This document provides instructions for disassembling and assembling a steering unit. It includes:
1. An overview of the steering unit components and the tools needed for disassembly and assembly.
2. Step-by-step instructions for disassembling the steering unit, including removing components like the end cover, gearwheel set, distribution plate, springs, and seals.
3. Step-by-step instructions for assembling the steering unit, including installing components like the spool, sleeve, springs, seals, and end cover. Precise assembly is important for correct functioning of the unit.
Hyundai 20253032 bc 7 forklift truck service repair manualfjjsekmmm
This document provides instructions for disassembling and assembling the steering unit of a machine. It describes removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, thrust bearing and springs. It then explains how to reassemble these parts, including pressing in seals and springs correctly. Tools needed are also listed along with tightening torques for mounting bolts.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for disassembling each component. Personal safety notices are included throughout to warn technicians of potential hazards like parts propelled by springs or releasing hydraulic pressure. The document is intended to guide technicians in properly disassembling these systems for repair or replacement of parts.
Caterpillar cat 312 d2 l excavator (prefix fab) service repair manual (fab000...fjjsekmmm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 L excavator. It lists the required tools and outlines 16 steps to disassemble the final drive, including removing covers, gears, and bearings. It also outlines 13 steps to disassemble the travel motor, such as removing piston assemblies, seals, and plates. Additionally, it provides 15 steps to disassemble the counterbalance valve, including removing springs, spools, and relief valve assemblies. Personal injury warnings are included throughout.
This document provides instructions for disassembling various components of an excavator including the final drive, travel motor, counterbalance valve, and travel motor. It lists required tools and safety precautions and provides a step-by-step process with illustrations for disassembling each component and removing seals, springs, plates, and other parts. Detailed instructions are given for draining fluids and carefully removing heavy components to prepare them for cleaning or replacement.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a 3054C engine. The flywheel removal process involves using guide bolts and a link bracket to support the flywheel weight during removal. The crankshaft rear seal housing is non-serviceable and must be replaced if removed. A plastic sleeve is used to protect the crankshaft rear seal during installation. A puller tool is used to remove the crankshaft wear sleeve.
Caterpillar cat 312 d2 l excavator (prefix mpp) service repair manual (mpp000...fjjsekmmm
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and barrel assembly. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
Hyundai hbf18 t 5 forklift truck service repair manualfjjsekmmm
This document provides instructions for disassembling and assembling the steering unit of a machine. It includes the following sections:
1. Tools and torque specifications needed for the job.
2. Instructions for disassembling components like the end cover, gearwheel set, cardan shaft, distributor plate, seals and springs.
3. Instructions for assembling components like the spool, sleeve, seals, springs and end cover. Precise steps are provided to ensure correct assembly.
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and safety precautions, and outlines multi-step procedures to remove each part, such as draining fluids, loosening fittings and bolts, using pullers to remove bearings, and noting part locations and orientations for reassembly. Detailed illustrations accompany each step to show how to properly disassemble the excavator systems.
Hyundai 20253032 bc 7 forklift truck service repair manualfjjsekmmm
This document provides instructions for disassembling and assembling the steering unit of a machine. It describes removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, thrust bearing and springs. It then explains how to reassemble these parts, including pressing in seals and springs correctly. Tools needed are also listed along with tightening torques for mounting bolts.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for disassembling each component. Personal safety notices are included throughout to warn technicians of potential hazards like parts propelled by springs or releasing hydraulic pressure. The document is intended to guide technicians in properly disassembling these systems for repair or replacement of parts.
Caterpillar cat 312 d2 l excavator (prefix fab) service repair manual (fab000...fjjsekmmm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 L excavator. It lists the required tools and outlines 16 steps to disassemble the final drive, including removing covers, gears, and bearings. It also outlines 13 steps to disassemble the travel motor, such as removing piston assemblies, seals, and plates. Additionally, it provides 15 steps to disassemble the counterbalance valve, including removing springs, spools, and relief valve assemblies. Personal injury warnings are included throughout.
This document provides instructions for disassembling various components of an excavator including the final drive, travel motor, counterbalance valve, and travel motor. It lists required tools and safety precautions and provides a step-by-step process with illustrations for disassembling each component and removing seals, springs, plates, and other parts. Detailed instructions are given for draining fluids and carefully removing heavy components to prepare them for cleaning or replacement.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a 3054C engine. The flywheel removal process involves using guide bolts and a link bracket to support the flywheel weight during removal. The crankshaft rear seal housing is non-serviceable and must be replaced if removed. A plastic sleeve is used to protect the crankshaft rear seal during installation. A puller tool is used to remove the crankshaft wear sleeve.
