This document provides instructions for disassembling and assembling the steering system of a vehicle. It includes detailed steps and diagrams showing how to disassemble components like the steering unit housing, spool, sleeve, bearings and seals. It then explains the reverse process of reassembling these components in the proper order and orientation. Precautions are provided around lubrication and proper positioning of parts like springs, pins and seals. The instructions are broken down into clear multi-step processes to completely disassemble and reassemble the steering system.
Hyundai hlf202530(c) 5 forklift truck service repair manualfjskemdme
This document provides instructions for disassembly and assembly of a steering unit. It describes removing components like the end cover, gearwheel set, O-rings, cardan shaft, distributor plate, check valve parts, sleeve, spool, and dust seal. It then explains how to assemble these parts in reverse order, making sure to line up springs, pins, and holes correctly. Precise positioning of parts like the spool, sleeve, gearwheel, and cardan shaft is emphasized for proper assembly.
Hyundai hl757 tm 7a wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling a steering unit. It describes the individual parts of the steering unit and steering cylinder. The disassembly process involves removing screws, seals, springs, and other components in a specific order. Assembly is the reverse of disassembly, with parts cleaned, inspected, lubricated and installed in the proper sequence while ensuring proper alignment of markings. Tightening torques are provided for screws. Tools required are also listed.
Hyundai hl780 9 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling various components of hydraulic pumps and control valves, including:
- Disassembling the main pump by removing components like the control valve, connection plate, distributor plate, and rotary group.
- Inspecting pump components for wear and replacing worn parts like bearings.
- Assembling the main pump by refitting components in reverse order and adjusting tapered roller bearings.
- Disassembling the main control valve by removing spools, valves, and other internal parts.
- Proper precautions for disassembly, reassembly, and inspection of hydraulic components to prevent damage.
- Disassembling remote control
Hyundai r130 lc 3 crawler excavator service repair manualfksjksmmde
The document provides instructions for removing and installing a hydraulic pump. It describes disconnecting pilot line hoses, draining the oil, removing mounting bolts, and lifting out the pump assembly. For installation, it lists cleaning components like the suction strainer and breather, adding new oil, bleeding air from the system, and checking for leaks once started. It also includes an exploded diagram of the pump components and lists tools and torque specifications needed for maintenance.
This document is a parts catalog for various Caterpillar engine models including the D330, D333, D342, D343, D353, D398, D399, 3114, 3116, 3204, 3208, 3304, 3306, 3406, 3408, 3412, 3508, 3512, 3516, C6.6, C7, C9, C10, C11, C12, C15, C16, C18, 3126, 3176, 3196, 3054, 3056, 3064, 3066 series engines. It lists the component parts, part numbers, and quantities for the cylinders, cylinder heads, crankshafts
Takeuchi tb2150 hydraulic excavator service repair workshop manual (serial no...ujfjjdkkkkmm
This manual provides instructions for servicing a machine. It describes disassembly, inspection, maintenance and troubleshooting procedures. The manual includes maintenance reference values and specifications that may be helpful for daily work. Safety is the top priority - the manual outlines various safety precautions to take like wearing protective gear, using correct tools, and stopping the engine before performing maintenance. Unauthorized access is prohibited during inspection or maintenance work.
This document provides safety information and procedures for servicing a machine. It describes various safety symbols used in the manual and outlines safety precautions such as wearing protective equipment, using the correct tools, and stopping the engine before performing maintenance. The manual structure is also summarized, which includes sections on safety, service data, functions, disassembly/assembly, and troubleshooting.
Takeuchi tb240 mini excavator service repair workshop manual (serial no. 1241...ujfjjdkkkkmm
1) The document is a service manual that provides procedures for maintenance and repair of a machine for engineers who service it. It describes disassembly, assembly, inspection, troubleshooting and specifications.
2) The manual uses symbols to indicate parts like the serial number and provides the structure of the manual which includes sections on safety, service data, functions, disassembly/assembly and troubleshooting.
3) The manual provides safety precautions for maintenance personnel which include wearing protective gear, installing safety equipment, properly preparing the work area, and procedures to safely work on and around the machine.
