The document provides information on service repair for S6.00XL and S7.00XL lift trucks, including:
1) Specifications for the hydraulic system, engine, transmission, brakes, and upright speeds.
2) Torque specifications for components of the frame, engine, transmission, brakes, hydraulic and steering systems, and upright.
3) An overview of the operation of steering control units, which use a hydraulic circuit to control the steering cylinder and steer the tires without a mechanical connection between the steering wheel and steering axle.
Hyster f004 (s4.00 xm europe) forklift service repair manualfjjsekfksmem
This document provides specifications and component details for the steering axle assembly on various models of lift trucks. The steering axle is an articulated assembly that connects to the frame via center pivot mounts. It includes components like the axle frame, steering cylinder, tie rods, spindle assemblies, hub assemblies, bearings, seals, and fasteners. Diagrams show the layout and labeling of parts. Specifications are given for components like the steering cylinder, tie rods, bushings, bearings, and fasteners.
Hyster f004 (s4.50 xm europe) forklift service repair manualfjskekfkemm
This document provides specifications and component details for the steering axle assembly on various models of lift trucks. The steering axle is an articulated assembly that connects to the frame via center pivot mounts. It includes components like the axle frame, steering cylinder, tie rods, spindle assemblies, hub assemblies, bearings, seals, and fasteners. Diagrams show the layout and labeling of parts. Specifications are given for components like the steering cylinder, tie rods, bushings, bearings, and fasteners.
Hyster f004 (s5.50 xm europe) forklift service repair manualfjjkskekfsmem
This document provides specifications and component details for the steering axle assembly on various models of lift trucks. The steering axle is an articulated assembly that connects to the frame via center pivot mounts. It includes components like the axle frame, steering cylinder, tie rods, spindle assemblies, hub assemblies, bearings, seals, and fasteners. Diagrams show the layout and labeling of parts. Specifications are given for components like the steering cylinder, tie rods, bushings, bearings, and fasteners.
Hyster f004 (s3.50 xm europe) forklift service repair manualfjskefkksem
This document provides specifications and component details for the steering axle assembly on various models of lift trucks. The steering axle is an articulated assembly that connects to the frame via center pivot mounts. It includes components like the axle frame, steering cylinder, tie rods, spindle assemblies, hub assemblies, bearings, seals, and fasteners. Diagrams show the layout and labeling of parts. Specifications are given for components like the steering cylinder, tie rods, bushings, bearings, and fasteners.
Hyster f004 (s100 xm) forklift service repair manualfjjsekfksem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission's main components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the input shaft, reverse clutch shaft, and countershaft that connect the engine to the transmission and allow it to operate in forward and reverse directions.
Hyster f004 (s80 xm) forklift service repair manualfjjsekfksmem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the torque converter, input shaft, reverse clutch shaft, and countershaft. Hydraulic operation and the control valve are discussed but not described in detail.
Hyster f004 (s100 xm prs) forklift service repair manualfjjskefkskem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission housing, torque converter, oil pump, control valve, three shaft assemblies, ring gear, pinion, and differential assembly. It explains how the torque converter connects the engine to the transmission input shaft and drives the oil pump. It outlines the input shaft with forward clutch, reverse clutch shaft, and countershaft that connect the clutches to the pinion shaft and differential.
Hyster f004 (s100 xm bcs) forklift service repair manualfjskefkksem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the torque converter, input shaft, reverse clutch shaft, and countershaft. Hydraulic operation and the control valve are discussed but not described in detail.
Hyster f004 (s4.00 xm europe) forklift service repair manualfjjsekfksmem
This document provides specifications and component details for the steering axle assembly on various models of lift trucks. The steering axle is an articulated assembly that connects to the frame via center pivot mounts. It includes components like the axle frame, steering cylinder, tie rods, spindle assemblies, hub assemblies, bearings, seals, and fasteners. Diagrams show the layout and labeling of parts. Specifications are given for components like the steering cylinder, tie rods, bushings, bearings, and fasteners.
Hyster f004 (s4.50 xm europe) forklift service repair manualfjskekfkemm
This document provides specifications and component details for the steering axle assembly on various models of lift trucks. The steering axle is an articulated assembly that connects to the frame via center pivot mounts. It includes components like the axle frame, steering cylinder, tie rods, spindle assemblies, hub assemblies, bearings, seals, and fasteners. Diagrams show the layout and labeling of parts. Specifications are given for components like the steering cylinder, tie rods, bushings, bearings, and fasteners.
Hyster f004 (s5.50 xm europe) forklift service repair manualfjjkskekfsmem
This document provides specifications and component details for the steering axle assembly on various models of lift trucks. The steering axle is an articulated assembly that connects to the frame via center pivot mounts. It includes components like the axle frame, steering cylinder, tie rods, spindle assemblies, hub assemblies, bearings, seals, and fasteners. Diagrams show the layout and labeling of parts. Specifications are given for components like the steering cylinder, tie rods, bushings, bearings, and fasteners.
Hyster f004 (s3.50 xm europe) forklift service repair manualfjskefkksem
This document provides specifications and component details for the steering axle assembly on various models of lift trucks. The steering axle is an articulated assembly that connects to the frame via center pivot mounts. It includes components like the axle frame, steering cylinder, tie rods, spindle assemblies, hub assemblies, bearings, seals, and fasteners. Diagrams show the layout and labeling of parts. Specifications are given for components like the steering cylinder, tie rods, bushings, bearings, and fasteners.
