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Student Name & Roll No-
Harsh Kumar (2101650409005)
B tech 4th year ME
Guided By -
Dr. Vivek Srivastava (HOD)
Dr. Sanjay Singh
Assistant Professor , ME
1
Department of Mechanical Engineering
• Introduction
• How CNC Works?
• Features of CNC
Machines
• Tools
• Basics of CNC
Programming
• Types of CNC
Machines
• Advantages
• Disadvantages
OUTLINE :-
2
Company Profile
• Stallion Auto Parts Private Limited is a Private
incorporated on 26 April 1995.
• It is classified as Non-govt company and is registered
at Registrar of Companies, Lucknow.
• CEO of Stallion Auto Parts Private Limited is Vijay
Khanna
• It is also one of the few counted names to handle a set
of tier II suppliers to supply parts of sub assemblies,
small sheet metal components, rubber & plastic
components.
• Capable of producing precision prototypes products,
we are specialized in meeting any bulk requirement
within the stipulated time frame.
3
Introduction
• CNC (Computer Numerical Control)
Machines are automated machines, which uses
programs to automatically execute a series of
machining operations.
• CAD (Computer Aided Design) and CAM
(Computer Aided Manufacturing) programs is
used in modern CNC machines for end-to-end
component design.
• Conventionally machines were operated by
skilled technician (operator) who determines the
various variables like speed, feed, depth of cut,
etc. for machining the required component.
3
How CNC Works?
• Controlled by G and M codes.
• These are number values and co-ordinates.
• Each number or code is assigned to a
particular operation.
• Typed in manually to CAD by machine
operators.
• G&M codes are automatically generated by
the computer software.
4
Features of CNC Machines
• The tool or material moves.
• Tools can operate in 1-5 axes.
• Larger machines have a machine control
unit (MCU) which manages operations.
• Movement is controlled by a motors
(actuators).
• Feedback is provided by sensors
(transducers)
• Tool magazines are used to change tools
automatically.
5
Tools
• Most are made from high speed steel
(HSS), tungsten carbide or ceramics.
• Tools are designed to direct waste away
from the material.
• Some tools need coolant such as oil to
protect the tool and work.
6
Basics of CNC Programming
• CNC instructions are called part program
commands.
• When running, a part program is interpreted
one command line at a time until all lines are
completed.
• Commands, which are also referred to as
blocks, are made up of words which each
begin with a letter address and end with a
numerical value.
• Each letter address relates to a specific
machine function. “G” and “M” letter
addresses are two of the most common.
7
• CNC Lathe machines
• CNC Milling machines
• CNC Grinding machines
Types of CNC Machines
8
• Automated version of a manual lathe.
• Programmed to change tools automatically.
• Used for turning and boring wood, metal and
plastic.
CNC Lathe Machines
9
• Has 3 to 5 axes.
• Used for wood,
metal and plastic.
• Used to make 3D
prototypes,
moulds, cutting
dies, printing
plates and signs.
CNC Milling Machines
10
• Slowly removes metal
to create a part.
• Some types of CNC
grinding are
• Surface grinding
• Cylindrical
grinding
• Tool and cutter
grinders
• Profile grinders
CNC Grinding Machines
11
• Drilling Machines
• Horizontal and Vertical boring machines
• Jig boring and Jig grinding machines
• Plano millers
• Coordinate measuring machines
• CNC welding machines
• Assembly machines
• Printed circuit board drilling machines
• Tube bending machines.
Other types of CNC Machines
12
• High Repeatability and Precision e.g.