Hyundai hlf202530(c) 5 forklift truck service repair manualfjskemdme
This document provides instructions for disassembly and assembly of a steering unit. It describes removing components like the end cover, gearwheel set, O-rings, cardan shaft, distributor plate, check valve parts, sleeve, spool, and dust seal. It then explains how to assemble these parts in reverse order, making sure to line up springs, pins, and holes correctly. Precise positioning of parts like the spool, sleeve, gearwheel, and cardan shaft is emphasized for proper assembly.
Hyundai hl757 tm 7a wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling a steering unit. It describes the individual parts of the steering unit and steering cylinder. The disassembly process involves removing screws, seals, springs, and other components in a specific order. Assembly is the reverse of disassembly, with parts cleaned, inspected, lubricated and installed in the proper sequence while ensuring proper alignment of markings. Tightening torques are provided for screws. Tools required are also listed.
Hyundai hl780 9 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling various components of hydraulic pumps and control valves, including:
- Disassembling the main pump by removing components like the control valve, connection plate, distributor plate, and rotary group.
- Inspecting pump components for wear and replacing worn parts like bearings.
- Assembling the main pump by refitting components in reverse order and adjusting tapered roller bearings.
- Disassembling the main control valve by removing spools, valves, and other internal parts.
- Proper precautions for disassembly, reassembly, and inspection of hydraulic components to prevent damage.
- Disassembling remote control
Hyundai r130 lc 3 crawler excavator service repair manualfksjksmmde
The document provides instructions for removing and installing a hydraulic pump. It describes disconnecting pilot line hoses, draining the oil, removing mounting bolts, and lifting out the pump assembly. For installation, it lists cleaning components like the suction strainer and breather, adding new oil, bleeding air from the system, and checking for leaks once started. It also includes an exploded diagram of the pump components and lists tools and torque specifications needed for maintenance.
This document is a parts catalog for various Caterpillar engine models including the D330, D333, D342, D343, D353, D398, D399, 3114, 3116, 3204, 3208, 3304, 3306, 3406, 3408, 3412, 3508, 3512, 3516, C6.6, C7, C9, C10, C11, C12, C15, C16, C18, 3126, 3176, 3196, 3054, 3056, 3064, 3066 series engines. It lists the component parts, part numbers, and quantities for the cylinders, cylinder heads, crankshafts
Takeuchi tb2150 hydraulic excavator service repair workshop manual (serial no...ujfjjdkkkkmm
This manual provides instructions for servicing a machine. It describes disassembly, inspection, maintenance and troubleshooting procedures. The manual includes maintenance reference values and specifications that may be helpful for daily work. Safety is the top priority - the manual outlines various safety precautions to take like wearing protective gear, using correct tools, and stopping the engine before performing maintenance. Unauthorized access is prohibited during inspection or maintenance work.
This document provides safety information and procedures for servicing a machine. It describes various safety symbols used in the manual and outlines safety precautions such as wearing protective equipment, using the correct tools, and stopping the engine before performing maintenance. The manual structure is also summarized, which includes sections on safety, service data, functions, disassembly/assembly, and troubleshooting.
Takeuchi tb240 mini excavator service repair workshop manual (serial no. 1241...ujfjjdkkkkmm
1) The document is a service manual that provides procedures for maintenance and repair of a machine for engineers who service it. It describes disassembly, assembly, inspection, troubleshooting and specifications.
2) The manual uses symbols to indicate parts like the serial number and provides the structure of the manual which includes sections on safety, service data, functions, disassembly/assembly and troubleshooting.
3) The manual provides safety precautions for maintenance personnel which include wearing protective gear, installing safety equipment, properly preparing the work area, and procedures to safely work on and around the machine.
This document provides an operator's manual for a compact excavator. It begins with several pages of safety warnings and precautions for general operation, preparing the machine, starting it, operating it, stopping it, transporting it, and performing maintenance. The warnings emphasize the risks of injury or death from being struck by moving parts, crushed, falling, fire/explosion, exhaust inhalation, and electrocution. Operators must wear proper protective equipment, know how to use safety features, avoid hazardous areas, and only start the engine from the operator's seat.
Liebherr e 954 c hydraulic excavator service repair manualujfjjdkkkkmm
This document is a service manual for hydraulic excavators. It contains 18 sections that provide technical data, maintenance guidelines, and instructions for repairing various engine, hydraulic, electrical, and other components of the excavators. The manual is intended to assist customer support services and includes safety symbols and structuring of the information to help users find specific topics. It also notes that additional service information may be provided and the manual contents are copyrighted material.
