This service manual provides instructions for servicing an excavator model 210X and 220X. It contains sections on the machine components, attachments, body, operator station, HVAC, engine, fuel and exhaust systems, cooling system, driveline, hydraulic system, electrical system, fasteners, consumable products, and after sales support. The section on the engine crankcase provides details on removing and installing the crankcase, including technical specifications. Proper torque values and sequences must be followed for reinstalling components like the cylinder head bolts.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfdjjsekksemxs
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repair, and removal/installation of parts. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2460601 on...fusefjjskekemm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 to 2451000fusefjskekkmem
This service manual section provides information on servicing the crankshaft and related components on a backhoe loader. It includes identification of parts, technical specifications, operation descriptions, removal and installation instructions, and check/inspection procedures. Proper cleaning and installation of the crankshaft oil seal is critical to prevent oil leakage. Removal and installation of the crankshaft requires carefully following all steps while ensuring components remain clean and undamaged.
Jcb 3 cx compact backhoe loader service repair manual (sn from 2495456 and up)fusefjskekkmem
This service manual provides instructions for servicing a JCB 3CX Compact backhoe loader. It contains sections covering the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The specific section summarized discusses servicing procedures for the engine crankshaft, including how it is lubricated by engine oil, how to check its condition by inspecting the bearing surfaces and diameters, and ensuring the oilways are clear.
Jcb 550 140 telescopic handler service repair manual sn from 2902000 onwardsfisjejfskemmd
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 9 tft dumper service repair manual sn from hrm1382 to hrm4003fusefjskekkmem
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
This document provides an outline and general precautions for a shop manual. It discusses the copyright of the manual, preparation for disassembling equipment, safety procedures, hydraulic and electrical equipment handling, welding repairs, and international unit systems. The outline covers topics to be included in the manual such as specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures.
Kobelco sk380 xdlc 10 hydraulic excavator service repair manualfjsjjekdkme
This document is a shop manual that provides guidelines and safety precautions for maintenance and repairs of hydraulic excavators. It contains sections on specifications, maintenance procedures, systems overview, disassembly/assembly instructions, troubleshooting, engines, and optional attachment installation. The manual is intended to instruct repair and service technicians on proper procedures. Copyright of the manual belongs to Kobelco Construction Machinery and permission is required for copying or distributing its contents.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfdjjsekksemxs
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repair, and removal/installation of parts. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2460601 on...fusefjjskekemm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 to 2451000fusefjskekkmem
This service manual section provides information on servicing the crankshaft and related components on a backhoe loader. It includes identification of parts, technical specifications, operation descriptions, removal and installation instructions, and check/inspection procedures. Proper cleaning and installation of the crankshaft oil seal is critical to prevent oil leakage. Removal and installation of the crankshaft requires carefully following all steps while ensuring components remain clean and undamaged.
Jcb 3 cx compact backhoe loader service repair manual (sn from 2495456 and up)fusefjskekkmem
This service manual provides instructions for servicing a JCB 3CX Compact backhoe loader. It contains sections covering the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The specific section summarized discusses servicing procedures for the engine crankshaft, including how it is lubricated by engine oil, how to check its condition by inspecting the bearing surfaces and diameters, and ensuring the oilways are clear.
Jcb 550 140 telescopic handler service repair manual sn from 2902000 onwardsfisjejfskemmd
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb 9 tft dumper service repair manual sn from hrm1382 to hrm4003fusefjskekkmem
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
This document provides an outline and general precautions for a shop manual. It discusses the copyright of the manual, preparation for disassembling equipment, safety procedures, hydraulic and electrical equipment handling, welding repairs, and international unit systems. The outline covers topics to be included in the manual such as specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures.
Kobelco sk380 xdlc 10 hydraulic excavator service repair manualfjsjjekdkme
This document is a shop manual that provides guidelines and safety precautions for maintenance and repairs of hydraulic excavators. It contains sections on specifications, maintenance procedures, systems overview, disassembly/assembly instructions, troubleshooting, engines, and optional attachment installation. The manual is intended to instruct repair and service technicians on proper procedures. Copyright of the manual belongs to Kobelco Construction Machinery and permission is required for copying or distributing its contents.
Kobelco sk300 lc 10 hydraulic excavator service repair manualfjsjjekdkme
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and engine information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine, and installation of options. Safety information is provided throughout, including general safety, safety precautions, and warnings.
