Ferrometalco was established in 1979 to provide steel works to Egypt, the Middle East, Europe, and Africa. It operates in fields including power stations, steel mills, cement plants, refineries, bridges, buildings, and material handling. It produces structural steel, tanks, pressure vessels, heat exchangers, pipe prefabrication, heavy welded components, and provides turnkey erection services. It has over 1,500 employees and produces 50,000 tons of steel products annually. It is committed to quality, safety, and environmental standards. Major customers include power and industrial plants.

2. FERROMETALCO
FERROMETALCO
WAS ESTABLISHED IN 1979 TO PROVIDE
EGYPT, MIDDLE EAST, EUROPE
&
AFRICAN COUNTRIES
WITH HIGH QUALITY STEEL WORKS

3. FERROMETALCO OWNERSHIP
% 100
% 100

4. FERROMETALCO FIELDS OF BUSINESS
Power Stations
Steel Mills
Cement Plants
Chemical Plants
Refineries
Bridges
High Rise Buildings
Commercial Buildings
Material Handling Equipments

5. RANGE OF PRODUCTS & SERVICES
Structural Steel
Pressure Vessels
Storage Tanks
Heat Exchangers
Pipe Prefabrication
Heavy Weldments & Machining
Turnkey Electro-Mechanical
Erection Works

6. MANPOWER
Total of 1,500 Persons, Jan 2013

7. SAFETY
DSD Ferrometalco is fully committed to implement all Safety and
Occupational Health procedures for Employees, Subcontractors &
Customers.
As well as protecting the environment from all types of pollution inside &
outside the company.

8. QUALITY MANAGEMENT
DSD Ferrometalco is very keen to assure its commitment to produce
“High Quality Steel Products”
The Company is Certified According to:
• ISO 9001:2008
• ASME Certifications, (S,U,U2,R,NB)
• SLV, DIN 18800-7
• TÜV, AD 2000-Merkblatt HP 0
• TÜV, DIN EN 729-2
• ISO 14001:2004
• OHSAS 18001:2007
• GSI – SLV (DIN 18800-7 CLASS E, EN 1090-1 & EN
13084-7) which allow us to stamp our products the CE
Mark
• Products are Subject to Continuous Quality Assurance
and Control Acceptance
• Inspection is Carried out at our Workshops and Sites

9. OUR MAIN CUSTOMERS

10. ENGINEERING
ENGINEERING

11. ENGINEERING CAPABILITIES
Basic Design
Statical Calculations
Detailed Engineering

12. ENGINEERING CAPABILITIES
Design According to International
Codes and Standards
Steel Structures according to DIN or AISC
( SAP 2000 / PROSTEEL / X-Steel / AUTOCAD )
Vessels according to ASME or AD-Merkblatt
( PV ELIT / DIMY )
Tanks according to API 650 & 620
( API TANK Analysis )
Piping Isometric
( AutoCAD 3D 2000 )

13. ENGINEERING CAPABILITIES

14. PROCUREMENT
PROCUREMENT

15. PROCUREMENT
West Europe
East Europe
Worldwide material procurement
according to customer needs. Asia
Local Market
Our Vendor list includes the best Mills
all over the world

16. MANUFACTURING
MANUFACTURING

17. MANUFACTURING
Latest Equipment for :
Cutting
Edge Preparation
Rolling
Drilling
Welding
Heat Treatment
Heavy Machining
NDE
Surface Preparation

18. FACILITIES

19. FACILITIES

20. PRODUCTION CAPACITY
50,000 tons / year
30,000 tons / year of Structural Steel Work
15,000 tons / year of Plate Work
5,000 tons / year of Pipe Work

21. OUR PRODUCTS
STRUCTURAL STEEL WORK

22. STRUCTURAL STEEL WORK
El Kuriemat Power Plant (2x650MW) / Egypt
Turbine Building

23. STRUCTURAL STEEL WORK
El Tebbin Thermal Power Plant (2x350MW) / Egypt
Ansaldo Caldaie
Gas/Oil Fired Boilers

24. STRUCTURAL STEEL WORK
Abu Qir Thermal Power Plant (2x650 MW) / Egypt
Ansaldo Caldaie
Gas/Oil Fired Boilers

25. STRUCTURAL STEEL WORK
Cairo West Power Plant (2x350 MW) / Egypt
Archirodon
Turbine Building

26. STRUCTURAL STEEL WORK
Shuaiba Power & Desalination Plant (3x300MW) / KSA
Ansaldo Caldaie
3 Gas/Oil Fired Boilers

27. STRUCTURAL STEEL WORK
Shuaiba Power & Desalination Plant (3x300MW) / KSA
Ansaldo Caldaie
3 Gas/Oil Fired Boilers

28. STRUCTURAL STEEL WORK
Torrevaldaliga North Power Plant (3x660MW) / Italy
Ansaldo Caldaie
3 Coal Fired supercritical Boilers