Doosan mega 400 v 400 v wheel loader service repair manual (serial number 100...ujfjjdkkkkmm
- Daewoo reserves the right to improve its products at any time without obligation to update previously sold models. Owners should periodically check with distributors for documentation on purchased equipment.
- The manual illustrations represent actual equipment but may differ in some details.
- The manual covers safety procedures, specifications, maintenance, and repair information for the Mega 400-V wheel loader. It includes sections on safety, specifications, maintenance, and systems like hydraulics, electrical, and attachments.
Doosan dl550 3 wheel loader service repair manualujfjjdkkkkmm
This document provides safety instructions for wheel loaders. It covers general safety, transportation, operation, maintenance, and environmental circumstances. Operators must read and understand the safety messages in the manual and on decals before operating equipment. Only trained personnel should operate and maintain the machine. Safe operation is the operator's responsibility.
Doosan dl400 wheel loader service repair manualujfjjdkkkkmm
The document provides safety information for operating a Doosan wheel loader, including:
1. It outlines general safety essentials, such as following all safety recommendations and using tools and equipment in good working order.
2. It specifies the location of safety labels on the machine and prohibits unauthorized modifications.
3. It describes general hazard information, precautions before starting the engine, safe operating procedures, maintenance safety, and safety procedures for towing, shipping, and transportation.
The document emphasizes that ultimately safety is the operator's responsibility and improper operation or maintenance can result in serious injury or death. It defines safety signal words like caution, warning, and danger used in the manual.
Doosan dl220 wheel loader service repair manualujfjjdkkkkmm
This document provides safety information for wheel loaders. It outlines general safety essentials, including not modifying the machine without authorization. Operators should be trained and authorized, and follow all safety rules. Guards and covers and safety features like seat belts should be used properly. Inside the cab, keep it clean and do not use phones or headphones while operating. Personal protective equipment like eye protection and hard hats should be worn. Operators should check visibility aids are working and look for blind spots before moving the machine. Unauthorized modifications that compromise safety are prohibited.
Doosan dl200 a wheeled loader parts catalogue manualujfjjdkkkkmm
This document provides a parts list and diagrams for the cylinder block of an engine. It contains over 40 numbered parts with descriptions and quantities. The parts include items like the cylinder block assembly, cylinder liners, main bearing caps, bolts, seals, and more. Diagrams show exploded views of the assembled cylinder block and locations of each part.
Daewoo doosan solar 450 lc v excavator service repair manualujfjjdkkkkmm
Daewoo provides safety guidelines for operating an excavator. Key points include:
1) Only operate from the operator's station and do not reach outside the cab.
2) Perform a safety check before starting and look for hazards.
3) Do not lift loads over people and use tag lines for stability in windy conditions.
4) Be aware of overhead hazards and avoid digging under overhangs or on steep slopes.
Daewoo doosan solar 340 lc v excavator operation and maintenance manualujfjjdkkkkmm
This document is an operation and maintenance manual for a Daewoo excavator model Solar 340LC-V. It contains safety information and instructions for operating, maintaining, transporting, and storing the excavator. The manual advises checking for recent documentation on purchased equipment. It also notes that illustrations are representations and may vary from actual items. Safety labels and precautions are located throughout the excavator and in the manual.
Daewoo doosan solar 330 lc v excavator service repair manualujfjjdkkkkmm
Daewoo provides safety guidelines for operating excavators. Key points include:
1. Excavators are primarily designed for earthmoving, not lifting, which requires approved configurations.
2. Lifting capacity ratings assume level ground and loads supported evenly without side loads.
3. Operators should follow all safety instructions and check local regulations regarding heavy lifting.
4. Safe lifting requires clear communication between operator and ground crew.
Daewoo doosan solar 300 ll excavator service repair manualujfjjdkkkkmm
The document provides safety information and operating instructions for a Daewoo excavator model Solar 300LL. It contains 12 sections covering general safety essentials, unauthorized modifications, hazards, operating procedures, maintenance, transportation, and lifting capacities. The document emphasizes safe practices and warns that unsafe operation could result in serious injury or death. It also notes that the excavator is not intended for uses other than earthmoving and requires additional protection for hazardous applications.
