This service manual provides instructions for servicing backhoe loaders. It contains sections on machine components, attachments, body and framework, operator station, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners and fixings, and consumable products. The manual provides technical data, component identification, operation descriptions, removal and installation instructions, and disassembly/assembly instructions for servicing components like the rocker assembly, rocker cover, and tappets. Safety precautions are outlined and special tools required for some procedures are listed.
Jcb t4 f 444 elec engine (4 cyl) service repair manualufjdjfjkskekmmd
This service manual provides instructions for servicing the engine, including the rocker assembly, on JCB T4F 444 and 448 electric engines. The document provides details on removing and installing the rocker shaft assembly, adjusting valve clearances, and servicing the rockers, push rods, tappets, and rocker cover. Safety information is provided throughout advising technicians to follow instructions, let hot engines cool, and replace manuals that become damaged.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfdjjsekksemxs
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repair, and removal/installation of parts. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Jcb js220 tracked excavator service repair manual sn from 2460501 onwardsfusjefjkskem
This service manual provides information on servicing excavator models JS200, JS210, JS220, and JS235. It contains instructions from the manufacturer and copyrighted content. The manual covers safety procedures and contains sections on various machine systems including the engine, fuel system, cooling system, driveline, hydraulics, electrical system and other components.
Jcb hydradig 110 w wheeled excavator service repair manual (from 2411001 to 2...fusjefjkskem
This service manual provides instructions for servicing the rocker assembly, rocker shaft, and related components on a JCB Hydradig 110W wheeled excavator. The summary includes:
1) The rocker assembly uses rocker arms and a shaft to convey movement from the camshaft lobes to open the valves. Proper valve clearances are specified.
2) Removal and installation instructions are provided which require removing fuel lines, the rocker cover, and shaft bolts to access the assembly.
3) Components are checked for wear and lubrication paths are cleaned before disassembly/reassembly of the rocker shaft and individual rocker arms. Torque values are specified.
Jcb t4 f 448 elec engine (4 cyl) service repair manualfujsjefwekskemm
This service manual provides instructions for servicing the engine, including the rocker assembly, on JCB T4F 444 and 448 electric engines. The document provides details on removing and installing the rocker shaft assembly, adjusting valve clearances, and servicing the rockers, push rods, tappets, and rocker cover. Safety information is provided throughout advising technicians to follow instructions, let hot engines cool, and replace manuals that become damaged.
Jcb t4 f 444 elec engine (4 cyl) service repair manualfjjksekfkmsem
The document provides service manual instructions for removing and installing engine rocker and tappet components on a JCB T4F 444/448 engine. Key steps include:
1. Removing the rocker cover, fuel injection components, rocker assembly and push rods to access the camshaft.
2. Inserting timing pins in the camshaft and crankshaft to lock them before removing the camshaft assembly.
3. Inverting the engine and carefully withdrawing the camshaft and gear assembly. Magnetic probes are then used to lift tappets from the crankcase through access apertures.
Jcb t4 f 444 elec engine (4 cyl) service repair manualfusefjsekkemm
This service manual provides instructions for servicing the engine, including the rocker assembly, on JCB T4F 444 and 448 electric engines. The document provides details on removing and installing the rocker shaft assembly, adjusting valve clearances, and servicing the rockers, push rods, tappets, and rocker cover. Safety information is provided throughout advising technicians to follow instructions, let hot engines cool, and replace manuals that become damaged.
Jcb t4 f 448 elec engine (4 cyl) service repair manualfusefjsekkemm
The document provides service manual instructions for removing and installing engine rocker and tappet components on a JCB T4F 444/448 engine. It describes removing the rocker assembly, which includes the rocker shaft, pedestals, rockers, and push rods. It also describes removing the camshaft and individual tappets. Detailed steps and precautions are provided to properly lock the camshaft and crankshaft before removing either component. Inspection instructions are included to check parts for wear or damage upon removal.
Jcb t4 f 444 elec engine (4 cyl) service repair manualufjdjfjkskekmmd
This service manual provides instructions for servicing the engine, including the rocker assembly, on JCB T4F 444 and 448 electric engines. The document provides details on removing and installing the rocker shaft assembly, adjusting valve clearances, and servicing the rockers, push rods, tappets, and rocker cover. Safety information is provided throughout advising technicians to follow instructions, let hot engines cool, and replace manuals that become damaged.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfdjjsekksemxs
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repair, and removal/installation of parts. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Jcb js220 tracked excavator service repair manual sn from 2460501 onwardsfusjefjkskem
This service manual provides information on servicing excavator models JS200, JS210, JS220, and JS235. It contains instructions from the manufacturer and copyrighted content. The manual covers safety procedures and contains sections on various machine systems including the engine, fuel system, cooling system, driveline, hydraulics, electrical system and other components.
Jcb hydradig 110 w wheeled excavator service repair manual (from 2411001 to 2...fusjefjkskem
This service manual provides instructions for servicing the rocker assembly, rocker shaft, and related components on a JCB Hydradig 110W wheeled excavator. The summary includes:
1) The rocker assembly uses rocker arms and a shaft to convey movement from the camshaft lobes to open the valves. Proper valve clearances are specified.
2) Removal and installation instructions are provided which require removing fuel lines, the rocker cover, and shaft bolts to access the assembly.
3) Components are checked for wear and lubrication paths are cleaned before disassembly/reassembly of the rocker shaft and individual rocker arms. Torque values are specified.
Jcb t4 f 448 elec engine (4 cyl) service repair manualfujsjefwekskemm
This service manual provides instructions for servicing the engine, including the rocker assembly, on JCB T4F 444 and 448 electric engines. The document provides details on removing and installing the rocker shaft assembly, adjusting valve clearances, and servicing the rockers, push rods, tappets, and rocker cover. Safety information is provided throughout advising technicians to follow instructions, let hot engines cool, and replace manuals that become damaged.
