This document provides information about torque specifications and service tools for a JCB WLS 422ZX wheeled loader. It includes the following sections: general information about the machine and manual, standard torque settings for fasteners, hydraulic connection types, JCB standard torque values, lists and descriptions of service tools, and definitions of terms. Copyright protection is provided and permission is required to reproduce any part of the manual.
This document provides standard torque settings for fasteners used on JCB machines. It identifies zinc plated fasteners and Dacromet fasteners, which have a silver mottled finish and replace earlier zinc and yellow plated fasteners. Dacromet fasteners have a lower torque setting than zinc fasteners due to differences in material properties. Tables of torque settings are provided for UNF and metric fasteners in various sizes, distinguishing between lubricated and unlubricated conditions. Proper matching of fastener types and using the correct torque settings for each is important to achieve correct fastening.
Jcb 516 40 telescopic handler service repair manual (from 2415604 to 2416000)udfjjjskekkem
This document provides instructions and safety information for identifying, moving, transporting, and lifting a JCB 516-40 excavator. It identifies the machine's data plate, component plates, and product identification number. It describes how to prepare a disabled machine for towing a short distance. Instructions are given for loading the machine safely onto a transport trailer using designated tie-down anchor points. The document warns that only the specified lifting points should be used to lift the machine, and not the anchor points.
JCB 525-58 TELESCOPIC HANDLER Service Repair Manual ALL:561001 Onwardssjehfd ksejfm
This is the Highly Detailed factory service repair manual for theJCB 525-58 TELESCOPIC HANDLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 525-58 TELESCOPIC HANDLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Hydraulics
Body and Framework
PlaceAce Control System
Servo Control System
Engine
Transmission
Axles
Brakes
Hydraulic Steering
Electrics
Service Tools
Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 525-58 TELESCOPIC HANDLER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Jcb 418 s wheeled loading shovel service repair manual (from 2335673 to 2336423)fusefjjskekemm
This document provides information about identifying machines and standard torque settings for fasteners on JCB machines. It includes the following:
- Details about machine identification plates and how to identify the machine model and serial number.
- Instructions on identifying zinc-plated and Dacromet fasteners and the appropriate torque settings for each type.
- Tables listing torque settings for UNF and metric grade fasteners under lubricated and unlubricated conditions.
- Notes about only using the specified fasteners and not mixing zinc/Dacromet or substituting with lower grade bolts.
Jcb 8027 z mini excavator service repair manual sn898000 onwardsjkmsedopl
This document provides instructions for operating an excavator, including:
1) Performing pre-operation checks such as inspecting the machine for cleanliness, damage and leaks.
2) Entering and exiting the cab safely by using the handrails and ensuring controls are locked.
3) Operating the cab components like windows, door and heater controls.
4) Adjusting the seat position and using the seat belt for safety.
JCB JS220 Auto Tier3 TRACKED EXCAVATOR Service Repair Manual SN(1610000 to 16...sjehfd ksejfm
This is the Highly Detailed factory service repair manual for theJCB JS220 AUTO TIER3 TRACKED EXCAVATOR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB JS220 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Track and Running Gear
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB JS220 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
This document is the service manual for JCB Skid Steer Large Platform machines. It provides copyright information and instructions for using the manual properly. The manual contains sections covering general information, safety, maintenance, and technical specifications and procedures for various components including attachments, body/framework, electrics, hydraulics, transmission, tracks, and the engine. The document provides information on identifying machine models and serial numbers, component locations, torque settings, service tools, and sealing/retaining compounds.
Jcb js330 auto tier3 tracked excavator service repair manual sn1240500 to 124...fjskedsxmmem
This document provides information about fastener torque settings for JCB machines. It discusses zinc plated, Dacromet, and other coated fasteners and their identifying characteristics. Tables with torque settings are provided for UNF and metric bolt sizes under lubricated and unlubricated conditions. Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. The document emphasizes using the correct torque settings matching the fastener type to prevent damage.
This document provides standard torque settings for fasteners used on JCB machines. It identifies zinc plated fasteners and Dacromet fasteners, which have a silver mottled finish and replace earlier zinc and yellow plated fasteners. Dacromet fasteners have a lower torque setting than zinc fasteners due to differences in material properties. Tables of torque settings are provided for UNF and metric fasteners in various sizes, distinguishing between lubricated and unlubricated conditions. Proper matching of fastener types and using the correct torque settings for each is important to achieve correct fastening.
