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Karl Green, Associate Professor
    Department of Community Development
w/ Assistance by Bruce Brown, PG, Wisconsin
           Geologic & Natural History Survey
Frac Sand: Mining & Use
   What this presentation will cover:
     What is frac sand?
     Where is frac sand located in La Crosse Co.,
      Western Wisconsin?
     How is frac Sand being used?
     What are the market forces affecting frac sand?
What is Frac Sand?
             Quartz sand
             Highly rounded
             High compressive strength
            Most desirable if:
             Easily recoverable
             Minimal processing steps (costs),
              quartzite cement?
             Ability to get from mine to oil/gas
              drilling sites easily (close to
              transportation routes- i.e. train)
The Best Frac Sand is…
well rounded and nearly pure quartz
 Many younger sands are too angular or contain other
            minerals or rock fragments
Where is Frac Sand located in
          La Crosse County




The Jordan Sandstone & Wonewoc Sandstone are the regional
         quartz sand sources sought for frac sands.
Western Wisconsin Geology


         St. Peter Formation   Jordan Formation Wonewoc Formation


                                                  Trempealeau River




High Quartz Content Sand Stone Formations
Bedrock Geology in Western Wisconsin
How is frac sand being used?
   Mixture of water, chemicals (1%) and sand (proppant)
   Sand slurry introduced into the fractured oil shale at high
    pressures
   Proppant (sand) holds formation open, increases porosity
    (interconnectivity), and allows oil/natural gas out of
    formation
   Chemicals used are dependent on the formation
    characteristics
Common chemicals added
(at drilling site)
   Hydrochloric Acid       Helps dissolve minerals and
   Ammonium Chloride        improve cracks
   Isopropanol/formic      Biocide (eliminates bacteria
    acid                     in the water that produces
                             corrosive by-products
   Methanol/Ethylene
    Glycol                  Corrosion inhibitor/winter
                             stabilizer
   Guar Gum/Petroleum
    distillate              Friction reducer
                            Gelling agents
Hydrofracking a well
Fluid pressure fractures the
rock, sand grains keep the
fractures open
Video: http://tinyurl.com/HydraulicFracing
Where the Gas is…
Where is frac sand used regionally?




Assessment of Undiscovered Oil Resources in the Devonian-Mississippian Bakken Shale Formation, Williston Basin Province,
Montana and North Dakota, 2008 , USGS Oil and Gas Fact Sheet - April, 2008
What is the Bakken Formation’s
projected yield?