Jcb t4 f 444 elec engine (4 cyl) service repair manualfjjksekfkmsem
The document provides service manual instructions for removing and installing engine rocker and tappet components on a JCB T4F 444/448 engine. Key steps include:
1. Removing the rocker cover, fuel injection components, rocker assembly and push rods to access the camshaft.
2. Inserting timing pins in the camshaft and crankshaft to lock them before removing the camshaft assembly.
3. Inverting the engine and carefully withdrawing the camshaft and gear assembly. Magnetic probes are then used to lift tappets from the crankcase through access apertures.
Jcb t4 f 444 elec engine (4 cyl) service repair manualfusefjsekkemm
This service manual provides instructions for servicing the engine, including the rocker assembly, on JCB T4F 444 and 448 electric engines. The document provides details on removing and installing the rocker shaft assembly, adjusting valve clearances, and servicing the rockers, push rods, tappets, and rocker cover. Safety information is provided throughout advising technicians to follow instructions, let hot engines cool, and replace manuals that become damaged.
Jcb t4 f 448 elec engine (4 cyl) service repair manualfusefjsekkemm
The document provides service manual instructions for removing and installing engine rocker and tappet components on a JCB T4F 444/448 engine. It describes removing the rocker assembly, which includes the rocker shaft, pedestals, rockers, and push rods. It also describes removing the camshaft and individual tappets. Detailed steps and precautions are provided to properly lock the camshaft and crankshaft before removing either component. Inspection instructions are included to check parts for wear or damage upon removal.
Hyster e019 (h12.00 xm 12ec europe) forklift service repair manualfujsefxdeksemm
This document provides instructions for repairing components on a forklift, including the counterweight, fenders, hood, hydraulic tank, and side counterweights. The counterweight is removed using an eyebolt and lifting device. Fenders are removed using eyebolts through mount holes and lifted away. The hood assembly can be pivoted or completely removed using a lifting device attached to the spine. The hydraulic tank is removed by disconnecting hoses, removing mounting hardware, and lifting it away while supported.
Hyster c008 (h370 c) forklift service repair manualfujsefxdeksemm
1) Gear pumps come in single stage or tandem designs and work by using rotating gears to move oil from an inlet port to an outlet port. Seals are used to prevent leaks between sections.
2) As pressure increases, devices keep the clearance between gears at a minimum to prevent leakage while still allowing for lubrication and reducing wear.
3) When the drive gear turns, it engages with the driven gear, moving oil from the inlet chamber around the pumping chamber and out the outlet chamber. Lubrication is provided to gears and bearings from outlet oil.
Hyster b187 (s50 xl) forklift service repair manualfujsefxdeksemm
This document provides information about the service repair of lift trucks models S40XL, S50XL, and S60XL. It discusses the hydraulic system, lift system pressures and flows, mast speeds, and steering system components and operation. Specifically:
- It lists the weights and specifications of the three lift truck models.
- It provides hydraulic system pressures and flows for lifting, tilting, and attachments for the different engine options.
- It details the mast lifting and lowering speeds for each model with various mast configurations.
- The last section describes the components of the steering system, including the hydraulic pump, flow control valve, steering control unit, and steering cylinder. It explains how hydraulic flow is controlled
Hyster b187 (s40 xl) forklift service repair manualfujsefxdeksemm
This document provides information about the service repair of lift trucks models S40XL, S50XL, and S60XL. It discusses the hydraulic system, lift system pressures and flows, mast speeds, and steering system components and operation. Specifically:
- It lists the weights and specifications of the three lift truck models.
- It provides hydraulic system pressures and flows for lifting, tilting, and attachments for the different engine options.
- It details the mast lifting and lowering speeds for each model with various mast configurations.
- The last section describes the components of the steering system, including the hydraulic pump, flow control valve, steering control unit, and steering cylinder. It explains how hydraulic flow is controlled
Caterpillar cat 322 c excavator (prefix bkm) service repair manual (bkm00001 ...fujsefxdeksemm
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator with a 3126 engine. It describes removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed steps and illustrations are provided for each procedure, and tools required are listed. Technicians are advised to keep components clean and contain fluids to prevent contamination.
Caterpillar cat 320 l track excavator (prefix 8lk) service repair manual (8lk...fujsefxdeksemm
This document provides instructions for removing and installing inlet and exhaust valve springs on Caterpillar 3064 and 3066 engines. The procedure involves using several specialized tools to compress the valve springs so that the valve keepers can be removed and installed without removing the cylinder head. Air pressure is applied to the cylinder to hold the valves in position while the springs are worked on individually. Proper compression of the springs is important to avoid damaging the valve stems.
Caterpillar cat 320 c ln excavator (prefix bea) service repair manual (bea000...fujsefxdeksemm
The document provides instructions for removing and disassembling the stick drift reduction valve on a 320C excavator. It outlines the required tools and safety precautions, and gives step-by-step instructions to release pressure, remove hoses and bolts, and disassemble internal components like springs and spools. Cleanliness is emphasized to prevent contamination of hydraulic systems.
Caterpillar cat 320 c l excavator (prefix bbl) service repair manual (bbl0000...fujsefxdeksemm
This document provides installation instructions for auxiliary control valves on a 320C excavator. It describes:
1) Installing the F1 and F4 auxiliary control valves together using existing mount bolts and connecting hoses and electrical connections.
2) Connecting pilot lines, electrical connectors, and tubes to complete the installation of the control valves.
3) Installing panels, filters, and covers to finish the assembly.
