This document provides repair procedures and troubleshooting information for a single speed powershift transmission. It includes instructions for removal, disassembly, cleaning, inspection and assembly of the transmission components. The transmission must be carefully disassembled and cleaned before inspection, keeping parts organized. Clearances of several components are checked including pinion depth, reaction sleeve movement, and turbine shaft clearance.
Hyster h006 (h155 ft) forklift service repair manualfujdfjjskkkemw
This document provides instructions for servicing various components of a lift truck, including:
1) Removing and installing side covers, the seat, dash, kick panel, and seal plate.
2) Removing and installing the hood support and door assembly, including disconnecting related components.
3) Removing and installing the hood door assembly on each side of the lift truck.
4) Instructions are provided for each component with detailed steps and diagrams to guide the process. Safety warnings are included for working with certain systems like the LPG tank.
Hyster n005 (h4.5 ft6 europe) forklift service repair manualfudjsjfekskkem
This document provides instructions for servicing various components on a lift truck, including removing and installing the counterweight, hood, overhead guard, engine, and fuel tank. It warns that the lift truck must be stabilized on blocks when heavy components are removed to prevent tipping. The specific section summarized here provides step-by-step instructions for removing and installing the hood, seat, floor plate, side covers, and dash. Proper installation of the gas springs and hood latch mechanism are emphasized to ensure safe and secure closing of the hood.
Hyster p005 (h110) forklift service repair manualjfjskeksemmmd
This document provides repair procedures for differentials used in lift trucks. It describes the components of a typical differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures describe how to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. Disassembly steps are provided to take apart the differential case halves. Specifications and troubleshooting information are also referenced.
Hyster b108 (e40 b [americas]) forklift service repair manualjfjskeksemmmd
This document provides information on servicing and repairing gear pumps. It describes the components and operation of single-stage and tandem gear pumps. The main steps for repair are removal, disassembly, cleaning, inspection, and reassembly. Key points include inspecting gears, housings, thrust plates and seals for wear or damage and replacing any worn parts. Proper cleaning and ensuring no dirt enters during reassembly are important to prevent failures.
This document provides instructions for disassembling and inspecting engine components. It describes removing external parts like the injection pump, oil cooler, and intake manifold. It also explains taking apart internal parts such as the pistons, connecting rods, cylinder head, camshaft, and crankshaft. The inspection section gives specifications to check components like the cylinder head, valves, pistons, and camshaft for wear and damage. It provides guidance on repairing or replacing worn parts.
The document provides instructions for repairing various components of a lift truck including the counterweight, hood, overhead guard, LED lights, operator restraint system, radiator, and exhaust system. The counterweight repair section describes how to safely remove and install the counterweight using lifting eyebolts and a lifting device. The radiator repair section explains how to drain the coolant before removing the radiator, and notes the need to add coolant after installation. Safety warnings are provided throughout regarding putting the lift truck on blocks and adding additional blocks when removing heavy components to maintain stability.
Hyster g007 (h210 hd) forklift service repair manualfujdwjjsekkemme
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors.
Hyster g007 (h12.00 xm europe) forklift service repair manualfdujsjefjskekmsme
The document provides instructions for repairing the counterweight, fenders, hood, hydraulic tank, and other parts of a service vehicle. It describes removing and installing the heavy counterweight using lifting devices. Procedures are given for removing and replacing side counterweights, repairing leaks in the hydraulic tank through cleaning and welding, and removing the hood assembly or pivoting it out of the way for access. Safety warnings are included throughout regarding the heavy components, welding near electronic modules, and cleaning tank interiors.
Hyster h006 (h155 ft) forklift service repair manualfujdfjjskkkemw
This document provides instructions for servicing various components of a lift truck, including:
1) Removing and installing side covers, the seat, dash, kick panel, and seal plate.
2) Removing and installing the hood support and door assembly, including disconnecting related components.
3) Removing and installing the hood door assembly on each side of the lift truck.
4) Instructions are provided for each component with detailed steps and diagrams to guide the process. Safety warnings are included for working with certain systems like the LPG tank.
Hyster n005 (h4.5 ft6 europe) forklift service repair manualfudjsjfekskkem
This document provides instructions for servicing various components on a lift truck, including removing and installing the counterweight, hood, overhead guard, engine, and fuel tank. It warns that the lift truck must be stabilized on blocks when heavy components are removed to prevent tipping. The specific section summarized here provides step-by-step instructions for removing and installing the hood, seat, floor plate, side covers, and dash. Proper installation of the gas springs and hood latch mechanism are emphasized to ensure safe and secure closing of the hood.
Hyster p005 (h110) forklift service repair manualjfjskeksemmmd
This document provides repair procedures for differentials used in lift trucks. It describes the components of a typical differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures describe how to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. Disassembly steps are provided to take apart the differential case halves. Specifications and troubleshooting information are also referenced.