 Reference: http://geology.com/usgs/bakken-formation-oil.shtml
Advantages of Sand Mining
 Local jobs and economic growth.
 The demand for natural gas as a clean fuel will
  sustain the industry into the future.
 Wisconsin has a history of industrial (foundry
  sands) sand mining that has recorded very
  few problems in 100+ years.
 When compared to other types of mining,
  sand mining has minimal environmental
  impact and sand mines can be reclaimed
  successfully.
Potential Problems and Issues
   Groundwater usage and potential for
    contamination.
   Air quality; dust and the risks from crystalline silica.
   Truck traffic, safety and cost of road maintenance.
   Blasting and potential damage to structures.
   Noise levels and hours of operation.
   Reclamation and subsequent land use.
How serious are the problems?
How do we deal with them?
 Groundwater use- DNR regulates high capacity wells.
  Permits are based on extensive review.
 Mines and processing plants routinely recycle as much
  water as possible
 Impact to private wells can be minimized if mining
  companies :
   well survey and/or
   guarantee a water supply for close neighbors.
 This type of arrangement has worked successfully for
  the aggregate industry and protects the operator at a
  small cost compared to litigation.
How serious are the problems?
How do we deal with them?
 Water quality- Runoff and surface water impact is
  regulated by DNR. Sand mining has the same
  potential for groundwater impact as a limestone
  quarry or gravel pit.
 The issue of prime concern is potential
  contamination from flocculants used in settling
  ponds. There is currently little data available and
  no standards or regulations, but also no history of
  problems from older mines.
Air Quality Issues
 Frac sand requires clean, round unbroken grains.
  Processing involves disaggregation and screening,
  usually done wet, rather than dry grinding.
 A frac sand plant will produce less angular crystalline
  silica dust than a quarry that crushes quartzite or a
  gravel pit that dry crushes coarse material.
 There are standard ways to minimize dust such as
  watering haul roads, paving roads, spraying conveyor
  belts, and wash baths for truck tires that have
  proven successful in other mining operations.
 MSHA and OSHA have strict workplace standards,
  and DNR and EPA air standards also apply.
Operating Issues
 Blasting is regulated by Dept of Commerce. Blasting
  is only used to loosen material. If rock is too heavily
  cemented, it is not useful for frac sand!
 Traffic, operating schedule, road maintenance etc.
  are best handled in a conditional use permit, but if
  no zoning, direct negotiation between Town
  government and the mining company can be
  productive as in Town of Howard in Chippewa Co.
 Reclamation is regulated under N.R.135, and a plan
  subject to public comment, along with financial
  assurance must be in place before mining begins.
So, what can we conclude?
 The sandstone formations of Wisconsin and
  Minnesota are the some of the best available for frac
  sand.
 As long as fracking is the best available technology
  for producing previously unrecoverable natural gas,
  frac sand mining will continue to be big business in
  our region.
 Interest in Wisconsin sand has been growing, but the
  “sand boom” took us by surprise. Many counties
  were overwhelmed by mining applications, and the
  scale of mining has presented problems we haven’t
  dealt with before.
Continued…
   The good news is that Wisconsin has a 100 year history of
    sand mining with very few problems. Most environmental
    issues can be dealt with under existing regulations, by using
    existing technology, and applying standard industry
    practices.
   Many new mines rely on truck transport. This means traffic
    and safety issues and potential road maintenance issues
    that need to be resolved.
   Operational issues can usually be resolved by zoning
    conditions or negotiation.
   As new mines come into production, the demand should be
    met and the pace of development should slow, allowing
    time to work out remaining issues.
Questions for municipalities
   How large of an operation is proposed?
     # of trucks daily
   How do the proposed operations deal with dust
    mitigation/control?
   How will this operation effect neighboring
    properties? Overall local land use?
   Is water drawdown part of the operational needs of
    this proposed mine/quarry?
   What are the proposed hours of operation?
   Are these hours subject to change?
   What is the sites reclamation plan?
Questions??
                  Karl Green
       La Crosse County UW Extension
       Community Resource Educator
         Karl.green@ces.uwex.edu
               608-785-9763
Outcrop Area of the Cambrian Sandstones
       Wisconsin and Minnesota