Daewoo doosan mega 250 v 250 v wheel loader service repair manual serial numb...ujfjjdkkkkmm
This document provides safety information for operating a Doosan wheel loader. It outlines general safety essentials, locations of safety labels, unauthorized modifications, hazards during operation and maintenance, and safety procedures for starting the engine, operating the machine, maintenance, batteries, towing, and transportation. Operators and maintenance personnel must read and follow the safety guidelines to prevent serious injury or death.
Daewoo doosan mega 250 v 250 v wheel loader service repair manual - serial nu...ujfjjdkkkkmm
This document provides safety information for operating a Doosan wheel loader. It discusses general safety essentials, hazard information, safe operation procedures, maintenance safety, and other topics. Operators and maintenance personnel must read and understand the safety information provided to safely operate and service the equipment. Failure to follow the safety guidelines could result in serious injury or death.
Daewoo doosan disd sd300 wheel loader service repair manualujfjjdkkkkmm
This document provides safety information for operating a DISD wheel loader, including:
- A warning to operators to read the safety manual thoroughly before use.
- Safety information is organized into topics such as general safety essentials, hazards, operating procedures, and maintenance.
- Signals words like caution, warning and danger indicate potential safety hazards and their associated risk levels.
- Operators should be aware of all safety procedures to prevent serious injury or death from improper machine operation and maintenance practices.
This document provides instructions for removing and installing a diesel engine on an XERION 3800-3300 agricultural machine. It describes disconnecting various components like hoses, belts, wiring harnesses, and mounting hardware. The engine is then lifted out and a new one installed, ensuring proper alignment of components like the fan hub and blades. Precautions are given for safe lifting of heavy parts.
This document provides repair instructions for the front steering drive axle of a XERION 783 agricultural machine. It details removal and installation procedures, component specifications, and safety warnings. Key steps include draining fluids, removing sensors and hoses, loosening mounting bolts, lifting out the drive axle assembly, and reversing steps to install the new or repaired assembly. Tightening torques and specialty tools or compounds are specified throughout.
Claas axion 850 tractor service repair manual (serial number a6100100 and up)ujfjjdkkkkmm
This repair manual provides instructions for removing the complete engine from tractors in the AXION 800 A61 model range with serial numbers from A6100100. The document outlines disconnecting various engine components like hoses, wiring harnesses, and mounting hardware. Special tools are required to lift and support the engine during removal.
Bobcat tr50210 evo telescopic handler service repair manual sn xvl1550000 and...ujfjjdkkkkmm
The document provides safety instructions for operating and servicing telescopic handlers. It emphasizes that safe operation requires a qualified operator who has received proper instruction. Operators must check the machine daily, follow all safety warnings, and never operate under the influence of drugs or alcohol. Technicians must also take safety precautions, such as avoiding silica dust and properly disposing of components, when servicing machines.
Bobcat tr40250 evo telescopic handler service repair manual sn xvx1550000 and...ujfjjdkkkkmm
The document provides safety instructions for operating and servicing telescopic handlers. It emphasizes that safe operation requires a qualified operator who has received proper instruction. Operators must check the machine daily, follow all safety signs and manuals, and never modify equipment without approval. When servicing, take precautions with fire hazards, moving parts, electrical sources, and chemicals. Serial numbers and delivery records help identify the machine.
Bobcat tl358 dcw telescopic handler service repair manual sn b3g511001 and aboveujfjjdkkkkmm
This document contains safety instructions and information for servicing a Bobcat telescopic handler. It emphasizes that safe operation is the operator's responsibility and requires a qualified operator. It provides guidelines for avoiding silica dust, properly dismantling and disposing of equipment, and preventing fires during maintenance, operation, and welding/grinding. It also identifies locations of serial numbers and provides a checklist for inspecting the telescopic handler after service.
This document provides an operator's manual for a compact excavator. It begins with several pages of safety warnings and precautions for general operation, preparing the machine, starting it, operating it, stopping it, transporting it, and performing maintenance. The warnings emphasize the risks of injury or death from being struck by moving parts, crushed, falling, fire/explosion, exhaust inhalation, and electrocution. Operators must wear proper protective equipment, know how to use safety features, avoid hazardous areas, and only start the engine from the operator's seat.
Liebherr e 954 c hydraulic excavator service repair manualujfjjdkkkkmm
This document is a service manual for hydraulic excavators. It contains 18 sections that provide technical data, maintenance guidelines, and instructions for repairing various engine, hydraulic, electrical, and other components of the excavators. The manual is intended to assist customer support services and includes safety symbols and structuring of the information to help users find specific topics. It also notes that additional service information may be provided and the manual contents are copyrighted material.
