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How Switching from
Mobile Printing
Delivers Real Results
The case for using mobile printers becomes stronger
with every step users must take to pick up labels.
Zebra Technologies conducted a time motion study
of receiving operations, in which the warehouse
worker only had to take 9 steps to travel from the
palette with items for labelling to the workstation
where labels were printed. Pallets were labelled in
42% less time (25.11 seconds compared to 49.74)
when belt worn mobile printers were used to
eliminate the short walk to the central printing
station.
Based on the volume of materials
processed at that particular
distribution centre, managers quickly
determine that a mobile printing
system could provide significant
productivity gains and rapid ROI.
Cost Benefit Analysis:
This Zebra study used the following table as
a worksheet for measuring and comparing
the labour costs required for labelling with
stationary and mobile printers. Businesses
can add their own numbers to calculate the
potential savings mobile printing could
provide operations.
However, there is still a tremendous value in developing new
products featuring mobile printers to improve accuracy
rayes even further. Today, most companies have inventory
control systems that efficiently manage inventory. However,
these systems can only be as accurate as the data entered
into them. Inventory accuracy is critical to having the proper
inventory . Inventory accuracy is critical to having the proper
inventory at the right time. Increasing safety stock to make
up for poor accuracy leads to lower inventory turns and
negatively impacts return on assets (ROA). Mobile
technology provices a mechanism for warehouse personnel
to perform cycle counts while they are in the aisles,
improving real-time inventory accuracy.
Other forms of accuracy problems, such as
shipping the wrong item or quantity, or shipping
cartons to the wrong customer, also create hidden
expenses that undermine profitability. For
example, the industry considers 2.5% ass a typical
error rate for warehouse operations, and various
studies have determined that shipping errors cost
a company between $60 - $250. The cost of errors
varies by the expenses, sales and customer service
time spent on error resolution, and other factors.
At the standard error rate of 2.5% and an error
cost of $6, a company loses $150 for every 100
orders jumps to $625.
Consider a company that ships 100 orders a day,
has an error rate of 2.5%, and spends an average
of $100 to resolve each error. Errors cost the
company $250 per day. If the comapny has a five-
day workweek and operates 52 weeks a year, the
error cost $65,000 annually. A 1% improvement
in the error rate, from 2.5% to 1.5%, would save
$26,000 error-related expenses annually. If the
comapny hjas a profit margin of 5%, it needs to
bring in $1.3 million in revenue just to offset the
cost of errors if the error rate is 2.5% ($65,000
annual error cost/.05 profit = $1.3 million).

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How Switching from Mobile Printing Delivers Real Results

  • 1.
  • 2. How Switching from Mobile Printing Delivers Real Results
  • 3. The case for using mobile printers becomes stronger with every step users must take to pick up labels. Zebra Technologies conducted a time motion study of receiving operations, in which the warehouse worker only had to take 9 steps to travel from the palette with items for labelling to the workstation where labels were printed. Pallets were labelled in 42% less time (25.11 seconds compared to 49.74) when belt worn mobile printers were used to eliminate the short walk to the central printing station.
  • 4. Based on the volume of materials processed at that particular distribution centre, managers quickly determine that a mobile printing system could provide significant productivity gains and rapid ROI.
  • 5. Cost Benefit Analysis: This Zebra study used the following table as a worksheet for measuring and comparing the labour costs required for labelling with stationary and mobile printers. Businesses can add their own numbers to calculate the potential savings mobile printing could provide operations.
  • 6.
  • 7. However, there is still a tremendous value in developing new products featuring mobile printers to improve accuracy rayes even further. Today, most companies have inventory control systems that efficiently manage inventory. However, these systems can only be as accurate as the data entered into them. Inventory accuracy is critical to having the proper inventory . Inventory accuracy is critical to having the proper inventory at the right time. Increasing safety stock to make up for poor accuracy leads to lower inventory turns and negatively impacts return on assets (ROA). Mobile technology provices a mechanism for warehouse personnel to perform cycle counts while they are in the aisles, improving real-time inventory accuracy.
  • 8. Other forms of accuracy problems, such as shipping the wrong item or quantity, or shipping cartons to the wrong customer, also create hidden expenses that undermine profitability. For example, the industry considers 2.5% ass a typical error rate for warehouse operations, and various studies have determined that shipping errors cost a company between $60 - $250. The cost of errors varies by the expenses, sales and customer service time spent on error resolution, and other factors. At the standard error rate of 2.5% and an error cost of $6, a company loses $150 for every 100 orders jumps to $625.
  • 9. Consider a company that ships 100 orders a day, has an error rate of 2.5%, and spends an average of $100 to resolve each error. Errors cost the company $250 per day. If the comapny has a five- day workweek and operates 52 weeks a year, the error cost $65,000 annually. A 1% improvement in the error rate, from 2.5% to 1.5%, would save $26,000 error-related expenses annually. If the comapny hjas a profit margin of 5%, it needs to bring in $1.3 million in revenue just to offset the cost of errors if the error rate is 2.5% ($65,000 annual error cost/.05 profit = $1.3 million).