Encap Seal Stucco Replacement

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ENCAP SYSTEMS CORP. ®
STUCCO REPLACEMENT
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STUCCO REPLACEMENT
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! One Step Application
! 4500 – 6000 PSI
! Five-Year Warranty

! Kurt Nederveld, Director of Business Development | PHONE: 616-821-6535 | EMAIL: kurt@encapseal.com | WEB: encapseal.com

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STUCCO REPLACEMENT
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STUCCO VS. ENCAP

STUCCO ENCAP

• Typically a 6-day • One step application.
process.

• Must be painted. • Can be painted, but
also comes in many
standard colors.
Custom colors can be
ordered.

• Can be cleaned with • Can be power washed
very limited pressure. on a regular basis.

• Will only stick to mason • Adheres to virtually any
block with wire mesh. substrate or building
material.

• Maximum of 700 PSI • 4500 – 6000 PSI

• Can crack and peel off • Will not crack for 20+
after 6 months. years.

• No warranty in most • 5 year warranty.
cases.


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STUCCO REPLACEMENT
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FEATURES AND BENEFITS

Variety of Colors ! Saves time and money
! Factory blended colors

Superior Bonding Quality ! Bonds tightly to most substrates,
painted or unpainted
! Saves preparation time

Safe and Easily Applied ! Worker protection requirements
are minimal
! No special equipment required

Water Repellant ! Works in high moisture areas
! Resists vapor pressure build up

Expansion and Bridging ! Inhibits cracking
! Fills voids and levels substrate

Strength ! Strengthens weak or soft
substrates
! Excellent for high traffic areas

Troweled or Sprayed ! Troweled on walls and flat
surfaces, ceilings
! Some exterior applications can
be spray applied

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STUCCO REPLACEMENT
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AVAILABLE COLORS


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STUCCO REPLACEMENT
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AVAILABLE TEXTURES


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STUCCO REPLACEMENT
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BEFORE AND AFTER | Oakland, CA
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HOUSING
BEFORE AUTHORITY

Encapsulation of exterior
paint on stucco cement
and wood surfaces.


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STUCCO REPLACEMENT
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PHOTOS | Daytona, FL
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RESIDENTIAL
Encap can be used in lieu of
actual stucco or to replace
cracked or deteriorating stucco.


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COMPLETED PROJECTS
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Chicago Housing Authority Chicago, IL
Applegate Apartments Fort Worth, TX
Marietta Housing Authority Marietta, GA
Puerto Rican Housing Authority Puerto Rico
Easter & Associates Montgomery, AL
Store Front Tuskegee, AL
Daly Day Care Center Tuskegee, AL
HSD Housing Division Alberquerque, NM
Delany Estates Gary, IN
Murphy Builders Columbus, OH
Newtowne Court Cambridge, MA
Highland Gardens Somerville, MA
New Orleans Housing Authority New Orleans, LA
Linden Lumber Company Columbus, OH
Shell Oil Company Cleveland, OH
Waterbury School Waterbury, CT
New Housing Construction St. Thomas, Virgin Is
Andros Island Naval Base St. Thomas, Virgin Is
Solomon!s Recreation Center US Navy- Maryland
Chagrin Falls Army Reserve Chagrin Falls, OH
Redwood Development Columbus, OH
Lockwood Gardens Oakland, CA
Peralta Villa Project Oakland, CA
Housing Authority of San Joaquim San Joaquim, CA
Guardian Care Convalescent Home Orlando, Fl
Lake Eola Band Shell Orlando, Fl
Orlando Arena Orlando, Fl
Oakland Housing Authority Oakland, CA
South Hampton Schools Hampton, VA


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STUCCO REPLACEMENT
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COMPLETED PROJECTS
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Cleveland Housing Authority Cleveland, OH
Varicorp Cleveland, OH
South Hampton Schools Hampton, VA
Cleveland Housing Authority Cleveland, OH
Varicorp Cleveland, OH
Matrix, Inc. Columbus, OH
Brocon Construction Grove City, OH
Cannon Environmental New Hampshire
Environmental Restoration Delaware, OH
Denny!s Restaurante Indps, IN
Highland County Community Action Hillsboro, OH
Barbara Rosela Senior Center Columbus, OH
Preferred Environmental Louisville, KY
Michigan City Housing Authority Michigan City, MI
University of Central Florida Orlando, Fl
Bethune Cookman College Daytona Beach, Fl
Defense Supply Center Columbus, OH
Ohio State University Columbus, OH
Bob Carr Performing Arts Center Orlando, Fl
Norwell Freeland Buckeye Lake, OH
Oakley Construction Nashville, TN
Bronson Hall Bethune Cookman College Daytona Beach, Fl
Joyner Hall Bethune Cookman College Daytona Beach, Fl
White Hall Bethune Cookman College Daytona Beach, Fl
Oakridge High School Orlando, Fl
Boone High School Orlando, Fl
Greater Orlando International Airport Orlando, Fl
Homestead Air Base Homestead, Fl
Orlando Utilities Commission Orlando, Fl
Patrick Air Force Base Cocoa Beach, Fl


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STUCCO REPLACEMENT
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ENDORSEMENTS
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STUCCO REPLACEMENT
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TECHNICAL INFORMATION!