Kobelco sk270 srlc 5 (na 2018 yu08) hydraulic excavator service repair manualfjsjjekdkme
This document is the shop manual for a hydraulic excavator. It contains outlines, precautions, and general information for repairing and maintaining the excavator. The manual is divided into chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachments. Precautions are provided for safety, preparing for disassembly, hydraulic and electrical equipment, and welding repairs. Copyright information is also included.
Kobelco sk260 lc 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety practices, hydraulic system repair, electrical work, and welding. Permission is required to copy or distribute content from the copyrighted manual. Measurements use the international unit system. Technicians should thoroughly read and understand the manual before performing any repair work.
Kobelco sk250 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. The outline notes that the copyright belongs to Kobelco and outlines rules for copying or distributing the manual's contents. It also introduces the international unit system used in specifications.
Kobelco sk60 8 hydraulic excavator service repair manualfjsjjekdkme
This document appears to be a shop manual that contains information for maintenance and repair of hydraulic excavators. It includes sections on specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures. The document provides safety precautions for repairs and disassembly/assembly. It also includes a table for international unit conversion. The manual is intended as a technical reference for maintenance technicians to perform repairs and find fault equipment.
This shop manual provides information needed for the disassembly, reassembly, and repair of a Kawasaki 135ZV-2 wheel loader. It includes specifications, tightening torques, and service standards for the chassis, power, hydraulic, brake, and operator station systems. Safety precautions and symbols are defined. The manual instructs technicians on removing and installing major components like the engine, transmission, axles, cylinders, and more. Cautions are provided regarding parts handling and use of sealants or lock agents.
This shop manual provides information for performing maintenance and repairs on Kawasaki wheel loaders. It contains safety warnings and symbols, an outline of the loader components and maintenance schedule, recommended lubricants, and sections about inspecting and adjusting the chassis and power groups. Technical details are given for linkage pins, center pins, engine and transmission mounts, and the radiator mount. The purpose is to ensure good machine performance through following the correct maintenance and repair procedures.
Kawasaki 92 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Kawasaki 92 z7 wheel loader operation and maintenance manualfjsjjekdkme
The document provides safety instructions and component information for operating heavy machinery. It outlines proper procedures for starting and using the machine, transporting loads, and performing maintenance safely. Operators must follow guidelines to prevent injuries or accidents from improper or unsafe operation. The manual describes the various controls, switches, and components in the operator cab.
Kawasaki 90 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Kawasaki 90 z7 wheel loader operation and maintenance manualfjsjjekdkme
The document provides safety instructions and component descriptions for a machine. It outlines various hazards to avoid when operating or servicing the machine, such as ensuring safety before leaving the operator's seat, wearing protective clothing, and avoiding contact with moving parts. It also describes the machine's components, including the operator's station, consoles, switches, and monitoring systems. Maintenance procedures should follow safety practices like supporting the machine properly and avoiding high-pressure fluids.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area, inspecting components, draining fluids, cleaning parts, applying lubricants, and ensuring proper tightening of fasteners. Special attention should be given to sliding surfaces, seals, and markings for reassembly. Tools and loose parts should be accounted for after completion. Floating seals and nylon slings require special handling to prevent damage or improper installation.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)fjsjjekdkme
This document provides specifications and component layout information for a 90Z6 wheel loader.
The specifications section lists operating weights, engine details, dimensions, speeds and other technical specifications for the GSC and LSC models.
The component layout sections include diagrams and lists showing the layout and weights of major components such as the chassis, powertrain, hydraulic, electrical and other systems. Component names, locations and approximate weights are provided.
Kawasaki 90 z6 wheel loader parts catalogue manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document is a parts catalog for a wheel loader model 90Z6 powered by a Cummins QSM11 engine. It lists parts grouped by system including the front axle, rear axle, power train, engine systems, cab, chassis, electrical systems, hydraulic system, brake system and loader attachments. The document provides part numbers, part names, quantities and the applicable serial number range for each part listed.
Kawasaki 85 z7 wheel loader service repair manual (serial no. 85j1 5001 and up)fjsjjekdkme
This document provides specifications and layout diagrams for the components of a wheel loader. It includes:
- Specifications for dimensions, weights, engine details, speeds, and more.
- Overview diagrams showing the layout of main components such as the bucket, cylinders, lights, engine, and more.
- Detailed diagrams labeling locations of the engine, radiator, filters, tanks, valves, pumps, axles, and other parts.
- An overview of the electric system components around the cab, hydraulic oil tank, fuel tank, and engine.
- Sections providing specifications for the engine, hydraulic and electrical components.
