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How to Manage and Mitigate
Risk in Medical Device New
Product Development (NPD)
December 8th, 2015
Copyright 2015|New Product Visions & Greenlight Guru
Your Speakers Today
Jon Speer, Founder & VP QA/RA, greenlight.guru
greenlight.guru produces beautifully simple quality, design control
and risk management software exclusively for medical device
manufactures.
Jeff Groh, President, New Product Visions
New Product Visions helps companies improve their innovation
management practices, focusing on processes, organization and
culture.
Copyright 2015|New Product Visions & Greenlight Guru
Our Topics - Risk
 Risk and the new product
development process
 We’ll discuss three primary
types of risk
 Summary and key insights
Copyright 2015|New Product Visions & Greenlight Guru
The New Product Development (NPD)
Process
Workflow, decision, and
information flow across multiple
functions within an organization…
…that seeks to mitigate and
manage risk of NPD projects…
…in order to generate new,
positive cash flows quickly.
Copyright 2015|New Product Visions & Greenlight Guru
Risk in Medical Device Development
Product risk
management and the
regulations
Project risk and
implications for project
management
Overall market success
and how to measure,
manage and mitigate
Copyright 2015|New Product Visions & Greenlight Guru
1) Product Risk Management Process
Overview
Copyright 2015|New Product Visions & Greenlight Guru
Establish a Framework
Free Risk Management Plan Template: http://greenlight.guru/risk-webinar-offer
Copyright 2015|New Product Visions & Greenlight Guru
Risk Analysis
Copyright 2015|New Product Visions & Greenlight Guru
Risk Evaluation
Copyright 2015|New Product Visions & Greenlight Guru
Risk Control
Copyright 2015|New Product Visions & Greenlight Guru
Risk Acceptability
Copyright 2015|New Product Visions & Greenlight Guru
Risk Management Report
Copyright 2015|New Product Visions & Greenlight Guru
Production & Post-production Info
Copyright 2015|New Product Visions & Greenlight Guru
ISO 14971:2007 vs. EN ISO
14971:2012
• Normative standard the same
• 2012 added “Z” annexes
• 2012: reduce risk as far as possible
• 2012: risk controls required for all risks
• 2012: risk / benefit analysis required for all risks
Copyright 2015|New Product Visions & Greenlight Guru
Risk Management + Design Controls
• Understand the importance of Intended Use
• Product Risk Management is a cycle – even during
product development
• Risk Management & Design Controls have the
same purpose
Copyright 2015|New Product Visions & Greenlight Guru
Risk Management as a Tool
• The longer you wait, the harder is gets
• Understand the purpose
• The value of documentation
• Keep Risk Management & Design Controls simple
Copyright 2015|New Product Visions & Greenlight Guru
ISO 13485:201X – What’s New
• Terms “risk” & “regulatory” used >200 times
• Alignment with regulations; expectation QMS
complies with all applicable regulatory requirements
• Concept of risk-based QMS
Copyright 2015|New Product Visions & Greenlight Guru
2) Project Risk and Project
Management
1. Variation, foreseeable uncertainty, and
residual risk
2. Complexity
3. Unforeseeable uncertainty(unk unks)
Key insights:
1) Understanding nature of project risk influences project management tools
required
2) Nature of risk changes as project proceeds, therefore, tools change
Copyright 2015|New Product Visions & Greenlight Guru
A Risk Management Framework
Control & Fast Response
Project
Buffers
Risk Lists
Iterate and learn
Parallel trials
Some
combination
Complexity can lead
to unk unks
Variation Foreseeable events Unk unks
Sources of Uncertainty
FewinteractionsManyinteractions
Complexity
Source: “Managing the
Unknown”; Loch; 2006
Copyright 2015|New Product Visions & Greenlight Guru
3) Overall Market Success
Ultimately, market success is all that
matters
But how do you quantitatively measure,
manage and mitigate the risk of market
success?
NPD-RiskAssessor™ is a trademark of The Adept Group Limited, Inc.
Copyright 2015|New Product Visions & Greenlight Guru
NPD-RiskAssessor™-What is it?