Hyster b108 (e40 b [americas]) forklift service repair manualjfjskeksemmmd
This document provides information on servicing and repairing gear pumps. It describes the components and operation of single-stage and tandem gear pumps. The main steps for repair are removal, disassembly, cleaning, inspection, and reassembly. Key points include inspecting gears, housings, thrust plates and seals for wear or damage and replacing any worn parts. Proper cleaning and ensuring no dirt enters during reassembly are important to prevent failures.
This document provides instructions for disassembling and inspecting engine components. It describes removing external parts like the injection pump, oil cooler, and intake manifold. It also explains taking apart internal parts such as the pistons, connecting rods, cylinder head, camshaft, and crankshaft. The inspection section gives specifications to check components like the cylinder head, valves, pistons, and camshaft for wear and damage. It provides guidance on repairing or replacing worn parts.
The document provides instructions for repairing various components of a lift truck including the counterweight, hood, overhead guard, LED lights, operator restraint system, radiator, and exhaust system. The counterweight repair section describes how to safely remove and install the counterweight using lifting eyebolts and a lifting device. The radiator repair section explains how to drain the coolant before removing the radiator, and notes the need to add coolant after installation. Safety warnings are provided throughout regarding putting the lift truck on blocks and adding additional blocks when removing heavy components to maintain stability.
Hyster g007 (h210 hd) forklift service repair manualfujdwjjsekkemme
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors.
Hyster g007 (h12.00 xm europe) forklift service repair manualfdujsjefjskekmsme
The document provides instructions for repairing the counterweight, fenders, hood, hydraulic tank, and other parts of a service vehicle. It describes removing and installing the heavy counterweight using lifting devices. Procedures are given for removing and replacing side counterweights, repairing leaks in the hydraulic tank through cleaning and welding, and removing the hood assembly or pivoting it out of the way for access. Safety warnings are included throughout regarding the heavy components, welding near electronic modules, and cleaning tank interiors.
New holland lm1745 turbo telescopic handler parts catalogue manualfjjkskekfsmem
This document is a parts catalog for New Holland tractor models LM1340 TURBO through LM1745 TURBO. It contains listings of engine, crankcase, oil sump, and crankcase cover parts, organized by model and part number. Parts are identified by name in multiple languages along with part numbers, specifications, and quantities required. The catalog contains technical drawings and exploded views of engine assemblies. Copyright information is provided on each page.
New holland e22.2 sr mini crawler excavator parts catalogue manualfjjkskekfsmem
This document is a parts catalog containing listings of parts for various models including E20.2SR and E22.2SR. The sections provide part numbers, descriptions, and quantities for individual components. Section 013-60 lists parts for a bracket assembly for a swing arm used on nibblers and breakers, including pivots, bushings, clamps, screws, washers and other hardware.
Kubota wg972 e2 natural gas engine service repair manualfjjkskekfsmem
This document provides specifications for the WG972-E2, DF972-E2, and DG972-E2 engines. It lists details such as the engine type, displacement, power output, speed, lubrication system, cooling system, and fuel for each model. The DF972-E2 is a dual fuel engine that can operate on either gasoline or LPG, while the DG972-E2 operates on natural gas.
Kioti daedong rx6010 c tractor operator manualfjjkskekfsmem
This document provides an owner's manual for a KIOTI RX6010C/RX6010PC tractor. It begins by welcoming the new owner and providing some background on the tractor's design and quality standards. The manual aims to help owners safely and properly operate the tractor through information on safety precautions, specifications, operating systems, and maintenance. Safety is emphasized, with sections covering precautions for starting, driving, parking, using attachments, and servicing the tractor, as well as safety decals.
Kioti daedong ex50 ch tractor parts catalogue manualfjjkskekfsmem
The cylinder block group document provides labor hours for servicing parts of the cylinder block assembly. It lists 24 job codes ranging from complete engine replacement to individual parts like plugs, seals, pins, and the oil pump assembly. Instructions are provided on only using relevant job codes to avoid rejection of warranty claims.
This document provides an owner's manual for a KIOTI DK 751/901 tractor. It begins by congratulating the owner on their purchase and explaining that the tractor was designed and manufactured to high quality standards. It emphasizes the importance of reading and understanding the entire manual before operating the tractor. The manual then provides sections on safety precautions, operating instructions, maintenance, and troubleshooting. It includes diagrams and descriptions of controls, specifications for the tractor models, and lists of safety labels and their meanings.
Kioti daedong dk551 c tractor parts catalogue manualfjjkskekfsmem
This document provides instructions and information for a tractor parts list, including:
1. It lists 10 items that provide information about how the parts list is organized and how to use it.
2. It provides a table of contents that lists the component groups included in the parts list.
3. It indicates that the parts list is subject to change without notice due to continuous product improvements.
The document provides an overview of safety precautions for operating a KIOTI DK451/501/551 tractor. Key points include:
- Read the entire owner's manual before operating the tractor. Only properly trained persons should operate it.