Jcb 516 40 telescopic handler service repair manual (from 2415604 to 2416000)udfjjjskekkem
This document provides instructions and safety information for identifying, moving, transporting, and lifting a JCB 516-40 excavator. It identifies the machine's data plate, component plates, and product identification number. It describes how to prepare a disabled machine for towing a short distance. Instructions are given for loading the machine safely onto a transport trailer using designated tie-down anchor points. The document warns that only the specified lifting points should be used to lift the machine, and not the anchor points.
JCB 525-58 TELESCOPIC HANDLER Service Repair Manual ALL:561001 Onwardssjehfd ksejfm
This is the Highly Detailed factory service repair manual for theJCB 525-58 TELESCOPIC HANDLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 525-58 TELESCOPIC HANDLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Hydraulics
Body and Framework
PlaceAce Control System
Servo Control System
Engine
Transmission
Axles
Brakes
Hydraulic Steering
Electrics
Service Tools
Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 525-58 TELESCOPIC HANDLER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Jcb 418 s wheeled loading shovel service repair manual (from 2335673 to 2336423)fusefjjskekemm
This document provides information about identifying machines and standard torque settings for fasteners on JCB machines. It includes the following:
- Details about machine identification plates and how to identify the machine model and serial number.
- Instructions on identifying zinc-plated and Dacromet fasteners and the appropriate torque settings for each type.
- Tables listing torque settings for UNF and metric grade fasteners under lubricated and unlubricated conditions.
- Notes about only using the specified fasteners and not mixing zinc/Dacromet or substituting with lower grade bolts.
Jcb 8027 z mini excavator service repair manual sn898000 onwardsjkmsedopl
This document provides instructions for operating an excavator, including:
1) Performing pre-operation checks such as inspecting the machine for cleanliness, damage and leaks.
2) Entering and exiting the cab safely by using the handrails and ensuring controls are locked.
3) Operating the cab components like windows, door and heater controls.
4) Adjusting the seat position and using the seat belt for safety.
JCB JS220 Auto Tier3 TRACKED EXCAVATOR Service Repair Manual SN(1610000 to 16...sjehfd ksejfm
This is the Highly Detailed factory service repair manual for theJCB JS220 AUTO TIER3 TRACKED EXCAVATOR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB JS220 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Maintenance
Body and Framework
Electrics
Hydraulics
Transmission
Track and Running Gear
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB JS220 AUTO TIER3 TRACKED EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
This document is the service manual for JCB Skid Steer Large Platform machines. It provides copyright information and instructions for using the manual properly. The manual contains sections covering general information, safety, maintenance, and technical specifications and procedures for various components including attachments, body/framework, electrics, hydraulics, transmission, tracks, and the engine. The document provides information on identifying machine models and serial numbers, component locations, torque settings, service tools, and sealing/retaining compounds.
Jcb js330 auto tier3 tracked excavator service repair manual sn1240500 to 124...fjskedsxmmem
This document provides information about fastener torque settings for JCB machines. It discusses zinc plated, Dacromet, and other coated fasteners and their identifying characteristics. Tables with torque settings are provided for UNF and metric bolt sizes under lubricated and unlubricated conditions. Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. The document emphasizes using the correct torque settings matching the fastener type to prevent damage.
New holland cr8090 tier 4a combine service repair manual (pin ybg115106 and up)fjskkeksmemm
This service manual provides instructions for removing the aftercooler on CR6090, CR7090, CR8080, CR8090, and CR9090 combine models. The steps include opening the top engine hood, removing the hardware securing the top engine cover and engine shield, and then lifting the aftercooler upwards and away from the machine. The document contains detailed repair and maintenance instructions for technicians working on these combine models.
Jcb 506 36 telescopic handler service repair manual sn from 2433101 onwardsfjskkeksmemm
This document is a service manual that provides instructions for maintaining and repairing Loadall rough terrain variable reach trucks. It contains sections on the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, brake, steering, driveline, hydraulic, and electrical systems. The specific section summarized discusses maintaining the engine drive belt, including checking its condition, adjusting tension, and removing/installing the belt. Safety warnings are provided around working with rotating engine parts and ensuring proper belt tension.