29. STRUCTURAL STEEL WORK
Torrevaldaliga North Power Plant
(3x660MW) / Italy
Ansaldo Caldaie
3 Coal Fired supercritical Boilers

30. STRUCTURAL STEEL WORK
Vasilikos Power Plant (130MW) / Cyprus
Ansaldo Caldaie

31. STRUCTURAL STEEL WORK
Nubaria CC Power Plant (1500 MW) / Egypt
Alstom - Fabrication & Erection of 4 HRSGs Units
CCC - Fabrication & Erection of Turbine Buildings

32. STRUCTURAL STEEL WORK
Grain CC Power Plant (1250MW) / UK
Alstom
Fabrication of Non-Pressure Parts for 3 HRSGs

33. STRUCTURAL STEEL WORK
Grain CC Power Plant (1250MW) / UK
Alstom
3 HRSGs

34. STRUCTURAL STEEL WORK
Staythorpe CC Power Plant (1650MW) / UK
Alstom
Fabrication of Non-Pressure Parts for 4 HRSGs

35. STRUCTURAL STEEL WORK
Staythorpe CC Power Plant
(1650MW) / UK
Alstom
4 HRSGs

36. STRUCTURAL STEEL WORK
m 64
32 m
Sardinia Radio Telescope / Italy
MAN - Technologies

37. STRUCTURAL STEEL WORK
Gantry GSI – Heidelberg / Germany
MAN - Technologies

38. STRUCTURAL STEEL WORK
Gantry GSI – Heidelberg / Germany
MAN - Technologies

39. STRUCTURAL STEEL WORK
QAFCO 4 – Fertilizer Plant / Qatar
Krupp UHDE

40. STRUCTURAL STEEL WORK
Yansab Olefin Plant / KSA
Technip - Italy

41. STRUCTURAL STEEL WORK
IDKU LNG Plant / Egypt
Bechtel

42. STRUCTURAL STEEL WORK
Objiana Cement Plant / Nigeria

43. STRUCTURAL STEEL WORK
ANSDK Steel Mill / Egypt

44. STRUCTURAL STEEL WORK
Abu Zaabal Steel Mill / Egypt

45. STRUCTURAL STEEL WORK
New Doha International Airport / Qatar
ADCC JV - Bechtel
Cargo Terminal , ULD & Auxiliary Buildings

46. STRUCTURAL STEEL WORK
New Doha International Airport / Qatar
ADCC JV - Bechtel
Cargo Terminal , ULD & Auxiliary Buildings

47. STRUCTURAL STEEL WORK
Sharm El-Sheikh International Congress Center / Egypt

48. STRUCTURAL STEEL WORK
Sharm El-Sheikh International Congress Center / Egypt

49. STRUCTURAL STEEL WORK
Sheraton Heliopolis Hotel Extension / Egypt
CCC

50. STRUCTURAL STEEL WORK
Sheraton Heliopolis
Hotel Extension / Egypt
CCC

51. STRUCTURAL STEEL WORK
Four Seasons Hotel / Egypt - Bechtel

52. STRUCTURAL STEEL WORK
Kifissos Bridge / Greece

53. STRUCTURAL STEEL WORK
Etay El Baroud and Tharwat Bridges / Egypt

54. OUR PRODUCTS
TANKS

55. API TANKS
AMOC Yard Tanks / Egypt
Foster Wheeler – Italy
72 Tanks of Various Capacities (2,500 to 15,000 m3)

56. API TANKS
EdF’s Yard Tanks / Egypt
4 Tanks x (29,000 m3)
Oil Storage Tanks (4x29000m3)

57. STORAGE TANKS
EBIC Ammonia Storage Tanks / Egypt
KBR
Ammonia Storage Tanks (2x60,000m3)
4 Utility Tanks

58. STORAGE TANKS
EBIC Ammonia Storage Tanks / Egypt
KBR
Ammonia Storage Tanks (2x60,000m3)
4 Utility Tanks

59. LNG TANKS
Damietta LNG Plant / Egypt
M.W.Kellog, JGC & Tecnicas Reunidas
Engineering: Bouygues Offshore
LNG Storage Tanks ( 2 x150,000 m³ )