CONSUMPTION
As a base coat over concrete or
masonry, to embed and coat
fiberglass and as a finish coat,
TYPE OF MATERIAL approximately 65-75 sq. ft. per 50
Polymer based acrylic bond with pound bag.
cement and fine aggregate.
LIMITATION
USES Maintain ambient and surface
1. As a water proofing material temperature of at least 40
over concrete or masonry degrees F during application and
and other substrates. 40 degrees F for 24 hours after
2. To rebuild damaged stucco application.
and masonry surfaces.
1. New construction (EFS) PROPERTIES
Water vapor permeability
COLOR (See physical sheet)
Sixteen basic colors
(see color chart) ADHESION
If all surface preparation and
CONTAINER SIZE application instructions are
Dry mix ~ 50 pound bag followed, this material will adhere
Polymer Bond ~ 5 gallon pail to most surfaces, including
E-CR glass mesh ~ 38" x 150' concrete, masonry, wood,
drywall, insulation board and
incidental metal, EPS, Styrofoam,
Tile and old stucco

FLEXIBILITY
Moves on most surfaces without
cracking, chipping or spalling.


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TECHNICAL INFORMATION!

SURFACE PREPARATIONS
Over concrete or masonry
surfaces:
1. Remove all loose paint,
WORKING chipped concrete or other
Actual open time after application loose materials.
depends upon factors such as 2. Remove all oil and grease
temperature and humidity. from the surface.
Work time may be extended per
manufacturer recommendations. Over Other Surfaces:
1. Remove all loose paint,
DRYING OR CURING TIME grease or oil. Surface
Full strength is achieved after 48 should be a paintable
hours, depending on humidity. surface.

STORAGE MIXING
Dry mix may be stored in a dry 1. Use a clean container free
area for an unlimited period of from foreign materials, such
time. "ENCAP BOND" may be as petrochemical based
stored in closed container for products.
unlimited period of time. 2. Use an electric drill mixer,
"Keep from freezing." approximately 400 to 700
RPM's. Be sure mixture is
SOLUBILITY blended smooth and free of
Water soluble. Clean tools and lumps.
spillage immediately. 3. Do not dilute polymer or
add water to mixture. Do
not add antifreeze, binders
or accelerators to mixture at
any time.


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APPLICATION INSTRUCTIONS!

SURFACE PREPARATION
(Rehab work) SUBSTRATES
All loose paint, mortar, dirt and Once the wall surfaces have
grease should be removed from been properly prepared,
surfaces to be covered with ENCAPSEAL~
ENCAPSEAL~EXTERIOR. EXTERIOR can be applied using
Surfaces should be scraped, or the trowel method, or in some
washed with an appropriate cases, may be spray applied.
thinner or grease remover.
ENCAP FINISH COAT is applied After applying a base coat, trowel
to surfaces to insure a uniform the appropriate ENCAP~MESH
color of the ENCAPSEAL~ into the base coat. Working from
EXTERIOR application. the center to the edges, embed
the mesh into the base coat until
PROTECTION the mesh is uniformly covered.
Floors, windows, metal door After the mesh has been
frames and any surface not embedded, spray or trowel to a
intended to be covered, should uniform surface and allow to cure
be protected from for approximately 8 hours. After
ENCAPSEAL~EXTERIOR. Any the product has cured, the finish
surface not being coated, that coat can be applied. The
should come into contact with completed system should be
ENCAPSEAL~EXTERIOR, approximately 3/16" to 1/8" thick
should be wiped clean within a for spray textures. The amount of
few minutes to avoid adhesion. product and the thickness of the
material will vary with the types of
NOTE: ENCAPSEAL may only be applied by
a trained ENCAPSEAL~EXTERIOR
textures
applicator. Any unauthorized application of that are used.
ENCAPSEAL will void all warranties written
or expressed. The above instructions are
only intended to give you an overview of ENCAP~MESH is not required in
the application process and is in no way some applications.
intended to act as application guide to
instruction.


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WARRANTY | Limited Warranty Notice!