Doosan mega 400 v 400 v wheel loader service repair manual (serial number 100...ujfjjdkkkkmm
- Daewoo reserves the right to improve its products at any time without obligation to update previously sold models. Owners should periodically check with distributors for documentation on purchased equipment.
- The manual illustrations represent actual equipment but may differ in some details.
- The manual covers safety procedures, specifications, maintenance, and repair information for the Mega 400-V wheel loader. It includes sections on safety, specifications, maintenance, and systems like hydraulics, electrical, and attachments.
Doosan dl550 3 wheel loader service repair manualujfjjdkkkkmm
This document provides safety instructions for wheel loaders. It covers general safety, transportation, operation, maintenance, and environmental circumstances. Operators must read and understand the safety messages in the manual and on decals before operating equipment. Only trained personnel should operate and maintain the machine. Safe operation is the operator's responsibility.
Doosan dl400 wheel loader service repair manualujfjjdkkkkmm
The document provides safety information for operating a Doosan wheel loader, including:
1. It outlines general safety essentials, such as following all safety recommendations and using tools and equipment in good working order.
2. It specifies the location of safety labels on the machine and prohibits unauthorized modifications.
3. It describes general hazard information, precautions before starting the engine, safe operating procedures, maintenance safety, and safety procedures for towing, shipping, and transportation.
The document emphasizes that ultimately safety is the operator's responsibility and improper operation or maintenance can result in serious injury or death. It defines safety signal words like caution, warning, and danger used in the manual.
Doosan dl220 wheel loader service repair manualujfjjdkkkkmm
This document provides safety information for wheel loaders. It outlines general safety essentials, including not modifying the machine without authorization. Operators should be trained and authorized, and follow all safety rules. Guards and covers and safety features like seat belts should be used properly. Inside the cab, keep it clean and do not use phones or headphones while operating. Personal protective equipment like eye protection and hard hats should be worn. Operators should check visibility aids are working and look for blind spots before moving the machine. Unauthorized modifications that compromise safety are prohibited.
Doosan dl200 a wheeled loader parts catalogue manualujfjjdkkkkmm
This document provides a parts list and diagrams for the cylinder block of an engine. It contains over 40 numbered parts with descriptions and quantities. The parts include items like the cylinder block assembly, cylinder liners, main bearing caps, bolts, seals, and more. Diagrams show exploded views of the assembled cylinder block and locations of each part.
Daewoo doosan solar 450 lc v excavator service repair manualujfjjdkkkkmm
Daewoo provides safety guidelines for operating an excavator. Key points include:
1) Only operate from the operator's station and do not reach outside the cab.
2) Perform a safety check before starting and look for hazards.
3) Do not lift loads over people and use tag lines for stability in windy conditions.
4) Be aware of overhead hazards and avoid digging under overhangs or on steep slopes.
Daewoo doosan solar 340 lc v excavator operation and maintenance manualujfjjdkkkkmm
This document is an operation and maintenance manual for a Daewoo excavator model Solar 340LC-V. It contains safety information and instructions for operating, maintaining, transporting, and storing the excavator. The manual advises checking for recent documentation on purchased equipment. It also notes that illustrations are representations and may vary from actual items. Safety labels and precautions are located throughout the excavator and in the manual.
Daewoo doosan solar 330 lc v excavator service repair manualujfjjdkkkkmm
Daewoo provides safety guidelines for operating excavators. Key points include:
1. Excavators are primarily designed for earthmoving, not lifting, which requires approved configurations.
2. Lifting capacity ratings assume level ground and loads supported evenly without side loads.
3. Operators should follow all safety instructions and check local regulations regarding heavy lifting.
4. Safe lifting requires clear communication between operator and ground crew.
Daewoo doosan solar 300 ll excavator service repair manualujfjjdkkkkmm
The document provides safety information and operating instructions for a Daewoo excavator model Solar 300LL. It contains 12 sections covering general safety essentials, unauthorized modifications, hazards, operating procedures, maintenance, transportation, and lifting capacities. The document emphasizes safe practices and warns that unsafe operation could result in serious injury or death. It also notes that the excavator is not intended for uses other than earthmoving and requires additional protection for hazardous applications.