Aircraft parts
• Volume of production is very high
• Complex contours/surfaces need to be
machined. E.g. Turbines
• Flexibility in job change, automatic tool
settings, less scrap
• More safe, higher productivity, better
quality
• Less paper work, faster prototype
production, reduction in lead times
Advantages
13
• Costly setup, skilled operators
• Computers, programming knowledge required
• Maintenance is difficult
Disadvantages
14
Thank you
for your time
15

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industrial tranning presentation.pptx

  • 1. Student Name & Roll No- Harsh Kumar (2101650409005) B tech 4th year ME Guided By - Dr. Vivek Srivastava (HOD) Dr. Sanjay Singh Assistant Professor , ME 1 Department of Mechanical Engineering
  • 2. • Introduction • How CNC Works? • Features of CNC Machines • Tools • Basics of CNC Programming • Types of CNC Machines • Advantages • Disadvantages OUTLINE :- 2
  • 3. Company Profile • Stallion Auto Parts Private Limited is a Private incorporated on 26 April 1995. • It is classified as Non-govt company and is registered at Registrar of Companies, Lucknow. • CEO of Stallion Auto Parts Private Limited is Vijay Khanna • It is also one of the few counted names to handle a set of tier II suppliers to supply parts of sub assemblies, small sheet metal components, rubber & plastic components. • Capable of producing precision prototypes products, we are specialized in meeting any bulk requirement within the stipulated time frame. 3
  • 4. Introduction • CNC (Computer Numerical Control) Machines are automated machines, which uses programs to automatically execute a series of machining operations. • CAD (Computer Aided Design) and CAM (Computer Aided Manufacturing) programs is used in modern CNC machines for end-to-end component design. • Conventionally machines were operated by skilled technician (operator) who determines the various variables like speed, feed, depth of cut, etc. for machining the required component. 3
  • 5. How CNC Works? • Controlled by G and M codes. • These are number values and co-ordinates. • Each number or code is assigned to a particular operation. • Typed in manually to CAD by machine operators. • G&M codes are automatically generated by the computer software. 4
  • 6. Features of CNC Machines • The tool or material moves. • Tools can operate in 1-5 axes. • Larger machines have a machine control unit (MCU) which manages operations. • Movement is controlled by a motors (actuators). • Feedback is provided by sensors (transducers) • Tool magazines are used to change tools automatically. 5
  • 7. Tools • Most are made from high speed steel (HSS), tungsten carbide or ceramics. • Tools are designed to direct waste away from the material. • Some tools need coolant such as oil to protect the tool and work. 6
  • 8. Basics of CNC Programming • CNC instructions are called part program commands. • When running, a part program is interpreted one command line at a time until all lines are completed. • Commands, which are also referred to as blocks, are made up of words which each begin with a letter address and end with a numerical value. • Each letter address relates to a specific machine function. “G” and “M” letter addresses are two of the most common. 7
  • 9. • CNC Lathe machines • CNC Milling machines • CNC Grinding machines Types of CNC Machines 8
  • 10. • Automated version of a manual lathe. • Programmed to change tools automatically. • Used for turning and boring wood, metal and plastic. CNC Lathe Machines 9
  • 11. • Has 3 to 5 axes. • Used for wood, metal and plastic. • Used to make 3D prototypes, moulds, cutting dies, printing plates and signs. CNC Milling Machines 10
  • 12. • Slowly removes metal to create a part. • Some types of CNC grinding are • Surface grinding • Cylindrical grinding • Tool and cutter grinders • Profile grinders CNC Grinding Machines 11
  • 13. • Drilling Machines • Horizontal and Vertical boring machines • Jig boring and Jig grinding machines • Plano millers • Coordinate measuring machines • CNC welding machines • Assembly machines • Printed circuit board drilling machines • Tube bending machines. Other types of CNC Machines 12
  • 14. • High Repeatability and Precision e.g. Aircraft parts • Volume of production is very high • Complex contours/surfaces need to be machined. E.g. Turbines • Flexibility in job change, automatic tool settings, less scrap • More safe, higher productivity, better quality • Less paper work, faster prototype production, reduction in lead times Advantages 13
  • 15. • Costly setup, skilled operators • Computers, programming knowledge required • Maintenance is difficult Disadvantages 14