60. OUR PRODUCTS
PRESSURE VESSELS

61. PRESSURE VESSELS
Plate cold rolling capacity up to 80 mm thick and 4.0 m wide

62. PRESSURE VESSELS
AMOC Extension Project / Egypt
Technip Italy

63. PRESSURE VESSELS
Steam Drums
Cairo North CC Power Plant (750MW) / Egypt
NEM
2 HP Drums – Thick 110 mm

64. PRESSURE VESSELS
Steam Drums
Cairo North CC Power Plant / Egypt Cairo North CC Power Plant / Egypt
(750MW) 2 LP Drums (750 MW) 2 IP Drums

65. PRESSURE VESSELS
GMMRA Project / Libya
VINCI Grand Projects
60 Surge Vessels (Dia 4 m x Length 18.5m x thick 22mm)

66. PRESSURE VESSELS
Suez, Abu Qir and Helwan Fertilizer Projects / Egypt
Krupp UHDE
3 HT & 3 LT Converter – Alloy Steel – Thick 75mm

67. PRESSURE VESSELS
Suez, Abu Qir and Helwan Fertilizer Projects / Egypt
Krupp UHDE
Stacks

68. PRESSURE VESSELS
ABIC / Egypt
Ammonia Storage Vessels

69. OUR PRODUCTS
HEAT EXCHANGERS

70. HEAT EXCHANGERS
Condensers
Cairo North PP
One Unit
HITACHI
Sidi Krir & Ayoun Mousa PP
4 Units - SIEMENS

71. HEAT EXCHANGERS
Heat Recovery Steam Generator
Cairo South CC Power Plant / Egypt
Babcock Lentjes
Non Pressure & Pressure Parts (Vertical Flow Design)

72. HEAT EXCHANGERS
(Heat Recovery Steam Generator ( Manufacturing of T91,T22 & CS Harps
Nubaria PP
Non Pressure &
Pressure Parts
(Hz Flow Design)
ALSTOM
Cairo North PP
Non Pressure & Pressure Parts (Hz Flow Design)
NEM

73. HEAT EXCHANGERS
Heat Recovery Steam Generator
Ras Laffan CC Power Plant / Qatar
Ansaldo - Caldaie
Manufacturing of 72 Harps

74. HEAT EXCHANGERS
Alexandria, Helwan & Suez Fertilizer Projects / Egypt
Convection Bank – Krupp UHDE
Fabrication of Modules (P91, P22 & CS)

75. OUR PRODUCTS
PIPE PREFABRICATION

76. PIPE PREFABRICATION
TDRP ANSDK / Egypt
Process and Utilities Pipe Work

77. PIPE PREFABRICATION
Midor Refinery / Egypt
Technip - Italy
Jacketed Pipes

78. PIPE PREFABRICATION
Turbine Critical Pipe - Sidi Krir Power Plant (2x350MW) / Egypt
Siemens
Lube Oil Piping System

79. PIPE PREFABRICATION
Nubaria CC Power Plant (1500MW) / Egypt
Alstom
Boiler Piping Work Material ( P91,P22,CS)

80. PIPE PREFABRICATION
Shuaiba Power & Desalination Plant / KSA
Ansaldo Caldaie
(3x 660MW) Fabrication of HP & IP Steam Piping (P91, P22,CS)

81. PIPE PREFABRICATION
Abu Zaabal Steel Mill / Egypt
Carbon Steel Pipe Work

82. PIPE PREFABRICATION
Tebbin Power Plant (2x350MW) / Egypt
Ansaldo Caldaie
Boiler Piping (P91, P22 & CS(

83. PIPE PREFABRICATION
Tebbin Power Plant (2x350MW) / Egypt
Ansaldo Caldaie
Boiler Piping (P91, P22 & CS(

84. PIPE PREFABRICATION
Abu Qir Power Plant (2x650MW) / Egypt
Ansaldo Caldaie
Boiler Piping (P91, P22 & CS(

85. PIPE PREFABRICATION
Abu Qir Power Plant (2x650MW) / Egypt
Ansaldo Caldaie
Boiler Piping (P91, P22 & CS(

86. PIPE PREFABRICATION
Abu Qir Power Plant (2x650MW) / Egypt
Ansaldo Caldaie
Boiler Piping (P91, P22 & CS(

87. PIPE PREFABRICATION
Gabal El Asfar W.T. P / Egypt
Degremont
Stainless Steel Piping Fabrication Work

88. PIPE PREFABRICATION
Damietta LNG Project / Egypt
M.W.Kellogg,JGC & Tecnicas Reunidas
Stainless Steel Piping Fabrication Work

