft and its drive gears with
the engine upright. The tappets and push rods will
fall into the engine and further dismantling will be
required to retrieve them.
1. Remove the camshaft timing pin.
2. Carefully withdraw the camshaft and gear
assembly from the crankcase. Make sure you
fully support the camshaft to prevent the lobes
contacting the bearing surfaces in the crankcase.
The bearing surfaces can easily be damaged by
the sharp hard edges on the cam lobes.
Figure 221.
A
D
A Timing pin - camshaft
D Camshaft and drive gear
3. 15 - Engine
42 - Rocker and Fittings
21 - Tappet
15 - 173 9813/9400-1 15 - 173
3. Access the tappets through the apertures in
the crankcase bedplate next to the crankshaft.
Lift out the tappets from the crankcase using a
suitable magnetic probe. Label the tappets to
ensure replacement in their original positions.
Figure 222.
E
F
E
E Tappet (8 off)
F Magnetic probe
Inspection
1. Inspect the camshaft gear teeth for signs of
damage or excessive wear.
2. Inspect the cam lobes for signs of excessive
wear, scoring or pitting.
3. Inspect the cam bearing surfaces for signs
of excessive wear, or scoring. Check that the
dimensions are within service limits.
4. Inspect the cam bearing surfaces inside the
crankcase for signs of excessive wear, or
scoring. Check that the dimensions are within
service limits.
5. Inspect the bearing surfaces of the tappets for
signs of excessive wear or damage. Check that
the dimensions are within service limits.
6. Inspect the tappet bores inside the crankcase for
signs of excessive wear or damage. Check that
the dimensions are within service limits.
7. If any of the camshaft bearings or lobes are worn
or damaged then the relative oil feed galleries
in the crankcase and camshaft may be blocked.
Make sure all oil ways are clear and free from
debris.
Installation
1. Lubricate the tappets and tappet bores inside the
crankcase with clean engine oil.
2. Insert the tappets in their original positions in the
crankcase using a suitable magnetic probe.
3. Lubricate the camshaft bearing journals inside
the crankcase with clean engine oil.
4. Carefully insert the camshaft assembly into the
crankcase as shown. Support the camshaft
preventing the lobes contacting the bearing
surfaces in the crankcase. Before meshing the
camshaft gear with the crankshaft gear, rotate
the camshaft until the timing hole in the gear
aligns with the dowel hole in the gear casing.
Insert the timing pin to lock the camshaft in this
position.
After Installation
1. Note that the fuel injection pump drive gear
fixing nut is torque tightened as part of the fuel
injection pump replacement procedure. Refer to
(PIL 18-18).
2. Do the procedures in Before Removal in reverse
order.
4. 15 - Engine
42 - Rocker and Fittings
24 - Tappet Cover
15 - 174 9813/9400-1 15 - 174
24 - Tappet Cover
Remove and Install
It is not necessary to remove the tappet covers
unless a new rocker cover is to be installed. It is
necessary to remove the tappet covers to measure
and adjust the valve clearances. Refer to Valve-
Adjust, Valve Clearances (PIL 15-30).
Remove
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Get access to the engine.
3. Clean the tappet covers and the adjacent areas
of the rocker cover. Refer to Engine - Clean.
Important: Make sure that the screws do not fall
into the engine.
4. Remove the tappet cover screws.
5. Keep the screws away from the engine.
6. Use a screwdriver in the slot to remove the tappet
covers. Make sure that dirt or debris does not fall
into the engine.
Figure 223.
B A
E
BBB B
C
D
A Screws
B Tappet covers
C Slot
D Rocker cover
E Tappet cover seals
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Inspect the tappet cover seals for signs of
damage. Replace any damaged seals.
3. Install the tappet covers. Tighten the screws to
the correct torque value.
Table 84. Torque Values
Item Nm
A 9
5. 15 - Engine
45 - Oil Sump
00 - General
15 - 177 9813/9400-1 15 - 177
00 - General
Introduction .................................................. 15-177
Component Identification ............................. 15-178
Remove and Install ..................................... 15-179
Introduction
The lubrication system distributes oil around the
engine by a system of galleries and drillings in the
crankcase and cylinder head. The oil lubricates and
seals the moving parts of the engine, reducing friction
and wear. In addition the oil plays an important role in
cooling the engine by carrying heat from the engine
to the cooler. A piston cooling jet sprays oil onto the
underside of the pistons to keep them cool, refer to
(PIL 15-36).