- Replace any missing or damaged safety decals and keep decals clean.
- Do not operate the tractor under the influence of drugs or alcohol or while fatigued. Communicate intentions when working with other tractors.
- Never start the engine from the ground and only have the operator ride the tractor unless a passenger seat is installed.
- Use the seat belt if the tractor has a ROPS and cabin installed and never use the seat belt
Kioti daedong dk450 l tractor parts catalogue manualfjjkskekfsmem
This document is a spare parts list for DK 35-40-450L tractors. It provides information on part groups, components, references, interchangeability, and specifications for different models. The list contains headings for part number, name, remarks, identification code and quantity. It then shows the parts included for the cylinder block group and cylinder head group, listing each part and providing the corresponding information for various tractor models.
Case cx50 b mini crawler excavator parts catalogue manualfjjkskekfsmem
This document provides a parts catalogue for a CX50B mini crawler excavator. It lists various maintenance, engine installation, air cleaner, muffler, and radiator parts. The parts are organized by section and include the part number, quantity, and description. Reference numbers are provided to link to additional details for some parts.
Case cx31 b mini crawler excavator parts catalogue manualfjjkskekfsmem
The document is a parts catalogue for a CX31B mini crawler excavator that lists replacement parts by section and part number. It includes sections for the engine, air cleaner, muffler, radiator installation, and radiator components. Each section lists the relevant part numbers, quantities, and part descriptions.
Case 1850 k tier 2 crawler dozer parts catalogue manualfjjkskekfsmem
This document provides a parts catalogue for a 1850K Crawler Dozer from 2003 with a Tier 2 engine. It lists various engine parts in the crankcase, oil sump, crankcase covers, and breather. Specific part numbers, quantities, and descriptions are provided for each component.
Hyster h45 xm (h177) forklift service repair manualfjjkskekfsmem
This document provides instructions for servicing and repairing various components of a lift truck, including the operator module, hood, overhead guard, counterweight, and LED backup lights. It describes removing and installing these parts, highlights important safety warnings, and notes specifications for tightening fasteners. Diagrams are included to illustrate the components and repair procedures.
Bobcat utility blade, angle dozer, mini and super, scraper, attachment, contr...fjjkskekfsmem
This document contains a parts list for a chipper machine. It lists 55 parts in the first section with descriptions and part numbers. The second section lists another 68 parts for the chipper. Notes at the bottom provide additional information about translation kits and manuals. The parts list provides specifications for replacement and repair of components for the chipper.
Hyster f187 (s2.0 ft europe) forklift service repair manualfjjkskekfsmem
The document provides instructions for servicing and repairing a lift truck. It warns that the lift truck must be stabilized with blocks when removing parts that change the center of gravity, such as the mast, drive axle, engine, and counterweight. It then details how to remove and replace parts like the hood, seat, side covers, and floor plate to access other components for maintenance and repair. Diagrams show the frame and locations of parts.
Bobcat brooms sweepers, graders, water kits attachments parts catalogue manualfjjkskekfsmem
This document provides a list of parts for an angle broom. It includes 42 line items describing individual parts like the frame, legs, wheels, motor, and various hardware. It also includes summaries of additional documents that provide details on related parts like the hydraulic cylinder, caster wheel, and hydraulic motor.
Bobcat 873 g series skid steer loader parts catalogue manual (sn 517911001 &a...fjjkskekfsmem
This document provides a parts list for a main frame assembly. It lists 31 part numbers, descriptions, remarks and quantities. A second page continues the parts list for an operator cab assembly, listing 32 additional parts. The third page is a parts list for a seat and seat bar assembly with 24 parts. Further pages continue listing additional assemblies.
Bobcat 873 f series skid steer loader parts catalogue manual (sn 5142 11001 ...fjjkskekfsmem
The document provides a parts list for various components of an excavator. It includes over 40 line items specifying part numbers, descriptions, serial numbers (when applicable) and quantities of items such as frames, bushings, nuts, bolts, shields, seals and other miscellaneous parts. The parts are grouped into sections including the main frame, operator cab, seat, and seat bar.
Bobcat 853 skid steer loader parts catalogue manual (sn 512816001 & above )fjjkskekfsmem
This document contains parts lists and descriptions for various components of a machine. It includes sections for the main frame, operator cab, seat and seat bar, and seat. It lists over 50 individual part numbers, descriptions, quantities, and other details for each section. The parts listed are for structural, insulating, and protective components of the machine's frame, cab, and operator seating area.