Daewoo doosan mega 250 v 250 v wheel loader service repair manual serial numb...ujfjjdkkkkmm
This document provides safety information for operating a Doosan wheel loader. It outlines general safety essentials, locations of safety labels, unauthorized modifications, hazards during operation and maintenance, and safety procedures for starting the engine, operating the machine, maintenance, batteries, towing, and transportation. Operators and maintenance personnel must read and follow the safety guidelines to prevent serious injury or death.
Daewoo doosan mega 250 v 250 v wheel loader service repair manual - serial nu...ujfjjdkkkkmm
This document provides safety information for operating a Doosan wheel loader. It discusses general safety essentials, hazard information, safe operation procedures, maintenance safety, and other topics. Operators and maintenance personnel must read and understand the safety information provided to safely operate and service the equipment. Failure to follow the safety guidelines could result in serious injury or death.
Daewoo doosan disd sd300 wheel loader service repair manualujfjjdkkkkmm
This document provides safety information for operating a DISD wheel loader, including:
- A warning to operators to read the safety manual thoroughly before use.
- Safety information is organized into topics such as general safety essentials, hazards, operating procedures, and maintenance.
- Signals words like caution, warning and danger indicate potential safety hazards and their associated risk levels.
- Operators should be aware of all safety procedures to prevent serious injury or death from improper machine operation and maintenance practices.
This document provides instructions for removing and installing a diesel engine on an XERION 3800-3300 agricultural machine. It describes disconnecting various components like hoses, belts, wiring harnesses, and mounting hardware. The engine is then lifted out and a new one installed, ensuring proper alignment of components like the fan hub and blades. Precautions are given for safe lifting of heavy parts.
This document provides repair instructions for the front steering drive axle of a XERION 783 agricultural machine. It details removal and installation procedures, component specifications, and safety warnings. Key steps include draining fluids, removing sensors and hoses, loosening mounting bolts, lifting out the drive axle assembly, and reversing steps to install the new or repaired assembly. Tightening torques and specialty tools or compounds are specified throughout.
Claas axion 850 tractor service repair manual (serial number a6100100 and up)ujfjjdkkkkmm
This repair manual provides instructions for removing the complete engine from tractors in the AXION 800 A61 model range with serial numbers from A6100100. The document outlines disconnecting various engine components like hoses, wiring harnesses, and mounting hardware. Special tools are required to lift and support the engine during removal.
Bobcat tr50210 evo telescopic handler service repair manual sn xvl1550000 and...ujfjjdkkkkmm
The document provides safety instructions for operating and servicing telescopic handlers. It emphasizes that safe operation requires a qualified operator who has received proper instruction. Operators must check the machine daily, follow all safety warnings, and never operate under the influence of drugs or alcohol. Technicians must also take safety precautions, such as avoiding silica dust and properly disposing of components, when servicing machines.
Bobcat tr40250 evo telescopic handler service repair manual sn xvx1550000 and...ujfjjdkkkkmm
The document provides safety instructions for operating and servicing telescopic handlers. It emphasizes that safe operation requires a qualified operator who has received proper instruction. Operators must check the machine daily, follow all safety signs and manuals, and never modify equipment without approval. When servicing, take precautions with fire hazards, moving parts, electrical sources, and chemicals. Serial numbers and delivery records help identify the machine.
Bobcat tl358 dcw telescopic handler service repair manual sn b3g511001 and aboveujfjjdkkkkmm
This document contains safety instructions and information for servicing a Bobcat telescopic handler. It emphasizes that safe operation is the operator's responsibility and requires a qualified operator. It provides guidelines for avoiding silica dust, properly dismantling and disposing of equipment, and preventing fires during maintenance, operation, and welding/grinding. It also identifies locations of serial numbers and provides a checklist for inspecting the telescopic handler after service.