Caterpillar cat 312 d2 l excavator (prefix mpp) service repair manual (mpp000...fjjsekmmm
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and barrel assembly. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
Hyundai hbf18 t 5 forklift truck service repair manualfjjsekmmm
This document provides instructions for disassembling and assembling the steering unit of a machine. It includes the following sections:
1. Tools and torque specifications needed for the job.
2. Instructions for disassembling components like the end cover, gearwheel set, cardan shaft, distributor plate, seals and springs.
3. Instructions for assembling components like the spool, sleeve, seals, springs and end cover. Precise steps are provided to ensure correct assembly.
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and safety precautions, and outlines multi-step procedures to remove each part, such as draining fluids, loosening fittings and bolts, using pullers to remove bearings, and noting part locations and orientations for reassembly. Detailed illustrations accompany each step to show how to properly disassemble the excavator systems.
Caterpillar cat 314 d lcr excavator (prefix ssz) service repair manual (ssz00...fjskekdmjekm
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D LCR excavator. It lists required tools and outlines 16 steps for disassembling the components, including draining fluids, removing fittings and valves, using pullers to remove bearings, and noting part orientations for reassembly. Safety notices are included to warn of potential injuries from pressurized fluids, heavy parts, and released spring forces.
This document provides specifications and dimensions for "NEF" diesel engines, including 3 and 4 cylinder models. It describes the engine systems such as lubrication, cooling, turbocharging, and dimensions of components. The lubrication system uses a lobe oil pump to circulate oil through the crankshaft, camshaft, cylinder head and oil cooler. The cooling system has a radiator, visco-static fan, water pump, thermostat and oil cooler. Turbocharged models include an air filter and exhaust-driven turbocharger. Detailed dimensions are provided for build clearances, engine block components, cylinder head and valves. Torque specifications are also listed.
Caterpillar cat 323 d2 l excavator (prefix jeg) service repair manual (jeg000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the head, brake piston, barrel assembly, and shaft. The assembly section lists 14 steps, starting with cleaning components and ending by installing the cam plate and keys into the motor body. Precise alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fjkskedmme
The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00001 ...fjsjjekdkme
This document provides disassembly instructions for the 312C and 312C L excavator final drive, travel motor, and travel counterbalance valve systems. It outlines 17 steps to disassemble the final drive which includes removing covers, plates, gears, and bearings. It also details 13 steps to disassemble the travel motor such as removing piston assemblies, seals, and barrel components. Finally, it lists 15 steps for disassembling the travel counterbalance valve including removing springs, spools, valves, and housings. Personal safety notices are included throughout regarding releasing pressures and contained parts.
Caterpillar cat 120 m series 2 motor grader (prefix r9n) service repair manua...fjsjjekdkme
This document provides instructions for disassembling the transmission of a 120M Series 2 Motor Grader. It lists over 40 individual steps and provides illustrations for each step. The transmission must be removed from the grader and various components disassembled, including housing components, gears, seals, plates, and sensors. Special tools are required and spring forces must be released safely. The process involves removing over 50 individual parts in a specific sequence.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00301 ...fjsjjekdkme
1. The document provides instructions for removing and installing the front housing of a 312C excavator engine.
2. To remove the front housing, several other components must first be removed, including the alternator, water pump, and crankshaft pulley. Bolts securing the front housing to other parts are then loosened and removed.
3. Installation involves cleaning surfaces, installing new seals if needed, and securing the front housing with bolts to the cylinder block, oil pan, and other parts. Timing gear alignment must also be checked during installation.
Caterpillar cat 314 e cr excavator (prefix gmd) service repair manual (gmd000...jfdskekdmme
This document provides instructions for disassembling various components of a 314E CR excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines a step-by-step process for safely removing each part, noting precautions for releasing pressures and contained fluids. Detailed illustrations accompany each step to ensure correct reassembly.
Caterpillar cat 120 m series 2 motor grader (prefix m9h) service repair manua...fjsjjekdkme
This document provides disassembly instructions for the rear axle, differential, and final drive of a 120M Series 2 Motor Grader. It lists 42 steps to fully disassemble these components, including removing gears, bearings, seals, housings, and other parts. Special tools are required and weights of parts are provided. Safety notices are included and parts must be kept clean to prevent contamination.