New holland lm1745 turbo telescopic handler parts catalogue manualfjjkskekfsmem
This document is a parts catalog for New Holland tractor models LM1340 TURBO through LM1745 TURBO. It contains listings of engine, crankcase, oil sump, and crankcase cover parts, organized by model and part number. Parts are identified by name in multiple languages along with part numbers, specifications, and quantities required. The catalog contains technical drawings and exploded views of engine assemblies. Copyright information is provided on each page.
New holland e22.2 sr mini crawler excavator parts catalogue manualfjjkskekfsmem
This document is a parts catalog containing listings of parts for various models including E20.2SR and E22.2SR. The sections provide part numbers, descriptions, and quantities for individual components. Section 013-60 lists parts for a bracket assembly for a swing arm used on nibblers and breakers, including pivots, bushings, clamps, screws, washers and other hardware.
Kubota wg972 e2 natural gas engine service repair manualfjjkskekfsmem
This document provides specifications for the WG972-E2, DF972-E2, and DG972-E2 engines. It lists details such as the engine type, displacement, power output, speed, lubrication system, cooling system, and fuel for each model. The DF972-E2 is a dual fuel engine that can operate on either gasoline or LPG, while the DG972-E2 operates on natural gas.
Kioti daedong rx6010 c tractor operator manualfjjkskekfsmem
This document provides an owner's manual for a KIOTI RX6010C/RX6010PC tractor. It begins by welcoming the new owner and providing some background on the tractor's design and quality standards. The manual aims to help owners safely and properly operate the tractor through information on safety precautions, specifications, operating systems, and maintenance. Safety is emphasized, with sections covering precautions for starting, driving, parking, using attachments, and servicing the tractor, as well as safety decals.
Kioti daedong ex50 ch tractor parts catalogue manualfjjkskekfsmem
The cylinder block group document provides labor hours for servicing parts of the cylinder block assembly. It lists 24 job codes ranging from complete engine replacement to individual parts like plugs, seals, pins, and the oil pump assembly. Instructions are provided on only using relevant job codes to avoid rejection of warranty claims.
This document provides an owner's manual for a KIOTI DK 751/901 tractor. It begins by congratulating the owner on their purchase and explaining that the tractor was designed and manufactured to high quality standards. It emphasizes the importance of reading and understanding the entire manual before operating the tractor. The manual then provides sections on safety precautions, operating instructions, maintenance, and troubleshooting. It includes diagrams and descriptions of controls, specifications for the tractor models, and lists of safety labels and their meanings.
Kioti daedong dk551 c tractor parts catalogue manualfjjkskekfsmem
This document provides instructions and information for a tractor parts list, including:
1. It lists 10 items that provide information about how the parts list is organized and how to use it.
2. It provides a table of contents that lists the component groups included in the parts list.
3. It indicates that the parts list is subject to change without notice due to continuous product improvements.
The document provides an overview of safety precautions for operating a KIOTI DK451/501/551 tractor. Key points include:
- Read the entire owner's manual before operating the tractor. Only properly trained persons should operate it.
- Replace any missing or damaged safety decals and keep decals clean.
- Do not operate the tractor under the influence of drugs or alcohol or while fatigued. Communicate intentions when working with other tractors.
- Never start the engine from the ground and only have the operator ride the tractor unless a passenger seat is installed.
- Use the seat belt if the tractor has a ROPS and cabin installed and never use the seat belt
Kioti daedong dk450 l tractor parts catalogue manualfjjkskekfsmem
This document is a spare parts list for DK 35-40-450L tractors. It provides information on part groups, components, references, interchangeability, and specifications for different models. The list contains headings for part number, name, remarks, identification code and quantity. It then shows the parts included for the cylinder block group and cylinder head group, listing each part and providing the corresponding information for various tractor models.
Case cx50 b mini crawler excavator parts catalogue manualfjjkskekfsmem
This document provides a parts catalogue for a CX50B mini crawler excavator. It lists various maintenance, engine installation, air cleaner, muffler, and radiator parts. The parts are organized by section and include the part number, quantity, and description. Reference numbers are provided to link to additional details for some parts.
Case cx31 b mini crawler excavator parts catalogue manualfjjkskekfsmem
The document is a parts catalogue for a CX31B mini crawler excavator that lists replacement parts by section and part number. It includes sections for the engine, air cleaner, muffler, radiator installation, and radiator components. Each section lists the relevant part numbers, quantities, and part descriptions.
Case 1850 k tier 2 crawler dozer parts catalogue manualfjjkskekfsmem
This document provides a parts catalogue for a 1850K Crawler Dozer from 2003 with a Tier 2 engine. It lists various engine parts in the crankcase, oil sump, crankcase covers, and breather. Specific part numbers, quantities, and descriptions are provided for each component.
Hyster h45 xm (h177) forklift service repair manualfjjkskekfsmem
This document provides instructions for servicing and repairing various components of a lift truck, including the operator module, hood, overhead guard, counterweight, and LED backup lights. It describes removing and installing these parts, highlights important safety warnings, and notes specifications for tightening fasteners. Diagrams are included to illustrate the components and repair procedures.