Hyster f004 (s100 xm) forklift service repair manualfjjsekfksem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission's main components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the input shaft, reverse clutch shaft, and countershaft that connect the engine to the transmission and allow it to operate in forward and reverse directions.
Hyster f004 (s80 xm) forklift service repair manualfjjsekfksmem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the torque converter, input shaft, reverse clutch shaft, and countershaft. Hydraulic operation and the control valve are discussed but not described in detail.
Hyster f004 (s100 xm prs) forklift service repair manualfjjskefkskem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission housing, torque converter, oil pump, control valve, three shaft assemblies, ring gear, pinion, and differential assembly. It explains how the torque converter connects the engine to the transmission input shaft and drives the oil pump. It outlines the input shaft with forward clutch, reverse clutch shaft, and countershaft that connect the clutches to the pinion shaft and differential.
Hyster f004 (s100 xm bcs) forklift service repair manualfjskefkksem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the torque converter, input shaft, reverse clutch shaft, and countershaft. Hydraulic operation and the control valve are discussed but not described in detail.
Hyster f004 (s80 xm bcs) forklift service repair manualfjskekfkemm
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission's main components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the input shaft, reverse clutch shaft, and countershaft that connect the engine to the transmission and allow it to operate in forward and reverse directions.
Hyster f004 (s120 xms) forklift service repair manualfjjskefkskem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission's main components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the input shaft, reverse clutch shaft, and countershaft that connect the engine to the transmission and allow it to operate in forward and reverse directions.
Hyster f004 (s70 xm) forklift service repair manualfjjkskekfsmem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission's main components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the input shaft, reverse clutch shaft, and countershaft that connect the engine to the transmission and allow it to operate in forward and reverse directions.
Hyster k019 (h6 xm 12ec europe) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Cummins diesel engines and Kion lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, mast speeds, hydraulic system specifications, transmission specifications, and torque specifications for servicing components. The document contains model-specific data for H8-H16XM lift trucks.
Hyster F004 (S100XM PRS) Forklift Service Repair Manualfjskemdmmen
This is the Highly Detailed factory service repair manual for theHYSTER F004 (S100XM PRS) FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.HYSTER F004 (S100XM PRS) FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Alternator with Regulator
Brake System
Capacities and Specifications
Cooling System
Diagrams
Drive Axle
Electronic Control Module (ECM) Diagnostic Troubleshooting
Electronic Controlled LPG / Gasoline Fuel System
Frame
GM Engines
High Voltage Switch (HVS) Ignition
Hydraulic Gear Pumps
Hydraulic Pump Drive Assembly
Hydraulic System
Instrument Panel Indicators and Senders
Lift Cylinders
Main Control Valve
Masts
Metric and Inch (SAE) Fasteners
Periodic Maintenance
Perkins Diesel Engines
Single-Speed Powershift Transmission
Starter
Steering Axle
Steering Control Unit
Tilt Cylinders
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveHYSTER F004 (S100XM PRS) FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Hyster E008 (H550F) Forklift Service Repair Manualfjksekmdmm
This is the Highly Detailed factory service repair manual for theHYSTER E008 (H550F) FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.HYSTER E008 (H550F) FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Alternator with Regulator
Assembly Guide
Auxiliary Brake Caliper
Brake Accumulator
Brake System
Capacities and Specifications
Cooling System
Diagrams
Differential
Extendable Container Attachment (Elme)
Frame
Hydraulic Gear Pumps
Hydraulic Plate
Hydraulic System
Instrument Panel Indicators and Senders
Mast
Metric and Inch (SAE) Fasteners
Oil-Cooled Brakes
Parking Brake
Periodic Maintenance
Planetary Gear Axle
Service Brake
Starter
Steering Axle
Steering System
The Extendable Container Attachment
The Fixed Container Attachment
Three-Speed Powershift Transmission
Tilt Cylinders
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveHYSTER E008 (H550F) FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Hyster k007 (h280 hd2) forklift service repair manualdujfjjksekmmd
This document provides specifications for Caterpillar lift trucks including:
- Counterweight weights for various models ranging from 2900kg to 7050kg
- Basic truck weights listed by model between 9400kg and 15,400kg
- Engine specifications for Cummins QSB4.5 and QSB6.7 engines
- Capacities for engine oil, cooling system, hydraulic tank, transmission, and fuel tank
- Mast speeds when lifting and lowering rated loads for each model
- Torque specifications for major components including engines, transmissions, axles, differentials, brakes, steering and hydraulic systems.
Hyster f004 (s120 xms) forklift service repair manualfjskefkksemm
This document provides specifications and descriptions for the mechanical components and systems of a single speed powershift transmission, including:
- The transmission uses a torque converter, oil pump, control valve, three shaft assemblies, ring gear, pinion, and differential assembly.
- The shaft assemblies include the input shaft (with forward clutch), reverse clutch shaft (with reverse clutch), and countershaft.
- The clutch assemblies use friction discs, separator plates, a hub, pressure plate, and return spring to selectively engage the input and reverse clutch shafts.
- Hydraulic pressure is used to engage the clutches by pushing the piston to compress the friction discs against the hub, transferring power through the transmission
Hyster f004 (s80 xm bcs) forklift service repair manualjfjkskekfsmem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the torque converter, input shaft, reverse clutch shaft, and countershaft. Hydraulic operation and the control valve are discussed but not described in detail.
Hyster f004 (s80 xm) forklift service repair manualfjjkefkksem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission housing, torque converter, oil pump, control valve, three shaft assemblies, ring gear, pinion, and differential assembly. It explains how the torque converter connects the engine to the transmission input shaft and drives the oil pump. It outlines the input shaft with forward clutch, reverse clutch shaft, and countershaft that connect the clutches to the pinion shaft and differential.