The document contains detailed information on the specifications, component layout and electrical
Kawasaki 80 z7b wheel loader service repair manual (serial no. 80c8 5001 and up)fjsjjekdkme
The document contains sections from a shop manual for a wheel loader. It includes sections on general information, component layout, specifications, and maintenance procedures. The component layout sections describe and illustrate the main components of the wheel loader including the engine, hydraulic system, electrical system, cab, drive unit, and other key components. The specifications section lists technical specifications for the engine, operating weights, dimensions, travel speeds and other performance specifications.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 5001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and assembling components of a wheel loader. It discusses preparing the work area, marking parts for reassembly, cleaning and inspecting components, applying lubricants, and properly tightening bolts and nuts. Proper maintenance following these guidelines helps prevent damage and ensures safe and efficient reassembly.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 3001 and up)fjsjjekdkme
The document provides layout diagrams and specifications for the components of a Hitachi 80Z7 wheel loader, including the location of the engine, hydraulic pumps, electrical components, radiator assembly, cab, front and rear axles, and other major systems. Specification data is given for the loader's dimensions, bucket capacity, operating weight, tipping load, and engine details. The diagrams show the positioning of the main mechanical and electrical components.
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Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Kobelco sk300 lc 10 hydraulic excavator service repair manualfjsjjekdkme
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and engine information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine, and installation of options. Safety information is provided throughout, including general safety, safety precautions, and warnings.
Kobelco sk270 srlc 5 (na 2018 yu08) hydraulic excavator service repair manualfjsjjekdkme
This document is the shop manual for a hydraulic excavator. It contains outlines, precautions, and general information for repairing and maintaining the excavator. The manual is divided into chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachments. Precautions are provided for safety, preparing for disassembly, hydraulic and electrical equipment, and welding repairs. Copyright information is also included.
Kobelco sk260 lc 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety practices, hydraulic system repair, electrical work, and welding. Permission is required to copy or distribute content from the copyrighted manual. Measurements use the international unit system. Technicians should thoroughly read and understand the manual before performing any repair work.
Kobelco sk250 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. The outline notes that the copyright belongs to Kobelco and outlines rules for copying or distributing the manual's contents. It also introduces the international unit system used in specifications.
Kobelco sk60 8 hydraulic excavator service repair manualfjsjjekdkme
This document appears to be a shop manual that contains information for maintenance and repair of hydraulic excavators. It includes sections on specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures. The document provides safety precautions for repairs and disassembly/assembly. It also includes a table for international unit conversion. The manual is intended as a technical reference for maintenance technicians to perform repairs and find fault equipment.
This shop manual provides information needed for the disassembly, reassembly, and repair of a Kawasaki 135ZV-2 wheel loader. It includes specifications, tightening torques, and service standards for the chassis, power, hydraulic, brake, and operator station systems. Safety precautions and symbols are defined. The manual instructs technicians on removing and installing major components like the engine, transmission, axles, cylinders, and more. Cautions are provided regarding parts handling and use of sealants or lock agents.
This shop manual provides information for performing maintenance and repairs on Kawasaki wheel loaders. It contains safety warnings and symbols, an outline of the loader components and maintenance schedule, recommended lubricants, and sections about inspecting and adjusting the chassis and power groups. Technical details are given for linkage pins, center pins, engine and transmission mounts, and the radiator mount. The purpose is to ensure good machine performance through following the correct maintenance and repair procedures.
Kawasaki 92 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Kawasaki 92 z7 wheel loader operation and maintenance manualfjsjjekdkme
The document provides safety instructions and component information for operating heavy machinery. It outlines proper procedures for starting and using the machine, transporting loads, and performing maintenance safely. Operators must follow guidelines to prevent injuries or accidents from improper or unsafe operation. The manual describes the various controls, switches, and components in the operator cab.
Kawasaki 90 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Kawasaki 90 z7 wheel loader operation and maintenance manualfjsjjekdkme
The document provides safety instructions and component descriptions for a machine. It outlines various hazards to avoid when operating or servicing the machine, such as ensuring safety before leaving the operator's seat, wearing protective clothing, and avoiding contact with moving parts. It also describes the machine's components, including the operator's station, consoles, switches, and monitoring systems. Maintenance procedures should follow safety practices like supporting the machine properly and avoiding high-pressure fluids.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area, inspecting components, draining fluids, cleaning parts, applying lubricants, and ensuring proper tightening of fasteners. Special attention should be given to sliding surfaces, seals, and markings for reassembly. Tools and loose parts should be accounted for after completion. Floating seals and nylon slings require special handling to prevent damage or improper installation.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)fjsjjekdkme
This document provides specifications and component layout information for a 90Z6 wheel loader.