Caterpillar cat 320 c excavator (prefix bbl) service repair manual (bbl00001 ...fujsefxdeksemm
This document provides instructions for assembling the F4 auxiliary control valve on 320C excavator models. It lists the required tools and notes on cleanliness. The steps include installing O-rings, springs, and other components in the proper order and orientation. Finally, it states to install the F4 auxiliary control valve by referring to another document providing full installation instructions.
This document provides instructions for disassembling a piston pump. It lists 71 steps and the required tools. The pump is first removed from the vehicle. Then various components like fittings, springs, seals and plates are removed. Measurements are taken to aid reassembly. Pins, shafts, bearings and other internal parts are then removed from the housing. Detailed illustrations accompany each step. The process is repeated for both sides of the pump.
Caterpillar cat 225 d lc excavator (prefix 6rg) service repair manual (6rg000...fujsefxdeksemm
This document provides instructions for removing and installing the fuel injection pump housing and governor on a Caterpillar 3304B engine. It describes:
1) Removing the fuel injection lines, oil supply/drain lines, heat shield, and other components to access the pump housing.
2) Using various tools like bolts, washers, and pullers to remove the pump housing mounting bolts, nuts, and center bolt to detach the housing.
3) Lifting the housing off the engine using a sling and removing O-rings from the housing and governor.
4) Reversing the removal process to reinstall the housing, ensuring proper alignment and torque of mounting hardware.
Caterpillar cat 225 d excavator service repair manual (2sj00001 and up)fujsefxdeksemm
The document provides instructions for disassembling three types of starting motors - 37-MT, 41-MT, and 42-MT. It details the required tools and gives step-by-step instructions to remove components like the rear housing, pinion drive, shift lever, brushes, and field winding coil. Photos illustrate each step. Technicians are instructed to clean parts with mineral spirits and inspect for wear and damage before reassembly.
Caterpillar cat 225 b excavator (prefix 2zd) service repair manualfujsefxdeksemm
This document provides instructions for disassembling and assembling starting motors for Caterpillar excavators. It describes the process for three starting motor models: 37-MT, 41-MT and 42-MT. The disassembly process involves removing components like the solenoid, rear housing, pinion drive housing, shift lever housing and field winding coil. The assembly process describes installing these components in reverse order while applying lubricants to bushings and torquing screws correctly.
The document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It lists 34 steps for disassembly that remove parts like the fuel ratio control, housing, springs, pins, seals, and more. It then lists 33 steps for assembly that install these parts in reverse order, noting to clean parts and apply oil before assembling. Tools like retaining ring pliers and drivers are required for some steps. Precise alignment and positioning of parts is emphasized during assembly.
The document provides instructions for removing and installing fuel injection lines, fuel injection nozzles, and a fuel ratio control on a 225 excavator. The procedures include disconnecting nuts and lines, using specialty tools to remove parts, cleaning components, and ensuring proper installation of seals and fittings. Technicians are advised to take care to avoid contaminating parts and properly contain fluids.
This document provides instructions for disassembling the piston motor of a 216B3 Skid Steer Loader. It outlines 25 steps to remove components such as nuts, valves, springs, pistons, seals, bearings, gears and more. Precautions are included to release spring forces safely. Required tools include retaining ring pliers, drivers, pullers and presses. Detailed illustrations accompany each step for clarity.
Case ih stx 380 tractor service repair manualfujsefxdeksemm
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair, removal and installation procedures for various components. Key sections include engine systems, air induction systems, electrical systems, steering systems, and removal/installation of engines. It also lists recommended engine service manuals for different engine models used in the tractors.
Case ih steiger 535 tractor service repair manualfujsefxdeksemm
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair procedures, systems descriptions, and troubleshooting for engines, transmissions, steering, brakes, hydraulics, electrical systems, and other components. The sections listed cover a wide range of tractor models and provide references to additional manuals for specific engine repair information.
Case ih steiger 430 tractor service repair manualfujsefxdeksemm
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair procedures, systems descriptions, and troubleshooting for engines, transmissions, steering, brakes, hydraulics, electrical systems, and other components. The sections listed cover a wide range of tractor models and provide references to additional manuals for specific engine repair information.
Case ih puma 220 tier 4 b (final) tractor service repair manualfujsefxdeksemm
This service manual provides information for servicing the Case IH PUMA® 185 CVT, PUMA® 185, PUMA® 200 CVT, PUMA® 200, PUMA® 220 CVT, PUMA® 220, and PUMA® 240 CVT tractors. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, pneumatics, electrical systems, and more. Each system section includes detailed component information, diagrams, and specifications to aid technicians in maintenance and repair of the tractors.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Hyster e019 (h12.00 xm 12ec europe) forklift service repair manualfujsefxdeksemm
This document provides instructions for repairing components on a forklift, including the counterweight, fenders, hood, hydraulic tank, and side counterweights. The counterweight is removed using an eyebolt and lifting device. Fenders are removed using eyebolts through mount holes and lifted away. The hood assembly can be pivoted or completely removed using a lifting device attached to the spine. The hydraulic tank is removed by disconnecting hoses, removing mounting hardware, and lifting it away while supported.
Hyster c008 (h370 c) forklift service repair manualfujsefxdeksemm
1) Gear pumps come in single stage or tandem designs and work by using rotating gears to move oil from an inlet port to an outlet port. Seals are used to prevent leaks between sections.
2) As pressure increases, devices keep the clearance between gears at a minimum to prevent leakage while still allowing for lubrication and reducing wear.
3) When the drive gear turns, it engages with the driven gear, moving oil from the inlet chamber around the pumping chamber and out the outlet chamber. Lubrication is provided to gears and bearings from outlet oil.