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At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
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Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Hyundai hbf25 7 forklift truck service repair manual
1. CONTENTS
SECTION 1 GENERAL
Group 1 Safety hints ---------------------------------------------------------------------------------------------------- 1-1
Group 2 Specifications ------------------------------------------------------------------------------------------------ 1-5
Group 3 Periodic replacement ------------------------------------------------------------------------------------- 1-17
SECTION 2 REMOVAL & INSTALLATION
Group 1 Structure -------------------------------------------------------------------------------------------------------- 2-1
Group 2 Removal and Installation of Unit ------------------------------------------------------------------- 2-2
SECTION 3 POWER TRAIN SYSTEM
Group 1 Structure and operation --------------------------------------------------------------------------------- 3-1
Group 2 Troubleshooting --------------------------------------------------------------------------------------------- 3-4
Group 3 Disassembly and assembly -------------------------------------------------------------------------- 3-5
SECTION 4 BRAKE SYSTEM
Group 1 Structure and function ----------------------------------------------------------------------------------- 4-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------ 4-6
Group 3 Test and adjustment -------------------------------------------------------------------------------------- 4-9
SECTION 5 STEERING SYSTEM
Group 1 Structure and function ----------------------------------------------------------------------------------- 5-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------- 5-10
Group 3 Disassembly and assembly -------------------------------------------------------------------------- 5-13
SECTION 6 HYDRAULIC SYSTEM
Group 1 Structure and function ----------------------------------------------------------------------------------- 6-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------- 6-15
Group 3 Disassembly and assembly --------------------------------------------------------------------------- 6-19
SECTION 7 ELECTRICAL SYSTEM
Group 1 Component location -------------------------------------------------------------------------------------- 7-1
Group 2 Electrical circuit ---------------------------------------------------------------------------------------------- 7-2
Group 3 Electric components -------------------------------------------------------------------------------------- 7-3
2. SECTION 8 MAST
Group 1 Structure -------------------------------------------------------------------------------------------------------- 8-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------- 8-5
Group 3 Adjustment ----------------------------------------------------------------------------------------------------- 8-8
Group 4 Removal and installation -------------------------------------------------------------------------------- 8-11
3. 5-13
GROUP 3 DISASSEMBLY AND ASSEMBLY
1. STEERING UNIT
STRUCTURE1)
20
17
9
12
7
10
19
16
25
1
27-2
5
15
28-1
28-2
6
8
13
2
18
11
3
26
22
21
23
10
10
27-4
27-3
27-1
4
13
14
24
24
B207SS10
1 Dust seal
2 Retaining ring
3 Cap seal
4 Thrust bearing
5 Ball
6 Pin
7 Spacer
8 Center spring
9 Washer
10 O-ring
11 O-ring seal
12 Rolled screw
13 Gerotor set
14 Bearing race
15 Bore screw
16 Drive shaft
17 End cap
18 Bushing
19 Plate
20 Cap screw
21 Housing
22 Spool
23 Sleeve
24 Plate spring
25 Plug
26 O-ring
27 Check valve
27-1 Guide
27-2 Shim
27-3 Spring
27-4 Washer
28 Suction valve
28-1 Roll pin
28-2 Ball
5. 5-16
DISASSEMBLY
Disassemble steering column from
steering unit and place the steering unit in
the holding tool.
Screw out the screws in the end cover(6-
off plus one special screw).
4)
(1)
Remove the end cover, sideways.(2)
Lift the gearwheel set(With spacer if fitted)
off the unit.
Take out the two O-rings.
(3)
Remove cardan shaft.(4)
5-72(1)
5-72(2)
5-72(3)
5-72(4)
6. 5-17
Remove distributor plate.(5)
Screw out the threaded bush over the
check valve.
(6)
Remove O-ring.(7)
Shake out the check valve ball and suction
valve pins and balls.
(8)
5-73(1)
5-73(2)
5-73(3)
D353SE09
7. 5-18
Take ring, bearing races and thrust
bearing from sleeve and spool. The outer
(Thin) bearing race can sometimes "stick"
in the housing, therefore check that it has
come out.
(10)
Press out the cross pin. Use the special
screw from the end cover.
(11)
A small mark has been made with a
pumice stone on both spool and sleeve
close to one of the slots for the neutral
position springs(See drawing).
If the mark is not visible, remember to
leave a mark of your own on sleeve and
spool before the neutral position
springs are disassembled.
※
Take care to keep the cross pin in the
sleeve and spool horizontal. The pin can
be seen through the open end of the
spool. Press the spool inwards and the
sleeve, ring, bearing races and thrust
bearing will be pushed out of the housing
together.
(9)
5-73(4)
5-74(1)
5-74(2)
5-74(3)
8. 5-19
Press the neutral position springs out of
their slots in the spool.