Jcb 457 wheel loader service repair manual (sn from 2244514 onwards)fjskkeksmemm
This service manual provides instructions for servicing the loader model 457. It contains sections covering the machine, attachments, body and framework, operator station, HVAC system, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The section on the crankcase ventilation filter describes the components and operation of the filter, which separates oil from blow-by gases. The section on valves provides instructions for checking and adjusting valve clearances.
Jcb 455 zx wheel loader service repair manual (sn 2415103 and up)fjskkeksmemm
This service manual provides instructions for servicing the loader 455ZX. It contains sections on the machine components including the engine, fuel system, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The section on the crankshaft provides details on removing and installing the crankshaft, checking the crankshaft condition, and servicing the main bearings, front oil seal, and rear oil seal. Precautions are outlined and special tools required are listed.
Jcb 455 zx wheel loader service repair manual (sn 2414602 and up)fjskkeksmemm
This service manual provides instructions for servicing the loader 455ZX. It details removing and installing the crankshaft, which involves removing many other engine components first. The crankshaft removal process includes removing the main bearing caps and lifting out the crankshaft and bearing shells. Proper cleaning and installation of new bearing shells is important to avoid blocking oil passages.
This document provides information on standard torque settings for different types of fasteners used on JCB machines. It identifies zinc plated, yellow plated, and Dacromet fasteners, and specifies that Dacromet fasteners have a lower torque setting than zinc or yellow plated fasteners. Tables are included to look up the appropriate torque settings based on the fastener type and condition. It also notes that Dacromet fasteners should only be used with other Dacromet components and not mixed with zinc or yellow plated parts.
Jcb 430 zx (jcb engine) wheeled loading shovel service repair manual from 176...fjskkeksmemm
This document provides information on standard torque settings for different types of fasteners used on JCB machines. It identifies zinc plated, yellow plated, and Dacromet fasteners, and specifies that Dacromet fasteners have a lower torque setting than zinc or yellow plated fasteners. Tables are included to look up the appropriate torque settings based on the fastener type and condition. It also notes that Dacromet fasteners should only be used with other Dacromet components and not mixed with zinc or yellow plated parts.
This document provides standard torque settings for fasteners used on JCB machines. It identifies zinc plated fasteners and Dacromet fasteners, which have a silver mottled finish and replace earlier zinc and yellow plated fasteners. Dacromet fasteners have a lower torque setting than zinc fasteners due to differences in material properties. Tables are included providing torque settings for UNF and metric fasteners under conditioned 1 (dry/zinc plated) and condition 2 (lubricated/Dacromet), to ensure the correct settings are used depending on the fastener type. Guidelines are also given around not mixing fastener types and only using fasteners
Jcb 409 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the main components of a JCB loader, including the crankshaft and main bearings. The crankshaft is lubricated by oil passages that feed each main and big end bearing. Proper lubrication and clearance of these components is essential for safe engine operation. Technicians are instructed to carefully clean, inspect, measure, and replace worn parts as necessary when servicing the crankshaft and main bearings.
Jcb 409 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the loader crankshaft. It describes how the crankshaft is lubricated via oil drillings and passages. The summary provides instructions for removing and installing the crankshaft, main bearings, and rear oil seal. Cleanliness is critical to prevent blocked passages. The crankshaft, bearings and seals must be checked for wear and replaced as needed. Torque values and proper lubrication are also noted.
Jcb 409 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the main components of a JCB loader, including the crankshaft and main bearings. The crankshaft is lubricated by oil passages that feed each main and big end bearing. Proper lubrication and clearance of these components is essential for safe engine operation. Technicians are instructed to carefully clean, inspect, measure, and replace worn parts as necessary when servicing the crankshaft and main bearings.
Jcb 409 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the main components of a JCB loader, including the crankshaft and main bearings. The crankshaft is lubricated by oil passages that feed each main and big end bearing. Proper lubrication and clearance of these components is essential for safe engine operation. Technicians are instructed to carefully clean, inspect, measure, and replace worn parts as necessary when servicing the crankshaft and main bearings.