Hyster b187 (s50 xl) forklift service repair manualfujsefxdeksemm
This document provides information about the service repair of lift trucks models S40XL, S50XL, and S60XL. It discusses the hydraulic system, lift system pressures and flows, mast speeds, and steering system components and operation. Specifically:
- It lists the weights and specifications of the three lift truck models.
- It provides hydraulic system pressures and flows for lifting, tilting, and attachments for the different engine options.
- It details the mast lifting and lowering speeds for each model with various mast configurations.
- The last section describes the components of the steering system, including the hydraulic pump, flow control valve, steering control unit, and steering cylinder. It explains how hydraulic flow is controlled
Hyster b187 (s40 xl) forklift service repair manualfujsefxdeksemm
This document provides information about the service repair of lift trucks models S40XL, S50XL, and S60XL. It discusses the hydraulic system, lift system pressures and flows, mast speeds, and steering system components and operation. Specifically:
- It lists the weights and specifications of the three lift truck models.
- It provides hydraulic system pressures and flows for lifting, tilting, and attachments for the different engine options.
- It details the mast lifting and lowering speeds for each model with various mast configurations.
- The last section describes the components of the steering system, including the hydraulic pump, flow control valve, steering control unit, and steering cylinder. It explains how hydraulic flow is controlled
Caterpillar cat 322 c excavator (prefix bkm) service repair manual (bkm00001 ...fujsefxdeksemm
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator with a 3126 engine. It describes removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed steps and illustrations are provided for each procedure, and tools required are listed. Technicians are advised to keep components clean and contain fluids to prevent contamination.
Caterpillar cat 320 l track excavator (prefix 8lk) service repair manual (8lk...fujsefxdeksemm
This document provides instructions for removing and installing inlet and exhaust valve springs on Caterpillar 3064 and 3066 engines. The procedure involves using several specialized tools to compress the valve springs so that the valve keepers can be removed and installed without removing the cylinder head. Air pressure is applied to the cylinder to hold the valves in position while the springs are worked on individually. Proper compression of the springs is important to avoid damaging the valve stems.
Caterpillar cat 320 c ln excavator (prefix bea) service repair manual (bea000...fujsefxdeksemm
The document provides instructions for removing and disassembling the stick drift reduction valve on a 320C excavator. It outlines the required tools and safety precautions, and gives step-by-step instructions to release pressure, remove hoses and bolts, and disassemble internal components like springs and spools. Cleanliness is emphasized to prevent contamination of hydraulic systems.
Caterpillar cat 320 c l excavator (prefix bbl) service repair manual (bbl0000...fujsefxdeksemm
This document provides installation instructions for auxiliary control valves on a 320C excavator. It describes:
1) Installing the F1 and F4 auxiliary control valves together using existing mount bolts and connecting hoses and electrical connections.
2) Connecting pilot lines, electrical connectors, and tubes to complete the installation of the control valves.
3) Installing panels, filters, and covers to finish the assembly.
Caterpillar cat 320 c excavator (prefix bbl) service repair manual (bbl00001 ...fujsefxdeksemm
This document provides instructions for assembling the F4 auxiliary control valve on 320C excavator models. It lists the required tools and notes on cleanliness. The steps include installing O-rings, springs, and other components in the proper order and orientation. Finally, it states to install the F4 auxiliary control valve by referring to another document providing full installation instructions.
This document provides instructions for disassembling a piston pump. It lists 71 steps and the required tools. The pump is first removed from the vehicle. Then various components like fittings, springs, seals and plates are removed. Measurements are taken to aid reassembly. Pins, shafts, bearings and other internal parts are then removed from the housing. Detailed illustrations accompany each step. The process is repeated for both sides of the pump.
Caterpillar cat 225 d lc excavator (prefix 6rg) service repair manual (6rg000...fujsefxdeksemm
This document provides instructions for removing and installing the fuel injection pump housing and governor on a Caterpillar 3304B engine. It describes:
1) Removing the fuel injection lines, oil supply/drain lines, heat shield, and other components to access the pump housing.
2) Using various tools like bolts, washers, and pullers to remove the pump housing mounting bolts, nuts, and center bolt to detach the housing.
3) Lifting the housing off the engine using a sling and removing O-rings from the housing and governor.
4) Reversing the removal process to reinstall the housing, ensuring proper alignment and torque of mounting hardware.
Caterpillar cat 225 d excavator service repair manual (2sj00001 and up)fujsefxdeksemm
The document provides instructions for disassembling three types of starting motors - 37-MT, 41-MT, and 42-MT. It details the required tools and gives step-by-step instructions to remove components like the rear housing, pinion drive, shift lever, brushes, and field winding coil. Photos illustrate each step. Technicians are instructed to clean parts with mineral spirits and inspect for wear and damage before reassembly.
Caterpillar cat 225 b excavator (prefix 2zd) service repair manualfujsefxdeksemm
This document provides instructions for disassembling and assembling starting motors for Caterpillar excavators. It describes the process for three starting motor models: 37-MT, 41-MT and 42-MT. The disassembly process involves removing components like the solenoid, rear housing, pinion drive housing, shift lever housing and field winding coil. The assembly process describes installing these components in reverse order while applying lubricants to bushings and torquing screws correctly.
The document provides instructions for disassembling and assembling the governor of a 225 EXCAVATOR model. It lists 34 steps for disassembly that remove parts like the fuel ratio control, housing, springs, pins, seals, and more. It then lists 33 steps for assembly that install these parts in reverse order, noting to clean parts and apply oil before assembling. Tools like retaining ring pliers and drivers are required for some steps. Precise alignment and positioning of parts is emphasized during assembly.
The document provides instructions for removing and installing fuel injection lines, fuel injection nozzles, and a fuel ratio control on a 225 excavator. The procedures include disconnecting nuts and lines, using specialty tools to remove parts, cleaning components, and ensuring proper installation of seals and fittings. Technicians are advised to take care to avoid contaminating parts and properly contain fluids.