The specifications section lists operating weights, engine details, dimensions, speeds and other technical specifications for the GSC and LSC models.
The component layout sections include diagrams and lists showing the layout and weights of major components such as the chassis, powertrain, hydraulic, electrical and other systems. Component names, locations and approximate weights are provided.
Kawasaki 90 z6 wheel loader parts catalogue manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document is a parts catalog for a wheel loader model 90Z6 powered by a Cummins QSM11 engine. It lists parts grouped by system including the front axle, rear axle, power train, engine systems, cab, chassis, electrical systems, hydraulic system, brake system and loader attachments. The document provides part numbers, part names, quantities and the applicable serial number range for each part listed.
Kawasaki 85 z7 wheel loader service repair manual (serial no. 85j1 5001 and up)fjsjjekdkme
This document provides specifications and layout diagrams for the components of a wheel loader. It includes:
- Specifications for dimensions, weights, engine details, speeds, and more.
- Overview diagrams showing the layout of main components such as the bucket, cylinders, lights, engine, and more.
- Detailed diagrams labeling locations of the engine, radiator, filters, tanks, valves, pumps, axles, and other parts.
- An overview of the electric system components around the cab, hydraulic oil tank, fuel tank, and engine.
- Sections providing specifications for the engine, hydraulic and electrical components.
The document contains detailed information on the specifications, component layout and electrical
Kawasaki 80 z7b wheel loader service repair manual (serial no. 80c8 5001 and up)fjsjjekdkme
The document contains sections from a shop manual for a wheel loader. It includes sections on general information, component layout, specifications, and maintenance procedures. The component layout sections describe and illustrate the main components of the wheel loader including the engine, hydraulic system, electrical system, cab, drive unit, and other key components. The specifications section lists technical specifications for the engine, operating weights, dimensions, travel speeds and other performance specifications.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 5001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and assembling components of a wheel loader. It discusses preparing the work area, marking parts for reassembly, cleaning and inspecting components, applying lubricants, and properly tightening bolts and nuts. Proper maintenance following these guidelines helps prevent damage and ensures safe and efficient reassembly.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 3001 and up)fjsjjekdkme
The document provides layout diagrams and specifications for the components of a Hitachi 80Z7 wheel loader, including the location of the engine, hydraulic pumps, electrical components, radiator assembly, cab, front and rear axles, and other major systems. Specification data is given for the loader's dimensions, bucket capacity, operating weight, tipping load, and engine details. The diagrams show the positioning of the main mechanical and electrical components.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. 15 - Engine
03 - Crankcase
00 - General
15 - 39 9813/9600-2 15 - 39
00 - General
Introduction .................................................... 15-39
Technical Data ............................................... 15-40
Introduction
The crankcase is the housing for the crankshaft.
The enclosure forms the largest cavity in the engine
and is located below the cylinders. It is integral with
the cylinder bank and forms an engine block. It has
an opening in the bottom to which an oil sump is
attached with a gasket and bolted joint.
The crankcase protects the crankshaft and
connecting rods from foreign objects it also keeps
the engine oil contained and allows the oil to be
pressurised and also provide the rigid structure with
which to join the engine to the transmission.
Figure 153.
B
A
A Crankcase
B Crankshaft
3. 15 - Engine
03 - Crankcase
00 - General
15 - 40 9813/9600-2 15 - 40
Technical Data
Table 60. Crankcase and Bedplate Data
4.4L 4.8L
Cylinder bore
(1)
103–103.02mm 106–106.02mm
Main bearing bolts torque
(2)
First stage 50N·m 50N·m
Second stage 115N·m 115N·m
Final stage Turn a further 180° Turn a further 180°
Surface finish for cylinder head
joint
(3)
Rz < 15m, Rmax < 20 Rz < 15m, Rmax < 20
Diameter of first oversize bore 103.5–103.52mm 106.5–106.52mm
Diameter of second oversize bore 104–104.02mm
Main bearing bore (without bear-
ings)
Numbers 1 to 4 92–92.02mm 92–92.02mm
Number 5 105–105.02mm 105–105.02mm
Main bearing bore (with bearings)
Numbers 1 to 4 88.047–88.09mm 88.047–88.09mm
Number 5 100.047–100.09mm 100.047–100.09mm
Camshaft bore
Numbers 1 to 4 60.04–60.07mm 60.04–60.07mm
Number 5 (bush) 60.29–60.32mm 60.29–60.32mm
Permissible wave profile wt < 10m (2.5 distance) wt < 10m (2.5 distance)
(1) Nominal diameter to be measured 63mm below the cylinder head face.