Oil is drawn from the oil sump by the integral oil pump
via the suction strainer. The strainer prevents any
large particles of debris passing through, which may
damage the pump.
The oil passes from the outlet side of the pump
through a relief valve which limits the maximum oil
pressure by venting oil back to the inlet side of the
pump, refer to (PIL 15-36).
From the pump the oil passes through the oil cooler
and filter, refer to (PIL 15-69 and PIL 15-21).
After cooling and filtering, the oil passes into the
main oil gallery. An oil pressure switch senses the
oil pressure. From the main gallery oil is delivered,
via drillings, to the crankshaft main bearings, rocker
assembly, camshaft and timing gears. Note that
drillings are through the crankcase and cylinder
head.
When the high pressure oil has passed through the
bearings it reverts to sump pressure and splash
lubricates the internal components such as rocker
tips, cam lobes and timing gear teeth. Gravity
drains the oil via drains into the cylinder head and
crankcase, back into the oil sump. A drain slot allows
the oil to drain from the timing case back to the oil
sump.
6. 15 - Engine
45 - Oil Sump
00 - General
15 - 178 9813/9400-1 15 - 178
Component Identification
Figure 224.
1 Oil sump 2 Suction strainer
3 Oil pump 4 Oil cooler
5 Filter 6 Camshaft - high pressure oil feed
7 Crankshaft main bearings - high pressure oil
feed
8 Rocker assembly - high pressure oil feed
9 PTO (Power Take-Off) idler gear bearing/
timing case - high pressure oil feed
10 External high pressure oil feed connection
(crankcase) - Turbocharger (if installed)
11 Main high pressure oil feed gallery
(crankcase)
12 Oil pressure switch
Green- Oil at sump pressure Red- Oil at high pressure
Pink- Oil at lower pressure but higher than
sump pressure
7. 15 - Engine
45 - Oil Sump
00 - General
15 - 179 9813/9400-1 15 - 179
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Oil Sump - Pressed
892/01149 1
Oil Sump Location
Dowel
892/01150 2
Template for Sealant
Oil Sump (Cast)
892/12354 1
Consumables
Description Part No. Size
Clear Silicone Sealant 4102/0901 0.31L
Before Removal
1. Make sure that the engine is safe to work on.
If the engine has been running, make sure the
engine has cooled sufficiently before you start.
2. Drain the engine oil.
Removal
1. Remove the fixing bolts and remove the oil sump
from the engine. The oil sump may be difficult to
remove due to adhesion of sealing compound.
If necessary, carefully lever the mating flanges
apart. Do not use excessive force, the oil sump
could be damaged. Be sure to retrieve the oil pick
up seal.
2. Use a gasket removal compound, carefully
remove all traces of sealing compound from the
oil sump and engine mating faces. Do not allow
the sealing compound to enter the engine.
3. Use a suitable degreasing agent to thoroughly
clean the oil sump.
Figure 225.
1 Oil sump 1a Integral suction tube
1b Integral baffle plates 2 Oil sump fixing bolts (x20)
3 Oil pick up seal
8. 15 - Engine
45 - Oil Sump
00 - General
15 - 180 9813/9400-1 15 - 180
Installation
1. Lightly smear the new oil pick up seal with oil and
install into the bedplate as shown.
Figure 226.
3 Oil pick up seal
2. Install the two guide pins at the oil sump screw
holes in the engine.
Special Tool: Oil Sump Location Dowel (Qty.: 2)
3. Use the fixing bolts to locate the template to
the oil sump mating face. Make sure that the
template is the correct way round (note that holes
are on different centres).
Special Tool: Template for Sealant Oil Sump
(Cast) (Qty.: 1)
Special Tool: Template for Sealant Oil Sump -
Pressed (Qty.: 1)
4. Apply a bead of sealing compound around the
oil sump flange using the inside edge of the
template as a guide as shown. Note the beads
around holes.
Length/Dimension/Distance: 4mm
Consumable: Clear Silicone Sealant
5. Carefully remove the template without smudging
the sealant beads.