This document provides instructions for disassembling the piston motor of a 216B3 Skid Steer Loader. It outlines 25 steps to remove components such as nuts, valves, springs, pistons, seals, bearings, gears and more. Precautions are included to release spring forces safely. Required tools include retaining ring pliers, drivers, pullers and presses. Detailed illustrations accompany each step for clarity.
Case ih stx 380 tractor service repair manualfujsefxdeksemm
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair, removal and installation procedures for various components. Key sections include engine systems, air induction systems, electrical systems, steering systems, and removal/installation of engines. It also lists recommended engine service manuals for different engine models used in the tractors.
Case ih steiger 535 tractor service repair manualfujsefxdeksemm
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair procedures, systems descriptions, and troubleshooting for engines, transmissions, steering, brakes, hydraulics, electrical systems, and other components. The sections listed cover a wide range of tractor models and provide references to additional manuals for specific engine repair information.
Case ih steiger 430 tractor service repair manualfujsefxdeksemm
This document provides a master table of contents for a service manual covering STX and Steiger series tractors. It lists sections that will provide information on specifications, maintenance, repair procedures, systems descriptions, and troubleshooting for engines, transmissions, steering, brakes, hydraulics, electrical systems, and other components. The sections listed cover a wide range of tractor models and provide references to additional manuals for specific engine repair information.
Case ih puma 220 tier 4 b (final) tractor service repair manualfujsefxdeksemm
This service manual provides information for servicing the Case IH PUMA® 185 CVT, PUMA® 185, PUMA® 200 CVT, PUMA® 200, PUMA® 220 CVT, PUMA® 220, and PUMA® 240 CVT tractors. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, pneumatics, electrical systems, and more. Each system section includes detailed component information, diagrams, and specifications to aid technicians in maintenance and repair of the tractors.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 155 9823/0000-1 15 - 155
00 - General
Introduction .................................................. 15-155
Technical Data ............................................. 15-156
Component Identification ............................. 15-157
Operation ..................................................... 15-158
Check (Condition) ........................................ 15-159
Remove and Install ..................................... 15-160
Disassemble and Assemble ........................ 15-163
Introduction
The rocker assembly is an indirect valve actuating
system consisting of rocker arms and a shaft.
The rocker arm is an oscillating lever that conveys
radial movement from the cam lobe into linear
movement at the poppet valve to open it. One end is
raised and lowered by a rotating lobe of the camshaft
via a tappet and push rod while the other end acts
on the bridge piece which is connected to the valve
stem.
3. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 156 9823/0000-1 15 - 156
Technical Data
(For: JCB Tier 2/3 Mech Engine 4 Cyl)
Table 59. Rocker Levers, Rocker Shafts and Tappets Data
Valve tip clearances (measured cold):
Inlet: 0.19–0.27mm- SA, SB, SC
Exhaust: 0.56–0.64mm
Inlet: 0.35mm- SD, SF
Exhaust: 0.56–0.64mm
Rocker lever bore diameter
- min 26.046mm
- max 26.129mm
Rocker shaft diameter
- min 26mm
- max 26.021mm
Tappets stem diameter
- min 19.987mm
- max 19.975mm
Tappet bore diameter
- min 20mm
- max 20.021mm
Tappet height (maximum) 55.25mm
5. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 158 9823/0000-1 15 - 158
Operation
When the camshaft lobe raises the outside of the
rocker arm, the inside presses down on the valve
stem to open the valve. When the outside of the
rocker arm is permitted to return due to the camshafts
rotation, the inside rises to allow the valve spring to
close the valve.
Figure 201.
1 Oil feed from main gallery 2 Small transfer gallery
3 Shaft pedestal 4 Rocker shaft fixing bolt hole
5 Centre rocker shaft drilling 6 Cross drillings
7 Rocker pivot bushes 8 Cross drilling
9 Groove
Lubrication
Oil is fed from the main gallery via a drilling which
passes up through the crankcase and the cylinder
head to a small transfer gallery under the rocker
shaft pedestal. The oversize rocker shaft fixing bolt
hole allows oil to pass into a drilling in the centre of
the rocker shaft. Further cross drillings transfer oil
to each of the rocker pivot bushes. A cross drilling
in each rocker transfers oil to the top of the rocker
where it flows by gravity along a groove to the rocker
tip.
6. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 159 9823/0000-1 15 - 159
Check (Condition)
1. Check the rocker shaft and rocker bushings for
signs of damage and excessive wear. Measure
the rocker shaft diameter and rocker bearing
bushes to confirm they are within service limits.
Refer to Technical Data. Note: The rocker
bearing bushes are not renewable. If a rocker
bearing bush is damaged or worn the rocker
must be renewed as a complete assembly.
Refer to: PIL 15-42.
2. Make sure that all oil-ways and cross drillings in
the rocker shaft, rocker arms and pedestals are
clear and free from debris. Use an air line to blow
through cross drillings.
7. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 160 9823/0000-1 15 - 160
Remove and Install
(For: JCB Tier 2/3 Mech Engine 4 Cyl)
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Get access to the engine.
3. Disconnect and remove the fuel pipes from the
fuel injectors, refer to Fuel pipes (PIL 18-96).
4. Remove the rocker cover, refer to (PIL 15-42).
Figure 202.
743830
4
7
4
5
4
4
4
4
4
1
6
2
3
2
2
2
2
2
2
1 Rocker shaft assembly 2 Rocker shaft fixing bolts (x7)
3 Rocker shaft - oil feed pedestal fixing bolt (x1) 4 Pedestals (x7)
9. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 162 9823/0000-1 15 - 162
Remove
1. Remove the rocker shaft fixing bolts. DO NOT
withdraw the bolts. Lift the rocker shaft assembly
from the cylinder head complete with pedestals
still attached. Important: Keep all pedestals and
fixing bolts in their original positions.