(2) Torque information MUST be used in conjunction with the recommended procedures contained in this
manual. Failure to use the appropriate and correct removal, replacement, dismantle and assembly procedures
may result in an engine failure in service. Refer also to the procedures for the correct bolt tightening sequence.
(3) The crankcase to cylinder head surface may be skimmed and restored using the oversize gaskets (0.25mm
and 0.5mm).
4. 15 - Engine
06 - Cylinder Head
00 - General
15 - 45 9813/9600-2 15 - 45
Component Identification
Figure 154.
C
A
B
A Cylinder head
B Cylinder head gasket
C Cylinder head bolts
5. 15 - Engine
06 - Cylinder Head
00 - General
15 - 46 9813/9600-2 15 - 46
Remove and Install
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
Before Removal
1. This procedure requires service parts. Make sure
you have obtained the correct parts before you
start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the thermostat, refer to (PIL 21-12).
5. Remove the fuel pipes, refer to (PIL 18-96).
6. Remove the rocker cover, refer to (PIL 15-42).
7. Remove the fuel injectors, refer to (PIL 18-18).
8. Remove the rocker assembly, refer to (PIL
15-42).
9. Remove the exhaust manifold, refer to (PIL
18-24).
10. Remove the inlet manifold, refer to (PIL 18-24).
6. 15 - Engine
06 - Cylinder Head
00 - General
15 - 47 9813/9600-2 15 - 47
Figure 155.
16
12841591317
210 61418 73 11
15
19
22
21
20
0° +90° +180°
Y
X
1-18 Cylinder head fixing bolts (x18) 19 Cylinder head
20 Crankcase 21 Location dowels (x2)
22 Cylinder head gasket
7. 15 - Engine
06 - Cylinder Head
00 - General
15 - 48 9813/9600-2 15 - 48
Remove
1. Progressively remove the cylinder head bolts in
reverse order, starting at bolt 18. Note that the
bolts MUST NOT be re-used. Discard the bolts.
2. Carefully lift the cylinder head from the
crankcase. If necessary use a soft face hammer.
DO NOT use a lever to separate the cylinder
head from the crankcase. Discard the head
gasket.
3. Using a suitable cleaning agent, carefully remove
all traces of the head gasket material from the
cylinder head and crankcase mating faces.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
4. Check the cylinder head and crankcase mating
faces for signs of damage and distortion, refer to
Technical Data (PIL 15-06).
Before Assembly
1. Obtain the correct new cylinder head bolts. Note
that the original bolts MUST NOT be re-used.
2. Obtain the correct replacement head gasket.
Note the number of identification holes as shown
at X.
3. Make sure that all items are clean and free from
damage and corrosion.
Assemble
The cylinder head bolts are tightened using a torque
and angle method, refer to Fasteners and Fixings,
General, Introduction (PIL 72-00).
1. Replacement is the reversal of the removal
procedure.
2. Make sure that the location dowels are correctly
installed into the crankcase. Use a dowel punch
to install the dowels as required.
3. Position a new head gasket on to the crankcase
mating face. Make sure that the gasket is
installed the correct way around and correctly
located over the dowels.
4. Lower the cylinder head on to the crankcase.
Make sure that the cylinder head is correctly
located on the dowels. Install new cylinder head
bolts. Tighten the bolts in five stages, use the
torque and angle method, refer to Fasteners and
Fixings, General, Introduction (PIL 72-00).
4.1. Tighten the bolts, starting with the middle
pair and working outwards (in sequence
1-18) to the 1st stage pre-torque.
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
4.2. Then, further tighten the bolts, starting with
the middle pair and working outwards (in
sequence 1- 18) to the 2nd stage pre-
torque.
4.3. Then, re-tighten the bolts, starting with
the middle pair and working outwards (in
sequence 1-18) to the 3rd stage pre-torque.
4.4. Use the angle gauge to angle tighten the
bolts, starting with the middle pair and
working outwards (in sequence 1-18) to the
4th stage pre-torque. As a visual check,
matchmark the bolts to the cylinder head
before you start. When the bolts have
been angle tightened, the matchmarks will
appear as shown at Y.