Bobcat utility blade, angle dozer, mini and super, scraper, attachment, contr...fjjkskekfsmem
This document contains a parts list for a chipper machine. It lists 55 parts in the first section with descriptions and part numbers. The second section lists another 68 parts for the chipper. Notes at the bottom provide additional information about translation kits and manuals. The parts list provides specifications for replacement and repair of components for the chipper.
Hyster f187 (s2.0 ft europe) forklift service repair manualfjjkskekfsmem
The document provides instructions for servicing and repairing a lift truck. It warns that the lift truck must be stabilized with blocks when removing parts that change the center of gravity, such as the mast, drive axle, engine, and counterweight. It then details how to remove and replace parts like the hood, seat, side covers, and floor plate to access other components for maintenance and repair. Diagrams show the frame and locations of parts.
Bobcat brooms sweepers, graders, water kits attachments parts catalogue manualfjjkskekfsmem
This document provides a list of parts for an angle broom. It includes 42 line items describing individual parts like the frame, legs, wheels, motor, and various hardware. It also includes summaries of additional documents that provide details on related parts like the hydraulic cylinder, caster wheel, and hydraulic motor.
Bobcat 873 g series skid steer loader parts catalogue manual (sn 517911001 &a...fjjkskekfsmem
This document provides a parts list for a main frame assembly. It lists 31 part numbers, descriptions, remarks and quantities. A second page continues the parts list for an operator cab assembly, listing 32 additional parts. The third page is a parts list for a seat and seat bar assembly with 24 parts. Further pages continue listing additional assemblies.
Bobcat 873 f series skid steer loader parts catalogue manual (sn 5142 11001 ...fjjkskekfsmem
The document provides a parts list for various components of an excavator. It includes over 40 line items specifying part numbers, descriptions, serial numbers (when applicable) and quantities of items such as frames, bushings, nuts, bolts, shields, seals and other miscellaneous parts. The parts are grouped into sections including the main frame, operator cab, seat, and seat bar.
Bobcat 853 skid steer loader parts catalogue manual (sn 512816001 & above )fjjkskekfsmem
This document contains parts lists and descriptions for various components of a machine. It includes sections for the main frame, operator cab, seat and seat bar, and seat. It lists over 50 individual part numbers, descriptions, quantities, and other details for each section. The parts listed are for structural, insulating, and protective components of the machine's frame, cab, and operator seating area.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. GENERAL
This section has the repair procedures and troubleshoot-
ing for the single speed powershift transmission. The
INTRODUCTION
description and operation of the transmission and torque
converter are found in the SINGLE SPEED POWERSHIFT
TRANSMISSION Description and Operation.
FIGURE1.INSIDETHETRANSMISSION
3. Before removing the transmission from the lift truck, make
the checks described in Checks and Adjustments.
REMOVAL
A. Remove the engine and transmission together as de-
scribed in the ENGINE sections.
B. Remove the inspection plate at the top of the flywheel
housing. Loosen the two capscrews that hold the oil sump
tube to the transmission housing. Move the end of the tube
toward the center of the housing. See Figure 2.
C. Remove the 11 capscrews and lock washers that hold the
transmission to the engine.
REPAIRS
D. Use blocks or chains to prevent engine or transmission
damage when separating the transmission from the engine.
Do not let the weight of the transmission press on the torque
converter or oil sump tube. Slide the transmission from the
engine and torque converter. Do not damage oil sump tube.
Remove the gasket.
NOTE
Keep all the gaskets and seals that are removed
from the transmission. An old gasket is a refer-
ence to help select the correct new gasket. Al-
ways install new gaskets and seals.
Before removing the torque converter from the engine, put
alignment marks on the flywheel and torque converter.
E. Remove the starter motor.
DISASSEMBLY
Before disassembling the transmission, carefully clean the
transmission housing. Keep the parts in a clean container
when they are removed. Keep the parts of a unit together to
prevent the loss of parts.
FIGURE2.OILSUMPTUBE FIGURE3.CHECKINGTHEGEARCLEARANCE
4. A. Before disassembling the transmission, check the contact
pattern and gear clearance of the ring and pinion. See Steps V
to X in the Assembly section for the procedures. If the pat-
tern and clearance are the same as the specifications, the
pinion depth shims do not need to be changed. The shims for
the stator reaction sleeve and shims for the turbine shaft
must be changed if the pinion depth shims are changed.
B. Put identification marks on the side bearing caps and hous-
ing. Remove the adjuster retainer capscrews and the bearing
cap capscrews. Remove the caps and adjuster screws. Loosen
the locknut and remove the thrust screw for the ring gear
from the housing. Remove the ring gear and differential as-
sembly from the housing. Keep the bearing cups with the
same cones. See Figure 5.