Jcb 409 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the loader crankshaft. It describes how the crankshaft is lubricated via oil drillings and passages. The summary provides instructions for removing and installing the crankshaft, main bearings, and rear oil seal. Cleanliness is critical to prevent blocked passages. The crankshaft, bearings and seals must be checked for wear and replaced as needed. Torque values and proper lubrication are also noted.
Jcb 407 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the loader crankshaft. It describes how the crankshaft is lubricated via oil drillings and passages. The summary provides instructions to remove the crankshaft, check components for wear, clean oil passages, and install new seals before reinstalling the crankshaft and adjusting end float clearance. Proper cleaning and installation of seals is emphasized to prevent oil leakage and engine failure.
Jcb 407 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the loader crankshaft. It describes how the crankshaft is lubricated via oil drillings and passages. The summary provides instructions to remove the crankshaft, check components for wear, clean oil passages, and install new seals before reinstalling the crankshaft and adjusting end float clearance. Proper cleaning and installation of seals is emphasized to prevent oil leakage and engine failure.
Jcb 407 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the loader crankshaft. It describes how the crankshaft is lubricated via oil drillings and passages. The summary provides instructions to remove the crankshaft, check components for wear, clean oil passages, and install new seals before reinstalling the crankshaft and adjusting end float clearance. Proper cleaning and installation of seals is emphasized to prevent oil leakage and engine failure.
Jcb 407 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the loader crankshaft. It describes how the crankshaft is lubricated via oil drillings and passages. The summary provides instructions for removing and installing the crankshaft, main bearings, and rear oil seal. Cleanliness is critical to prevent blocked passages. The crankshaft, bearings and seals must be checked for wear and replaced as needed. Torque values and proper lubrication are also noted.
Jcb 406 (2504 m tier 3) kohler engine wheel loading shovel service repair man...fjskkeksmemm
This service manual provides instructions for servicing the main components of a JCB loader, including the crankshaft and main bearings. The crankshaft is lubricated by oil passages that feed each main and big end bearing. Proper lubrication and clearance of these components is essential for safe engine operation. Technicians are instructed to carefully clean, inspect, measure, and replace worn parts as necessary when servicing the crankshaft and main bearings.
Jcb 330 skid steer loader service repair manual sn from 2584341 to 2584840fjskkeksmemm
This service manual provides instructions for servicing skid steer loaders and their components. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system, and other systems. The section on the engine covers maintenance and repair of the rocker and fittings, including procedures for removing and installing the rocker assembly, rocker cover, and tappets. Detailed diagrams and step-by-step instructions are provided for servicing these engine components. Safety warnings are included to remind technicians to take precautions when working on the engine.
Jcb 330 skid steer loader service repair manual sn from 2556651 to 2556850fjskkeksmemm
This service manual provides instructions for servicing skid steer loaders and their components. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system, and other systems. The section on the engine covers maintenance and repair of the rocker and fittings, including procedures for removing and installing the rocker assembly, rocker cover, and tappets. Detailed diagrams and step-by-step instructions are provided for servicing these engine components. Safety warnings are included to remind technicians to take appropriate precautions when working on the engine.
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At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
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New holland cr8090 tier 4a combine service repair manual (pin ybg115106 and up)fjskkeksmemm
This service manual provides instructions for removing the aftercooler on CR6090, CR7090, CR8080, CR8090, and CR9090 combine models. The steps include opening the top engine hood, removing the hardware securing the top engine cover and engine shield, and then lifting the aftercooler upwards and away from the machine. The document contains detailed repair and maintenance instructions for technicians working on these combine models.
Jcb 506 36 telescopic handler service repair manual sn from 2433101 onwardsfjskkeksmemm
This document is a service manual that provides instructions for maintaining and repairing Loadall rough terrain variable reach trucks. It contains sections on the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, brake, steering, driveline, hydraulic, and electrical systems. The specific section summarized discusses maintaining the engine drive belt, including checking its condition, adjusting tension, and removing/installing the belt. Safety warnings are provided around working with rotating engine parts and ensuring proper belt tension.
Jcb 457 wheel loader service repair manual (sn from 2244514 onwards)fjskkeksmemm
This service manual provides instructions for servicing the loader model 457. It contains sections covering the machine, attachments, body and framework, operator station, HVAC system, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The section on the crankcase ventilation filter describes the components and operation of the filter, which separates oil from blow-by gases. The section on valves provides instructions for checking and adjusting valve clearances.