2. Lift off the bridge pieces from the pairs of inlet
and exhaust valves.
3. Withdraw the push rods from the cylinder block.
Before Installation
1. Make sure that all items are clean and free from
damage and corrosion. Refer to Check Condition
(PIL 15-42).
2. Make sure that all oil-ways and cross drillings in
the cylinder head, rocker shaft and pedestals are
clear and free from debris. Use an air line to blow
through the cross drillings.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Use a suitable degreasing agent to clean the top
of the cylinder head.
3. Install the bridge pieces on to the pairs of inlet
and exhaust valves in the cylinder head.
4. Insert the push rods into the cylinder block. Make
sure that they engage with the camshaft tappets.
5. Install the rocker shaft assembly into the cylinder
head. Make sure that the pedestals are located in
their original positions. Note the position of the oil
feed pedestal and the longer bolt. Make sure that
the push rods engage with the tappet adjusters
and that the rockers are located over the bridge
pieces.
6. Tighten the bolts to the correct torque value.
After Installation
1. Measure and adjust the valve clearances, refer
to (PIL 15-30).
Table 60. Torque Values
Item Nm
2 24
3 24
11. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 164 9823/0000-1 15 - 164
Disassemble
1. Lift out the rocker shaft fixing bolts, then slide
the pedestals, rockers and wave washers off the
rocker shaft as shown. Label the pedestals and
rockers to make sure that they are installed in the
correct positions on assembly.
2. Check the rocker shaft and rocker bushings for
signs of damage and excessive wear. Refer to
Check (Condition) (PIL 15-42).
Assemble
1. The assembly procedure is the opposite of
the disassemble procedure. Additionally do the
following steps.
2. Lubricate the rocker shaft and rocker bearing
bushes with clean engine oil.
3. Make sure that the rockers and pedestals are
installed in their original positions along the
rocker shaft. Note the position of the oil feed
pedestal.
4. Insert the rocker shaft fixing bolts to hold the
rockers and pedestals loosely in position before
fitting the assembly into the cylinder head. Note
the position of the longer bolt.
After Assembly
1. Install the rocker assembly. Refer to (PIL 15-42).
2. Install the rocker cover. Refer to (PIL 15-42).
12. 15 - Engine
42 - Rocker and Fittings
06 - Rocker Cover
15 - 165 9823/0000-1 15 - 165
06 - Rocker Cover
Remove and Install
(For: JCB Tier 2/3 Mech Engine 4 Cyl)
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Clean the top of the rocker cover and around
the fuel injectors. Refer to Engine - Clean (PIL
15-00).
3. Disconnect and remove the fuel pipes from the
injectors.
Refer to: PIL 18-96.
3.1. Caps for blanking the open ends of the fuel
pipes are supplied with the rocker cover
gasket kit.
Figure 204.
3
6
8
5
1
2
4
7
1 Rocker cover 2 Bolts (x6)
3 Pipe stub (breather hose) 4 Turbocharger outlet (Turbocharged engines
only) Injector seals
5 Inlet manifold 6 Gasket
7 Injector sleeves/covers 8 Rocker cover injector seals
13. 15 - Engine
42 - Rocker and Fittings
06 - Rocker Cover
15 - 166 9823/0000-1 15 - 166
Remove
1. Get access to the engine.
2. Disconnect the breather hose from the pipe stub.
3. Disconnect the air hose from the turbocharger
outlet and inlet manifold. Remove the hose. (For
Turbocharged Engine Only)
4. Remove the bolts and lift the rocker cover from
the cylinder head.
5. Discard the gasket.
6. Put the sleeves/covers over the injectors.
7. The rocker cover injector seals must be replaced.
Refer to Injector seals (PIL 18-18).
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Remove all oil and sludge contamination from
inside the rocker chamber.
3. Install new the injector seals. Refer to Injector
seals (PIL 18-18).
4. Install new the rocker cover gasket.
5. Prevent damage to the seals. Put sleeves/covers
on the four injectors. Apply a rubber lubricant to
the seals and then install the rocker cover.
6. Tighten the bolts to the correct torque value.
7. Remove the sleeves/covers.
After Installation
1. Connect the fuel pipes to the injectors.
Refer to: PIL 18-96.
2. Start the engine and check for oil and fuel leaks.
Table 61. Torque Values
Item Nm
B 24
14. 15 - Engine
42 - Rocker and Fittings
21 - Tappet
15 - 169 9823/0000-1 15 - 169
21 - Tappet
Remove and Install
(For: JCB Tier 2/3 Mech Engine 4 Cyl)
Special Tools
Description Part No. Qty.
Crankshaft /
Camshaft Timing Pin
(444/448/672 Engine)
892/01148 1
Before Removal
1. Drain the oil from the engine.
2. Disconnect and remove the fuel pipes from the
injectors.
Refer to: PIL 18-96.
3. Remove the rocker cover.
Refer to: PIL 15-42-06.
4. Remove the fuel injection pump.
Refer to: PIL 18-18-15.
5. Remove the rocker assembly and push rods.
Refer to: PIL 15-42-09.
6. Remove the starter motor.
Refer to: PIL 15-75-00.
7. Remove the oil sump.
Refer to: PIL 15-45-00.
8. Remove the flywheel.
Refer to: PIL 15-54-00.
9. Remove the flywheel housing.
Refer to: PIL 15-54-03.
10. Rotate the crankshaft until the camshaft timing
pin can be inserted through the gear and into the
aligning hole in the rear gear case.