Hyster f004 (s70 xm) forklift service repair manualfjjkskekfsxswamem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the torque converter, input shaft, reverse clutch shaft, and countershaft. Hydraulic operation and the control valve are discussed but not described in detail.
Hyster f004 (s70 xm) forklift service repair manualkmmdmd
This document provides specifications and details for various components of a lift truck transmission system, including:
- The transmission uses a single-speed powershift transmission with a torque converter, oil pump, control valve, three shaft assemblies, ring gear, pinion, and differential assembly.
- It describes the mechanical components and operation of the clutch assemblies, shaft assemblies, ring gear, pinion, and differential.
- Specifications and diagrams are provided for items like the torque converter, oil pump, clutches, shafts, and gearing components.
Hyster f004 (s4.00 xm europe) forklift service repair manualfjjkefkksem
This document provides specifications and details for the steering axle assembly on various models of lift trucks. It describes the main components of the steering axle including the axle frame, steering cylinder, tie rods, and spindle and hub assemblies. Diagrams show the steering axle components and their connections. Torque specifications are provided for fasteners.
Hyster f004 (s4.50 xm europe) forklift service repair manualjfjkskekfsmem
This document provides specifications and details for the steering axle assembly on various models of lift trucks. It describes the main components of the steering axle including the axle frame, steering cylinder, tie rods, and spindle and hub assemblies. Diagrams show the steering axle components and their connections. Torque specifications are provided for fasteners.
Hyster f004 (s5.50 xm europe) forklift service repair manualfjjkskekfsxswamem
This document provides specifications and component details for the steering axle assembly on various models of lift trucks. The steering axle is an articulated assembly that connects to the frame via center pivot mounts. It includes components like the steering cylinder, tie rods, spindle assemblies, hub assemblies, bearings, seals, and fasteners. Diagrams show the layout and labeling of parts. Specifications are given for components like the steering cylinder, tie rods, bushings, bearings, and fasteners.
Hyster b010 (s35 xl) forklift service repair manualfjskeazqkkdmme
This document provides information on repairing the steering axle assembly of a lift truck. It describes the main components of the steering axle, including the axle frame, steering cylinder, spindle assemblies, and wheel hubs. The steering cylinder uses hydraulic pressure to push the piston and move the axle from side to side via tie rods connected to the spindle arms. Each spindle turns on tapered roller bearings held in place by a king pin nut, while the wheel hubs rotate on bearings secured by a castle nut. The document warns that the lift truck must be properly supported on blocks during maintenance to prevent falling, and provides repair instructions.
Hyster b010 (s30 xl) forklift service repair manualfjsekkdmeik
This document provides information on repairing the steering axle assembly of a lift truck. It describes the main components of the steering axle, including the axle frame, steering cylinder, spindle assemblies, and wheel hubs. The steering cylinder uses hydraulic pressure to push the piston and move the axle from side to side via tie rods connected to the spindle arms. Each spindle turns on tapered roller bearings held in place by a king pin nut, while the wheel hubs rotate on separate tapered roller bearings secured by a castle nut. Safety warnings are provided for putting the lift truck on blocks during maintenance.
Hyster b010 (s25 xl) forklift service repair manualfjskekdmmem
This document provides information on repairing the steering axle assembly of a lift truck. It describes the main components of the steering axle, including the axle frame, steering cylinder, spindle assemblies, and wheel hubs. The steering cylinder uses hydraulic pressure to push the piston and move the axle from side to side via tie rods connected to the spindle arms. Each spindle turns on tapered roller bearings held in place by a king pin nut, while the wheel hubs rotate on separate tapered roller bearings secured by a castle nut. Safety warnings are provided for putting the lift truck on blocks during maintenance.
Hyster b010 (s25 xl) forklift service repair manualfjsqazkekdmme
This document provides information on repairing the steering axle assembly of a lift truck. It describes the main components of the steering axle, including the axle frame, steering cylinder, spindle assemblies, and wheel hubs. The steering cylinder uses hydraulic pressure to push the piston and move the axle from side to side via tie rods connected to the spindle arms. Each spindle turns on tapered roller bearings held in place by a king pin nut, while the wheel hubs rotate on separate tapered roller bearings secured by a castle nut. Safety warnings are provided for putting the lift truck on blocks during maintenance.
Hyster b010 (s30 xl) forklift service repair manualufjjskkksemm
This document provides repair procedures and descriptions for a steering axle assembly. It describes the main components of the steering axle, including the axle frame, steering cylinder, spindle assemblies, and wheel hubs. Safety warnings are provided for putting the lift truck on blocks before performing maintenance or repairs. Estimates are given for the weight of different lift truck models on the steering axle to help determine the lifting capacity needed. Torque specifications are also listed for various fasteners on the steering axle, steering cylinder, hydraulic pump, and other components.
Hyster b010 (s35 xl) forklift service repair manualufjjsekkemme
This document provides repair procedures and descriptions for a steering axle assembly. It describes the main components of the steering axle including the axle frame, steering cylinder, spindle assemblies, and wheel hubs. Safety warnings are provided for putting the lift truck on blocks before performing maintenance or repairs. Estimates are given for the weight of different lift truck models on the steering axle to help determine the lifting capacity needed. Torque specifications are also listed for various fasteners on the steering axle, steering cylinder, hydraulic pump, and other components.