Jcb 455 zx wheel loader service repair manual (sn 2415103 and up)fjskkeksmemm
This service manual provides instructions for servicing the loader 455ZX. It contains sections on the machine components including the engine, fuel system, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The section on the crankshaft provides details on removing and installing the crankshaft, checking the crankshaft condition, and servicing the main bearings, front oil seal, and rear oil seal. Precautions are outlined and special tools required are listed.
Jcb 455 zx wheel loader service repair manual (sn 2414602 and up)fjskkeksmemm
This service manual provides instructions for servicing the loader 455ZX. It details removing and installing the crankshaft, which involves removing many other engine components first. The crankshaft removal process includes removing the main bearing caps and lifting out the crankshaft and bearing shells. Proper cleaning and installation of new bearing shells is important to avoid blocking oil passages.
This document provides information on standard torque settings for different types of fasteners used on JCB machines. It identifies zinc plated, yellow plated, and Dacromet fasteners, and specifies that Dacromet fasteners have a lower torque setting than zinc or yellow plated fasteners. Tables are included to look up the appropriate torque settings based on the fastener type and condition. It also notes that Dacromet fasteners should only be used with other Dacromet components and not mixed with zinc or yellow plated parts.
Jcb 430 zx (jcb engine) wheeled loading shovel service repair manual from 176...fjskkeksmemm
This document provides information on standard torque settings for different types of fasteners used on JCB machines. It identifies zinc plated, yellow plated, and Dacromet fasteners, and specifies that Dacromet fasteners have a lower torque setting than zinc or yellow plated fasteners. Tables are included to look up the appropriate torque settings based on the fastener type and condition. It also notes that Dacromet fasteners should only be used with other Dacromet components and not mixed with zinc or yellow plated parts.
This document provides standard torque settings for fasteners used on JCB machines. It identifies zinc plated fasteners and Dacromet fasteners, which have a silver mottled finish and replace earlier zinc and yellow plated fasteners. Dacromet fasteners have a lower torque setting than zinc fasteners due to differences in material properties. Tables are included providing torque settings for UNF and metric fasteners under conditioned 1 (dry/zinc plated) and condition 2 (lubricated/Dacromet), to ensure the correct settings are used depending on the fastener type. Guidelines are also given around not mixing fastener types and only using fasteners
Jcb 409 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the main components of a JCB loader, including the crankshaft and main bearings. The crankshaft is lubricated by oil passages that feed each main and big end bearing. Proper lubrication and clearance of these components is essential for safe engine operation. Technicians are instructed to carefully clean, inspect, measure, and replace worn parts as necessary when servicing the crankshaft and main bearings.
Jcb 409 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the loader crankshaft. It describes how the crankshaft is lubricated via oil drillings and passages. The summary provides instructions for removing and installing the crankshaft, main bearings, and rear oil seal. Cleanliness is critical to prevent blocked passages. The crankshaft, bearings and seals must be checked for wear and replaced as needed. Torque values and proper lubrication are also noted.
Jcb 409 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the main components of a JCB loader, including the crankshaft and main bearings. The crankshaft is lubricated by oil passages that feed each main and big end bearing. Proper lubrication and clearance of these components is essential for safe engine operation. Technicians are instructed to carefully clean, inspect, measure, and replace worn parts as necessary when servicing the crankshaft and main bearings.
Jcb 409 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the main components of a JCB loader, including the crankshaft and main bearings. The crankshaft is lubricated by oil passages that feed each main and big end bearing. Proper lubrication and clearance of these components is essential for safe engine operation. Technicians are instructed to carefully clean, inspect, measure, and replace worn parts as necessary when servicing the crankshaft and main bearings.
Jcb 409 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the loader crankshaft. It describes how the crankshaft is lubricated via oil drillings and passages. The summary provides instructions for removing and installing the crankshaft, main bearings, and rear oil seal. Cleanliness is critical to prevent blocked passages. The crankshaft, bearings and seals must be checked for wear and replaced as needed. Torque values and proper lubrication are also noted.