(13)
Remove dust seal and O-ring.(14)
Disassembling the pressure relief valve
Screw out the plug using an 8mm hexagon
socket spanner.
Remove seal washers.
(14)
Carefully press the spool out of the sleeve.(12)
5-74(4)
5-75(1)
5-75(2)
D353SE10
9. 5-20
Unscrew the setting screw using an 8mm
hexagon socket spanner.
(15)
Shake out spring and piston. The valve
seat is bonded into the housing and cannot
be removed.
(16)
The pressure relief valve is now disassem-
bled.
(17)
D353SE11
D353SE12
D353SE13
10. 5-22
Press the springs together and push the
neutral position springs into place in the
sleeve.
(5)
Line up the springs and center them.(6)
Guide the ring down over the sleeve.
The ring should be able to rotate free of
the springs.
(7)
※
5-77(2)
5-77(3)
5-77(4)
Fit the cross pin into the spool / sleeve.(8)
5-78(1)
11. 5-23
5
4
3
2
1
Fit bearing races and needle bearing as
shown on below drawing.
(9)
Assembly pattern for standard bearings
1 Outer bearing race
2 Thrust bearing
3 Inner bearing race
4 Spool
5 Sleeve
※
Installation instruction for O-ring
Turn the steering unit until the bore is
horizontal. Guide the outer part of the
assembly tool into the bore for the spool /
sleeve.
(10)
5-78(2)
5-78(3)
5-78(4)
12. 5-24
Grease O-ring with hydraulic oil and place
them on the tool.
(11)
Hold the outer part of the assembly tool in
the bottom of the steering unit housing
and guide the inner part of the tool right to
the bottom.
(12)
Press and turn the O-ring into position in
the housing.
(13)
5-79(1)
5-79(2)
5-79(3)
5-79(4)
13. 5-25
Installation instructions for lip seal
Lubricate the lip seal with hydraulic oil and
place it on the assembly tool.
(15)
Guide the assembly tool right to the
bottom.
(16)
Draw the inner and outer parts of the
assembly tool out of the steering unit bore,
leaving the guide from the inner part in the
bore.
(14)
5-80(1)
5-80(2)
5-80(3)
5-80(4)
14. 5-26
The spool set will push out the assembly
tool guide.
The O-ring are now in position.
(19)
Turn the steering unit until the bore is
vertical again. Put the check valve ball
into the hole indicated by the arrow.
(20)
Press and turn the lip seal into place in the
housing.
(17)
With a light turning movement, guide the
spool and sleeve into the bore.
Fit the spool set holding the cross pin
horizontal.
(18)
※
5-81(1)
5-81(2)
5-81(3)
5-81(4)
15. 5-27
Place the distributor plate so that the
channel holes match the holes in the
housing.
(23)
Guide the cardan shaft down into the bore
so that the slot is parallel with the
connection flange.
(24)
Screw the threaded bush lightly into the
check valve bore. The top of the bush
must lie just below the surface of the
housing.
(21)
Grease the O-ring with mineral oil approx.
viscosity 500 cSt at 20°C.
(22)
5-82(1)
5-82(2)
5-82(3)
5-82(4)
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17. 5-28
Important
Fit the gearwheel(Rotor) and cardan shaft
so that a tooth base in the rotor is
positioned in relation to the shaft slot as
shown.
Turn the gear rim so that the seven
through holes match the holes in the
housing.
(27)
Fit the spacer, if any.(28)
Place the cardan shaft as shown - so that
it is held in position by the mounting fork.
(25)
Grease the two O-rings with mineral oil
approx. viscosity 500 cSt at 20°C and
place them in the two grooves in the gear
rim. Fit the gearwheel and rim on the
cardan shaft.
(26)
5-83(1)
5-83(2)
5-83(3)
5-83(4)
18. 5-29
Fit the six screws with washers and insert
them. Cross-tighten all the screws and
the rolled pin.
・Tightening torque : 4.0±0.5kgf・m
(28.9±3.6lbf・ft)
(31)
Place the dust seal ring in the housing.(32)
Place the end cover in position.(29)
Fit the special screw with washer and
place it in the hole shown.
(30)
5-84(1)
5-84(2)
5-84(3)
5-84(4)
19. 5-30
Fit the dust seal ring in the housing.(33)
Press the plastic plugs into the connection
ports.
Do not use a hammer!
(34)
※
5-85(1)
5-85(2)