Hyster b010 (s35 xl) forklift service repair manualfudjsjfekskkem
This document provides information on servicing the steering axle assembly of a lift truck. It describes the main components of the steering axle, including the axle frame, steering cylinder, spindle assemblies, and wheel hubs. The steering cylinder uses hydraulic pressure to push the piston and move the axles. Each spindle rotates on tapered roller bearings held by a king pin nut, while the wheel hubs rotate on bearings held by a castle nut. The document outlines safety precautions for working on the steering axle and lifting the truck, and refers to other sections for additional steering system details.
Hyster f004 (s80 xm bcs) forklift service repair manualfjskekfkemm
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission's main components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the input shaft, reverse clutch shaft, and countershaft that connect the engine to the transmission and allow it to operate in forward and reverse directions.
Hyster f004 (s120 xms) forklift service repair manualfjjskefkskem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission's main components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the input shaft, reverse clutch shaft, and countershaft that connect the engine to the transmission and allow it to operate in forward and reverse directions.
Hyster f004 (s70 xm) forklift service repair manualfjjkskekfsmem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission's main components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the input shaft, reverse clutch shaft, and countershaft that connect the engine to the transmission and allow it to operate in forward and reverse directions.
Hyster k019 (h6 xm 12ec europe) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Cummins diesel engines and Kion lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, mast speeds, hydraulic system specifications, transmission specifications, and torque specifications for servicing components. The document contains model-specific data for H8-H16XM lift trucks.
Hyster F004 (S100XM PRS) Forklift Service Repair Manualfjskemdmmen
This is the Highly Detailed factory service repair manual for theHYSTER F004 (S100XM PRS) FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.HYSTER F004 (S100XM PRS) FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Alternator with Regulator
Brake System
Capacities and Specifications
Cooling System
Diagrams
Drive Axle
Electronic Control Module (ECM) Diagnostic Troubleshooting
Electronic Controlled LPG / Gasoline Fuel System
Frame
GM Engines
High Voltage Switch (HVS) Ignition
Hydraulic Gear Pumps
Hydraulic Pump Drive Assembly
Hydraulic System
Instrument Panel Indicators and Senders
Lift Cylinders
Main Control Valve
Masts
Metric and Inch (SAE) Fasteners
Periodic Maintenance
Perkins Diesel Engines
Single-Speed Powershift Transmission
Starter
Steering Axle
Steering Control Unit
Tilt Cylinders
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveHYSTER F004 (S100XM PRS) FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Hyster E008 (H550F) Forklift Service Repair Manualfjksekmdmm
This is the Highly Detailed factory service repair manual for theHYSTER E008 (H550F) FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.HYSTER E008 (H550F) FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Alternator with Regulator
Assembly Guide
Auxiliary Brake Caliper
Brake Accumulator
Brake System
Capacities and Specifications
Cooling System
Diagrams
Differential
Extendable Container Attachment (Elme)
Frame
Hydraulic Gear Pumps
Hydraulic Plate
Hydraulic System
Instrument Panel Indicators and Senders
Mast
Metric and Inch (SAE) Fasteners
Oil-Cooled Brakes
Parking Brake
Periodic Maintenance
Planetary Gear Axle
Service Brake
Starter
Steering Axle
Steering System
The Extendable Container Attachment
The Fixed Container Attachment
Three-Speed Powershift Transmission
Tilt Cylinders
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveHYSTER E008 (H550F) FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Hyster k007 (h280 hd2) forklift service repair manualdujfjjksekmmd
This document provides specifications for Caterpillar lift trucks including:
- Counterweight weights for various models ranging from 2900kg to 7050kg
- Basic truck weights listed by model between 9400kg and 15,400kg
- Engine specifications for Cummins QSB4.5 and QSB6.7 engines
- Capacities for engine oil, cooling system, hydraulic tank, transmission, and fuel tank
- Mast speeds when lifting and lowering rated loads for each model
- Torque specifications for major components including engines, transmissions, axles, differentials, brakes, steering and hydraulic systems.
Hyster f004 (s120 xms) forklift service repair manualfjskefkksemm
This document provides specifications and descriptions for the mechanical components and systems of a single speed powershift transmission, including:
- The transmission uses a torque converter, oil pump, control valve, three shaft assemblies, ring gear, pinion, and differential assembly.
- The shaft assemblies include the input shaft (with forward clutch), reverse clutch shaft (with reverse clutch), and countershaft.
- The clutch assemblies use friction discs, separator plates, a hub, pressure plate, and return spring to selectively engage the input and reverse clutch shafts.
- Hydraulic pressure is used to engage the clutches by pushing the piston to compress the friction discs against the hub, transferring power through the transmission
Hyster f004 (s80 xm bcs) forklift service repair manualjfjkskekfsmem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the torque converter, input shaft, reverse clutch shaft, and countershaft. Hydraulic operation and the control valve are discussed but not described in detail.
Hyster f004 (s80 xm) forklift service repair manualfjjkefkksem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission housing, torque converter, oil pump, control valve, three shaft assemblies, ring gear, pinion, and differential assembly. It explains how the torque converter connects the engine to the transmission input shaft and drives the oil pump. It outlines the input shaft with forward clutch, reverse clutch shaft, and countershaft that connect the clutches to the pinion shaft and differential.
Hyster f004 (s70 xm) forklift service repair manualfjjkskekfsxswamem
This document provides specifications and details for the mechanical components and hydraulic operation of a single-speed powershift transmission. It describes the transmission components including the torque converter, oil pump, three shaft assemblies, ring gear, pinion, and differential assembly. It also explains the mechanical function of the torque converter, input shaft, reverse clutch shaft, and countershaft. Hydraulic operation and the control valve are discussed but not described in detail.