6. Apply a bead of sealant so as to join the sealant
beads around holes with the bead around the oil
sump flange.
Length/Dimension/Distance: 4mm
7. After applying the sealing compound, the oil
sump must be installed and the bolts torque
tightened within
Duration: 5min
Figure 227.
X
X
S Hole
T Hole
T2 Guide pins
X 4mm Bead of sealant
8. Position the oil sump with the suction tube outlet
aligned with the oil pump inlet port on the engine.
Take care not to damage the oil pick up seal when
you install the oil sump. Damage to the seal could
cause a drop in oil pressure and subsequently
damage to the engine.
9. Locate the oil sump on the guide pins on the
engine. Avoid smudging the sealant beads. DO
NOT remove the guide pins until sufficient bolts
have been installed to secure the oil sump.
10. Install the bolts and tighten the bolts to the correct
torque value. Note that the bolts are not installed
at 6 positions.
Figure 228.
2 Bolts
Y No bolts to be installed at this position (x6)
9. 15 - Engine
45 - Oil Sump
00 - General
15 - 181 9813/9400-1 15 - 181
After Replacing
1. Allow the sealant to cure for
Duration: 20min
2. Refill the engine with the recommended engine
oil. Refer to (PIL 75-00).
3. Start the engine and check for oil leaks.
Table 85. Torque Values
Item Nm
2 24
10. 15 - Engine
51 - Timing Gear
15 - Heavy Duty PTO Gear
15 - 199 9813/9400-1 15 - 199
15 - Heavy Duty PTO Gear
Remove and Install
The illustrations show the engine inverted. If the
drive gear components are being removed prior to
crankshaft or camshaft removal the engine must
be inverted. If the gear components only are being
removed (for inspection / renewal) then the engine
need not be inverted.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Remove the starter motor. Refer to (PIL 15-75).
3. Remove the flywheel. Refer to (PIL 15-54).
4. Remove the flywheel housing. Refer to (PIL
15-54-03).
11. 15 - Engine
51 - Timing Gear
15 - Heavy Duty PTO Gear
15 - 200 9813/9400-1 15 - 200
Figure 235.
1 Z
Y
6
2
3
WXW45
1
2
3
1 High duty PTO idler gear 2 Idler gear hub
3 Idler gear hub retaining screws (x3) 4 Flywheel hub
5 Flywheel hub fixing bolt 6 Idler gear bearing bush
X Crankshaft gear Y Idler gear hub location dowel
Z Oil feed drilling
Remove
1. Remove the flywheel hub fixing bolt and remove
the flywheel hub. DO NOT remove the crankshaft
gear.
2. Lift the High duty PTO (Power Take-Off) idler
gear from the hub.
3. If required, remove the idler gear hub retaining
screws and lift out the hub.
Inspect
1. Check the idler gear teeth and idler gear bearing
bush for signs of damage or excessive wear.
12. 15 - Engine
51 - Timing Gear
15 - Heavy Duty PTO Gear
15 - 201 9813/9400-1 15 - 201
2. Measure the bearing bush inside diameter
to confirm it is within service limits, refer to
Technical Data.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Make sure the oil way in the idler gear hub is
clear and free from debris. Use an air line to blow
through the oil feed drilling.
4. When you install the idler gear hub, make sure
the Idler gear hub location dowel locates into the
hole in the crankcase.
5. Lubricate the idler gear bearing bush with clean
engine oil.
6. Install the flywheel hub to the crankshaft gear,
locate on the dowel. Tighten the bolt to the
correct torque value.
After Installation
1. Install the flywheel housing. Refer to (PIL
15-54-03)
2. Install the flywheel to the crankshaft hub. Refer
to (PIL 15-54)
3. Install the starter motor. Refer to (PIL 15-75).
Table 87. Torque Values
Item Nm
3 65
5 47
13. 15 - Engine
51 - Timing Gear
22 - Rear Case
15 - 202 9813/9400-1 15 - 202
22 - Rear Case
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Flywheel Housing to
Gear Case (4 Cyl and 6
Cyl Elec)
892/01176 1
Before Removal
1. Drain the oil from the engine. Refer to (PIL
15-21).
2. Disconnect and remove the fuel pipes from the
injectors. Refer to (PIL 18-96).