89. OUR PRODUCTS
WIND TOWERS

90. WIND TOWERS
Zaafarana Wind Farm / Egypt

91. WIND TOWERS
Zaafarana Wind Farm / Egypt

92. WIND TOWERS
Zaafarana Wind Farm / Egypt

93. WIND TOWERS
Zaafarana Wind Farm / Egypt

94. WIND TOWERS
Zaafarana Wind Farm / Egypt

95. WIND TOWERS
Zaafarana Wind Farm / Egypt

96. WIND TOWERS
Zaafarana Wind Farm / Egypt

97. OUR PRODUCTS
HEAVY WELDMENTS & MACHINING

98. HEAVY WELDMENTS AND MACHINING
GE / El Kureimat Power Plant (2x650MW) / Egypt
Inner / Outer Casings of LP Steam Turbine

99. HEAVY WELDMENTS AND MACHINING
Hitachi/ Cairo North Power Plant (2x350MW) / Egypt
LP Steam Turbine Casing

100. HEAVY WELDMENTS AND MACHINING
Sidi Krir & Ayoun Moussa Power Plant (4x350MW) / Egypt
Siemens
Generator Stator Frames & Diaphragms

101. OUR PRODUCTS
HYDRAULIC STRUCTURE

102. HYDRAULIC STRUCTURES
Naga Hamadi Barrage / Egypt
DSD Noell
Fabrication of Vertical Gates & Installation

103. HYDRAULIC STRUCTURES
Naga Hamadi Barrage / Egypt
DSD Noell
Fabrication & Installation of Vertical Gates

104. HYDRAULIC STRUCTURES
Zefta Lock / Egypt
DSD Noell
Fabrication and Installation of Lock Gates

105. OUR PRODUCTS
CONSTRUCTION WORKS

106. CONSTRUCTION WORKS
Cairo North CC Power Plant (750MW) / Egypt
NEM- HRSGs Construction

107. CONSTRUCTION WORKS
Nubaria Power Plant (1500MW) / Egypt
Alstom – Erection of 4 Unit HRSGs
CCC – Erection of Turbine Buildings

108. CONSTRUCTION WORKS
Nubaria Power Plant (1500MW) / Egypt
Erection of Turbine Buildings and 4 Units HRSGs

109. CONSTRUCTION WORKS
Nubaria Power Plant (1500MW) / Egypt
Siemens
Mechanical Installation Works – 4 Units Gas Turbines CTGs

110. CONSTRUCTION WORKS
Sidi Krir & Ayoun Moussa Power Plant (4x350MW) / Egypt
Siemens
Mechanical Installation Works – 4 Units Steam Turbine Generator / Condenser

111. CONSTRUCTION WORKS
El Tebbin Thermal Power Plant (2x350MW)/ Egypt
Ansaldo Caldaie
2x350 MM Gas/Oil Fired Boilers

112. CONSTRUCTION WORKS
El Tebbin Thermal Power Plant (2x350MW) / Egypt
Ansaldo Caldaie
2x350 MM Gas/Oil Fired Boilers

113. CONSTRUCTION WORKS
Abu Qir Thermal Power Plant (2x650MW) / Egypt
Ansaldo Caldaie
2x650 MM Gas/Oil Fired Boilers

114. CONSTRUCTION WORKS
ANSDK Steel Mill / Egypt
Mechanical Installation Works - Complete Production Lines

115. CONSTRUCTION WORKS
Abu Zaabal Steel Mill / Egypt
Mechanical Installation Works - Complete Production Lines

116. CONSTRUCTION WORKS
New Qatar International Airport / Qatar
ADCC JV – Bechtel

117. CONSTRUCTION WORKS
Naga Hamadi Barrage / Egypt
DSD Noell
Construction of Hydraulic Structures - Radial Gates

118. OUR PRODUCTS
SPARE PARTS FABRICATION

119. SPARE PARTS FABRICATION
Water Cooled Ducts for Steel Mills
Electric Arc Furnaces for Steel Mills
Mill Shell for Cement Plants

120. Danke für Ihre Aufmerksamkeit
Grazie per la cortese attenzione
Merci pour votre attention
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