Qualitative Component:
1) Key qualitative issues
and opportunities
2) Research based and
team introduced
Quantitative Component:
1) Based on a statistical
model from a very large
number of NPD success
and failures
2) Provides insight on (9)
key influencers that drive
success or failure
22
New Product
Experience Data
Empirically Validated
through independent studies
Key Influencers
1. Product Superiority / Quality
2. Economic Advantage to
Customer
3. Overall Company fit
4. Technological Compatibility
5. Newness to Firm
6. Market Need, Growth and Size
7. Market Competitiveness
8. Defined Opportunity
9. Product Definition
/Specifications
Reduction to 9
“Key Influencers”
driving success /
failure
• 300+ New Product
Outcomes
• 150+ perceived successes
• 150+ perceived failures
• Ratings large set of
possible risk factors
derived from research
(>75)
• Company rating of degree
of success / degree of
failure
Field/Trial/Validation on over 500 NPD project
Risk Model relating nine key factors to probable
success R2= 80-85%
Added to, modified and adjusted
over the history of the model
13
Selection of
statistically
significant, actionable
risk factors (30)
Copyright 2015|New Product Visions & Greenlight Guru
Risk Factor Statements
• Team members score statements regarding each Risk Factor.
• For example: one Risk Factor is:
“Market Research & Voice of the Customers”.
• This Risk Factor statement reads:
“The project has or will gain adequate Market Research and Voice of the
Customer in order to develop and launch this product successfully and in a timely
manner.”
• Notice the dimensions of the statement: adequacy (quality and quantity),
success, and timing.
Using a 0 to 10 (Likert Scale) evaluators provide two scores.
1. “Rate” their agreement with the risk factor statement, and
2. Score their confidence in their rating. (7 means 70% confident)
Team input to
NPD-RiskAssessor’s
numerical
evaluation
Single Project Risk Assessment
Questions 1-24 of 30 each with a rating
score and confidence in rating score.
For all questions: there are 11
evaluators (columns) plus a mean rating
and confidence for the team (Mn
column) and a standard deviation of
rating (Std Dev column)
Yellow boxes for mean confidences
indicate bottom quartile confidence
score (very high uncertainty) for that
risk factor/question.
Yellow boxes in StDev column indicate
very high disagreement on rating scores
for that risk factor/question.
Team Members
Overall
Project
Copyright 2015|New Product Visions & Greenlight Guru
Single Project Risk Assessment
Key Influences for
“mean of team”
Single Project Risk Assessment
In the statistical model, all 30 risk
factors load with different levels of
impact onto 9 “key influencers.”
This radar chart plots the calculated
percentile scores for each of the 9
key influencers.
Those key influencers greater than
“50” are driving toward success,
those key influencers less than “50”
are driving toward failure
Key Influencers Radar Chart
Copyright 2015|New Product Visions & Greenlight Guru
How Can NDP-RiskAssessor™ Be
Used?
Project management
tool
• Specific risk identification
and mitigation
• Part of each gate review
• Team building exercise
Portfolio management
tool
• Project comparison tool
• Identify systemic risk in
portfolios
Copyright 2015|New Product Visions & Greenlight Guru
Team Process
Second iteration
of statistical survey
Measuring awareness
and consensus:
Statistical model survey
of cross-functional team
Exploring team member
disagreements and perceptions
Developing issue awareness
and consensus
Exploring key challenges
and determinants of risks
Creatively generating and
critically examining
best concurrent activities
Developing team consensus on
and commitment to
best concurrent activities
Team Meeting
Facilitated
Pre-Meeting
Summary report
benchmarking project attributes
and team perceptions
Post-Meeting
A Highly Focused
Team Activity
Copyright 2015|New Product Visions & Greenlight Guru
Summary and key insights
Must address three categories of risk
greenlight.guru software helps manage product safety/efficacy risk and
meeting FDA regulatory requirements
 Schedule a demo, talk to our experts about your challenges
Understanding nature of project risk determines project management tools
 New Product Visions provides a variety of workshops and consulting
Measuring, mitigating and managing the overall risk of market success is
crucial
 New Product Visions can arrange a demo of NPD-RiskAssessor
Copyright 2015|New Product Visions & Greenlight Guru
Thanks for Attending!