3. Remove the fuel injection pump. Refer to (PIL
18-18).
4. Remove the fuel lift pump. Refer to (PIL 18-21).
5. Remove the starter motor. Refer to (PIL 15-75).
6. Remove the high duty PTO (Power Take-Off)
device (if installed).
7. Remove the low duty PTO device (if installed).
8. Remove the flywheel. Refer to (PIL 15-54).
9. Remove the flywheel housing. Refer to (PIL
15-54).
10. Remove the fuel injection pump drive gear. Refer
to (PIL 15-51).
11. Remove the oil pump. Refer to (PIL 15-60).
12. Remove the high duty PTO idler drive gear (if
installed). Refer to (PIL 15-51).
13. Remove the crankshaft drive gear. Refer to (PIL
15-51).
14. Remove the camshaft. Refer to (PIL 15-15).
14. 15 - Engine
51 - Timing Gear
22 - Rear Case
15 - 203 9813/9400-1 15 - 203
Figure 236.
5
T1
2
1
T1
4
P1
P1
Y X X
X A (T2)
B (T2) C (T2)
X
Z V
X
Y
P1
Y
Y
1
1
3
W
1 Timing gear case - rear 2 Timing case fixing bolts (x19)
3 Crankcase/bedplate assembly 4 Dowel
5 Dowel - with flats P1 Anaerobic sealant
T1 Alignment pins (Locally manufacture) T2 Sealant template (comprises: Main template
- A, Long gallery template - B, Short gallery
template - C
15. 15 - Engine
51 - Timing Gear
22 - Rear Case
15 - 204 9813/9400-1 15 - 204
Remove
1. Remove the timing case fixing bolts and then
separate the timing case from the crankcase/
bedplate assembly. Do not use a lever to
separate the timing case from the crankcase/
bedplate assembly.
Important: Anaerobic sealant will not start to cure
whilst it is open to the atmosphere, however when
air is excluded (for instance when the two parts are
put together) it will immediately start to harden. Make
sure that all the necessary tools, bolts etc. are readily
available prior to assembling the components. The
parts must be installed and torque tightened within
5 minutes (with a maximum permissible time of 15
minutes).
Install
1. Carefully remove all traces of the old sealing
compound from the timing case and crankcase/
bedplate assembly mating faces. Make sure
that the mating faces are clean and free from
damage. Clean the inside of the timing case
using a suitable degreaser.
2. Install two alignment pins T1 to the crankcase/
bedplate assembly.
3. Make sure that dowels are correctly located in the
crankcase. Note: Dowel 5 has flats which must
be positioned relative to dowel 4, as shown at
W. This ensures correct alignment of the timing
cover.
4. The sealant template T2 comprises three pieces.
Locate parts B and C using the holes in the
templates and fixing bolts at positions Y as
shown.
Special Tool: Template for Sealant Flywheel
Housing to Gear Case (4 Cyl and 6 Cyl Elec)
(Qty.: 1)
5. Use the templates B and C as a guide apply a
continuous 1.5 mm (0.060 in.) bead of sealant
P1 to the case. Remove the bolts from positions
Y. Remove the templates make sure you do not
smudge the sealant. Discard the templates.
6. Locate part A of the template T2 using the holes
in the template and bolts at positions X as shown.
7. Use the template A as a guide apply a continuous
1.5 mm (0.060 in.) bead of sealant P1 to the case.
Do not follow the template at V, instead apply a
continuous bead Z (inboard of the fixing hole).
Remove the bolts from positions X. Remove the
template make sure you do not smudge the
sealant. Discard the template.
8. Locate the timing case on the alignment pins T1
and install the timing case fixing bolts (remove
pins T1 to install the final two bolts). Tighten the
bolts to the correct torque value.
Important: If the parts have not been torque tightened
within the maximum 15 minute time period, then the
parts must be separated, thoroughly cleaned and
fresh sealant applied
After Installation
1. Replace all the components listed under Before
removal in reverse order.
Table 88. Torque Values
Item Nm
2 37
16. 15 - Engine
54 - Flywheel
00 - General
15 - 207 9813/9400-1 15 - 207
00 - General
Introduction .................................................. 15-207
Component Identification ............................. 15-208
Remove and Install ..................................... 15-209
Introduction
Flywheels are used to provide continuous energy in
systems, where the energy source is not continuous.