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Frac sand

  • 1. Karl Green, Associate Professor Department of Community Development w/ Assistance by Bruce Brown, PG, Wisconsin Geologic & Natural History Survey
  • 2. Frac Sand: Mining & Use  What this presentation will cover:  What is frac sand?  Where is frac sand located in La Crosse Co., Western Wisconsin?  How is frac Sand being used?  What are the market forces affecting frac sand?
  • 3. What is Frac Sand?  Quartz sand  Highly rounded  High compressive strength Most desirable if:  Easily recoverable  Minimal processing steps (costs), quartzite cement?  Ability to get from mine to oil/gas drilling sites easily (close to transportation routes- i.e. train)
  • 4. The Best Frac Sand is… well rounded and nearly pure quartz Many younger sands are too angular or contain other minerals or rock fragments
  • 5. Where is Frac Sand located in La Crosse County The Jordan Sandstone & Wonewoc Sandstone are the regional quartz sand sources sought for frac sands.
  • 6.
  • 7. Western Wisconsin Geology St. Peter Formation Jordan Formation Wonewoc Formation Trempealeau River High Quartz Content Sand Stone Formations
  • 8. Bedrock Geology in Western Wisconsin
  • 9. How is frac sand being used?  Mixture of water, chemicals (1%) and sand (proppant)  Sand slurry introduced into the fractured oil shale at high pressures  Proppant (sand) holds formation open, increases porosity (interconnectivity), and allows oil/natural gas out of formation  Chemicals used are dependent on the formation characteristics
  • 10. Common chemicals added (at drilling site)  Hydrochloric Acid  Helps dissolve minerals and  Ammonium Chloride improve cracks  Isopropanol/formic  Biocide (eliminates bacteria acid in the water that produces corrosive by-products  Methanol/Ethylene Glycol  Corrosion inhibitor/winter stabilizer  Guar Gum/Petroleum distillate  Friction reducer  Gelling agents
  • 11. Hydrofracking a well Fluid pressure fractures the rock, sand grains keep the fractures open
  • 13. Where the Gas is…
  • 14. Where is frac sand used regionally? Assessment of Undiscovered Oil Resources in the Devonian-Mississippian Bakken Shale Formation, Williston Basin Province, Montana and North Dakota, 2008 , USGS Oil and Gas Fact Sheet - April, 2008
  • 15. What is the Bakken Formation’s projected yield? Reference: http://geology.com/usgs/bakken-formation-oil.shtml
  • 16. Advantages of Sand Mining  Local jobs and economic growth.  The demand for natural gas as a clean fuel will sustain the industry into the future.  Wisconsin has a history of industrial (foundry sands) sand mining that has recorded very few problems in 100+ years.  When compared to other types of mining, sand mining has minimal environmental impact and sand mines can be reclaimed successfully.
  • 17. Potential Problems and Issues  Groundwater usage and potential for contamination.  Air quality; dust and the risks from crystalline silica.  Truck traffic, safety and cost of road maintenance.  Blasting and potential damage to structures.  Noise levels and hours of operation.  Reclamation and subsequent land use.
  • 18. How serious are the problems? How do we deal with them?  Groundwater use- DNR regulates high capacity wells. Permits are based on extensive review.  Mines and processing plants routinely recycle as much water as possible  Impact to private wells can be minimized if mining companies :  well survey and/or  guarantee a water supply for close neighbors.  This type of arrangement has worked successfully for the aggregate industry and protects the operator at a small cost compared to litigation.
  • 19. How serious are the problems? How do we deal with them?  Water quality- Runoff and surface water impact is regulated by DNR. Sand mining has the same potential for groundwater impact as a limestone quarry or gravel pit.  The issue of prime concern is potential contamination from flocculants used in settling ponds. There is currently little data available and no standards or regulations, but also no history of problems from older mines.
  • 20. Air Quality Issues  Frac sand requires clean, round unbroken grains. Processing involves disaggregation and screening, usually done wet, rather than dry grinding.  A frac sand plant will produce less angular crystalline silica dust than a quarry that crushes quartzite or a gravel pit that dry crushes coarse material.  There are standard ways to minimize dust such as watering haul roads, paving roads, spraying conveyor belts, and wash baths for truck tires that have proven successful in other mining operations.  MSHA and OSHA have strict workplace standards, and DNR and EPA air standards also apply.
  • 21. Operating Issues  Blasting is regulated by Dept of Commerce. Blasting is only used to loosen material. If rock is too heavily cemented, it is not useful for frac sand!  Traffic, operating schedule, road maintenance etc. are best handled in a conditional use permit, but if no zoning, direct negotiation between Town government and the mining company can be productive as in Town of Howard in Chippewa Co.  Reclamation is regulated under N.R.135, and a plan subject to public comment, along with financial assurance must be in place before mining begins.
  • 22. So, what can we conclude?  The sandstone formations of Wisconsin and Minnesota are the some of the best available for frac sand.  As long as fracking is the best available technology for producing previously unrecoverable natural gas, frac sand mining will continue to be big business in our region.  Interest in Wisconsin sand has been growing, but the “sand boom” took us by surprise. Many counties were overwhelmed by mining applications, and the scale of mining has presented problems we haven’t dealt with before.
  • 23. Continued…  The good news is that Wisconsin has a 100 year history of sand mining with very few problems. Most environmental issues can be dealt with under existing regulations, by using existing technology, and applying standard industry practices.  Many new mines rely on truck transport. This means traffic and safety issues and potential road maintenance issues that need to be resolved.  Operational issues can usually be resolved by zoning conditions or negotiation.  As new mines come into production, the demand should be met and the pace of development should slow, allowing time to work out remaining issues.
  • 24. Questions for municipalities  How large of an operation is proposed?  # of trucks daily  How do the proposed operations deal with dust mitigation/control?  How will this operation effect neighboring properties? Overall local land use?  Is water drawdown part of the operational needs of this proposed mine/quarry?  What are the proposed hours of operation?  Are these hours subject to change?  What is the sites reclamation plan?
  • 25. Questions??  Karl Green La Crosse County UW Extension Community Resource Educator  Karl.green@ces.uwex.edu  608-785-9763
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  • 33. Outcrop Area of the Cambrian Sandstones Wisconsin and Minnesota