Free Risk Management Plan Template: http://greenlight.guru/risk-webinar-offer
Jon Speer, Founder & VP QA/RA, greenlight.guru
www.greenlight.guru
jon.speer@greenlight.guru
(317) 762-5311
Jeff Groh, President, New Product Visions
www.newproductvisions.com
jgroh@newproductvisions.com
(302) 367-3160

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How To Manage and Mitigate Risk in Medical Device New Product Development

  • 1. How to Manage and Mitigate Risk in Medical Device New Product Development (NPD) December 8th, 2015
  • 2. Copyright 2015|New Product Visions & Greenlight Guru Your Speakers Today Jon Speer, Founder & VP QA/RA, greenlight.guru greenlight.guru produces beautifully simple quality, design control and risk management software exclusively for medical device manufactures. Jeff Groh, President, New Product Visions New Product Visions helps companies improve their innovation management practices, focusing on processes, organization and culture.
  • 3. Copyright 2015|New Product Visions & Greenlight Guru Our Topics - Risk  Risk and the new product development process  We’ll discuss three primary types of risk  Summary and key insights
  • 4. Copyright 2015|New Product Visions & Greenlight Guru The New Product Development (NPD) Process Workflow, decision, and information flow across multiple functions within an organization… …that seeks to mitigate and manage risk of NPD projects… …in order to generate new, positive cash flows quickly.
  • 5. Copyright 2015|New Product Visions & Greenlight Guru Risk in Medical Device Development Product risk management and the regulations Project risk and implications for project management Overall market success and how to measure, manage and mitigate
  • 6. Copyright 2015|New Product Visions & Greenlight Guru 1) Product Risk Management Process Overview
  • 7. Copyright 2015|New Product Visions & Greenlight Guru Establish a Framework Free Risk Management Plan Template: http://greenlight.guru/risk-webinar-offer
  • 8. Copyright 2015|New Product Visions & Greenlight Guru Risk Analysis
  • 9. Copyright 2015|New Product Visions & Greenlight Guru Risk Evaluation
  • 10. Copyright 2015|New Product Visions & Greenlight Guru Risk Control
  • 11. Copyright 2015|New Product Visions & Greenlight Guru Risk Acceptability
  • 12. Copyright 2015|New Product Visions & Greenlight Guru Risk Management Report
  • 13. Copyright 2015|New Product Visions & Greenlight Guru Production & Post-production Info
  • 14. Copyright 2015|New Product Visions & Greenlight Guru ISO 14971:2007 vs. EN ISO 14971:2012 • Normative standard the same • 2012 added “Z” annexes • 2012: reduce risk as far as possible • 2012: risk controls required for all risks • 2012: risk / benefit analysis required for all risks
  • 15. Copyright 2015|New Product Visions & Greenlight Guru Risk Management + Design Controls • Understand the importance of Intended Use • Product Risk Management is a cycle – even during product development • Risk Management & Design Controls have the same purpose
  • 16. Copyright 2015|New Product Visions & Greenlight Guru Risk Management as a Tool • The longer you wait, the harder is gets • Understand the purpose • The value of documentation • Keep Risk Management & Design Controls simple
  • 17. Copyright 2015|New Product Visions & Greenlight Guru ISO 13485:201X – What’s New • Terms “risk” & “regulatory” used >200 times • Alignment with regulations; expectation QMS complies with all applicable regulatory requirements • Concept of risk-based QMS
  • 18. Copyright 2015|New Product Visions & Greenlight Guru 2) Project Risk and Project Management 1. Variation, foreseeable uncertainty, and residual risk 2. Complexity 3. Unforeseeable uncertainty(unk unks) Key insights: 1) Understanding nature of project risk influences project management tools required 2) Nature of risk changes as project proceeds, therefore, tools change
  • 19. Copyright 2015|New Product Visions & Greenlight Guru A Risk Management Framework Control & Fast Response Project Buffers Risk Lists Iterate and learn Parallel trials Some combination Complexity can lead to unk unks Variation Foreseeable events Unk unks Sources of Uncertainty FewinteractionsManyinteractions Complexity Source: “Managing the Unknown”; Loch; 2006
  • 20. Copyright 2015|New Product Visions & Greenlight Guru 3) Overall Market Success Ultimately, market success is all that matters But how do you quantitatively measure, manage and mitigate the risk of market success? NPD-RiskAssessor™ is a trademark of The Adept Group Limited, Inc.