In such cases, the flywheel stores energy when
torque is applied by the energy source, and it
releases stored energy when the energy source is
not applying torque to it.
In a reciprocating engine, a flywheel is used to
maintain constant angular velocity of the crankshaft.
The flywheel, which is mounted on the crankshaft,
stores energy when torque is exerted on it by a firing
piston, and it releases energy to its mechanical loads
when no piston is exerting torque on it.
18. 15 - Engine
54 - Flywheel
00 - General
15 - 209 9813/9400-1 15 - 209
Remove and Install
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start. The flywheel is installed with a
crankshaft position sensor target disc. DO NOT
remove the target disc. If the disc is defective the
flywheel must be replaced.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
Removal
1. Remove the bolts and withdraw the flywheel from
the crankshaft hub. The bolts MUST NOT be
reused. Discard the bolts.
Figure 238.
1
213
T3
1 Flywheel 2 Flywheel fixing bolts (x8)
3 Flywheel location dowel Y Angle tightening mark
19. 15 - Engine
54 - Flywheel
00 - General
15 - 210 9813/9400-1 15 - 210
Installation
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Align the flywheel location dowel.
4. Renew the fixing bolts. Tighten the new bolts to
the correct torque value in three stages.
Tighten the bolts in sequence in diagonally opposing
pairs. As a visual check, mark the bolts to the
flywheel before you start. When the bolts have been
angle tightened the marks will appear as at 120°.
Table 89. Torque Table
Item Torque Value
(Nm)
Angle (de-
grees)
2 (Ist Stage) 40
2 (2nd Stage) 120
2 (Final Stage) +120
20. 15 - Engine
54 - Flywheel
03 - Housing
15 - 211 9813/9400-1 15 - 211
03 - Housing
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Flywheel Housing to
Gear Case (4 Cyl Elec )
892/12349 1
Before Removal
The flywheel housing is integral with the drive gears
front case. When the housing is removed the drive
gears will be exposed. DO NOT attempt to remove
the camshaft and the drive gears. Removing the
camshaft with the engine in the upright position will
cause the tappets to dislodge, requiring the engine
block to be dismantled.
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start.
2. Remove the flywheel. Refer to (PIL 15-54).
3. Remove the starter motor. Refer to (PIL 15-75).
Removal
1. Remove the flywheel housing fixing bolts and
then separate the flywheel housing from the gear
case.
2. If required, undo the bolts and remove the access
cover.
3. Remove and discard the crankshaft rear oil seal.
Take care not to damage the seal bore in the
housing.
21. 15 - Engine
54 - Flywheel
03 - Housing
15 - 212 9813/9400-1 15 - 212
Figure 239.
4
2
5
1
7
6
3
X2 YT4
YY
Z
1 Flywheel housing 2 Dowel - 12 mm
3 Dowel - 10 mm 4 Flywheel housing fixing bolts (x6) M10
5 Flywheel housing fixing bolts (x12) M8 6 Access cover
7 Access cover fixing bolts (x2) Y Fixing point
X Flywheel housing mating face Z Alternative fixing holes
T3 Alignment pins T4 Sealant template
Before Installation
1. Carefully remove all traces of the old sealant
compound from the flywheel housing mating
faces.
2. Use a suitable degreasing agent to clean the
inside of the flywheel housing.
3. Carefully inspect all gears, bearings and shafts
for signs of excessive wear or damage. If wear
or damage is evident, the components must be
renewed.
22. 15 - Engine
54 - Flywheel
03 - Housing
15 - 213 9813/9400-1 15 - 213
Installation
Anaerobic sealant will not start to cure whilst it
is open to the atmosphere, however when air is
excluded (for instance when the two parts are
put together) it will immediately start to harden.
Make sure that all the necessary tools, bolts
etc. are readily available prior to assembling the
components. The parts must be installed and torque
tightened within5min with a maximum permissible
time of 15min
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Make sure that the dowels are installed to the
mating face of the flywheel housing.
4. Install the sealant template T4 on the housing.
Locate the holes in the template, use the dowel
and three fixing bolts in the fixing points.