Special Tool: Crankshaft / Camshaft Timing Pin
(444/448/672 Engine) (Qty.: 1)
Figure 205.
A
A Timing pin - camshaft
11. Remove the taper blanking plug and insert
crankshaft locking pin. The camshaft and
crankshaft locking pins must be in position to lock
the crankshaft and camshaft before removing the
camshaft assembly.
Special Tool: Crankshaft / Camshaft Timing Pin
(444/448/672 Engine) (Qty.: 1)
Figure 206.
B
C
B Timing pin- crankshaft
C Blanking plug
12. Remove the fuel injection pump drive gear.
Refer to: PIL 15-51-09.
Removal
The engine must be inverted. DO NOT attempt
to remove the camshaft and its drive gears with
the engine upright. The tappets and push rods will
fall into the engine and further dismantling will be
required to retrieve them.
1. Remove the camshaft timing pin.
Special Tool: Crankshaft / Camshaft Timing Pin
(444/448/672 Engine) (Qty.: 1)
2. Carefully withdraw the camshaft and gear
assembly from the crankcase. Make sure you
fully support the camshaft to prevent the lobes
contacting the bearing surfaces in the crankcase.
The bearing surfaces can easily be damaged by
the sharp hard edges on the cam lobes.
15. 15 - Engine
42 - Rocker and Fittings
21 - Tappet
15 - 170 9823/0000-1 15 - 170
Figure 207.
A
D
A Timing pin - camshaft
D Camshaft and drive gear
3. Access the tappets through the apertures in
the crankcase bedplate next to the crankshaft.
Lift out the tappets from the crankcase using a
suitable magnetic probe. Label the tappets to
ensure replacement in their original positions.
Figure 208.
E
F
E
E Tappet (8 off)
F Magnetic probe
Inspection
1. Inspect the camshaft gear teeth for signs of
damage or excessive wear.
2. Inspect the cam lobes for signs of excessive
wear, scoring or pitting.
3. Inspect the cam bearing surfaces for signs
of excessive wear, or scoring. Check that the
dimensions are within service limits.
4. Inspect the cam bearing surfaces inside the
crankcase for signs of excessive wear, or
scoring. Check that the dimensions are within
service limits.
5. Inspect the bearing surfaces of the tappets for
signs of excessive wear or damage. Check that
the dimensions are within service limits.
6. Inspect the tappet bores inside the crankcase for
signs of excessive wear or damage. Check that
the dimensions are within service limits.
7. If any of the camshaft bearings or lobes are worn
or damaged then the relative oil feed galleries in
the cylinder block and camshaft may be blocked.
Make sure all oil ways are clear and free from
debris.
Installation
1. Lubricate the tappets and tappet bores inside the
crankcase with clean engine oil.
2. Insert the tappets in their original positions in the
crankcase using a suitable magnetic probe.
3. Lubricate the camshaft bearing journals inside
the crankcase with clean engine oil.
4. Carefully insert the camshaft assembly into the
crankcase as shown. Support the camshaft
preventing the lobes contacting the bearing
surfaces in the crankcase. Before meshing the
camshaft gear with the crankshaft gear, rotate
the camshaft until the timing hole in the gear
aligns with the dowel hole in the gear casing.
Insert the camshaft timing pin to lock the
camshaft in this position.
After Installation
1. Note that the fuel injection pump drive gear fixing
nut is torque tightened as part of the fuel injection
pump replacement procedure.
Refer to: PIL 18-18-15.
2. In reverse order, carry out the procedures in
Before Removal.
16. 15 - Engine
42 - Rocker and Fittings
24 - Tappet Cover
15 - 171 9823/0000-1 15 - 171
24 - Tappet Cover
Remove and Install
It is not necessary to remove the tappet covers
unless a new rocker cover is to be installed. It is
necessary to remove the tappet covers to measure
and adjust the valve clearances. Refer to Valve-
Adjust, Valve Clearances (PIL 15-30).
Remove
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Get access to the engine.
3. Clean the tappet covers and the adjacent areas
of the rocker cover. Refer to Engine - Clean.
Important: Make sure that the screws do not fall
into the engine.
4. Remove the tappet cover screws.
5. Keep the screws away from the engine.
6. Use a screwdriver in the slot to remove the tappet
covers. Make sure that dirt or debris does not fall
into the engine.
Figure 209.
B A
E
BBB B
C
D
A Screws
B Tappet covers
C Slot
D Rocker cover
E Tappet cover seals
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Inspect the tappet cover seals for signs of
damage. Replace any damaged seals.
3. Install the tappet covers. Tighten the screws to
the correct torque value.
Table 62. Torque Values
Item Nm
A 9
17. 15 - Engine
45 - Oil Sump
00 - General
15 - 173 9823/0000-1 15 - 173
00 - General
Introduction .................................................. 15-173
Component Identification ............................. 15-174
Remove and Install ..................................... 15-175
Introduction
The lubrication system distributes oil around the
engine by a system of galleries and drillings in the
crankcase and cylinder head. The oil lubricates and
seals the moving parts of the engine, reducing friction
and wear. In addition the oil plays an important role in
cooling the engine by carrying heat from the engine
to the cooler. A piston cooling jet sprays oil onto the
underside of the pistons to keep them cool, refer to
(PIL 15-36).
Oil is drawn from the oil sump by the integral oil pump
via the suction strainer. The strainer prevents any
large particles of debris passing through, which may
damage the pump.
The oil passes from the outlet side of the pump
through a relief valve which limits the maximum oil
pressure by venting oil back to the inlet side of the
pump, refer to (PIL 15-36).
From the pump the oil passes through the oil cooler
and filter, refer to (PIL 15-69 and PIL 15-21).