Jcb 407 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the loader crankshaft. It describes how the crankshaft is lubricated via oil drillings and passages. The summary provides instructions to remove the crankshaft, check components for wear, clean oil passages, and install new seals before reinstalling the crankshaft and adjusting end float clearance. Proper cleaning and installation of seals is emphasized to prevent oil leakage and engine failure.
Jcb 407 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the loader crankshaft. It describes how the crankshaft is lubricated via oil drillings and passages. The summary provides instructions to remove the crankshaft, check components for wear, clean oil passages, and install new seals before reinstalling the crankshaft and adjusting end float clearance. Proper cleaning and installation of seals is emphasized to prevent oil leakage and engine failure.
Jcb 407 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the loader crankshaft. It describes how the crankshaft is lubricated via oil drillings and passages. The summary provides instructions to remove the crankshaft, check components for wear, clean oil passages, and install new seals before reinstalling the crankshaft and adjusting end float clearance. Proper cleaning and installation of seals is emphasized to prevent oil leakage and engine failure.
Jcb 407 (2504 m tier 4f) kohler engine wheel loading shovel service repair ma...fjskkeksmemm
This service manual provides instructions for servicing the loader crankshaft. It describes how the crankshaft is lubricated via oil drillings and passages. The summary provides instructions for removing and installing the crankshaft, main bearings, and rear oil seal. Cleanliness is critical to prevent blocked passages. The crankshaft, bearings and seals must be checked for wear and replaced as needed. Torque values and proper lubrication are also noted.
Jcb 406 (2504 m tier 3) kohler engine wheel loading shovel service repair man...fjskkeksmemm
This service manual provides instructions for servicing the main components of a JCB loader, including the crankshaft and main bearings. The crankshaft is lubricated by oil passages that feed each main and big end bearing. Proper lubrication and clearance of these components is essential for safe engine operation. Technicians are instructed to carefully clean, inspect, measure, and replace worn parts as necessary when servicing the crankshaft and main bearings.
Jcb 330 skid steer loader service repair manual sn from 2584341 to 2584840fjskkeksmemm
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3. Page No.Contents
Section 1 - General Information
1-i 1-i
Introduction
About this Manual ...................................................................................... 1-1
Machine Model and Serial Number .......................................................1-1
Using the Service Manual .....................................................................1-1
Left Side, Right Side ..............................................................................1-1
Cab/Canopy ..........................................................................................1-1
Cross References ..................................................................................1-1
Machine Description .................................................................................. 1-2
The JCB Wheeled Loader .....................................................................1-2
Intended Use .........................................................................................1-2
Component Location .............................................................................1-2
Identifying Your Machine ........................................................................... 1-4
Machine Identification Plate ..................................................................1-4
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-7
Introduction ............................................................................................1-7
Bolts and Screws ...................................................................................1-7
Hydraulic Connections ............................................................................. 1-11
'O' Ring Face Seal System ..................................................................1-11
'Torque Stop' Hose System .................................................................1-14
JCB Standard Torque Settings ................................................................ 1-15
B.S.P. Port Connection (Colour Coded) ..............................................1-15
Hose Ends and Flanged Fittings (Colour Coded) ................................1-17
Service Tools
Numerical List .......................................................................................... 1-21
Tool Detail Reference Section B - Body and Framework ........................ 1-22
Numerical List Section C - Electrics ........................................................ 1-26
Tool Detail Reference Section C - Electrics ............................................. 1-27
Numerical List Section E - Hydraulics ..................................................... 1-28
Tool Detail Reference Section E- Hydraulics ........................................... 1-31
Numerical List Section F - Transmission ................................................. 1-34
Tool Detail Reference Section F - Transmission ...................................... 1-35
Numerical List Section K - Engine ........................................................... 1-38
Tool Detail Reference Section K - Engine ............................................... 1-39
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-41
Terms and Definitions
................................................................................................................ 1-43
Hydraulic Schematic Colour Codes .....................................................1-43
4. Section 1 - General Information
1-1 1-19813/3800-01
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for 422ZX Wheel
Loading Shovel Model:
– 422ZX from 2089665 to 2090665.
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
T033800-1
Fig 1.
Cab/Canopy
T1-003_2
This manual frequently makes references to the cab. For
instance, 'do not operate the machine without a manual in
the cab'. It should be noted that these statements also
apply to canopy build machines.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-1).