4.5. Finally, angle tighten the bolts, starting with
the middle pair and working outwards (in
sequence 1- 18) for the final stage torque.
Table 62.
Description Torque Value
Cylinder head to
crankcase bolts 1-18
- first stage torque 40N·m
- second stage torque 75N·m
- third stage torque 75N·m
- fourth stage torque 90°
- final stage torque 180°
8. 15 - Engine
09 - Bedplate
00 - General
15 - 51 9813/9600-2 15 - 51
00 - General
Introduction .................................................... 15-51
Remove and Install ....................................... 15-52
Introduction
The bedplate acts as the main strength component
of the engine. it maintains the correct alignment and
supports the weight of the internal components.
Figure 156.
1
2
1 Bedplate
2 Crankcase
9. 15 - Engine
09 - Bedplate
00 - General
15 - 52 9813/9600-2 15 - 52
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Bedplate to Crankcase
(4 Cyl)
892/12356 1
Torque Wrench
(10-100Nm)
993/70111 1
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO (Power Take-Off)
device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
11. 15 - Engine
09 - Bedplate
00 - General
15 - 54 9813/9600-2 15 - 54
Remove
1. Remove the bedplate peripheral bolts.
2. Progressively remove the main bearing bolts in
reverse order starting at bolt 10. The bolts MUST
NOT be re-used. Discard the bolts.
3. Install the four temporary lifting bolts. Carefully
separate the bedplate from the crankcase. Use
suitable lifting equipment (if the bedplate is lifted
manually, two people will be required). DO NOT
use a lever to separate the bedplate.
4. Remove and discard the O-ring.
5. Carefully remove the upper bearing shells from
the bedplate, remove the bedplate.
Figure 158.
18
18
18
18
18
T6
T6
T6
18
12
T6
P3
13
11
A (T5)
V
YY P2
51
9
4
8
3
7
62
10
T4
T4
W
P2
B (T5)
Y Y P2
X
1-10 Main bearing bolts 11 Bedplate peripheral bolts (x16)
12 Bedplate 13 Crankcase
18 Lower bearing shells (x5) A Left side template
B Right side template T3 Angle Gauge (obtain locally)
12. 15 - Engine
09 - Bedplate
00 - General
15 - 55 9813/9600-2 15 - 55
T4 Guide pins (x2 obtain locally) T5 Sealant template
T6 Lifting bolts (x4 obtain locally) V Sealant template portion for removal
W Bearing tab X Rear main bearing
Y Bearing location tab P2 Anaerobic sealant
P3 O-ring
13. 15 - Engine
09 - Bedplate
00 - General
15 - 56 9813/9600-2 15 - 56
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Anaerobic sealant will not start to cure
whilst it is open to the atmosphere, however when
air is excluded (for instance when the two parts are
put together) it will immediately start to harden. Make
sure that all the necessary tools, bolts etc. are readily
available prior to assembling the components. The
parts must be installed and tightened to the correct
torque value within 5 minutes (with a maximum
permissible time of 15 minutes).
Important: BEFORE installing the bedplate: DO NOT
rotate the crankshaft. Make sure that the upper main
bearing shells are flush with the bottom face of the
crankcase.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the two guide pins T4 to the crankcase
bedplate fixing holes as shown.
4. Install the four lifting bolts T6 to the bedplate as
shown.
5. Install a new O-ring at the bedplate.
6. Use a suitable degreasing agent to clean both
sides of the lower bearing shells. Assemble the
lower bearing shells into the bedplate. Lubricate
the lower bearing shells with clean engine oil.
Note: Make sure that the location tab W engages
in the slot as shown.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
7. Note: The sealant template T5 is used on
the crankcase, NOT the bedplate. The sealant
template T5 comprises of two pieces, A and B.
Modify the template A by removing portion V.
Special Tool: Template for Sealant Bedplate to
Crankcase (4 Cyl) (Qty.: 1)
8. Locate the holes in the templates A and B using
four fixing bolts at positions Y. Use the templates
as a guide apply beads of sealant P2 around the
crankcase/bedplate mating face as shown to the
dimension specified.
Length/Dimension/Distance: 1.5mm
9. Remove the four fixing bolts at positions Y.
Remove the templates A and B, make sure
you do not smudge the sealant. Discard the
templates.
10. Add beads of sealant P2 around the four bolt
holes at positions Y, so as to join the sealant
beads as shown at X.
11. Make sure that the location guide pins T4 are in
position in the crankcase. Assemble the bedplate
to the crankcase use the alignment guide pins.