Massey ferguson mf 1260 compact tractor ( e60101 - hst non hst) parts catal...fjskekmdm
This document provides parts information for a Massey Ferguson 1260 compact tractor, including 61 items that make up the timing gear housing component. It lists the part number, quantity, description, and any additional comments for each item. The parts include gaskets, bolts, seals, pins, plates, shafts, bearings, and other components of the timing gear housing. Serial or engine numbers are specified for some parts to indicate when a part number changed.
Caterpillar cat 325 d l excavator (prefix lal) service repair manual (lal0000...hfjsekekmmd
This document provides the disassembly procedure for a 325D L excavator travel motor. It lists 28 steps to fully disassemble the travel motor including removing the head, port plate, springs, plates, friction discs, bearing races, cam plate, piston assemblies, seals, and other components. Precautions are given to contain fluids, mark components for reinstallation, and ensure cleanliness during disassembly and assembly. Required tools are also listed.
Caterpillar cat 140 m 3 awd motor grader (prefix n9g) service repair manual (...ufjjsejfkskemme
This document provides instructions for assembling and disassembling components of the gerotor motor and circle drive for a Caterpillar 140M 3 AWD motor grader. It describes 15 steps for assembling the gerotor motor, including pressing bearings into place and installing seals, plates, and fasteners. It also describes 17 steps for disassembling the circle drive, including removing fasteners, gears, bearings, and other components. Precautions are provided to keep components clean during assembly and disassembly.
This document provides disassembly instructions for the final drive, travel motor, and other components of excavator models 312D2 and 312D2 L. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using various tools. It then details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and other parts. Safety notices are included throughout to warn of potential injuries from springs, fluids and heavy components.
Hyundai 22 bh 9 forklift truck service repair manualfjsjekkmdmme
The document provides information on the disassembly and assembly of a steering unit. It includes diagrams of the major components of the steering unit and lists the necessary tools. It then provides step-by-step instructions for disassembling the steering unit, including removing components like the end cover, gearwheel set, distributor plate, check valve ball, and O-rings. Reassembly instructions are not provided. Tightening torques are specified for mounting bolts.
Hyundai 30 bh 9 forklift truck service repair manualfjsjekkmdmme
This document provides instructions for disassembling and assembling the steering unit of a machine. It describes removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve ball, springs, seals and relief valve parts. It then explains how to assemble these components in reverse order, making sure springs, seals and other parts are correctly installed. Precise instructions are given along with diagrams to ensure proper reassembly.
Hyundai 25 bh 9 forklift truck service repair manualfjsjekkmdmme
The document provides information on the disassembly and assembly of a steering unit. It includes diagrams of the major components of the steering unit and lists the necessary tools. It then provides step-by-step instructions for disassembling the steering unit, including removing parts like the end cover, gearwheel set, distributor plate, check valve ball, and O-rings. Reassembly instructions are not provided. Tightening torques are specified for mounting bolts.
Hyundai 35 bh 9 forklift truck service repair manualfjjsekmsmmes
The document provides information on the disassembly and assembly of a steering unit. It includes diagrams of the major components of the steering unit and lists the necessary tools. It then provides step-by-step instructions for disassembling the steering unit, including removing components like the end cover, gearwheel set, distributor plate, check valve ball, and O-rings. Reassembly instructions are not provided. Tightening torques are specified for mounting bolts.
Hyundai 30 bh 9 forklift truck service repair manualfjjskdmnenemm
This document provides instructions for disassembling and assembling a steering unit. The major steps include:
1) Disassembling the steering unit by removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, and pressure relief valve parts.
2) Assembling the spool and sleeve with neutral position springs installed in slots. Bearing races and seals are also installed.
3) Lubricating O-rings and seals before installing them using assembly tools to properly position the components.
4) Reassembling the steering unit by installing the spool set, distributor plate, and other components removed during dis
Hyundai 35 bh 9 forklift truck service repair manualfjjskekdmmme
This document provides instructions for disassembling and assembling a steering unit. The major steps include:
1) Disassembling the steering unit by removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, and pressure relief valve parts.
2) Assembling the spool and sleeve with neutral position springs installed in slots. Bearing races and seals are also installed.
3) Lubricating O-rings and seals before installing them using special tools to push them into place in the housing.
4) Proper positioning and alignment of parts is important during assembly to ensure correct functioning of the steering unit.