Hyster f004 (s70 xm) forklift service repair manualkmmdmd
This document provides specifications and details for various components of a lift truck transmission system, including:
- The transmission uses a single-speed powershift transmission with a torque converter, oil pump, control valve, three shaft assemblies, ring gear, pinion, and differential assembly.
- It describes the mechanical components and operation of the clutch assemblies, shaft assemblies, ring gear, pinion, and differential.
- Specifications and diagrams are provided for items like the torque converter, oil pump, clutches, shafts, and gearing components.
Hyster f004 (s4.00 xm europe) forklift service repair manualfjjkefkksem
This document provides specifications and details for the steering axle assembly on various models of lift trucks. It describes the main components of the steering axle including the axle frame, steering cylinder, tie rods, and spindle and hub assemblies. Diagrams show the steering axle components and their connections. Torque specifications are provided for fasteners.
Hyster f004 (s4.50 xm europe) forklift service repair manualjfjkskekfsmem
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This document provides information on repairing the steering axle assembly of a lift truck. It describes the main components of the steering axle, including the axle frame, steering cylinder, spindle assemblies, and wheel hubs. The steering cylinder uses hydraulic pressure to push the piston and move the axle from side to side via tie rods connected to the spindle arms. Each spindle turns on tapered roller bearings held in place by a king pin nut, while the wheel hubs rotate on bearings secured by a castle nut. The document warns that the lift truck must be properly supported on blocks during maintenance to prevent falling, and provides repair instructions.
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Hyster b010 (s25 xl) forklift service repair manualfjsqazkekdmme
This document provides information on repairing the steering axle assembly of a lift truck. It describes the main components of the steering axle, including the axle frame, steering cylinder, spindle assemblies, and wheel hubs. The steering cylinder uses hydraulic pressure to push the piston and move the axle from side to side via tie rods connected to the spindle arms. Each spindle turns on tapered roller bearings held in place by a king pin nut, while the wheel hubs rotate on separate tapered roller bearings secured by a castle nut. Safety warnings are provided for putting the lift truck on blocks during maintenance.
Hyster b010 (s30 xl) forklift service repair manualufjjskkksemm
This document provides repair procedures and descriptions for a steering axle assembly. It describes the main components of the steering axle, including the axle frame, steering cylinder, spindle assemblies, and wheel hubs. Safety warnings are provided for putting the lift truck on blocks before performing maintenance or repairs. Estimates are given for the weight of different lift truck models on the steering axle to help determine the lifting capacity needed. Torque specifications are also listed for various fasteners on the steering axle, steering cylinder, hydraulic pump, and other components.
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This document provides information on servicing the steering axle assembly of a lift truck. It describes the main components of the steering axle, including the axle frame, steering cylinder, spindle assemblies, and wheel hubs. The steering cylinder uses hydraulic pressure to push the piston and move the axles. Each spindle rotates on tapered roller bearings held by a king pin nut, while the wheel hubs rotate on bearings held by a castle nut. The document outlines safety precautions for working on the steering axle and lifting the truck, and refers to other sections for additional steering system details.
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This document provides information on servicing the steering axle assembly of a lift truck. It describes the main components of the steering axle, including the axle frame, steering cylinder, spindle assemblies, and wheel hubs. The steering cylinder uses hydraulic pressure to rotate the axle from side to side via tie rods connected to the spindle arms. Proper preload is maintained on the spindle and wheel hub bearings using king pins and castle nuts respectively. Safety warnings are also provided for putting the lift truck on blocks during maintenance and repairs.
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6. 8000 SRM 454 Torque Specifications
Transmission Cover Capscrews
38 N•m (28 lbf ft)
Differential Bearing Cap Capscrews
225 N•m (165 lbf ft)
Transmission Housing Capscrews
90 N•m (66 lbf ft)
OIL CLUTCH ASSEMBLY
Pressure Plate Cover Capscrews
20 N•m (15 lbf ft)
Clutch-to-Flywheel Housing Capscrews
38 N•m (28 lbf ft)
Bearing Carrier Capscrews
38 N•m (28 lbf ft)
Mount Bracket Capscrews
165 N•m (122 lbf ft)
Mount Capscrews
40 N•m (30 lbf ft)
Universal Joint
24 N•m (18 lbf ft)
Brake Pedal Bracket Capscrews
38 N•m (28 lbf ft)
STEERING SYSTEM
Axle Mount Capscrews
250 to 275 N•m (185 to 200 lbf ft)
Bearing Cap for Spindle Capscrews
52 N•m (38 lbf ft)
Tie Rod Nut
160 N•m (118 lbf ft)
Steering Cylinder Capscrews
225 N•m (165 lbf ft)
Wheel Bearing Adjustment Nut
200 N•m (150 lbf ft) Initial
35 N•m (25 lbf ft) Final
BRAKE SYSTEM
Back Plate Nuts
55 to 80 N•m (41 to 59 lbf ft) Initial
110 to 125 N•m (80 to 92 lbf ft) Final
Brake Booster Mount Capscrews
38 N•m (28 lbf ft)
HYDRAULIC SYSTEM
Capscrews for Special Blocks for
Pump Drive Chain
20 N•m (15 lbf ft)
MAIN CONTROL VALVE
Lever Pivot Capscrews
19 N•m (14 lbf ft)
Collar Screw for Two Plunger Levers
7 N•m (5 lbf ft)
TILT CYLINDERS
Piston Nut
300 to 325 N•m (220 to 240 lbf ft)
End Plug
400 to 500 N•m (295 to 370 lbf ft)
Rod End Lock Capscrews
77 N•m (57 lbf ft)
Anchor Pin Retainer Capscrews
77 N•m (57 lbf ft)
UPRIGHT
Two-Stage Lift Cylinder Mount Capscrews
555 N•m (410 lbf ft)
Pivot Pin Capscrews
435 N•m (320 lbf ft)
Tilt Cylinder Rod End Anchor Pin
and Lock Bolt
77 N•m (57 lbf ft)
Sideshift Carriage
Keeper Plate Capscrews 90 N•m (65 lbf ft)
Side Roller Mount Capscrews 90 N•m (65 lbf ft)
Guide Rollers 345 N•m (255 lbf ft)
Side Rollers 90 N•m (65 lbf ft)
DRIVE AXLE
Drive Axle-to-Transmission Housing
Capscrews
65 N•m (50 lbf ft)
5
7. 1600 SRM 54 Operation
General
This section has the description and repair pro-
cedures for the steering housing and the steering
control unit. Additional information on parts of the
steering system are in the following sections: Steer-
ing Axle 1600 SRM 451 (B024, C024), 1600 SRM
326 (D004, D019, E007, F006, G006), 1600 SRM 10
(A177, B177, C177), and 1600 SRM 71 (E008) and
Hydraulic System 1900 SRM 453 (B024, C024),
1900 SRM 333 (D004), 1900 SRM 443 (D019, E007),
1900 SRM 328 (F006, G006), and 1900 SRM 130
(A177, B177, C177).