12. Note: The bedplate is heavy. Two people will
be required to lift and rotate the bedplate safely
on to the crankcase. Install new main bearing
bolts 1-10. Tighten the bolts to the correct torque
value in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 1st stage pre-
torque.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
13. Install the bedplate peripheral bolts. Tighten the
bolts to the correct torque value.
14. After installation and tightening the bedplate
peripheral bolts, further tighten the main bearing
bolts in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 2nd stage
pre-torque.
15. Finally, angle tighten the main bearing bolts in
pairs, starting in the centre and working outwards
(in sequence 1-10) for the final stage torque. Use
the torque and angle method, refer to Fasteners
and Fixings, General, Introduction (PIL 72-00).
Important: If the parts have not been tightened to the
correct torque value within the maximum 15 minute
time period, then the parts must be separated,
thoroughly cleaned and fresh sealant applied.
After Installation
1. Check that the crankshaft can be freely rotated
by hand. Remove the bedplate lifting bolts T6.
2. Carry out the procedures listed, Before removal
in reverse order.
Table 63. Torque Table
Item Torque Value
1-10 (1st Stage) 50N·m
1-10 (2nd Stage) 115N·m
14. 15 - Engine
12 - Crankshaft
00 - General
15 - 62 9813/9600-2 15 - 62
Operation
Lubrication
Oil is fed from the main gallery via five drillings, one
to each of the main bearings. A groove around the
diameter of the upper main bearing shell allows oil
transfer to cross drillings in the crankshaft to feed
each of the big end bearings. Crankshaft gear is
'splash' lubricated. Front and rear crankshaft oil seals
prevent oil leakage from, and dirt ingress to, the
engine.
Figure 160.
1 Main gallery 2 Drillings (x5)
3 Main bearings 4 Big end bearings
5 Cross drillings 6 Crankshaft gear
7 Crankshaft oil seal 8 Crankshaft oil seal
15. 15 - Engine
12 - Crankshaft
00 - General
15 - 63 9813/9600-2 15 - 63
Check (Condition)
1. Check the main bearing surfaces for damage and
excessive wear.
Figure 161.
A
A Main bearing shells
2. Measure the crankshaft diameters to confirm
they are within service limits, refer to Technical
Data (PIL 15-12).
Figure 162.
B
B Crankshaft
3. Check that the oil-way cross drillings in the
crankshaft are clear and free from debris.
Blocked or restricted oil-ways will cause oil
starvation at the big end bearings.
4. Check that the piston cooling J-jets are clear. If
the J-jets cannot be cleared remove the fixing
screws. Remove theJ-jets and discard them.
5. Install new J-jets.
Figure 163.
D
C
C J-jets
D Fixing screws
16. 15 - Engine
12 - Crankshaft
00 - General
15 - 64 9813/9600-2 15 - 64
Remove and Install
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
25. Remove the bedplate, refer to (PIL 15-09).
Remove
1. Remove the thrust washers between the
crankshaft and crankcase rear main bearing.
17. 15 - Engine
12 - Crankshaft
00 - General
15 - 65 9813/9600-2 15 - 65
Figure 164.
C
B
A
A
A Thrust Washers B Crankshaft
C Rear main bearing
2. Put labels on the thrust washers to make sure
that they are installed in the correct positions
during assembly.
3. Use suitable lifting equipment to carefully lift the
crankshaft from the crankcase (if the crankshaft
is lifted manually, two people will be required).
4. Carefully lift out the bearing shells.
Figure 165.
D
D Main bearing shells
5. It is recommended that the bearing shells are
replaced. If however they are to be used again,
put label on the shells to make sure that they
are installed in their original positions during
assembly.
6. Inspect the crankshaft and main bearings etc.
for damage and excessive wear. Refer to Check
Condition (PIL 15-12).
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Cleanliness is of the utmost importance.
Blocked oil-ways or oil jets will cause engine failure.
Before you install the crankshaft make sure that ALL
oil-ways and jets are clear and free from debris.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. If removed or a new crankcase is being installed
then install cooling J jets as follows:
18. 15 - Engine
12 - Crankshaft
00 - General
15 - 66 9813/9600-2 15 - 66
Figure 166.
F
E
E J jets (x4)
F Fixing screws
3.1. Insert the cooling jets into the crankcase.
3.2. Note: There are different types of cooling
jets installed depending on the engine
application. The jets are colour coded.
