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Active Learning Assignment
“Lancashire Boiler And Mountings”
Guided By : Prof. Abhishek Swarnkar
Gandhinagar Institute of
Technology
 Lancashire boiler and
mountings
1). Patel Umang A. (Enrollment no.-150120119142)
2). Rana Devang H. (Enrollment no.-150120119158)
3). Rathod Utam M. (Enrollment no.-150120119160)
 Lancashire Boiler :-
 Lancashire boiler is simple in design, easy to
operate and less operating and
maintenance cost. It is one of the most
commonly used stationary boilers. It is
normally used in sugar mills, textile
industries where power generation as well
as process heating is required.
 Construction
 It consists of a cylindrical shell and two fire tubes
as shown in figure.
 The cylindrical shell is placed over the brick
structure .
 The boiler have three passes for flow of flue
gases.
 One flue passes from inside of boiler and through
fire tubes is called main flue (MF).
 Second flue passes from below the shell is called
bottom flue (BF).
 And third from the side of the boiler is called side
flue (SF).
 The side flue and bottom flue passes or formed
by brick work.
 The fuel grates are provided at the front end and
inside of two main fire tubes.
 A fire bridge is provided at the end oh the grate to
prevent coal and ash particles entering into the
interior of the furnace tubes.
 Superheater is provided at the end of the main
flue tubes in passage of flue gases.
 While economiser is at the end of the side flues,
before exhausting the gases to chimney.
 Dampers are placed at the end of the side flues
to control the flow of gases.
 Working
 The coal is introduced to the grate
through fire holes. The combustion of
coal takes place in presence of air
which is regulated by damper. The
combustion will produce hot gases.
Mounting and accessories used:
 A man-hole is provided near the top of
the crown of shell for cleaning.
 Pressure gauge used to indicate
pressure of steam inside the boiler
 Water gauge indicates water level inside
the boiler to the observer
 Feed check valve controls the water
from pump to the boiler
 Steam stop valve used to control the
passage of steam from boiler to the
steam pipe.
 Advantages
 Large rate of steam generation per square
metre of heating surface. To some extent this
is due to the vibration caused by the motion.
 It is free from brickwork, special foundation
and chimney. This reduces the cost of
installation.
 Easy operation, low maintenance costs, easy
to clean and inspect.
 Disadvantages
 Maximum working pressure is limited to 16 bars.
 Due to brick work, more floor area is required.
 Response of pressure build up is less.
 The furnace is inside the tubes therefore the grate
area is restricted.
 FEED CHECK VALVE
FUNCTIONS
It controls the supply of water to
the boiler and prevents the back
flow of water from the boiler when
the feed pump pressure is less
then boiler pressure or pump is
stopped.
BLOW OFF COCK
FUNCTIONS
 To discharge periodically a portion of water
which contains mud , scale or sediments at
bottom of boiler vessel while boiler is in
operation. Water feed to the boiler which
contains some sediments and dissolved salt, it
is not converted to steam, but deposited on
the bottom of boiler vessel . So blow of cock
useful to discharge the water which contains
mud , sediments etc.
 To empty the boiler necessary for cleaning ,
inspection and repair.
 FUSIBLE PLUG
FUNCTIONS
It is used to protect the boiler against
damage due to over heating caused
by low water level in the boiler.
Eme.lancshire

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Eme.lancshire

  • 1. Active Learning Assignment “Lancashire Boiler And Mountings” Guided By : Prof. Abhishek Swarnkar Gandhinagar Institute of Technology
  • 2.  Lancashire boiler and mountings 1). Patel Umang A. (Enrollment no.-150120119142) 2). Rana Devang H. (Enrollment no.-150120119158) 3). Rathod Utam M. (Enrollment no.-150120119160)
  • 3.  Lancashire Boiler :-  Lancashire boiler is simple in design, easy to operate and less operating and maintenance cost. It is one of the most commonly used stationary boilers. It is normally used in sugar mills, textile industries where power generation as well as process heating is required.
  • 4.
  • 5.  Construction  It consists of a cylindrical shell and two fire tubes as shown in figure.  The cylindrical shell is placed over the brick structure .  The boiler have three passes for flow of flue gases.  One flue passes from inside of boiler and through fire tubes is called main flue (MF).  Second flue passes from below the shell is called bottom flue (BF).  And third from the side of the boiler is called side flue (SF).
  • 6.  The side flue and bottom flue passes or formed by brick work.  The fuel grates are provided at the front end and inside of two main fire tubes.  A fire bridge is provided at the end oh the grate to prevent coal and ash particles entering into the interior of the furnace tubes.  Superheater is provided at the end of the main flue tubes in passage of flue gases.  While economiser is at the end of the side flues, before exhausting the gases to chimney.  Dampers are placed at the end of the side flues to control the flow of gases.
  • 7.  Working  The coal is introduced to the grate through fire holes. The combustion of coal takes place in presence of air which is regulated by damper. The combustion will produce hot gases.
  • 8. Mounting and accessories used:  A man-hole is provided near the top of the crown of shell for cleaning.  Pressure gauge used to indicate pressure of steam inside the boiler  Water gauge indicates water level inside the boiler to the observer  Feed check valve controls the water from pump to the boiler  Steam stop valve used to control the passage of steam from boiler to the steam pipe.
  • 9.  Advantages  Large rate of steam generation per square metre of heating surface. To some extent this is due to the vibration caused by the motion.  It is free from brickwork, special foundation and chimney. This reduces the cost of installation.  Easy operation, low maintenance costs, easy to clean and inspect.
  • 10.  Disadvantages  Maximum working pressure is limited to 16 bars.  Due to brick work, more floor area is required.  Response of pressure build up is less.  The furnace is inside the tubes therefore the grate area is restricted.
  • 11.  FEED CHECK VALVE
  • 12. FUNCTIONS It controls the supply of water to the boiler and prevents the back flow of water from the boiler when the feed pump pressure is less then boiler pressure or pump is stopped.
  • 14. FUNCTIONS  To discharge periodically a portion of water which contains mud , scale or sediments at bottom of boiler vessel while boiler is in operation. Water feed to the boiler which contains some sediments and dissolved salt, it is not converted to steam, but deposited on the bottom of boiler vessel . So blow of cock useful to discharge the water which contains mud , sediments etc.  To empty the boiler necessary for cleaning , inspection and repair.
  • 16. FUNCTIONS It is used to protect the boiler against damage due to over heating caused by low water level in the boiler.