FIGURE4.CHECKTHECONTACTPATTERNBEFOREDISASSEMBLY
FIGURE5.MAKEIDENTIFICATION
MARKSBEFOREDISASSEMBLY
5. FIGURE8.REMOVINGTHEDIFFERENTIALASSEMBLY
D. If the pinion depth adjustment is correct, use a dial indica-
tor to check the movement of the stator reaction sleeve.
Loosen 3 turns the 6 capscrews that hold the sleeve to the
end cover. Fasten the dial indicator base to the housing. Put
the plunger of the dial indicator on the end of the reaction
sleeve. See Figure 11. Push the sleeve toward the transmis-
sion. Set the dial indicator to zero. Pull the sleeve and mea-
sure the travel. The movement must be less than 0.005 inch
(0.012 mm). If the movement and the pinion depth are correct,
the same shims can be used when assembling the transmis-
sion.
E. If the pinion depth adjustment and the reaction sleeve clear-
ance are correct, use a dial indicator to check the turbine shaft
clearance. Move the dial indicator plunger to the end of the
turbine shaft. Push the shaft and set the dial indicator to zero.
Pull on the shaft and measure the travel. The clearance must
be0.001inch(0.025mm)to0.021inch(0.005mm). Iftheclear-
ance is correct, the same shims can be used when assembling
the transmission.
NOTE
If the pinion depth shims or the reaction sleeve
shims are changed, the turbine shaft shims must
be changed. The turbine shaft clearance must be
checked after assembling the transmission.
C. Put identification marks on each half of the case. Remove
the capscrews that hold the differential case together. Re-
move the spider gears, spider, thrust washers and side gears.
Do not remove the ring gear unless it is damaged. Remove
the bearings as shown in Figure 10.
FIGURE6.REMOVETHETHRUSTPLUG
FIGURE7.REMOVINGTHEBEARINGCAPS
7. FIGURE12.CHECKINGMOVEMENTOF
THETURBINESHAFT
F. Remove the two capscrews from the oil sump tube. Loosen
one the hose clamps. Remove the sump tube from the hous-
ing.
G. Loosen evenly the 8 capscrews that hold the end cover to
the housing. The cover has spring pressure against it. Re-
move the cover. See Figure 13.
FIGURE13.REMOVETHEENDCOVER
FIGURE14.REMOVINGTHEPISTONANDSEAL
H. Remove the piston and seal from the end cover. See Figure
14.
FIGURE15.REMOVINGTHEREACTIONSUNGEAR
8. FIGURE16.REMOVINGTHETURBINESHAFT
J. Remove the turbine shaft. Remove the thrust washer and
shims from the end of the pinion shaft. See Figures 16 and 17.
FIGURE17.REMOVINGTHETHRUSTWASHER,
SHIMSANDFORWARDCLUTCH
K. Remove the four separator plates and the two friction
discsfromtheforwardclutch.Removethespecialcapscrew
and O-ring that holds the pressure plate in position. Put
two capscrews in the threaded holes of the pressure plate
to remove the pressure plate. See Figures 18 and 19.
FIGURE18.REMOVINGTHESPECIALCAPSCREW
FIGURE19.USECAPSCREWSTOPULL
PRESSUREPLATE
L. Remove the separator plates and friction discs from the
reverse clutch. See Figure 20.
FIGURE20.REMOVETHEREVERSECLUTCH
I. Remove the reaction sun gear. Remove the 8 piston return
springs. See Figure 15.
9. M. Apply compressed air to the port shown in Figure 21.
Remove the reverse piston and seal.
FIGURE21.REMOVINGTHEREVERSECLUTCHPISTON
N. Remove the 6 place bolts that hold the pinion bearing
housing to the transmission housing. Press the pinion as-
sembly and pilot bearing from the transmission housing.
Make sure the assembly is not damaged when it separates
from the housing. Keep the shims together. See Figure 22.
FIGURE 22. CAPSCREWS FOR THE PINION BEARING
HOUSING
FIGURE23.REMOVINGTHECAPSCREWS
O. Disassemble the planetary gear carrier by removing the six
place bolts. Remove the carrier housing from the planetary
gears.
P. Remove the six thrust washers from the gears. Slide the
planetary gears from the shafts. Keep the gears with the same
shafts. Remove the three thrust washers and the shafts. See
Figure 24.
Q. To replace the needle bearings in the gears, remove the
snap rings. Use a press to remove the bearings.
R. Check the clearance between the thrust washer of the pin-
ion bearing housing and the reverse ring gear. The clearance
must be 0.015 inch (0.381 mm) to 0.025 inch (0.635 mm). If the
pinion bearing preload or pinion bearings are not changed,
the same shims can be used for the wear plate of the carrier
hub. See Figure 25.