Hyundai hdf15 3 forklift truck service repair manualidkkddkmd
This document outlines the contents and structure of a service manual for a machine. It includes 8 sections that cover general information, removal and installation of components, power train, brake, steering, hydraulic, electrical, and mast systems. Each section includes groups that explain the structure, operation, troubleshooting, testing, and disassembly/assembly of the various systems. Specifications, safety hints, and periodic replacement intervals are also addressed. Tables provide conversions between different units of measurement.
Hyundai hdf18 3 forklift truck service repair manualidkkddkmd
This document appears to be a service manual containing sections on general information, removal and installation procedures, various mechanical systems including power train, brake, steering, hydraulic, electrical, and mast systems. Each section includes groups covering structure, operation, troubleshooting, testing, and disassembly/assembly of components. Specification tables are also included for unit conversions.
Hyundai hdf70 3 forklift truck service repair manualidkkddkmd
This document provides information on the hydraulic system of a machine. It includes 7 sections that cover:
1. The structure and function of the hydraulic system, including diagrams of the hydraulic circuit and explanations of how different components work together.
2. Operational checks and troubleshooting procedures for the hydraulic system.
3. Instructions for disassembling and assembling hydraulic components like cylinders, pumps, and valves.
Caterpillar cat 314 d lcr excavator (prefix ssz) service repair manual (ssz00...fjskekdmjekm
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D LCR excavator. It lists required tools and outlines 16 steps for disassembling the components, including draining fluids, removing fittings and valves, using pullers to remove bearings, and noting part orientations for reassembly. Safety notices are included to warn of potential injuries from pressurized fluids, heavy parts, and released spring forces.
This document provides specifications and dimensions for "NEF" diesel engines, including 3 and 4 cylinder models. It describes the engine systems such as lubrication, cooling, turbocharging, and dimensions of components. The lubrication system uses a lobe oil pump to circulate oil through the crankshaft, camshaft, cylinder head and oil cooler. The cooling system has a radiator, visco-static fan, water pump, thermostat and oil cooler. Turbocharged models include an air filter and exhaust-driven turbocharger. Detailed dimensions are provided for build clearances, engine block components, cylinder head and valves. Torque specifications are also listed.
Caterpillar cat 323 d2 l excavator (prefix jeg) service repair manual (jeg000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the head, brake piston, barrel assembly, and shaft. The assembly section lists 14 steps, starting with cleaning components and ending by installing the cam plate and keys into the motor body. Precise alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fjkskedmme
The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00001 ...fjsjjekdkme
This document provides disassembly instructions for the 312C and 312C L excavator final drive, travel motor, and travel counterbalance valve systems. It outlines 17 steps to disassemble the final drive which includes removing covers, plates, gears, and bearings. It also details 13 steps to disassemble the travel motor such as removing piston assemblies, seals, and barrel components. Finally, it lists 15 steps for disassembling the travel counterbalance valve including removing springs, spools, valves, and housings. Personal safety notices are included throughout regarding releasing pressures and contained parts.
Caterpillar cat 120 m series 2 motor grader (prefix r9n) service repair manua...fjsjjekdkme
This document provides instructions for disassembling the transmission of a 120M Series 2 Motor Grader. It lists over 40 individual steps and provides illustrations for each step. The transmission must be removed from the grader and various components disassembled, including housing components, gears, seals, plates, and sensors. Special tools are required and spring forces must be released safely. The process involves removing over 50 individual parts in a specific sequence.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00301 ...fjsjjekdkme
1. The document provides instructions for removing and installing the front housing of a 312C excavator engine.
2. To remove the front housing, several other components must first be removed, including the alternator, water pump, and crankshaft pulley. Bolts securing the front housing to other parts are then loosened and removed.
3. Installation involves cleaning surfaces, installing new seals if needed, and securing the front housing with bolts to the cylinder block, oil pan, and other parts. Timing gear alignment must also be checked during installation.
Caterpillar cat 314 e cr excavator (prefix gmd) service repair manual (gmd000...jfdskekdmme
This document provides instructions for disassembling various components of a 314E CR excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines a step-by-step process for safely removing each part, noting precautions for releasing pressures and contained fluids. Detailed illustrations accompany each step to ensure correct reassembly.
Caterpillar cat 120 m series 2 motor grader (prefix m9h) service repair manua...fjsjjekdkme
This document provides disassembly instructions for the rear axle, differential, and final drive of a 120M Series 2 Motor Grader. It lists 42 steps to fully disassemble these components, including removing gears, bearings, seals, housings, and other parts. Special tools are required and weights of parts are provided. Safety notices are included and parts must be kept clean to prevent contamination.
