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FEA- Introduction
1. 1
PRODUCT LIFE CYCLE MANAGEMENT
With the integration of CAE in product life cycle management (PLM) , finite element analysis (FEA)
can be performed during the design process, closing the design-analysis gap, minimising design
iterations, and almost eliminating the need for physical prototyping and testing.
FEA simulates the operating characteristics of engineers’ designs digitally, well in advance of
prototype tooling
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ENGINEERING ANALYSIS
There are 3 different approaches for Engineering Analysis.
1. Experimental Methods
2. Analytical Methods
3. Numerical Methods
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1.Experimental Method
Prototypes are used for Experimental Method.
It needs man power and materials
It is time consuming and Costly Process.
2.Analytical Method
Stress analysis for trusses, beams, and other simple
structures are carried out based on dramatic simplification and idealization
Design is based on the calculation results of the idealized structure & a large
safety factor (1.5-3) given by experience
ENGINEERING ANALYSIS
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Numerical Methods
The problems that are involving complex material Properties and boundary
conditions, the engineer prefers numerical methods that gives approximate but
acceptable solution.
1. Functional Approximation
2. Finite Difference Method(FEM)
3. Finite Element Method
ENGINEERING ANALYSIS
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FEM is found to be well suited for analyzing engineering
structure and flow problems.
It allows creating, simulating and testing of virtual
prototypes
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FEA APPLICATIONS
Mechanical/Aerospace/Civil/Automotive
Engineering
Structural/Stress Analysis
Static/Dynamic
Linear/Nonlinear
Fluid Flow
Heat Transfer
Electromagnetic Fields
Soil Mechanics
Acoustics
Biomechanics
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TYPES OF ANALYSIS
Static Analysis
The solution of the problem does not vary with time
Ex-stress strain analysis in beam
Dynamic Analysis
The solution of the problem does not vary with time
Ex-Fatigue and impact test
Linear Analysis
Stress is directly proportional to strain
Non Linear Analysis
Stress is not directly proportional to strain
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BASIC STEPS IN FINITE ELEMENT ANALYSIS
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based on variational principles (energy methods)
no limitation with regards to the geometry, physical composition of
the domain and type of loading
a systematic approach that can be automated using computers
approximate analysis by assuming displacement field, stress field, or a
combination of the two within the element.
FINITE ELEMENT METHOD – FEATURES
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1. FEA has become an integral part of computer aided design
2. Simulate results on screen very quickly and conveniently
3. Time saving is quite remarkable.
4. Reliability is far more superior to those designed using
traditional methods of making the parts and assembling them.
5. FEA capabilities are more: evaluate strength and other physical
characteristics.
FINITE ELEMENT METHOD -ADVANTAGES