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Two-Phase Oil
and Gas Separation
• Produced well head mixtures are complex in
nature .
• They are mixtures of different Compounds of
hydrogen and carbon, all with different densities,
vapor pressures, and other physical
characteristics.
• In oil and gas separator design , they are
mechanically separated from a hydrocarbon
stream, the liquid and gas components that exist
at a specific temperature and pressure.
Functional sections of a gas- liquid
separator
• A typical gas - liquid separator consists of four
major sections
• 1. inlet diverter section
• 2. liquid collection section
• 3. Gravity settling section
• 4. mist extractor section
Schematic of Horizontal Separator
Inlet diverter section
• It is referred as primary separation section.
• Typically a stream enters with high velocity.
• Due to high velocity , the fluids enter the
separator with a high momentum.
• This diverter changes the flow and absorbs
the momentum of the liquid, and separation
of liquid and gas occurs .
Types of inlet diverters.
• Two main types of inlet separators
• 1. baffle plates
• 2. centrifugal diverters
• A baffle plate can be a spherical dish, flat
plate, angle iron, cone, which will accomplish
a rapid change in direction and velocity of the
fluids and thus disengage the gas and liquid.
• Centrifugal inlet diverters use centrifugal force,
rather than mechanical agitation, to disengage
the oil and gas.
• These devices can have a cyclonic chimney or
may use a tangential fluid race around the walls.
• Centrifugal inlet diverters are proprietary but
generally use an inlet nozzle sufficient to create a
fluid velocity of about 20 fps.
• Centrifugal diverters work well in initial gas
separation and help to prevent foaming in crudes.
Liquid collection section
• It is located at the bottom of the vessel.
• It provides the retention time for a gas in the
liquid to escape to the gravity settling section .
• It provide a surge volume to handle slugs.
• Degree of separation depends upon retention
time.
Retention time
• The retention time in a separator is determined
by dividing the liquid volume inside the vessel by
the liquid flow rate.
• It is effected by differential density of the fluids.
• Liquid –liquid separation requires larger
retention time compared to gas –liquid.
• The retention time usually varies between 30
seconds and 3 minutes.
• If a foaming crude is present, the retention
time could be increased by four times its normal
values.
Gravity settling section
• The gas stream enters the gravity settling
section , there the velocity drops and small
liquids droplets entrained by the gas that are
not separated by the inlet diverter are
separated here and fall to gas liquid interface.
• Liquid size greater than 100 to 140 microns fall
to the gas liquid interface and smaller droplets
remain with the gas.
Mist extractor section
• Gas leaving the gravity settling section
contains small liquid droplets, less than 100 to
140 microns.
• Gas leaving the vessel is passed through a
coalescing section or mist extractor.
• In this section , small amount of liquids
droplets are removed
Types of separators
• 1. Horizontal separators
• 2. Vertical separators
• 3.Spherical separators
• 4. Centrifugal separators
• 5.Venturi separates
• 6. Double barrel horizontal separator
• 7. Horizontal separator with “boot”
• 8. Filter separator
• 9. Scrubber
• 10.slug catchers

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DOC-20210222-WA0020..pptx

  • 2. • Produced well head mixtures are complex in nature . • They are mixtures of different Compounds of hydrogen and carbon, all with different densities, vapor pressures, and other physical characteristics. • In oil and gas separator design , they are mechanically separated from a hydrocarbon stream, the liquid and gas components that exist at a specific temperature and pressure.
  • 3. Functional sections of a gas- liquid separator • A typical gas - liquid separator consists of four major sections • 1. inlet diverter section • 2. liquid collection section • 3. Gravity settling section • 4. mist extractor section
  • 5.
  • 6. Inlet diverter section • It is referred as primary separation section. • Typically a stream enters with high velocity. • Due to high velocity , the fluids enter the separator with a high momentum. • This diverter changes the flow and absorbs the momentum of the liquid, and separation of liquid and gas occurs .
  • 7. Types of inlet diverters. • Two main types of inlet separators • 1. baffle plates • 2. centrifugal diverters • A baffle plate can be a spherical dish, flat plate, angle iron, cone, which will accomplish a rapid change in direction and velocity of the fluids and thus disengage the gas and liquid.
  • 8.
  • 9. • Centrifugal inlet diverters use centrifugal force, rather than mechanical agitation, to disengage the oil and gas. • These devices can have a cyclonic chimney or may use a tangential fluid race around the walls. • Centrifugal inlet diverters are proprietary but generally use an inlet nozzle sufficient to create a fluid velocity of about 20 fps. • Centrifugal diverters work well in initial gas separation and help to prevent foaming in crudes.
  • 10.
  • 11. Liquid collection section • It is located at the bottom of the vessel. • It provides the retention time for a gas in the liquid to escape to the gravity settling section . • It provide a surge volume to handle slugs. • Degree of separation depends upon retention time.
  • 12. Retention time • The retention time in a separator is determined by dividing the liquid volume inside the vessel by the liquid flow rate. • It is effected by differential density of the fluids. • Liquid –liquid separation requires larger retention time compared to gas –liquid. • The retention time usually varies between 30 seconds and 3 minutes. • If a foaming crude is present, the retention time could be increased by four times its normal values.
  • 13. Gravity settling section • The gas stream enters the gravity settling section , there the velocity drops and small liquids droplets entrained by the gas that are not separated by the inlet diverter are separated here and fall to gas liquid interface. • Liquid size greater than 100 to 140 microns fall to the gas liquid interface and smaller droplets remain with the gas.
  • 14. Mist extractor section • Gas leaving the gravity settling section contains small liquid droplets, less than 100 to 140 microns. • Gas leaving the vessel is passed through a coalescing section or mist extractor. • In this section , small amount of liquids droplets are removed
  • 15.
  • 16. Types of separators • 1. Horizontal separators • 2. Vertical separators • 3.Spherical separators • 4. Centrifugal separators • 5.Venturi separates • 6. Double barrel horizontal separator • 7. Horizontal separator with “boot” • 8. Filter separator • 9. Scrubber • 10.slug catchers