Massey ferguson mf 1260 compact tractor ( e60101 - hst non hst) parts catal...fjskekmdm
This document provides parts information for a Massey Ferguson 1260 compact tractor, including 61 items that make up the timing gear housing component. It lists the part number, quantity, description, and any additional comments for each item. The parts include gaskets, bolts, seals, pins, plates, shafts, bearings, and other components of the timing gear housing. Serial or engine numbers are specified for some parts to indicate when a part number changed.
Caterpillar cat 325 d l excavator (prefix lal) service repair manual (lal0000...hfjsekekmmd
This document provides the disassembly procedure for a 325D L excavator travel motor. It lists 28 steps to fully disassemble the travel motor including removing the head, port plate, springs, plates, friction discs, bearing races, cam plate, piston assemblies, seals, and other components. Precautions are given to contain fluids, mark components for reinstallation, and ensure cleanliness during disassembly and assembly. Required tools are also listed.
Caterpillar cat 140 m 3 awd motor grader (prefix n9g) service repair manual (...ufjjsejfkskemme
This document provides instructions for assembling and disassembling components of the gerotor motor and circle drive for a Caterpillar 140M 3 AWD motor grader. It describes 15 steps for assembling the gerotor motor, including pressing bearings into place and installing seals, plates, and fasteners. It also describes 17 steps for disassembling the circle drive, including removing fasteners, gears, bearings, and other components. Precautions are provided to keep components clean during assembly and disassembly.
This document provides disassembly instructions for the final drive, travel motor, and other components of excavator models 312D2 and 312D2 L. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using various tools. It then details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and other parts. Safety notices are included throughout to warn of potential injuries from springs, fluids and heavy components.
Hyundai 22 bh 9 forklift truck service repair manualfjsjekkmdmme
The document provides information on the disassembly and assembly of a steering unit. It includes diagrams of the major components of the steering unit and lists the necessary tools. It then provides step-by-step instructions for disassembling the steering unit, including removing components like the end cover, gearwheel set, distributor plate, check valve ball, and O-rings. Reassembly instructions are not provided. Tightening torques are specified for mounting bolts.
Hyundai 30 bh 9 forklift truck service repair manualfjsjekkmdmme
This document provides instructions for disassembling and assembling the steering unit of a machine. It describes removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve ball, springs, seals and relief valve parts. It then explains how to assemble these components in reverse order, making sure springs, seals and other parts are correctly installed. Precise instructions are given along with diagrams to ensure proper reassembly.
Hyundai 25 bh 9 forklift truck service repair manualfjsjekkmdmme
The document provides information on the disassembly and assembly of a steering unit. It includes diagrams of the major components of the steering unit and lists the necessary tools. It then provides step-by-step instructions for disassembling the steering unit, including removing parts like the end cover, gearwheel set, distributor plate, check valve ball, and O-rings. Reassembly instructions are not provided. Tightening torques are specified for mounting bolts.
Hyundai 35 bh 9 forklift truck service repair manualfjjsekmsmmes
The document provides information on the disassembly and assembly of a steering unit. It includes diagrams of the major components of the steering unit and lists the necessary tools. It then provides step-by-step instructions for disassembling the steering unit, including removing components like the end cover, gearwheel set, distributor plate, check valve ball, and O-rings. Reassembly instructions are not provided. Tightening torques are specified for mounting bolts.
Hyundai 30 bh 9 forklift truck service repair manualfjjskdmnenemm
This document provides instructions for disassembling and assembling a steering unit. The major steps include:
1) Disassembling the steering unit by removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, and pressure relief valve parts.
2) Assembling the spool and sleeve with neutral position springs installed in slots. Bearing races and seals are also installed.
3) Lubricating O-rings and seals before installing them using assembly tools to properly position the components.
4) Reassembling the steering unit by installing the spool set, distributor plate, and other components removed during dis
Hyundai 35 bh 9 forklift truck service repair manualfjjskekdmmme
This document provides instructions for disassembling and assembling a steering unit. The major steps include:
1) Disassembling the steering unit by removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, and pressure relief valve parts.
2) Assembling the spool and sleeve with neutral position springs installed in slots. Bearing races and seals are also installed.
3) Lubricating O-rings and seals before installing them using special tools to push them into place in the housing.