Special Tool: Template for Sealant Flywheel
Housing to Gear Case (4 Cyl Elec ) (Qty.: 1)
5. Use the template T4 as a guide, apply a
continuous bead of sealant around the flywheel
housing mating face
Length/Dimension/Distance: 1.5mm
5.1. Some engines feature a flywheel housing
with a different fixing hole pattern. Use the
template to apply the sealant but apply
sealant manually in the position shown at Z.
6. Remove the three fixing bolts at positions.
Remove the template T4, make sure not to
smudge the sealant. Discard the template.
7. Locate the flywheel housing on the alignment
pins T3 on the crankcase and install the fixing
bolts. Progressively tighten the bolts to the
correct torque value.
7.1. Remove the alignment pins to install the last
two M10 fixing bolts.
7.2. The parts must be separated, thoroughly
cleaned and fresh sealant applied if the
parts have not been torque tightened within
the maximum time period.
Duration: 15min
8. Install the access cover and use the bolts to
secure. Tighten the bolts to the correct torque
value. Refer to Table 90.
After Installation
1. Install a new crankshaft rear oil seal.
2. Install the flywheel.
3. Install the starter motor.
Table 90. Torque Values
Item Nm
4 47
5 24
7 24
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24. 15 - Engine
54 - Flywheel
09 - Gear Ring
15 - 214 9813/9400-1 15 - 214
09 - Gear Ring
Remove and Install
CAUTION Wear eye protection when you drive
the gear ring off the flywheel.
If the flywheel gear teeth are damaged or excessively
worn, the gear ring can be replaced with a new one.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start.
2. Remove the flywheel from the crankshaft hub.
Figure 240.
1
2
X
1 Flywheel
2 Gear ring
x Position of hole
Removal
1. Note that the gear teeth have a lead-in chamfer
on one side to assist the starter motor pinion to
engage. Note which way around the gear ring is
installed to make sure that the new gear ring is
installed the same way on assembly.
2. Place the flywheel flat on a firm surface. Drill a
hole through the gear ring below the root of one
of the gear teeth as shown. Drive a chisel into the
adjacent tooth to spread the gear ring apart. Take
care not to damage the flywheel or the position
sensor target disc.
Installation
1. Make sure that all items are clean and free from
damage and corrosion.
2. Heat up the new gear ring, preferably in an oven
to make sure that the heat is applied evenly
around the circumference. Do not heat the gear
ring above
Temperature: 200°C (391.7°F)
3. When sufficiently heated, install the gear ring into
position over the flywheel. Make sure that the
gear ring is installed the correct way around.
After Installation
1. Install the flywheel to the crankshaft hub.
25. 15 - Engine
54 - Flywheel
12 - Drive Plate
15 - 215 9813/9400-1 15 - 215
12 - Drive Plate
Introduction .................................................. 15-215
Remove and Install ..................................... 15-216
Introduction
This is a gear type coupling comprising a drive plate
bolted to the engine flywheel and a coupling clamped
to the input shaft of the wheel drive pump. Both are
contained within the engine bell housing and rear
support frame to which the wheel drive pump is fixed.
Figure 241.
A
B
A Drive plate
B Coupling (PIL 2731)
26. 15 - Engine
54 - Flywheel
12 - Drive Plate
15 - 216 9813/9400-1 15 - 216
Remove and Install
Consumables
Description Part No. Size
4101/0250 0.01LJCB Threadlocker
and Sealer (Medium
Strength)
4101/0251 0.05L
Remove
1. Make the machine safe with the lift arm and cab
raised. Refer to (PIL 01-03).
2. Remove the Wheel drive pump and coupling,
refer to (PIL 27-31).
3. Remove the bolts, remove the drive plate from
the flywheel.
Install
1. The installation procedure is the opposite of the
removal procedure. additionally do the following
steps.
2. Make sure that the drive plate is installed with
the flat face against the flywheel and the boss is
facing outwards.
3. Coat the threads of the bolts with JCB
Threadlocker and Sealer and tighten to the
correct torque value.
Consumable: JCB Threadlocker and Sealer
(Medium Strength)
Figure 242.
A
C
E
A Drive plate
C Bolts
E Boss
Table 91. Torque Values
Item Nm
C 23