Description
This section has a description and the repair pro-
cedures for more than one brand of steering control
unit. See Figure 1. The units are similar in construc-
tion and operation, with hose connections on the side
at a manifold or valve block assembly. See Figure 2
or Figure 4. Some manifolds also have a relief valve.
The steering control unit is a hydrostatic unit that
is controlled by the steering wheel. The control unit
is installed in a housing or on a bracket at the cowl
and is operated by the column assembly and steering
wheel. The steering control unit has a control section
and a metering section.
The steering system is a hydraulic system that does
not have a mechanical connection between the steer-
ing wheel and the steering axle. The control of the
steering is through a hydraulic circuit.
If the hydraulic pump for the steering system does
not operate, steering is still possible. A check valve
permits the steering control unit to control the steer-
ing cylinder. The lift truck is difficult to steer when
the steering pump is not operating, but the steer-
ing control unit can operate the steering cylinder and
make steering possible.
Operation
The steering control unit is a rotary valve operated by
the steering wheel. See Figure 1. During the steer-
ing operation, the steering control unit controls the
direction of flow and amount of oil that flows to the
steering cylinder. The steering cylinder in the axle
actuates the steering linkage to move the steer tires.
Hydraulic oil returns from the steering cylinder to
the steering control unit and then returns to the hy-
draulic tank.
Turning the steering wheel actuates three main
parts of the steering control unit: (1) The spool for
the control section, (2) the sleeve for the control
section, and (3) the rotor in the metering section.
When the steering wheel is not moving, the spool
and sleeve are held in the neutral (center) position
by springs. During this time, oil flows freely through
the steering control unit. The oil does not flow to the
steering cylinder.
As the steering wheel is turned, the spool just be-
gins to rotate. The springs try to move the sleeve
to keep the neutral position between the spool and
sleeve. However, the force necessary to turn the ro-
tor is greater than the pressure of the springs. The
springs begin to bend, letting the spool move a small
amount within the sleeve. The spool stops moving
when it touches the center pin. In this position, the
holes in the sleeve and the spool are aligned. Oil com-
ing into the control unit flows to the metering section.
More rotation of the steering wheel causes the spool
to rotate the pin. This action causes the rotation of
the sleeve and the rotor in the metering section. The
oil then flows to one side of the steering cylinder. Hy-
draulic oil from the other side of the steering cylin-
der returns through the control section of the steer-
ing control unit.
When the steering wheel stops moving, the meter-
ing action in the metering section also stops. The
neutral position springs return the sleeve to the neu-
tral position, stopping oil flow to or from the cylinder.
The pressure stays in the steering cylinder to keep
the steer tires in position. Oil from the pump flows
through the steering control unit to the tank or other
parts of the system. To return the steer wheels to the
straight position, the steering wheel must be rotated
in the opposite direction. The steering control unit
will operate as described, but all parts will rotate in
the opposite direction.
1
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10. 1600 SRM 54 Steering Column Assembly Repair
Legend for Figure 1
NOTE: STEERING SHAFT ASSEMBLY TYPICAL OF INTERNAL COMBUSTION UNITS
1. CONTROL SECTION
2. MEASURING SECTION
3. CHECK VALVE CHANGES CONTROL UNIT TO
HAND-OPERATED UNIT WHEN ENGINE IS OFF
4. HORN CONTACT ARRANGEMENT
5. SHAFT AND COLUMN ASSEMBLY
6. HORN CONTACT ARRANGEMENT
7. CENTERING SPRINGS RETURN VALVE TO
NEUTRAL
8. SPOOL AND SLEEVE ASSEMBLY
Steering Wheel and Column Assembly Repair
The upper end of the steering shaft has splines for the
steering wheel. A large nut holds the steering wheel
onto the steering shaft. The horn button is the cover
for the center of the steering wheel. The lower end of
the steering shaft has splines or a tang to engage the
steering control unit. Contacts at the horn button
(see Figure 2), a wire in the column, and slip ring
contacts in the column assembly (see Figure 1) allow
for horn operation by the operator.