3.3. Be sure to install the correct jets. Refer to
the relevant parts catalogue for the correct
cooling jet identification.
3.4. Tighten the retaining screws to the correct
torque value.
4. Install the upper bearing shells as follows:
Figure 167.
D
G
D Main bearing shells
G Bearing location tab
4.1. Use a suitable degreasing agent to make
sure that the surface of the upper bearing
shells are clean.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
4.2. Assemble the bearing shells into the
crankcase bearing saddles. Make sure that
the location tab engages into the slot as
shown.
4.3. Important: Make sure that the oil-way holes
in the bearing saddles align with the holes
in the bearing shell. If the holes are even
partially misaligned the piston cooling oil jet
will be restricted, causing the engine to fail.
4.4. Lubricate the upper bearing shells with
clean engine oil.
5. Use suitable lifting equipment (if the crankshaft
is lifted manually, two people will be required), to
carefully lower the crankshaft into the crankcase.
DO NOT rotate the crankshaft, the bearing shells
can become dislodged, refer to step 4.
6. Install the thrust washers as follows:
19. 15 - Engine
12 - Crankshaft
00 - General
15 - 67 9813/9600-2 15 - 67
Figure 168.
C
B
A
A
A
H
A Thrust washers B Crankshaft
C Rear main bearing H Oil slot - thrust washers
6.1. Slide the thrust washers between the
crankshaft and the crankcase rear main
bearing.
6.2. Make sure that they are installed in the
correct positions, with the two slots facing
outwards from the bearing saddle.
6.3. If necessary, push the crankshaft forward
and then backwards to obtain clearance to
install the thrust washers.
6.4. DO NOT rotate the crankshaft, the bearing
shells can become dislodged, refer to step
4.
7. Check that the crankshaft end float is within
service limits, refer to Technical Data (PIL 15-12).
Table 65. Torque Values
Item Nm
F 24
20. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 68 9813/9600-2 15 - 68
03 - Main Bearing
Introduction .................................................... 15-68
Check (Condition) .......................................... 15-69
Remove and Install ....................................... 15-69
Introduction
In a piston engine, the main bearings are the
bearings on which the crankshaft rotates.
The bearings hold the crankshaft in place and
prevent the forces created by the piston and
transmitted to the crankshaft by the connecting rods
from dislodging the crankshaft, instead forcing the
crank to convert the reciprocating movement into
rotation.
Figure 169.
A
B
A Main bearing
B Crankshaft
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22. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 69 9813/9600-2 15 - 69
Check (Condition)
1. Check the bearing shell surfaces for signs of
damage and excessive wear.
2. Measure the crank pin diameters to confirm they
are within service limits.
Refer to: PIL 15-12-00.
3. Renew any parts that are worn or not within the
specified tolerances.
Remove and Install
Refer to: PIL 15-12-00.
23. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 70 9813/9600-2 15 - 70
06 - Front Oil Seal
Remove and Install
Special Tools
Description Part No. Qty.
Crankshaft Front Oil
Seal Installation Tool
892/01157 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12-12).
Remove
1. Use a suitable lever behind the lip of the
seal, carefully prise out the oil seal from the
counterbore in the crankcase. Take care not
to scratch or damage the counterbore or the
crankshaft hub. Damaged or dirty sealing faces
will cause the oil seal to fail.
Figure 170.
C
A
B
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
Install
1. Make sure that the counterbore and the
crankshaft hub are clean and free from damage
and corrosion. Use a suitable degreasing agent
to clean all traces of oil and grease from the
counterbore. Important: The oil seal has a special
coating and MUST be installed dry without
lubricant.
2. Dismantle the seal installation tool. Bolt the
centre body to the crankshaft hub, using the
bolts. Refer to Figure 171.
Special Tool: Crankshaft Front Oil Seal
Installation Tool (Qty.: 1)
3. Install the oil seal on to the centre body. Make
sure that the seal is installed the correct way
around. Assemble the outer sleeve on to the
centre body and install the screw. Refer to Figure
171.
24. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 71 9813/9600-2 15 - 71
Figure 171.
F D
G
H
B
G
F
C
A
E
A Crankshaft oil seal B Crankcase
C Crankshaft hub D Seal installation tool
E Fixing bolts (x3) F Centre body
G Outer sleeve H Screw
4. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the specified tolerance. Refer to Figure
172.
Dimension: -0.5 -0/+0.5mm
Figure 172.
B
G
F
C
A
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
F Centre body
G Outer sleeve
5. Remove the seal installation tool.