4) Proper positioning and alignment of parts is important during assembly to ensure correct functioning of the steering unit.
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Hyundai hbf18 t 5 forklift truck service repair manual
1. CONTENTS
SECTION 1 GENERAL
Group 1 Safety hints ---------------------------------------------------------------------------------------------------- 1-1
Group 2 Specifications ------------------------------------------------------------------------------------------------ 1-5
Group 3 Periodic replacement ------------------------------------------------------------------------------------- 1-14
SECTION 2 REMOVAL & INSTALLATION OF UNIT
Group 1 Structure -------------------------------------------------------------------------------------------------------- 2-1
Group 2 Removal and Installation of Unit ------------------------------------------------------------------- 2-2
SECTION 3 POWER TRAIN SYSTEM
Group 1 Structure and operation --------------------------------------------------------------------------------- 3-1
Group 2 Troubleshooting --------------------------------------------------------------------------------------------- 3-3
Group 3 Disassembly and assembly -------------------------------------------------------------------------- 3-4
SECTION 4 BRAKE SYSTEM
Group 1 Structure and function ----------------------------------------------------------------------------------- 4-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------ 4-6
Group 3 Test and adjustment -------------------------------------------------------------------------------------- 4-8
SECTION 5 STEERING SYSTEM
Group 1 Structure and function ----------------------------------------------------------------------------------- 5-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------- 5-10
Group 3 Disassembly and assembly -------------------------------------------------------------------------- 5-14
SECTION 6 HYDRAULIC SYSTEM
Group 1 Structure and function ----------------------------------------------------------------------------------- 6-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------- 6-16
Group 3 Disassembly and assembly --------------------------------------------------------------------------- 6-20
SECTION 7 ELECTRICAL SYSTEM
Group 1 Component location -------------------------------------------------------------------------------------- 7-1
Group 2 Electrical circuit ---------------------------------------------------------------------------------------------- 7-2
Group 3 Electric components -------------------------------------------------------------------------------------- 7-3
2. SECTION 8 MAST
Group 1 Structure -------------------------------------------------------------------------------------------------------- 8-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------- 8-4
Group 3 Adjustment ----------------------------------------------------------------------------------------------------- 8-7
Group 4 Removal and installation -------------------------------------------------------------------------------- 8-10
3. 0-1
FOREWORD
1. STRUCTURE
This service manual has been prepared as an aid to improve the quality of repairs by giving the
serviceman an accurate understanding of the product and by showing him the correct way to perform
repairs and make judgements. Make sure you understand the contents of this manual and use it to
full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in
a service workshop.
For ease of understanding, the manual is divided into the following sections.
SECTION 1 GENERAL
This section gives the general information of the machine and explains the safety hints for
maintenance.
SECTION 2 REMOVAL & INSTALLATION OF UNIT
This section explains the procedures and techniques of removal and installation of each component.
SECTION 3 POWER TRAIN SYSTEM
This section explains the structure of the transmission as well as control valve and drive axle.
SECTION 4 BRAKE SYSTEM
This section explains the brake piping, each component and operation.
SECTION 5 STEERING SYSTEM
This section explains the structure of the steering unit, priority valve, trail axle as well as steering
circuit and operation.
SECTION 6 HYDRAULIC SYSTEM
This section explains the structure of the gear pump, main control valve as well as work equipment
circuit, each component and operation.
SECTION 7 ELECTRICAL SYSTEM
This section explains the electrical circuit and each component.
It serves not only to give an understanding electrical system, but also serves as reference material for
troubleshooting.
SECTION 8 MAST
This section explains the structure of mast, carriage, backrest and forks.
The specifications contained in this service manual are subject to change at any time and without any
advance notice. Contact your HYUNDAI distributor for the latest information.
4. 0-2
Revised edition mark(ΗΘΙÄ)
When a manual is revised, an edition mark is
recorded on the bottom outside corner of the
pages.
R
Revisions
Revised pages are shown at the list of revised
pages on the between the contents page and
section 1 page.
Symbols
So that the shop manual can be of ample
practical use, important places for safety and
quality are marked with the following symbols.
2. HOW TO READ THE SERVICE MANUAL
Distribution and updating
Any additions, amendments or other changes will
be sent to HYUNDAI distributors.
Get the most up-to-date information before you
start any work.
Filing method
See the page number on the bottom of the
page.
File the pages in correct order.
Following examples shows how to read the
page number.