5. Section 1 - General Information
Introduction
Machine Description
1-2 1-29813/3800-01
Machine Description
The JCB Wheeled Loader
P4-1002
Self-propelled wheeled machine with an integral front
mounted shovel-supporting structure and linkage, which
loads or excavates through forward motion of the machine,
and lifts, transports and discharges material.
Intended Use
The machine is intended to be used under normal
conditions for the applications described in this manual. If
the machine is used for other purposes or in dangerous
environments, for example in a flammable atmosphere or
in areas with dust containing asbestos, special safety
regulations must be followed and the machine must be
equipped for use in these environments.
Component Location
T065830
Fig 2.
1 Radiator
2 Battery isolator switch
3 Batteries
4 Water separator pre-filter
5 Beacon (option)
6 Rear work lights
7 Rain cap (air filter system) Pre-air cleaner
8 Exhaust stack
9 Engine cover
10 Rear grille
11 Bucket
12 Loader arm
13 ram
14 Front work lights
15 Tool box
16 Hydraulic oil level sight glass
17 Coolant filler cap - access point
18 Engine cover
19 Front Windshield Guard (optional)
1
4 2
3
7. Section 1 - General Information
Introduction
Identifying Your Machine
1-4 1-49813/3800-01
Identifying Your Machine
Machine Identification Plate
Your machine has an identification. K Fig 5. ( T 1-4).
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
D021850
Fig 5.
Typical Product Identification Number (PIN)
1 World Manufacturer Identification (3 Digits)
2 Machine Number (3 Digits)
3 loader End Type (1 Digit)
O = HT Loader End
Z = ZX Loader End
4 Designation (1 Digit)
S = farmmaster
O = None Farmmaster
I = India
B = Brazil
5 Check Letter (1 Digit)
The Check Letter is used to verify the authenticity of
the machines Product Identification Number (PIN).
6 Machine Serial Number (8 Digits)
Each machine has a unique serial number
1 2 3 4 5 6
JCB 422 Z I D 2089665
8. Section 1 - General Information
Introduction
Identifying Your Machine
1-5 1-59813/3800-01
Engine Data Plate
Each JCB Engine has an emissions legislation lable.
K Fig 6. ( T 1-5).
D070720
Fig 6.
A
B
9. Section 1 - General Information
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-7 1-79813/3800-01
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-7).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 1.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
16. Section 1 - General Information
Standard Torque Settings
Hydraulic Connections
1-14 1-149813/3800-01
'Torque Stop' Hose System
Fig 3.
`Torque Stop' Hoses 3-B screwed into adaptors 3-A seal
onto an 'O' ring 3-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 3-D, which acts
as a physical stop.
Note: Minimum dimension 3-E fixed by shoulder 3-D.
Table 12. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
17. Section 1 - General Information
Standard Torque Settings
JCB Standard Torque Settings
1-15 1-159813/3800-01
JCB Standard Torque Settings
B.S.P. Port Connection (Colour Coded)
Note: All adapters, elbows and hoses should be tightened
to JCB standard torque settings unless stated otherwise.
D070760-16
Fig 4.
A E
F
G
H
B
C
D
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19. Section 1 - General Information
Standard Torque Settings
JCB Standard Torque Settings
1-16 1-169813/3800-01
Table 13.
Item Description Torque Value
A 1/8” Adaptor 14mm AF 20Nm
B 1/4” Adaptor 19mm AF 34Nm
C 3/8” Adaptor 22mm AF 78Nm
D 1/2” Adaptor 27mm AF 105Nm
E 5/8” Adaptor 30mm AF 122Nm
F 3/4” Adapter 32mm AF 183Nm
G 1” Adapter 41mm AF 203Nm
H 1 1/4” Adapter 302Nm
20. Section 1 - General Information
Standard Torque Settings
JCB Standard Torque Settings
1-17 1-179813/3800-01
Hose Ends and Flanged Fittings (Colour
Coded)
Note: All adapters, elbows and hoses should be tightened
to JCB standard torque settings unless stated otherwise.
21. Section 1 - General Information
Standard Torque Settings
JCB Standard Torque Settings
1-18 1-189813/3800-01
D070760-17
Fig 5.
A E
F
G
K
L
B
C
D
H
I
J