After cooling and filtering, the oil passes into the
main oil gallery. An oil pressure switch senses the
oil pressure. From the main gallery oil is delivered,
via drillings, to the crankshaft main bearings, rocker
assembly, camshaft and timing gears. Note that
drillings are through the crankcase and cylinder
head.
When the high pressure oil has passed through the
bearings it reverts to sump pressure and splash
lubricates the internal components such as rocker
tips, cam lobes and timing gear teeth. Gravity
drains the oil via drains into the cylinder head and
crankcase, back into the oil sump. A drain slot allows
the oil to drain from the timing case back to the oil
sump.
18. 15 - Engine
45 - Oil Sump
00 - General
15 - 174 9823/0000-1 15 - 174
Component Identification
(For: JCB Tier 2/3 Mech Engine 4 Cyl)
Figure 210.
1 Oil sump 2 Suction strainer
3 Oil pump 4 Oil cooler
5 Filter 6 Camshaft - high pressure oil feed
7 Crankshaft main bearings - high pressure oil
feed
8 Rocker assembly - high pressure oil feed
9 PTO (Power Take-Off) idler gear bearing/
timing case - high pressure oil feed
10 External high pressure oil feed connection
(crankcase) - Turbocharger (if installed)
11 Main high pressure oil feed gallery
(crankcase)
12 Oil pressure switch
Green- Oil at sump pressure Red- Oil at high pressure
Pink- Oil at lower pressure but higher than
sump pressure
19. 15 - Engine
45 - Oil Sump
00 - General
15 - 175 9823/0000-1 15 - 175
Remove and Install
(For: JCB Tier 2/3 Mech Engine 4 Cyl)
Special Tools
Description Part No. Qty.
Template for Sealant
Oil Sump - Pressed
892/01149 1
Oil Sump Location
Dowel
892/01150 2
Template for Sealant
Oil Sump (Cast)
892/12354 1
Consumables
Description Part No. Size
Clear Silicone Sealant 4102/0901 0.31L
Before Removal
1. Make sure that the engine is safe to work on.
If the engine has been running, make sure the
engine has cooled sufficiently before you start.
2. Drain the engine oil.
Removal
1. Remove the fixing bolts and remove the oil sump
from the engine. The oil sump may be difficult to
remove due to adhesion of sealing compound.
If necessary, carefully lever the mating flanges
apart. Do not use excessive force, the oil sump
could be damaged. Be sure to retrieve the oil pick
up seal.
2. Use a gasket removal compound, carefully
remove all traces of sealing compound from the
oil sump and engine mating faces. Do not allow
the sealing compound to enter the engine.
3. Use a suitable degreasing agent to thoroughly
clean the oil sump.
Figure 211.
1 Oil sump 1a Integral suction tube
1b Integral baffle plates 2 Oil sump fixing bolts (x20)
3 Oil pick up seal
20. 15 - Engine
45 - Oil Sump
00 - General
15 - 176 9823/0000-1 15 - 176
Installation
1. Lightly smear the new oil pick up seal with oil and
install into the bedplate as shown.
Figure 212.
3 Oil pick up seal
2. Install the two guide pins at the oil sump screw
holes in the engine.
Special Tool: Oil Sump Location Dowel (Qty.: 2)
3. Use the fixing bolts to locate the template to
the oil sump mating face. Make sure that the
template is the correct way round (note that holes
are on different centres).
Special Tool: Template for Sealant Oil Sump
(Cast) (Qty.: 1)
Special Tool: Template for Sealant Oil Sump -
Pressed (Qty.: 1)
4. Apply a bead of sealing compound around the
oil sump flange using the inside edge of the
template as a guide as shown. Note the beads
around holes.
Length/Dimension/Distance: 4mm
Consumable: Clear Silicone Sealant
5. Carefully remove the template without smudging
the sealant beads.
6. Apply a bead of sealant so as to join the sealant
beads around holes with the bead around the oil
sump flange.
Length/Dimension/Distance: 4mm
7. After applying the sealing compound, the oil
sump must be installed and the bolts torque
tightened within
Duration: 5min
Figure 213.
X
X
S Hole
T Hole
T2 Guide pins
X 4mm Bead of sealant
8. Position the oil sump with the suction tube outlet
aligned with the oil pump inlet port on the engine.
Take care not to damage the oil pick up seal when
you install the oil sump. Damage to the seal could
cause a drop in oil pressure and subsequently
damage to the engine.
9. Locate the oil sump on the guide pins on the
engine. Avoid smudging the sealant beads. DO
NOT remove the guide pins until sufficient bolts
have been installed to secure the oil sump.
10. Install the bolts and tighten the bolts to the correct
torque value. Note that the bolts are not installed
at 6 positions.
Figure 214.
2 Bolts
Y No bolts to be installed at this position (x6)
21. 15 - Engine
45 - Oil Sump
00 - General
15 - 177 9823/0000-1 15 - 177
After Replacing
1. Allow the sealant to cure for
Duration: 20min
2. Refill the engine with the recommended engine
oil. Refer to (PIL 75-00).
3. Start the engine and check for oil leaks.
Table 63. Torque Values
Item Nm
2 24
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24. 15 - Engine
51 - Timing Gear
00 - General
15 - 179 9823/0000-1 15 - 179
00 - General
Introduction .................................................. 15-179
Component Identification ............................. 15-180
Operation ..................................................... 15-181
Check (Condition) ........................................ 15-183
Introduction
The timing gears are located inside a case at the
flywheel end of the engine.
The engine must be timed so that the camshaft
operates the valves at the correct times relative to
the crankshaft position.
Valve timing is achieved by ensuring that the
camshaft drive gear is meshed to the crankshaft gear
at their correct angular positions, refer to Engine-
General, Operation, The Four Stroke Cycle (PIL
15-00) for more information about valve timing.