There are two types of steering column assemblies
discussed here; Type A and Type B. Type A has a col-
umn housing that is a support for the mount bracket
of the steering control unit as shown in Figure 3.
Type B has a mount bracket of the steering control
unit that is the support for the column housing as
shown in Figure 4.
The steering column assembly is adjustable and held
in position by a latch. The assembly position can be
changed as needed for operator comfort. An access
cover on the steering column gives access to the steer-
ing control unit hose connections.
Steering Column Assembly Repair
TYPE A STEERING COLUMN ASSEMBLY
Remove and Disassemble
CAUTION
Disconnect the negative battery cable on inter-
nal combustion trucks. Disconnect the battery
connector on electric trucks. Disconnect the
battery before removing the covers.
1. Attach a tag on the battery connector or negative
cable stating DO NOT CONNECT BATTERY.
Move the steering column to the most-forward
position. Remove the access cover from the
steering column. See Figure 2 and Figure 3.
2. Put tags for identification on the hydraulic hoses
at the steering control unit so they can be con-
nected correctly during assembly. Disconnect the
hydraulic hoses at the bottom of the manifold or
valve block. Install plugs at all hoses and ports to
prevent dirt from entering the steering hydraulic
system.
3. Carefully lift the horn switch at the center of the
steering wheel and pull the switch wire out of the
steering shaft. See Figure 1. Pull the switch as-
sembly out of the steering wheel and disconnect
it. Remove the nut. If possible, use a puller to
remove the steering wheel.
4. Put tags for identification on the meters and
gauge wires at the steering column housing so
they can be connected correctly during assembly.
Also, put a tag on the horn wire. See Figure 1.
Disconnect all wires.
5. Remove the capscrews that fasten the mount
plate to the cowl and remove the steering column
assembly from the lift truck.
6. Remove the two springs for the latch. Remove
the two capscrews, nuts, washers, and spacers at
the pivot points of the column housing. Remove
the mount plate.
3
12. 1600 SRM 54 Steering Column Assembly Repair
Legend for Figure 2
NOTE: H20.00-32.00F/FS (H440-700F/FS) SHOWN, OTHERS SIMILAR.
A. TYPE A STEERING COLUMN
1. STEERING WHEEL
2. HORN BUTTON ASSEMBLY
3. NUT
4. FASTENER
5. PLUG
6. BRACKET
7. SPACER
8. CAPSCREW
9. WASHER
10. LATCH BRACKET
11. GROMMET
12. SPACER
13. SPRING
14. COWL
15. GROMMET
16. STEERING COLUMN
17. STEERING COLUMN HOUSING
18. STEERING CONTROL UNIT
19. MANIFOLD BLOCK
20. LATCH
21. COVER
22. TILT BRACKET
23. HOSE CLAMP
24. SPACER
25. SPRING
26. PIN
27. CAPSCREW
28. O-RING (2)
7. Remove the four capscrews, washers, grommets,
and spacers that fasten the bracket for the steer-
ing control unit to the column housing. Care-
fully remove the steering control unit, bracket,
and column from the column housing. If neces-
sary, remove the latch assembly from the column
housing.
8. Remove the four screws that fasten the bracket
and steering column to the steering control unit.
Do not lose the spacers or washers. Remove the
two screws that fasten the manifold or valve
block to the port side of the steering control unit.
If necessary, disassemble the steering control
unit as shown in Steering Control Unit, Disas-
semble.
Assemble and Install
1. If necessary, assemble the steering control unit
as shown in Steering Control Unit, Assemble. In-
stall the manifold or valve block on the steering
control unit using new O-rings. If removed, in-
stall the latch assembly in the column housing.
See Figure 2 and Figure 3.
2. Install the steering column and bracket on the
steering control unit as removed during disas-
sembly. Install this assembly in the column hous-
ing. Do not damage the horn wire contact or col-
umn grommet (see Figure 1). Make sure to in-
stall the grommets, washers, and spacers as a
sound isolator for the steering control unit.
3. Install the two capscrews, nuts, washers, and
spacers at the pivot points of the column hous-
ing and mount plate. Install the two springs for
the latch. Install the mount plate and column as-
sembly on the cowl of the lift truck.
WARNING
The hydraulic hoses MUST be connected to the
correct ports and fittings or the steering sys-
tem will not operate as expected. This opera-
tion that is not expected can cause damage or
personal injury. Make sure the hoses are iden-
tified and connected correctly.
4. Install all wires and hoses as removed during
disassembly. Install the steering wheel and nut.
Push the horn switch wire into the steering shaft
and install the switch in the steering wheel. In-
stall the access plate, remove the battery tag, and
connect the battery connector or cable.
WARNING
After making repairs, do not extend the hands
or arms through the center of the steering
wheel. If the control unit was not assembled
correctly or the hoses not connected correctly,
it can rotate with a strong force and cause se-
rious injury. If this action occurs, disassemble
the control unit and correct the problem.
5. Operate the steering system to check for correct
operation and leaks.
5
14. 1600 SRM 54 Steering Column Assembly Repair
Legend for Figure 3
NOTE: H8.00-12.00XL (H165-280XL) AND H13.00-16.00XL (H300-360, H330-360XL-EC) SHOWN, OTHERS SIM-
ILAR.