Every reasonable effort is made to apply ENCAP'S exacting standards
both in the manufacture of our products and in the information we issue
concerning these products and their use. We warrant our products to be
of good quality and will replace or, at our election, refund the purchase
price of any products proved to be defective. Satisfactory results depend
not only upon quality products, but also upon many factors beyond our
control. Therefore, except for such replacements or refunds, ENCAP
SYSTEMS CORPORATION makes no warranty or guarantee expressed
or implied, including warranties of fitness or merchantability, respecting
it's products and ENCAP SYSTEMS CORPORATION shall have no other
liability with respect thereto. Any claim regarding product defect must be
received in writing within six months from the date of shipment. No claim
will be considered without such written notice or after the specified time
interval. User shall determine the suitability of the product for his
intended use and assume all risk and liability in connection therewith.
Any authorized change in the printed recommendation concerning the
use of our products must bear the signature of ENCAP SYSTEMS
CORPORATION'S technical supervisor. This warranty is valid only if the
product is applied by an ENCAP SYSTEMS CORPORATION'S certified
applicator.

FOR PROFESSIONAL USE ONLY

APPLICATION WARRANTY
The product shall be warranted for product failure for 5 years by the
manufacturer. This warranty includes hydrostatic concrete structures. In
case of any failure we reserve the right to inspect the failure and replace
the product, labor will not be included. All warranty certificates shall be
effective from the date of delivery. ENCAP SYSTEMS CORPORATION'S
warranty is only valid if the product is applied by an ENCAP SYSTEMS
CORPORATION'S certified applicator.


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ENCAP SYSTEMS CORPORATION

EXTERIOR/INTERIOR FINISH SYSTEM

PART 1 GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of Contract, including General and
Supplementary Conditions apply to work of this section.

1.02 SCOPE

A. Furnish all labor, materials, tools, equipment and incidental items required
to complete all work specified herein, including but not necessarily limited
to the following:
1. Training will be provided by the manufacturer, at the contractor’s
expense. For installation of the system, see manufacturer’s
instructions.

2. EncapSeal material is to be used on brick, stone, drywall, plaster, cement
block, Celotex, Dens Glass, wood, concrete surfaces or insulation boards,
sheeting must be installed according to industry standards.

1.03 SUBMITTALS

A. Submit all copies of manufacturer’s specifications and installation instructions.

B. Submit test samples of product on 6 inch by 6 inch panels for each color and
texture that will be required on this job. The approved panels shall serve as the
standard for approving the system that is being installed.

C. Material Safety Data Sheets

D. Complete shop drawings prepared by the registered application showing all details,
penetrations and expansion joints.

E. Guarantee of product against failure due to peeling or loss of adhesion.

F. Submit a list of five or more customers with phone numbers and addresses that
have used the system for at least five years.

G. Submit copy of current certification that the manufacturer has issued for the proper
application of the system, prior to the start of construction.

H. Submit copies of ASTM test results performed by independent accredited
laboratory or state university.


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1.04 ACCESSORIES

A. Hi Flex or Quick Spray Hopper type spray equipment for walls or ceiling
work.

B. Electric Drill (3/25) for mixing cementitious materials for EncapSeal and
Binder.

C. Grayco airless sprayer for Encap Finish Coat.

D. Texspray E110c

E. Texspray GM 1030

1.05 QUALITY ASSURANCE

A. Acceptable Manufacturers:
Encap Systems Corporation,
P.O. BOX 590332,
Orlando, Florida 32859-0332
Telephone: (407)947-8303 Fax: (407)384-0289
Or approved equal.

1.06 SITE CONDITIONS

A. All ENCAP SYSTEMS CORPORATION materials described shall not be
applied if ambient and surface temperatures cannot be kept above 40degrees
F. during application and drying period. Prior to installation, thewall shall
be free of residual moisture. The stored materials shall be protected from
direst sunlight, moisture and water. For installation in temperatures less
than 40 degrees F., supplementary heat shall be provided.

PART 2 PRODUCTS

THE ENCAP SYSTEM SHALL CONSIST OF THE FOLLOWING COMPONENTS

2.01 FABRIC ENCAP MESH

A. A E-CR glass mesh that is long, finely woven symmetrical strandinterlaced
with or without self-adhesive backing with an average tensile strength per
one inch width warp-thread 85 min. Thickness of the threadis .008 of an
inch. The yarn shall be woven from flexible, strong filamentof pure glass.
These yarns must be manufactured from a smooth physical,non-cellular
glass filament, which promotes high stability and durability.It shall have
superior performance in corrosive applications.


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2.02 BASE COAT

A. ENCAPSEAL, a cementitious dry powder, a water resistant breathable
material which will avoid water vapor build-up. Base material shall be
applied by trowel. The base coat/finish coat will have a fire rating of at
least 5. Material should cure within 8 hours under normal conditions and
humidity. Retard mildew and mold growth can bend or move on most
surfaces without cracking, chipping or spalling. The EncapSeal must havea
final thickness of approximately 1/16 of an inch. Neither the fabric nor its
imprint should be visible.