Example 1
2 - 3
Item number(2. Structure and
Function)
Consecutive page number for
each item.
Additional pages : Additional pages are
indicated by a hyphen(-) and number after the
page number. File as in the example.
1.
2.
3.
Symbol Item Remarks
Special safety precautions are
necessary when performing the
work.
Extra special safety precautions
are necessary when performing
the work because it is under
internal pressure.
Special technical precautions or
other precautions for preserving
standards are necessary when
performing the work.
Safety
Caution
ö
10 - 4
10 - 4 - 1
10 - 4 - 2
10 - 5
Added pages
5. 0-3
3. CONVERSION TABLE
Method of using the Conversion Table
The Conversion Table in this section is provided to enable simple conversion of figures. For details of
the method of using the Conversion Table, see the example given below.
Example
Method of using the Conversion Table to convert from millimeters to inches
Convert 55mm into inches.
Locate the number 50in the vertical column at the left side, take this as ͽ, then draw a
horizontal line from ͽ.
Locate the number 5in the row across the top, take this as ;, then draw a perpendicular line
down from ;.
Take the point where the two lines cross as Ϳ. This point Ϳ gives the value when converting
from millimeters to inches. Therefore, 55mm = 2.165 inches.
Convert 550mm into inches.
The number 550 does not appear in the table, so divide by 10(Move the decimal point one place
to the left) to convert it to 55mm.
Carry out the same procedure as above to convert 55mm to 2.165 inches.
The original value(550mm) was divided by 10, so multiply 2.165 inches by 10(Move the decimal
point one place to the right) to return to the original value.
This gives 550mm = 21.65 inches.
1.
2.
(1)
(2)
(3)
(1)
(2)
(3)
Millimeters to inches 1mm = 0.03937 in
;
ͽ
0 1 2 3 4 5 6 7 8 9
0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354
10 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748
20 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142
30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.536
40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929
50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.244 2.283 2.323
60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717
70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.032 3.071 3.110
80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504
90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898
Ϳ
6. 5-14
GROUP 3 DISASSEMBLY AND ASSEMBLY
1. STEERING UNIT
STRUCTURE
1)
22
21
23
18
15
16
17
19
14
11
12
9
20
2
3
4
5
6
7
8
10
13
1
B15T5SS06
1 Dust seal
2 Housing
3 Ball
4 Bushing
5 O-ring
6 Bearing race
7 Ring
8 Cross pin
9 Cardan shaft
10 Spring set
11 O-ring
12 Distribution plate
13 Gear wheel set
14 O-ring
15 End cover
16 Washer
17 Special screw
18 Screw
19 Name plate
20 Pilot relief valve
21 Ball
22 Suction valve pin
23 Check valve
8. 5-16
Assembly tool for dust seal.
(5)
Torque wrench 0~7.1kgfÂm
(0~54.4lbfÂft)
13mm socket spanner
6, 8mm and 12mm hexagon sockets
12mm screwdriver
2mm screwdriver
13mm ring spanner
6, 8 and 12mm hexagon socket spanners
Plastic hammer
Tweezers
(6)
5-70(1)
5-70(2)
D353SE23
TIGHTENING TORQUE
L : Left port
R : Right port
T : Tank
P : Pump
3)
Port
L
R
T
P
Mounting bolt
Size
3/4 UNF - 16
3/4 UNF - 16
3/4 UNF - 16
3/4 UNF - 16
M10Ý1.5
Torque [kgfÂm(lbfÂft)]
6.1 Ü0.6 (44.1Ü4.3)
6.1 Ü0.6 (44.1Ü4.3)
6.1 Ü0.6 (44.1Ü4.3)
6.1 Ü0.6 (44.1Ü4.3)
4.0 Ü0.5 (29Ü3.6)
9. 5-17
DISASSEMBLY
Disassemble steering column from
steering unit and place the steering unit in
the holding tool.
Screw out the screws in the end cover(6-
off plus one special screw).
4)
(1)
Remove the end cover, sideways.
(2)
Lift the gearwheel set(With spacer if fitted)
off the unit.
Take out the two O-rings.
(3)
Remove cardan shaft.
(4)
5-72(1)
5-72(2)
5-72(3)
5-72(4)
10. 5-18
Remove distributor plate.
(5)
Screw out the threaded bush over the
check valve.
(6)
Remove O-ring.
(7)
Shake out the check valve ball and suction
valve pins and balls.