S. Use a spring scale as shown in Figure 26 or a torque wrench
to measure the preload of the pinion bearings. The indication
must be 5 to 35 inch pounds (0.56 to 5 N.m). Changing the
bearing preload shims changes the clearance of the reverse
ring gear. If the preload is correct and the same bearings are
installed again, the same shims can be installed. See Figure 26.
T. To disassemble the pinion carrier assembly, bend the lock
plate from the pinion nut. Remove the nut with an air impact
wrench. See Figure 27.
11. FIGURE28.REMOVINGPLANETARYGEARHUB
U. Remove the carrier hub, reverse ring gear, O-rings and
thrust washer.
V. Use a press to push the pinion shaft from the bearing
cone. Remove the seal, bearing cone, spacer and shims. See
Figure 29.
W. Use a brass drift to remove the bearing cones from the
pinion bearing housing.
X. Use a press to remove the bearing cone and the pilot bear-
ing from the pinion.
WARNING
Theinnerracemusthavesupportwhenthepinion
is pushed from the bearing.
FIGURE30.CAPSCREWSTHATHOLD
CONTROLVALVE
Y. Remove the control valve by removing the five capscrews.
Use a plastic hammer to loosen the valve body from the gas-
ket. To disassemble the control valve, see Assembly.
CLEANING
Cleaning the Powershift transmission is a very important part
of the repair procedure. Before inspecting the bearings, all oil
and dirt must be removed. Use solvent to clean all parts of the
transmission. Use compressed air to dry the parts and clean
the oil passages.
CAUTION
Do not use a cloth to clean the parts. Particles
from the cloth can cause restrictions in the oil
passages of the transmission.
Make sure all of the gasket material is removed. Any piece of
gasket material that is not removed can cause a leak.
FIGURE29.REMOVINGTHEBEARING
CONEFROMTHEPINIONSHAFT
12. INSPECTION
A. Inspect the ring and pinion gears for wear or damage. The
ring and pinion must be replaced as a set if either is damaged.
Check the spider holes in the differential case for wear. In-
spect the spider, spider gears, thrust washers and side gears
for wear.
FIGURE31.INSPECTTHEDIFFERENTIALCASEFOR
WEAR
B. Visually inspect the races, balls, and rollers of all the bear-
ings. Replace the bearing assembly if any defect is found.
C. Inspect all the thrust washers and wear plates. Wear on
thrust washers and wear plates causes clearances to change.
D. Check the bushings, needle bearings and shafts for wear
or damage.
E. Make sure the piston return springs are all the same length
and not bent.
F. Check the torque converter hub for wear or grooves. In-
spect the bore of the end cover for wear.
G. Put snap ring pliers in the hub of the torque converter.
Expand the tips of the pliers so that they touch the splines of
the inner race of the stator clutch. Quickly turn the pliers
counterclockwise. The stator must turn with the inner race
and continue to turn counterclockwise after the inner race is
stopped. When the pliers are quickly turned in the clockwise
direction, only the inner race will turn.
H. Inspect the bore for the turbine shaft in the stator reaction
sleeve. Check for grooves on the surface for the metal seal-
ing ring.
I. Inspect the planetary gear teeth for wear or damage.
J. Inspect the clutch pressure plate for damage where the
separator plates touch. Replace the pressure plate if the pres-
sure plate has grooves or defects.
K. Check all parts with splines for damage to the splines.
L. Make sure the valve spools in the control valve move
freely. The spools and bores must not have scratches or
grooves. The edges of the spools must be sharp to keep dirt
from getting between the spool and the bore. Do not change
the shape of the spools.
ASSEMBLY
Assembling The Control Valve
A. Disassemble the control valve only in an area free of dirt.
Before disassembly, carefully clean the outside of the valve
body. Remove all gasket material. To keep the parts in the
correct positions, remove, clean and install the valves and
springs of one bore before removing the next assembly. Do
not disassemble the solenoid. Replace all seals and O-rings.
Make sure the spools move freely in the bores and the drain
holes are open.
CAUTION
Do not get any grease or oil on the brake fluid
seal or bore of the inching spool. Use alcohol to
clean the inching spool and bore.
15. Assembling The Differential
NOTE
The parts must be completely clean and all gas-
ketmaterialmustberemoved.
B. If the carrier bearings were removed from the differential
case, press the bearings in position. The force must be ap-
plied to the bearing race. The bearing cups and cones must
be installed as a set.
C. If the ring gear was removed from the differential case put
the ring gear in water that is 160 to 180 degrees F (71 to 82
degrees C). After 10 minutes, remove the ring gear from the
water and put it on the differential case. Do not use a press
or hammer to install the ring gear.
D. Apply Loctite 277 and install the 12 bolts, lock washers
and nuts and tighten the nuts evenly to 85 to 115 foot pounds
(115to156N.m).
CAUTION
Make sure no dirt or metal particles are between
the ring gear and differential case.