2.03 BINDER

A. ENCAP BOND is a synthetic resin copolymer-based intermediary when
mixed with Encapseal. This binder has a comprehensive strength of
4500psi. It also has freeze-thaw stability of 6 cycles, resistance to
ultraviolet light and heat, and high adhesion to any surfaces.

2.04 FINISH COAT

A. ENCAP’S FINISH COAT is a pre-mixed pigmented latex based coating
that can be sprayed or rolled with a heavy nap roller or brushed onto the
surface.

B. Each of the components of the Encap System shall be obtained from Encap
Systems Corporation, or its distributors. No substitution oradditions of
other materials will be permitted without prior writtenapproval from Encap
Systems Corporation.

C. Systems to be considered equal to the Encap System shall be approved by
the Architect, in writing at least ten working days prior to the project bid
date.

2.05 DESIGN

EXPANSION JOINTS

A. It shall be the responsibility of the Architect or Engineer to design the size and
location of expansion joints. Encap Systems Corporation has found that fewer
expansion joints are required with its system than most other systems.

B. Expansion Joints are required in the Encap Systems Corporation as
follows:
1. Where there are existing expansion joints in the substrate;
2. Where there is a joint in the substrate;
3. At the floor line in wood construction;
4. At structural expansion joints in the building.


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C. Window Caps:
1. Window caps or drip edges, ledge covers, must be installed above
windows, doors and other openings where moisture or water might
seep behind the substrate and the Encap System

D. Slope:
1. At horizontal wall surfaces, including ledges, caps, sills, etc., a
minimum of 6 inches in 12 inches (15 cm in 30 cm) is required.

E. Joints:
1. All windows, door frames and other openings must be caulked to
prevent water and moisture from penetrating between the different
materials.

2.06 EXECUTION

INSPECTION

A. Prior to the installation of the Encap System, the registered applicator and
or company representative shall examine the substrate for acceptability.

B. The Architect and general contractor shall be advised in writing of any
unsatisfactory conditions and work shall not proceed until the necessary
corrections are made.

2.07 INSTALLATION

A. SCRATCH COAT

1. Mix the EncapSeal powder into the Encap Bond, you may want to use a 30
gallon drum or in a Gold Blat jiffy mixer, or equivalent, with a mixing blade which
will not introduce air into the product for at least three minutes or until a uniform
consistency is achieved. If a drum is used, mix the product with a 3/25 inch drill
with a mortar blade at a low speed, approximately 500 rpm.

2. Allow the product to sit for approximately ten minutes, then re-temp
about one minute before using. This will allow for the absorption of the
bond.

3. The product is ready to use. Trowel the product onto the substrate
heavy enough to hold the fabric. Embed the fabric into the scratch coat of material
using a trowel or sponge. At this point if the specification’s call for mechanical
fastening use a stainless steel stapler to attach the mesh to the substrait (a hammer
type stapler or an air driven gun). Allow the Encap material to dry over night apply
the finish coat or the design that is specified.

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4. There is no rush to apply the product immediately after mixing. If the
product starts to become firm, simply remix with the drill, it will soften. If
the product is still too stiff, you may add a slight amount of bond. (Never
water, or any other additives.)

5. One five gallon pail of Encap Bond will mix approximately three, fifty pound bags
of EncapSeal.

6. After the scratch coat is applied, the Encap Mesh is then imbedded by troweling
from the center of the fabric out to remove wrinkles. If a wrinkle does occur, simply
use the corner of the trowel, or a razor knife and cut the center of the wrinkle
allowing it to be smoothed. Scratch coat must cover the fabric after it is imbedded.

7. After the fabric is embedded and the product begins to set, you can now begin to
put the texture into the product that is required by the Architect providing that the
fabric is hidden. (The starting of this step is dependant on the temperature, the size of
the job, and the skill level of the applicators.)

A. FINISH COAT

1. Once the texture has been completed and the product is dry to the touch, the Finish
Coat (a liquid pigmented to the color of choice) is then applied using a roller,
paintbrush, or an airless sprayer. The first coat is allowed to dry for approximately
four hours under dry conditions and then the final coat is applied.

2. Minor color variations may exist from batch to batch in the finish coat. Material
from the same batch should be applied to a specific wall section or different lots may
be blended to create the same uniform color.

3. The final coat should be at least 1/16 of an inch.

PART 3 WARRANTY

3.01 WARRANTY

A. The installation shall be warranted by the applicator for workmanship. The installation shall be
warranted for product failure for 5 years by the manufacturer. All warranty certificates shall be
effective from the date of substantial completion. Encap’s warranty is only valid if the product
is applied by Encap certified applicators.

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STUCCO REPLACEMENT
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EncapSeal
A division of Global Green Environments
Grand Rapids, MI 49504

Phone: 616-821-6535
Email: kurt@encapseal.com


Encap Seal Stucco Replacement

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