  • 21. Copyright 2015|New Product Visions & Greenlight Guru NPD-RiskAssessor™-What is it? Qualitative Component: 1) Key qualitative issues and opportunities 2) Research based and team introduced Quantitative Component: 1) Based on a statistical model from a very large number of NPD success and failures 2) Provides insight on (9) key influencers that drive success or failure
  • 22. 22 New Product Experience Data Empirically Validated through independent studies Key Influencers 1. Product Superiority / Quality 2. Economic Advantage to Customer 3. Overall Company fit 4. Technological Compatibility 5. Newness to Firm 6. Market Need, Growth and Size 7. Market Competitiveness 8. Defined Opportunity 9. Product Definition /Specifications Reduction to 9 “Key Influencers” driving success / failure • 300+ New Product Outcomes • 150+ perceived successes • 150+ perceived failures • Ratings large set of possible risk factors derived from research (>75) • Company rating of degree of success / degree of failure Field/Trial/Validation on over 500 NPD project Risk Model relating nine key factors to probable success R2= 80-85% Added to, modified and adjusted over the history of the model 13 Selection of statistically significant, actionable risk factors (30)
  • 23. Copyright 2015|New Product Visions & Greenlight Guru Risk Factor Statements • Team members score statements regarding each Risk Factor. • For example: one Risk Factor is: “Market Research & Voice of the Customers”. • This Risk Factor statement reads: “The project has or will gain adequate Market Research and Voice of the Customer in order to develop and launch this product successfully and in a timely manner.” • Notice the dimensions of the statement: adequacy (quality and quantity), success, and timing. Using a 0 to 10 (Likert Scale) evaluators provide two scores. 1. “Rate” their agreement with the risk factor statement, and 2. Score their confidence in their rating. (7 means 70% confident)
  • 24. Team input to NPD-RiskAssessor’s numerical evaluation Single Project Risk Assessment Questions 1-24 of 30 each with a rating score and confidence in rating score. For all questions: there are 11 evaluators (columns) plus a mean rating and confidence for the team (Mn column) and a standard deviation of rating (Std Dev column) Yellow boxes for mean confidences indicate bottom quartile confidence score (very high uncertainty) for that risk factor/question. Yellow boxes in StDev column indicate very high disagreement on rating scores for that risk factor/question. Team Members Overall Project
  • 25. Copyright 2015|New Product Visions & Greenlight Guru Single Project Risk Assessment Key Influences for “mean of team” Single Project Risk Assessment In the statistical model, all 30 risk factors load with different levels of impact onto 9 “key influencers.” This radar chart plots the calculated percentile scores for each of the 9 key influencers. Those key influencers greater than “50” are driving toward success, those key influencers less than “50” are driving toward failure Key Influencers Radar Chart
  • 26. Copyright 2015|New Product Visions & Greenlight Guru How Can NDP-RiskAssessor™ Be Used? Project management tool • Specific risk identification and mitigation • Part of each gate review • Team building exercise Portfolio management tool • Project comparison tool • Identify systemic risk in portfolios
  • 27. Copyright 2015|New Product Visions & Greenlight Guru Team Process Second iteration of statistical survey Measuring awareness and consensus: Statistical model survey of cross-functional team Exploring team member disagreements and perceptions Developing issue awareness and consensus Exploring key challenges and determinants of risks Creatively generating and critically examining best concurrent activities Developing team consensus on and commitment to best concurrent activities Team Meeting Facilitated Pre-Meeting Summary report benchmarking project attributes and team perceptions Post-Meeting A Highly Focused Team Activity
  • 28. Copyright 2015|New Product Visions & Greenlight Guru Summary and key insights Must address three categories of risk greenlight.guru software helps manage product safety/efficacy risk and meeting FDA regulatory requirements  Schedule a demo, talk to our experts about your challenges Understanding nature of project risk determines project management tools  New Product Visions provides a variety of workshops and consulting Measuring, mitigating and managing the overall risk of market success is crucial  New Product Visions can arrange a demo of NPD-RiskAssessor
  • 29. Copyright 2015|New Product Visions & Greenlight Guru Thanks for Attending! Free Risk Management Plan Template: http://greenlight.guru/risk-webinar-offer Jon Speer, Founder & VP QA/RA, greenlight.guru www.greenlight.guru jon.speer@greenlight.guru (317) 762-5311 Jeff Groh, President, New Product Visions www.newproductvisions.com jgroh@newproductvisions.com (302) 367-3160