(8)
5-73(1)
5-73(2)
5-73(3)
D353SE09
11. 5-19
Take ring, bearing races and thrust
bearing from sleeve and spool. The outer
(Thin) bearing race can sometimes "stick"
in the housing, therefore check that it has
come out.
(10)
Press out the cross pin. Use the special
screw from the end cover.
(11)
A small mark has been made with a
pumice stone on both spool and sleeve
close to one of the slots for the neutral
position springs(See drawing).
If the mark is not visible, remember to
leave a mark of your own on sleeve and
spool before the neutral position
springs are disassembled.
ö
Take care to keep the cross pin in the
sleeve and spool horizontal. The pin can
be seen through the open end of the
spool. Press the spool inwards and the
sleeve, ring, bearing races and thrust
bearing will be pushed out of the housing
together.
(9)
5-73(4)
5-74(1)
5-74(2)
5-74(3)
12. 5-20
Press the neutral position springs out of
their slots in the spool.
(13)
Remove dust seal and O-ring.
(14)
Disassembling the pressure relief valve
Screw out the plug using an 8mm hexagon
socket spanner.
Remove seal washers.
(14)
Carefully press the spool out of the sleeve.
(12)
5-74(4)
5-75(1)
5-75(2)
D353SE10
13. 5-21
Unscrew the setting screw using an 8mm
hexagon socket spanner.
(15)
Shake out spring and piston. The valve
seat is bonded into the housing and cannot
be removed.
(16)
The pressure relief valve is now disassem-
bled.
(17)
D353SE11
D353SE12
D353SE13
14. 5-22
ASSEMBLY
Assemble spool and sleeve.
When assembling spool and sleeve
only one of two possible ways of
positioning the spring slots is correct.
There are three slots in the spool and
three holes in the sleeve in the end of
the spool / sleeve opposite to the end
with spring slots. Place the slots and
holes opposite each other so that parts
of the holes in the sleeve are visible
through the slots in the spool.
5)
(1)
ö
Place the two flat neutral position springs
in the slot.
Place the curved springs between the flat
ones and press them into place (see
assembly pattern).
(2)
Line up the spring set.
(3)
5-76(1)
5-76(2)
5-76(4)
Guide the spool into the sleeve. Make
sure that spool and sleeve are placed
correctly in relation to each other.
(4)
5-77(1)
15. 5-23
Press the springs together and push the
neutral position springs into place in the
sleeve.
(5)
Line up the springs and center them.
(6)
Guide the ring down over the sleeve.
The ring should be able to rotate free of
the springs.
(7)
ö
5-77(2)
5-77(3)
5-77(4)
Fit the cross pin into the spool / sleeve.
(8)
5-78(1)
16. 5-24
5
4
3
2
1
Fit bearing races and needle bearing as
shown on below drawing.
(9)
Assembly pattern for standard bearings
1 Outer bearing race
2 Thrust bearing
3 Inner bearing race
4 Spool
5 Sleeve
ö
Installation instruction for O-ring
Turn the steering unit until the bore is
horizontal. Guide the outer part of the
assembly tool into the bore for the spool /
sleeve.
(10)
5-78(2)
5-78(3)
5-78(4)
17. Thank you very much for
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MANUAL. NO WAITING
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18. 5-25
Grease O-ring with hydraulic oil and place
them on the tool.
(11)
Hold the outer part of the assembly tool in
the bottom of the steering unit housing
and guide the inner part of the tool right to
the bottom.
(12)
Press and turn the O-ring into position in
the housing.
(13)
5-79(1)
5-79(2)
5-79(3)
5-79(4)
19. 5-26
Installation instructions for lip seal
Lubricate the lip seal with hydraulic oil and
place it on the assembly tool.
(15)
Guide the assembly tool right to the
bottom.
(16)
Draw the inner and outer parts of the
assembly tool out of the steering unit bore,
leaving the guide from the inner part in the
bore.
(14)
5-80(1)
5-80(2)
5-80(3)
5-80(4)
20. 5-27
The spool set will push out the assembly
tool guide.
The O-ring are now in position.
(19)
Turn the steering unit until the bore is
vertical again. Put the check valve ball
into the hole indicated by the arrow.
(20)
Press and turn the lip seal into place in the
housing.
(17)
With a light turning movement, guide the
spool and sleeve into the bore.
Fit the spool set holding the cross pin
horizontal.
(18)
ö
5-81(1)
5-81(2)
5-81(3)
5-81(4)