A. TYPE A STEERING COLUMN
1. STEERING WHEEL
2. HORN BUTTON ASSEMBLY
3. STEERING COLUMN GROMMET
4. STEERING COLUMN HOUSING
5. LATCH BRACKET
6. SPRING
7. MOUNT PLATE
8. LATCH
9. BRACKET
10. COVER
11. STEERING COLUMN
12. STEERING CONTROL UNIT
13. MANIFOLD BLOCK
TYPE B STEERING COLUMN ASSEMBLY
Remove and Disassemble
CAUTION
Disconnect the negative battery cable on inter-
nal combustion trucks. Disconnect the battery
connector on electric trucks. Disconnect the
battery before removing any covers.
1. Attach a tag on the battery connector or negative
cable stating DO NOT CONNECT BATTERY.
Move the steering column to the most-forward
position. See Figure 4.
2. Put tags for identification on the hydraulic hoses
at the steering control unit so they can be con-
nected correctly during assembly. Disconnect the
hydraulic hoses at the bottom of the manifold or
valve block. Install plugs at all hoses and ports to
prevent dirt from entering the steering hydraulic
system.
3. Carefully lift the horn switch at the center of the
steering wheel and pull the switch wire out of the
steering shaft. See Figure 1. Pull the switch as-
sembly out of the steering wheel and disconnect
it. Remove the nut. If possible to install, use a
puller to remove the steering wheel.
4. Put tags for identification on the meters and
gauge wires at the steering column housing so
they can be connected correctly during assembly.
Also put a tag on the horn wire. See Figure 1.
Disconnect all wires.
5. Remove the screws that fasten the column hous-
ing to the bracket for the steering control unit.
Carefully lift the column housing and bushing off
the steering column assembly.
6. Remove the four screws, washers, isolator, and
spacers that fasten the steering column and the
steering control unit to the bracket. Remove the
steering column from the steering control unit.
Remove the two screws that fasten the manifold
or valve block to the port side of the steering con-
trol unit. If necessary, disassemble the steering
control unit as shown in Steering Control Unit,
Disassemble.
7. If necessary, remove all parts of the latch from
the bracket. If necessary, remove all parts of
the spring mechanism and pivot to remove the
bracket from the cowl of the lift truck.
Assemble and Install
1. If necessary, assemble the steering control unit
as shown in Steering Control Unit, Assemble. In-
stall the manifold or valve block on the steering
control unit using new O-rings. If removed, in-
stall the bracket and spring mechanism on the
cowl of the lift truck. If removed, install the latch
assembly and spring mechanism on the steering
control bracket.
2. Install the steering column on the steering con-
trol unit. Install the four screws, washers, iso-
lator, and spacers that fasten the steering col-
umn and the steering control unit to the bracket.
Make sure to install the clamp in the correct po-
sition as shown in Figure 4.
3. Carefully install the column housing and bush-
ing over the steering column. Install the screws
that fasten the housing to the bracket.
7
16. 1600 SRM 54 Steering Column Assembly Repair
Legend for Figure 4
NOTE: H2.00-3.00XL (H40-60XL), S6.00-7.00XL (S135-155XL), AND S3.50-5.50XL (S70-120XL) SHOWN, OTH-
ERS SIMILAR.
A. TYPE B STEERING COLUMN
1. STEERING WHEEL
2. HORN BUTTON SWITCH
3. STEERING WHEEL NUT
4. STEERING COLUMN GROMMET
5. STEERING COLUMN HOUSING
6. TILT BRACKET
7. COVER
8. BUMPER
9. LATCH
10. SHAFT
11. BUSHING
12. LATCH PLATE
13. SPRING
14. TENSIONER
15. STEERING COLUMN
16. SLIP RING CONTACT
17. STEERING CONTROL UNIT
18. MANIFOLD BLOCK
WARNING
The hydraulic hoses MUST be connected to the
correct ports and fittings or the steering sys-
tem will not operate as expected. This opera-
tion that is not expected can cause damage or
personal injury. Make sure the hoses are iden-
tified and connected correctly.
4. Install all wires and hoses as removed during
disassembly. Install the steering wheel and nut.
Push the horn switch wire into the steering shaft
and install the switch in the steering wheel. Re-
move the battery tag and connect the battery con-
nector or cable.
WARNING
After making repairs, do not extend the hands
or arms through the center of the steering
wheel. If the control unit was not assembled
correctly or the hoses not connected correctly,
it can rotate with a strong force and cause se-
rious injury. If this action occurs, disassemble
the control unit and correct the problem.
5. Operate the steering system to check for correct
operation and leaks.
9
17. Steering Column Assembly Repair 1600 SRM 54
Steering Control Unit
Disassemble
Disassemble the steering control unit as follows:
STEP 1.
Put the control unit in a vise with soft jaws. Make an
identification mark on the length of the control unit.
When installed, remove the manifold block.
1. STEERING CONTROL UNIT
2. VISE
STEP 2.
Remove the cover on the bottom of the steering con-
trol unit.
1. CAPSCREW
2. COVER
3. O-RING
4. CHECK BALL
10
18. 1600 SRM 54 Steering Column Assembly Repair
STEP 3.
Remove the spacer (if used), the stator, rotor, and port
plate. Put a mark on the stator so that the same side
will be toward the body of the control unit at assem-
bly. Remove the O-rings. Remove the center shaft.
1. SPACER
2. STATOR
3. ROTOR
4. PORT PLATE
5. O-RING
6. CENTER SHAFT
STEP 4.
Remove the screw for the check valve assembly. Re-
move the parts for the check valve. For some units,
the check ball is in the opposite end of the control
unit.
1. SCREW
2. CHECK VALVE ASSEMBLY
11