E. Put the spider gears and thrust washers on the spider. In-
stall the assembly into the differential case. See Figure 37.
F. Align the identification marks on the differential case. Use
Loctite 277 on the capscrews and tighten the capscrews to 60
to 75 ft lb (82 to 102 N.m).
G. Press the pinion pilot bearing on the end of the pinion gear.
Press only on the inner race. Use a punch on the end of the
pinion gear to hold the bearing in position. See Figure 38.
H. Install the tapered roller bearing with the long rollers on the
pinion shaft. Press only on the inner race. See Figure 39.
FIGURE35.INCHINGVALVE
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17. FIGURE36.ASSEMBLINGTHE
DIFFERENTIAL
I. Install the bearing cup in the pinion bearing carrier with the
tapered surface as shown in Figure 39.
J. Install the smaller bearing cup in the bearing carrier as
shown in Figure 39.
K. Install the bearing preload shims and spacer on the pinion
shaft. Lubricate the bearings and put the threaded end of the
pinion shaft through the bearing cups. Install the bearing
cone, thrust washer, reaction ring gear, carrier hub and nut.
L. Tighten the nut to 150 foot pounds (203 N.m). Use a spring
scale as shown in Figure 43 to measure the resistance to
turning. Multiply the reading from the spring scale by 2 to
get the turning torque in inch pounds. The carrier must be
turning when the reading is taken. The turning torque of the
carrier must be 5 to 35 inch pounds (0.56 to 5.3 N.m). If the
torque is less than the specification, disassemble the carrier
and remove shims. If the torque is greater than the specifica-
tion, add shims. The shims are available in three thicknesses;
0.020inch(0.5mm),0.007inch(0.18mm)and0.005inch(0.13
mm).
FIGURE38.PUNCHMARKSTOHOLD
PILOTBEARING
FIGURE37.ALIGNINGTHE
IDENTIFICATIONMARKS
19. FIGURE40.INSTALLINGTHESPACER
FIGURE43.CHECKINGTHEBEARINGPRELOAD
N. When the clearance is correct, remove the nut, planetary
gear hub and reaction ring gear. Put the O-ring on the end of
the planetary gear hub. Put sealant around the outside diam-
eter of the seal. Put a small amount of oil on the lip of the seal.
Install the seal as shown in Figure 46.
O. Install the reaction ring gear, planetary gear hub,lock plate
FIGURE41.INSTALLINGTHEBEARINGCONF
M. When the bearing preload is correct, check the clearance
of’ the ring gear between the thrust washer and planetary
gear hub. The clearance must be 0.015 to 0.025 inch (0.38 l to
0.635 mm). If the clearance is not correct, change the shims
under the wear plate on the reaction ring gear. The shims are
available in three thicknesses; 0.020 inch (0.5 mm), 0.007 inch
(0.18 mm) and 0.005 inch (0. 13 mm). Use Loctite 290 on the
threads of the allen screws. Tighten the screws to 86 inch
pounds (9.7 N.m).
FIGURE42.INSTALLINGTHEREACTION
RINGGEAR
20. and nut. Tighten the nut to 150 foot pounds (203 N.m). Bend
the lock plate around the nut. See Figure 42.
FIGURE47.LOCKPLATEANDNUT
P. If the needle bearings were removed from the planetary
gears, use a press to install the bearings. Lubricate the bear-
ings and press against the end of the bearing that has the
writing. Do not use a hammer. Install the snap rings into the
grooves in the gears.
FIGURE46.INSTALLINGTHEPINION
SEAL
FIGURE45.CHANGINGTHESHIMS
FIGURE44.CHECKINGTHECLEARANCE
1. THRUSTPLATE
2. MOUNTINGSCREWS
21. R. Install the three long and three short planetary gears. Use
a light grease to hold the thrust washers in position on the
planetary carrier. Put the planetary carrier over the gears.
Install the capscrews and tighten to 20 foot pounds (27 N.m).
Align the shafts and install the thrust plate. Use Loctite 290
and tighten the screws with an allen wrench to 86 inch pounds
(0.97N.m).SeeFigure50.
FIGURE48.INSTALLINGTHEPLANETARYGEAR
SHAFTS AND THRUST WASHERS
Q. Lubricate with hydraulic oil and install the six shafts and
the three double thrust washers. The bronze side of the thrust
washer must be toward the planetary gears. See Figures 48
and 49. FIGURE50.TIGHTENINGTHECAPSCREWS
S. Put an O-ring on the pinion bearing carrier and install the
shims that were removed. Install the assembly in the trans-
mission housing. Install the capscrews and tighten to 35 foot
pounds (46 N.m).
FIGURE51.CAPSCREWSFORTHEPINION
BEARINGCARRIER
FIGURE49.INSTALLINGTHETHRUST
WASHERS